Brinkmann PROSERIES Pro Series 2500 User's Manual
Contents
1. MEATLOAF BASKET The unique basket weave prevents meatloaf from falling through the grill while allowing smoke steam and heat to flow into the food Also provides a convenient method for lifting your meatloaf in and out of the smoker 400 0073 0 CHICKEN AND TURKEY RACKS These chromed steel racks hold chicken cornish hen duck or turkey upright and are ideal for smoking grilling or oven roasting poultry The rack allows the meat to cook from the inside as well as from the outside This speeds up cooking time seals in flavor ful juices and promotes even browning of skin It s a low fat way to cook poultry because excess fat drips off the meat When oven roasting place poultry on rack in a shallow pan of water to steam baste to tender perfection When grilling or smoking simply place poultry on rack atop the grill Makes carving easier too CHICKEN RACKS SET OF TWO 885 9015 0 AR TURKEY RACK 885 9025 0 29 PROFESSIONAL SHISH KABOB SKEWERS These heavy duty 18 shish kabob skewers are extra long for fabulous restaurant style kabobs Made of rust resistant stainless steel to last for years SET OF 12 812 2904 0 SMOKER BASKET The unique basket weave prevents food from falling through the grill while allowing smoke steam and heat to flow into the food Great for fish shrimp vegetables and hors d oeuvres 812 3333 0 COMMERCIAL QUALITY MEAT THERMOMETER An esse2. 0000 6 Check each place listed A K for growing bubbles which indicates a leak 7 Turn OFF gas supply at cylinder valve 8 Turn on control knobs to release gas pressure in hose 9 Turn control knobs to OFF position 10 Tighten any leaking connections 11 Repeat soapy water test until no leaks are detected DO NOT use the grill if leaks cannot be stopped Contact a qualified gas appliance repair service 12 Turn OFF gas supply at cylinder valve until you are ready to use your grill 13 Wash off soapy residue with cold water and towel dry 14 Wait 5 minutes to allow all gas to evacuate the area before lighting grill NOTE The leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing DO NOT use a flashlight to check for bubbles AWARNING PRE START CHECK LIST Property damage bodily harm severe burns and death could result from failure to follow these safety steps These steps should be performed after the grill has been assembled stored moved cleaned or repaired DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual e Insure that the grill is properly assembled e Inspect the gas supply hose for burns chaffing kinks and proper routing before each use Hose should be at least 3 inches from hot surfaces e Leak check all gas connections and hose See section on Leak Testing e Ensure that all
3. 1988 or latest edition USA e Natural Gas Installation Code CAN CGA B149 1 Canada e Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line AWARNING LP GAS CYLINDER SUPPLIED WITH THIS GRILL The LP Liquid Propane gas cylinder specifically designed to be used with this grill must have a 20 Ib 9 1 kg capacity incorporating a Type 1 cylinder valve and an over filling protection device OPD DO NOT connect this grill to an existing 510 POL cylinder valve with Left Hand threads The Type 1 valve can be identified with the large external threads on the valve outlet DO NOT connect to a propane cylinder exceeding this capacity DO NOT connect to a cylinder that uses any other type of valve connection device CYLINDER SPECIFICATIONS When purchasing or exchanging a cylinder for your gas grill it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 as applicable with a listed over filling prevention device OPD The cylinder must also be equipped with e A shut off valve terminating a Type 1 gas cylinder valve outlet e AType1 valve that prevents gas flow until a positive seal is obtained e An arrangement for vapor withdrawal e Ac
4. a very dangerous situation 12 13 AWARNING TRANSPORTING AND STORAGE e Never move a grill when it is hot or when objects on the cooking surfaces Make sure that cylinder valve is shut off After moving the grill check that all gas connections are free of leaks Refer to instructions for leak test on page 7 of this manual DO NOT store a spare LP gas cylinder filled or empty under or near the grill Never store flammable liquids or spray canisters under or near the grill DO NOT extinguish grease fires using water If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance Cylinders must be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area SMOKER BOX To obtain your favorite smoke flavor when grilling or smoking experiment by using chips of flavor producing wood such as hickory pecan apple cherry or mesquite Most fruit or nut tree wood may be used for smoke flavoring Do not use resinous wood such as pine as it will produce an unpleasant taste Unless wood is still green soak the wood chips in water for 30 minutes to produce more smoke and prevent the wood from burning too quickly Experiment by using more wood for stronger smoke flavor or less wood
5. ac i COOKING GRILLS e Clean with mild soap detergent and water Do not use steel wire bristles to clean the porcelain coated cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner 14 TROUBLE SHOOTING Problem Burner will not light e Fire at control knobs e Yellow Flames at burner e Flame blows out on LOW e Burner does not get hot enough e Grill is Too Hot 15 N oar Na Possible Causes Check LP cylinder fuel level Bad electrode spark Check to see if the grill will match light See Page 9 Electrode or collector may need adjustment Burner may not be properly seated Burner may be obstructed The cylinder valve may be closed Regulator is not properly seated on cylinder valve Burner holes may be obstructed See section on Cleaning and Maintenance of the Burner holes Burner is improperly seated on control valve Gas connections may be loose Leak Check and tighten all connections Burner is obstructed See section on Cleaning and Maintenance of the Burner Burner holes may be obstructed See section on Cleaning and Maintenance of Burners Grill is not sufficiently preheated Burner is improperly seated on control valve Flow control device has been activated in regulator Turn off grill and the fuel supply Disconnect grill from cylinder valve Reconnect grill to cylinder and light grill See section o
6. back on the platter or use different platters for raw and cooked foods Never use the same utensils when handling raw meat un cooked poultry or seafood unless you wash the utensils thoroughly with soap and hot water Never re use marinade from raw meat or un cooked poultry on foods that have been cooked and are ready to be served GRILLING TO PROPER TEMPERATURE Use a meat thermometer to be sure food has reached a safe internal temperature You may order a Commercial quality thermometer from Brinkmann For more information on this product and other Brinkmann accessories please refer to the accessory pages at the end of this manual The US Department of Agriculture recommends the minimum temperature be reached for the following food items Chops 145 degrees Ground Meat 160 degrees F i oe se stine seie 160 degrees F Poultry iii ria 180 degrees F Roasts 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat amp Poultry Hotline at 1 800 535 4555 16 ASSEMBLY INSTRUCTIONS A READ ALL SAFETY WARNINGS amp ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBL
7. electrical supply cords are properly grounded and are kept away from water and hot surfaces e Position your grill on level ground in a well ventilated location a safe distance from combustible materials buildings and overhangs e Properly place the empty grease tray under the grease drain hole in the bottom of the grill to catch grease during use AWARNING Read understand and follow all warnings and instructions contained in this manual DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual AWARNING LIGHTING INSTRUCTIONS Follow the instructions exactly OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill An explosion could occur if grill lid is down Check that all burner control knobs and the cylinder valve are turned to the OFF position Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open DO NOT stand with head body or arms over the grill when lighting LIGHTING THE MAIN BURNERS 1 Open lid before lighting burner 2 Make sure all control knobs are in the OFF position 3 Select the burner to be lit Push and turn the control knob of that burner to the HIGH position 4 Press the electronic igniter and hold for 3 5 seconds until burner ignites 5 If burner does NOT ignite immediately turn the burner control knob to OFF wait 5 minutes for gas to evacuate the grill Re
8. grills forwarded to us without prior authorization Brinkmann Stainless Steel Pro Series 2500 must be returned to the original place of purchase for replacement of the unit EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ANY LIABILITY FOR INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BRINKMANN STAINLESS STEEL PRO SERIES 2500 TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE 8 02 140 2501 0
9. AUTION e The LP tank valve should always be in the off or closed position when the grill is not in use To turn off the LP tank valve turn knob clockwise until it stops 10 AWARNING OPERATING THE GRILL Never use Charcoal or Lighter Fluid inside your Gas Grill Read and follow all warnings and instructions contained in the preceding sections of this manual BREAKING IN YOUR GRILL e In manufacturing and preserving the components of your grill oil residue may be present on the burner and cooking surfaces of your grill e Before cooking on your grill for the first time you should operate it for 15 minutes on HIGH to burn off residual oils PREHEATING THE GRILL e Prior to use it is recommended that you preheat your grill This ensures that the grilling surfaces are at the desired temperatures to sear the food sugars when cooking After lighting your grill set the main burner control knobs to the HIGH position for 10 to 15 minutes CONTROLLING FLARE UPS e Flare upsarea part of cooking meats on a gas grill This adds to the unique flavor of cooking on a gas grill Excessive flare ups can over cook your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the
10. E LP GAS CYLINDER Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder New tanks should be purged prior to filling inform LP gas dealer if you are using a new tank DO NOT allow the cylinder to be filled beyond 80 capacity Over filled tanks can create a dangerous condition Over filled tanks can build up pressure and cause the relief valve to expel propane gas vapors The vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns bodily harm or death could occur Always use a protective cylinder cap when grill is not connected to cylinder If you exchange a cylinder with a qualified exchange program be sure the cylinder has a Type 1 valve and an over filling prevention device OPD INSTALLING THE LP GAS CYLINDER ONTO THE GRILL 1 HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 Check that the cylinder valve is closed by turning the knob clockwise Open cabinet doors Place the cylinder into the tank holder in the bottom of cabinet Orient the cylinder such that the valve opening faces the side burner Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be tumed off before any connection
11. ING THIS UNIT The following provided tools are required to assemble this Brinkmann Pro Series 2500 Grill e Flathead Screwdriver e Hex Nut Wrench PARTS LIST 1 1 1 2 2 1 4 1 1 1 4 1 1 1 1 1 1 1 1 W D 09 D D 09 17 Hood Hood Handle Warming Rack Cooking Grills Heat Shields Grill Bottom Grill Burners Grill Body Assembly Grease Tray Grease Tray Bracket Control Knobs Temperature Gauge Smoker Box Side Burner Grate Door Bracket Electronic Igniter Button Electronic Igniter Spring Brass Burner Ring Side Burner Assembly 000000000800 NANNNNHE da Side Shelf Back Cart Panel Side Burner Knob Left Side Cart Panel Right Side Cart Panel Bottom Cart Panel Doors Locking Casters Hubcaps Wheels Door Magnets Door Handles MMMM eo FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 1 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 18 19 PARTS CARD CONTENTS Make sure you have all items listed under PARTS L
12. IST and PARTS BAG CONTENTS before you begin the installation process Your Parts Bag will include M6 X 12mm bolts Wheel washers M6 X 20mm bolts Wheel axle bolts M6 X 50mm bolts Screwdriver AA 1 5V Alkaline battery Hex nut driver Hex nut wrench Screwdriver Wheel washers 0 M6 X 12mm bolts AA 1 5V Alkaline battery Wheel bolts M6 X 20mm bolts 6 X 50mm bolts DI 2 Choose a good cleared assembly area and get a friend to help you put your grill together Lay cardboard down to protect grill finish and assembly area Step 1 Assemble bottom cart panel and right side cart panel assembly by using four M6 X 50mm bolts hand tighten only at this point Step 2 Assemble bottom cart panel and left side cart panel assembly by using four M6 X 50mm bolts Tighten all eight M6 X 50mm bolts at this time 20 help of a friend turn the cart over try to minimize the stress to the side panels Step 3 Install the wheels as illustrated by inserting the wheel axle bolts through the wheels washers and right side panel axle holes Tighten axle bolts securely using hex nut wrench provided in parts pack Step 4 Snap wheel hub caps onto the outside of wheels as illustrated Tire Leg Hubcap Wheel axle Washer Step 5 Attach locking casters to the bottom of the left side cart panel Tighten caster bolts secu
13. ProSeries 2500 Sarti ae OWNER S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING NOTICE TO INSTALLER HAZARDOUS EXPLOSION MAY LEAVE THESE INSTRUCTIONS RESULT IF THESE WARNINGS AND WITH THE GRILL OWNER FOR INSTRUCTIONS ARE IGNORED READ FUTURE REFERENCE AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS A READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL 4 DANGER FOR YOUR SAFETY IF YOU SMELL GAS Shut off gas to the appliance at the LP cylinder and burners Extinguish any open flame Open the Lid If odor continues leave the area and immediately call your gas supplier or your fire department WARNING FOR YOUR SAFETY 1 DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance to avoid the possibility of explosion WARNING e Never store a spare LP ga
14. e table assembly onto bolts and secure all Side Table four bolts Screw Holes 25 IN T Grill Bottom Grease Tray Q Step 15 Insert grill bottom into opening on backside of grill Make sure to slide tray onto tracks as illustrated Step 16 Slide grease tray into grease tray bracket located under grill bottom on backside of grill 26 Step 17 Place the porcelain coated heat shields on lower level of grill body assembly directly above burners Step 18 Place porcelain cast iron cooking grills on support ribs directly above porcelain heat shields Step 19 Place warming rack in slots above cast iron cooking grills Step 20 Insert smoker box into opening on the right side of control panel Rack PAL GAJA ajaja gagayaan Cooking Grills MUNN NY 222271111 NN AZIZZZZZZZ44448000 0 HO E oil FOR OUTDOOR USE ONLY UIA _ Porcelain Heat Shields E Pro Series 2500 Assembled BRIN lt MANN 28 AGGESSORIES RIB RACK Chrome plated rack can greatly increase the cooking capacity of your grill Holds ribs chicken halves potatoes and corn vertically to triple cooking capacity Allows smoke steam and heat to penetrate food evenly 812 3310 0 N f gt A M Ur VIA M IL CN wi j mr 7 7 7 US GE
15. for milder smoke flavor NOTE Turn smoker box upside down when not in use to prevent grease build up Follow the instructions listed below BEFORE STORING YOUR GRILL e Ensure that the fuel supply tank valve is fully closed e Clean all surfaces e Lightly coat the burners with cooking oil to prevent excess rusting e f storing the grill indoors disconnect the LP tank and leave the LP tank OUTDOORS e Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight e f storing the grill outdoors cover the grill with a grill cover for protection from the weather A grill cover can be purchased by contacting The Brinkmann Corporation at 1 800 527 0717 CLEANING AND MAINTENANCE e For safe grilling and peak performance of your grill perform these checks at least twice per year or after extended periods of storage HARDWARE e Be sure to tighten up all hardware nuts bolts screws etc at least twice per year CASTINGS Remove the cooking grills heat shields and burners from inside your grill Use a brush with hot water and detergent to remove excess residue NEVER use a commercial oven cleaner Rinse completely with water Towel dry and replace all components as described in the assembly instructions BURNER ASSEMBLY MAINTENANCE e Although your burners are constructed of cast iron they may rust as a result of the extreme heat and acids from cooking foods Re
16. gularly inspect the burners cracks abnormal holes and other signs of corrosion damage If found replace the burner e NOT obstruct the flow of combustion and ventilation air Burner tubes can become blocked by spiders and other insects building their nests Blocked burner tubes can prevent gas flow to the burners and could possibly result in a burner tube fire To clean the Burner Assembly follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting the grill Turn gas off at control knobs and LP cylinder tank valve Remove cooking grills and heat shields Remove cotter pins from beneath each burner foot using a screwdriver or needle nose pliers Carefully lift each burner up and away from valve openings Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and flame port several times SERIO NOTE Wear eye protection when performing procedure 6 6 Use compressed air to blow into burner tube and out the flame ports Check each port to make sure air comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner tubes must reengage valve openings reo 9 Carefully replace burners 4 10 Replace cotter pin beneath each burner lt lt gt 11 Replace heat shields and cooking grills
17. is made or removed A thermal device that will shut off the gas flow if the device is subject to temperatures above 240 F to 300 F 115 C to 150 C If this should happen remove the entire regulator assembly and dispose of properly A replacement regulator assembly can be purchased by contacting Brinkmann at 1 800 527 0717 The cause of the excessive heat should be determined and corrected before using your grill again A flow limiting device when activated restricts the flow of gas to 10 cubic feet per hour AWARNING e Never use your grill without leak testing all gas connections and hoses See the section on Leak Testing in this manual for proper procedures AWARNING The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder DO NOT attempt to connect it to any other fuel supply source such as a natural gas line DO NOT use any other pressure regulator hose assembly other than the one supplied with your grill DO NOT attempt to adjust or repair the regulator A replacement regulator can be supplied by contacting Brinkmann The regulator is designed to operate at a maximum output pressure of 11 inches of water column 2 74 kPa During assembly and or replacement of the gas cylinder keep the gas supply hose free of kinks and or damage Visually inspect the hose assembly prior to each use for evidence of damage excess wear or deterioration If fou
18. lid and turn off the main burners until the grease burns out Use caution when re opening the lid as sudden flare ups may occur AWARNING DO NOT leave your grill unattended while in use DO NOT move grill when in use Lock wheels in place to stabilize grill DO NOT use water to extinguish flare ups Have fire extinguisher readily accessible suitable for use with gas appliances TO MINIMIZE FLARE UPS e Trim excess fat from meats prior to cooking e Cook meats with high fat contents chicken or pork on Low settings or indirectly e Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into drip pan INDIRECT COOKING e Indirect cooking is the process of cooking your food without the heat source being directly under your food You can sear meats over a high flame on one side of the grill while slow cooking a roast on the other unlit side of the grill 11 ROTISSERIE COOKING Your grill was pre drilled from factory to include mounting holes for a Brinkmann rotisserie sold separately Do not use a rotisserie not specifically manufactured for this grill Read and follow all instructions provided with the rotisserie Save instructions for future reference Do not use the side burner when using a rotisserie AWARNING When using an AC current rotisserie it must be electrically grounded in accordance with local codes or in the absence of local code
19. lower pivot on bottom cart panel then Sa align door with cart frame Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket Repeat for other door os Lower Pivot q ul Step 11 Attach side burner assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly Then slide side burner assembly onto bolts and secure all four bolts Install side burner grate and control knob Side burner grate Screw Holes Remove the plastic cap on gas _ supply manifold attach rubber gas hose to gas supply manifold Hand tighten first then use supplied wrench to turn brass nut an additional 1 8 turn Important Do not overtighten 7 This could damage Greer brass fitting 8 O a Warning Never use your grill without leak testing all gas connections and Gas Hose hoses See the section on i Testing in this Bras Nut Electrode Side Burner Igniter procedures See page 7 Lead Step 13 Attach side burner igniter lead to the electrode as illustrated Step 14 Attach side table assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly Then slide sid
20. n Connection to the LP Cylinder Excess grease build up causing grease fires Damaged or faulty regulator Replace with Brinkmann parts Cook on a lower temperature setting PROPER CARE amp MAINTENANCE To protect your grill from excessive rust the unit must be kept clean and covered at all times when not in use grill cover may be ordered directly from Brinkmann by calling 1 800 468 5252 or 1 800 527 0717 Wash cooking grills and heat shields with hot soapy water rinse well and dry Lightly coat cooking grill with vegetable oil or vegetable oil spray Clean inside and outside of grill by wiping off with a damp cloth Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting If rust appears on the exterior surface of your grill clean and buff the affected area with steel wool or fine grit emery cloth Touch up with a good quality high temperature resistant paint Never apply paint to the interior surface Rust spots on the interior surface can be buffed cleaned then lightly coated with vegetable oil or vegetable oil spray to minimize rusting GRILL COOKING TIPS CLEANLINESS Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat un cooked poultry or seafood When using a platter to carry raw meat un cooked poultry or seafood to the grill make sure to wash the platter thoroughly with soap and hot water before placing cooked foods
21. n flipping basting and turning your food on the grill Beautifully crafted smooth rosewood handles are oval shaped to fit comfortably in your hand and are extra long to keep your hands safely away from the fire The five piece set includes tongs spatula fork basting brush and a grill brush Includes leather hanging straps for convenient storage 812 5045 0 SMOKE N SPICE SEASONING marinade seasoning for smoke cooking and 812 3322 0 STAINLESS STEEL WOOD CHIP SMOKING BOX Rugged stainless steel smoking box allows wood chips to burn longer for richer smoke flavor and provides easy cleanup of ashes Ideal for charcoal electric gas smokers and grills 812 3311 0 MARINADE INJECTOR This quick and easy marinade injector marinates meat Seni in 5 minutes not hours Mix your favorite marinade l 2 spices into liquid and inject into turkey roast chicken or steak for a naturally tenderized and flavorful delight The reusable Marinade Injector includes a heavy duty stainless steel needle and heavy gauge plastic syringe to last for years 812 5059 0 Pd LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 1 800 468 5252 These custom blended spices are a delicious grilling Contains no MSG Available in red and white meat varieties in a money saving 2 pack n 30 2002 The Brinkmann C
22. n the main control panel for 3 5 seconds until the burner ignites 4 If burner does not ignite immediately turn the burner control knob to OFF and wait 5 minutes for gas to evacuate the grill Repeat steps 1 through 4 until burner ignites 5 If burner does not ignite using the push button igniter wait 5 minutes see Match Lighting the Side Burner section MATCH LIGHTING THE SIDE BURNER 1 Open the lid to the side burner before lighting 2 Turn the burner control knob to OFF 3 Strike and place a long wooden match approximately 1 2 2 to 3 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light immediately 5 If burner does not ignite immediately turn the burner control knob to OFF and wait 5 minutes for gas to evacuate the grill Repeat steps 1 through 5 until the burner ignites 6 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual NOTE Observe flame height when lit Flame should be a Blue Yellow color between 1 2 high TURNING OFF THE GRILL 1 Tum OFF the LP tank valve E 2 Turn all burner control knobs to the OFF position NOTE Turn off LP cylinder first to prevent gas from being left in the system under pressure A C
23. n this manual A DANGER LEAK TESTING To prevent fire or explosion hazard DO NOT smoke or permit ignition sources in the area while conducting a leak test Perform test OUTDOORS only in a well ventilated area Never perform a leak test with a match or open flame Never perform a leak test while the grill is in use or while grill is still hot AWARNING WHEN TO PERFORM A LEAK TEST After assembling your grill and before lighting for the first time even if purchased fully assembled Every time the LP gas cylinder is refilled or if any of the gas components are replaced Any time your grill has been moved At least once per year or if your grill has not been used for more than 60 days CHECKING FOR LEAKS Create a mixture of 50 water and 50 liquid dishwashing soap Open the lid Watch For Bubbles Insure all burner knobs are set to the OFF position To turn on the fuel supply turn cylinder valve knob one turn counterclockwise Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve Back side of connection nut to brass nipple Brass nipple connection into regulator Regulator connections to gas supply hoses Gas supply hose connection to side burner valve assembly Side burner valve stem cap Side burner connection to hose Hose connection to gas manifold The full length of gas supply hose Tank valve to cylinder Se
24. nd replace the assembly before using your grill Only the Brinkmann supplied replacement should be used AWARNING CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER e Insure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder 1 Check that the cylinder valve is closed by turning the knob clockwise 2 Check that the grill s burner knobs are in the OFF positions 3 Remove the protective plastic cap from the cylinder valve and the connection device 4 Insert the nipple of connection device into the valve outlet Insure that the device is centered properly 5 Turn the large coupling nut clockwise by hand and tighten to a full stop Take care not to cross thread the coupling nut onto the cylinder valve Do not over tighten the knob onto the valve Do not use tools to tighten connection NOTE If you are unable to make the connection repeat steps 4 and 5 6 Check that the hose does not contain kinks does not contact sharp edges and does not contact surfaces that may become hot during use 7 Leak check all fittings before lighting your grill See section on Leak Testing i
25. ntial tool when cooking all types of meat Get perfectly smoked roasts briskets and turkeys without cutting into the meat Commercial quality thermostat features an easy to read 2 3 4 wide dial with a 5 1 4 stem Features Fahrenheit and Centigrade readings and National Livestock and Meat Board recommended temperatures Also features the newly recommended 170 F internal temperature for fresh pork Stainless steel construction and dishwasher safe 812 4100 0 ACCESSORIES 2 GALLON PAN amp BASKET SET Restaurant style aluminum fry pan with nickel plated wire straining basket is an essential tool for frying fish chicken french fries onion rings and more Strainer basket holder helps drain excess oil Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of frying indoors 815 3610 0 MULTI PURPOSE SPATULA If you could have only one BBQ tool this multi purpose spatula is it Aside from being a great spatula it features a serrated edge for cutting a bottle opener and special grooved edges for THE ULTIMATE 5 PIECE BBQ TOOL SET cleaning grills Made of heavy gauge stainless You ll be the envy of your fellow outdoor chefs with ea ua Aadne isa ARA A l strength and durability Includes leather hanging gauge stainless steel construction is Ji straps for convenient storage truly impressive Extra wide polished i 812 5047 0 utensils provide precise handling and control whe
26. ollar to protect the cylinder shut off valve e A safety relief device having direct communication with the vapor space of the cylinder e A listed over filling prevention device OPD AWARNING Turn off the cylinder valve when your grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive heat or ignition sources DO NOT store a spare LP gas cylinder under or near your grill Allow only qualified LP gas dealers to fill or repair your LP gas cylinder DO NOT allow the cylinder to be filled beyond 80 capacity Read and follow all warnings and instructions that are on the cylinder and that accompany this product A DANGER Never store a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death NOTE PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obstructions and debris DO NOT insert any foreign objects into the valve outlet Damage to the back check could result A damaged back check can cause a leak possibly resulting in explosion fire severe bodily harm or death FI LLING TH
27. only DO NOT use this grill for anything other than its intended purpose DO NOT use while under the influence of drugs or alcohol Grill is hot when in use To avoid burns DO NOT attempt to move the grill Lock the wheels so the unit does not accidentally move Wear protective gloves or oven mitts DO NOT touch any hot grill surfaces DO NOT wear loose clothing or allow hair to come in contact with grill USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING FOR OUTDOOR USE ONLY DO NOT operate indoors or in an enclosed area such as garage shed or breezeway Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors We recommend your grill be situated at least 10 feet from buildings Maintain a minimum clearance of 24 inches 60 cm between all sides of grill and walls or other combustible material Do not use grill under overhead unprotected combustible construction DO NOT use or install this grill in or on a recreational vehicle and or boat INSTALLATION INFORMATION The installation of this appliance must be in accordance with All applicable local codes or in the absence of local codes either e National Fuel Gas Code e ANSI 2223 1
28. orporation Dallas Texas 75244 U S A www brinkmanncorp com WARRANTY The Brinkmann Corporation warrants to the original purchaser that the Brinkmann Stainless Steel Pro Series 2500 is free from defects due to workmanship or materials for Stainless steel and die cast parts Lifetime Electronic ignition and burners 1 Year Remaining parts 1 Year The Brinkmann Corporation s obligations under this warranty are limited to the following guidelines e This warranty does not cover grills that have been altered or damaged due to normal wear rust abuse improper maintenance improper use disassembly of parts and or attempted repair by anyone other than an authorized employee of The Brinkmann Corporation This warranty does not cover surface scratches rust or heat damage to the finish which is considered normal wear The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers The Brinkmann Corporation requires reasonable proof of purchase Therefore we strongly recommend that you retain your sales receipt or invoice To obtain replacement parts for your Brinkmann Stainless Steel Pro Series 2500 under the terms of this warranty please call Customer Service Department at 1 800 527 0717 A receipt will be required The Brinkmann Corporation will not be responsible for any
29. peat steps 1 through 5 until burner ignites 6 If burner does not ignite using the push button igniter wait 5 minutes see Match Lighting the Main Burners section 7 Once lit light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control knobs to OFF Lighting Hole 3 Strike and place a long wooden match through lighting hole in the right hand side of the grill to approximately 1 2 2 to 3 cm from the burner 4 Turn on the FAR RIGHT burner control knob to the HIGH position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill Repeat steps 1 through 5 until the burner ignites 6 Once lit light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position 7 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual LIGHTING THE SIDE BURNER 1 Open lid to the side burner before lighting 2 Turn on the side burner by pressing in and rotating the control knob to the HIGH position 3 Press and hold the igniter button o
30. rely using hex nut wrench provided in parts pack Note With the help of a friend turn the cart to its upright position 21 Step 6 Attach back cart panel by using four M6 X 50mm bolts Note Leave bolts hand tight until Step 8 Step 7 Attach the grease tray bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel Grease Tray Bracket fol 22 Note When performing Step 8 Lift grill body from front and rear panels to avoid injury to hands and fingers Step 8 With the help of a friend place grill body assembly on grill cart Grill body will rest on upper side sections of cart Align bolt holes located on the outside of the grill body assembly Secure using four M6 X12mm bolts At this point fully tighten four bolts holding back panel from Step 6 Note To install battery unscrew igniter button cap Insert battery with positive end towards button Replace igniter button cap Step 9 Install door bracket using four M6 X 12mm bolts Make sure door stop is set toward back of cart 23 Igniter Button Cap Door bracket Grill Body Spring Pin I N 4 gt N Step 1 0 Sa Insert right side door over
31. s e In the US The National Electrical Code ANSI NFPA No 70 Latest Edition e In Canada the Canadian Electrical Code CSA C22 1 Only use a Brinkmann Rotisserie manufactured specifically for use with this grill The Rotisserie is equipped with a three pronged plug for your protection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong receptacle AII electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands AWARNING Read instructions on lighting your grill to light the side burner Never close the side burner cover when the burner is lit Use a 10 diameter pot or smaller that does NOT have an extended handle when cooking on the side burner Center pot over burner Never place more than 15 pounds on the side burner The side burner is not constructed to hold weight exceeding 15 pounds Use caution to avoid bumping grill side burner or pot to prevent pot from spilling contents possibly leading to severe burns DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting creating
32. s cylinder under or near this grill Never fill the cylinder beyond 80 full e A fire causing death or serious injury may occur if the above is not followed exactly 4 WARNING Never use natural gas in a unit designed for liquid propane gas Never use charcoal briquets or lighter fluid in a gas grill Leak test all connections before first use even if grill was purchased fully assembled and after each tank refill Never check for leaks using a match or open flame A CAUTION Strong odors colds sinus congestion etc may prevent the detection of propane Use caution and common sense when testing for leaks Always keep gasoline paint thinner or other flammable liquids or combustible materials away from your gas grill Always check the grill prior to each use as indicated in the Pre Start Check List section of this manual Keep children and pets away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer to your local authority to determine proper size and type Never place more than 15 pounds on the side burner DO NOT lean on the side burner shelf For household use
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