Briggs & Stratton 402500 User's Manual
Contents
1. 305 W 3051 865 mD F Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine 5762 5 Assemblies include all parts shown in frames 06 20 2006 5 402500 616 552 ED a ie e e 552A 213 7 742 6D Sas g 404 a 552A 6 sie 267 amp 219 209 D F 265 8 267 227 278 S 505 562 Fo 579 1090 311 b 697 8 Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine Assemblies include all parts shown in frames 5762 6 6 06 20 2006 DUAL CIRCUIT 474C 1059 877C ge NOTE All stators use a No 1119mounting screw for additional information NOTE The proper flywheel part number and or the alternator magnet size will determine the alternator type or output See repair instruction manual 635 oy 334 1198 402500 Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine 5762 7 Assemblies include all parts shown in2. Camshaft Manifold Intake 51 A699803Gasket Intake 51Dxe A699800Gasket Intake 51Exe A690949Gasket Intake 53 54 73 74 75 95 98 104 105 108A 117E 690951 699816 494439 698425 691056 690718 699721 0694918 698537 699808 791406 Stud Carburetor Screw Intake Manifold Used After Code Date 04110400 695240 Screw Intake Manifold Used Before Code Date 04110500 Screen Rotating Screw Rotating Screen Washer Flywheel Screw Kit Idle Speed Pin Float Hinge Valve Float Needle Valve Choke Jet Main Standard 118E 121C 122A 125C 127 130A 131A 133B 135B 137A 141A 146 165 187B 187D 699820 699814 699802 699807 698810 699809 699812 694914 792022 698781 699811 690979 693148 791872 791744 691003 690083 692909 691019 699805 792265 691021 691022 698231 690412 698761 792492 690718 691035 690957 690956 691024 695134 691025 Jet Main High Altitude Kit Carburetor Overhaul Spacer Carburetor Carburetor Plug Welch Valve Throttle Kit Throttle Shaft Float Carburetor Tube Fuel Transfer Gasket Float Bowl Kit Choke Shaft Key Timing Nut Ring Gear Line Fuel Formed Hose Line Fuel Formed Cut to Required Length Screw Control Bracket Adjuster Rocker Arm Spring Governor Yellow Spring Governed Idle Link Throttle Link Throttle Bracket Choke Control Link Choke Gear Governor W
3. frames 7 06 20 2006 402500 REF PART NO NO REF NO PART NO REF NO PART DESCRIPTION DESCRIPTION NO DESCRIPTION 1 699751 2 499585 3 391086s 4 699747 5 792299 792300 A690962 792185 690937 691108 792184 697227 791130 691680 699700 699701 690947 694966 691054 222698s 499588 499604 690975 690229 Cylinder Assembly Kit Bushing Seal Magneto Side Seal Oil Magneto Side Sump Engine Head Cylinder Cylinder 1 Head Cylinder Cylinder 2 Gasket Cylinder Head Breather Assembly Gasket Breather Screw Breather Assembly Tube Breather Gasket Crankcase Screw Cylinder Head Plug Oil Drain 3 8 Standard Crankshaft Used After Code Date 04010800 Crankshaft Used Before Code Date 04010900 Seal Oil PTO Side Screw Crankcase Cover Sump Flywheel Key Flywheel 020 Oversize Piston Assembly Standard 499590 Piston Assembly 020 Oversize Ring Set Standard 499606 Ring Set 020 Oversize Lock Piston Pin Pin Piston Standard 32 33 34 35 36 42 45 46 50A 699699 690976 499596 792200 694865 694865 499586 690977 790562 699801 Rod Connecting Used After Code Date 04010800 Used Before Code Date 04010900 For Replacement Rod See Ref 16A Screw Connecting Rod Valve Exhaust Valve Intake Spring Valve Intake Spring Valve Exhaust Keeper Valve Tappet Valve
4. 62 2 Assemblies include all parts shown in frames 06 20 2006 2 402500 1026A 1029 A Si z 1100 654 214 192 ane 53 CD 212 54 Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine 5762 3 Assemblies include all parts shown in frames 06 20 2006 3 402500 125C 98 121C CARBURETOR OVERHAUL KIT 131A 1308 95 1270 3 141A 2314 Hq ER cae ey 0 e e o X A 51E 514 51D y 108A P 135B pa 276A 194 633A 9 m il 633A 105 987A 97 10 9 276A 977C CARBURETOR GASKET SET fo 133B T 0 Q 51D 51E 118E 117E ioes 51 so OS 358B ENGINE GASKET SET O i 51E 240 AY Sag 5 51D fa Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine 5762 4 Assemblies include all parts shown in frames 06 20 2006 4 402500 1036 EMISSIONS LABEL 445 Sky SS
5. Float Gasket Set Carburetor Seal Throttle Shaft Fan Flywheel Used After Code Date 04071900 790698 Fan Flywheel Used Before Code Date 04072000 Screen Oil Pump Gasket Rocker Cover x Included in Engine Gasket Set Ref No 358B Included in Carburetor Overhaul Kit Ref No 121C 5762 10 PART NO 499599 499600 499054 690981 690982 690972 691042 DESCRIPTION Cover Rocker Arm Cylinder 1 Cover Rocker Arm Cylinder 2 Pump Oil Rod Push Steel Rod Push Aluminum Arm Rocker Shaft Pump Label Emissions Available from an Authorized Briggs and Stratton Service Dealer REF NO 1051 1058 1059 1070 1090 1095 1100 1119 1127A 1280 1330 PART NO 691265 276245 698516 690372 691293 699822 791959 691183 695407 697475 273521 DESCRIPTION Ring Retaining Operator s Manual Kit Screw Washer Screw Fan Retainer Retainer Brush Gasket Set Valve Pivot Rocker Arm Screw Alternator Screw Float Bowl Seal O Ring Oil Filter Cover Manual Repair e Included in Carburetor Gasket Set Ref No 977C A Included in Valve Gasket Set Ref No 1095 Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine Assemblies include all parts shown in frames 10 06 20 2006
6. REPLACES FORM MS 5762 11 18 2005 FILE IN SECT 2 OF SERVICE MANUAL 402500 7109 FORM MS 5762 06 20 2006 0 072484791096 Illustrated Parts List Model Series 402500 TYPE NUMBERS 0025 through 0365 TABLE OF CONTENTS Air Cleaner Alternator Blower Housing Camshaft Carburetor Controls Crankshaft Cylinder Cylinder Head Electric Starter Engine Sump Flywheel Fuel Supply Gasket Set Engine Gasket Set Valve Governor Spring Ignition Intake Manifold Kit Carburetor Overhaul PRINTED IN U S A COPYRIGHT by BRIGGS amp STRATTON CORPORATION All rights reserved No part of this material may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system without permission in writing from Briggs amp Stratton Corporation 402500 523 NT 842 d 287 _ 1058 OPERATOR S MANUAL 1330 REPAIR MANUAL 741 Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine 57
7. asher Governor Gear Bracket Control Lever Governor Control Screw Choke Valve Choke Valve Filter Fuel Retainer Breather Collector Oil Clamp Casing Screw Casing Clamp Casing Control Wire Cut to Required Length x Included in Engine Gasket Set Ref No 358B e Included in Carburetor Gasket Set Ref No 977C Included in Carburetor Overhaul Kit Ref No 121C A Included in Valve Gasket Set Ref No 1095 Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine 5762 8 Assemblies include all parts shown in frames 06 20 2006 8 REF NO 269 270 271 276A 278 287 304 305 305A 309 310 311 332 333 334 337 358B 363 383 385 387 404 405A 415 431 445 447 447A 467A PART NO 691026 691027 691028 0695410 792651 691108 790688 691005 698336 497595 690323 497608 691059 691060 691061 491055s 699823 19203 19374s 691108 808656 690442 697820 690283 699806 499486s 691003 691108 691008 DESCRIPTION Wire Control Cut to Required Length Nut Control Wire Casing Lever Control Washer Sealing Washer Governor Control Lever Screw Dipstick Tube Housing Blower Black Screw Blower Housing Screw Blower Housing Motor Starter Bolt Starter Motor Brush Set Nut Flywheel Armature Magneto Screw Magneto Armature Plug Spark Gasket Set Engine Flywhee
8. l Puller Wrench Spark Plug Screw Fuel Pump Pump Fuel Washer Governor Crank Screw Back Plate Mounting Plug Elbow Intake Filter Air Cleaner Cartridge Screw Air Guide Cover Screw Air Guide Cover Screw Air Filter Cover REF NO 474C PART NO 696459 505 691029 696541 692024 691036 691032 691037 690552 690553 690311 573 579 790444 691029 601 791850 601A 691038 615 698290 616 691045 628 691108 633A 695414 635 654 66538s 690958 668 691 695 691215 690657 693149 697 690372 703 710 718 691010 697474 690959 x Included in Engine Gasket Set Ref No 358B e Included in Carburetor Overhaul Kit Ref No 121C Illustrations cover a range of engines Parts shown without corresponding text may not be used on your specific engine Assemblies include all parts shown in frames 5762 9 DESCRIPTION Alternator Dual Circuit Nut Governor Control Lever Drive Starter Clutch Drive Dipstick Seal Dipstick Tube Tube Dipstick Armature Starter Service with 497595 Starter Motor Bushing Governor Crank Bushing Governor Crank Bolt Governor Control Lever Plate Back Nut Starter Cable Clamp Hose Green Clamp Hose Black Shaft Governor Retainer Crank Governor Intake Manifold Screw Fuel Pump Bracket Seal Choke Throttle Shaft Boot Spark Plug Nut Carburetor Spacer Seal Governor Shaft Screw Ring Gear Screw D
9. rive Cap Clip Cover Oil Filter Pin Locating REF NO 726 741 742 750 783 788 789A 789B 842 847 851 865 865A 865B 868 877C 878C 883 914 918 943 947 965 967 968B PART NO 499612 690980 690328 696999 695708 691039 790544 698330 693167 697890 691283 691286 691031 499602 493880s 691012 691014 691015 xA690968 393456 398661 A690970 691127 694000 690589 699728 499613 273638s 790095 402500 DESCRIPTION Gear Ring Gear Timing Retainer E Ring Screw Oil Pump Cover Gear Pinion Bracket Fuel Pump Harness Wiring Harness Wiring 6 Pin Customer Conversion Nut Brush Retainer Screw Rocker Arm Cap Drive Cap End Housing Starter Service with 497595 Starter Motor Seal O Ring Dipstick Dipstick Tube Assembly Terminal Spark Plug Cover Air Guide Cylinder 1 Cover Air Guide Cylinder 2 Cover Air Guide Valley Seal Valve Wire Connector Alternator Dual Circuit Harness Alternator Dual Circuit Gasket Exhaust Screw Rocker Cover Hose Vacuum Seal O Ring Oil Pump Cover Solenoid Fuel Cover Oil Pump Filter Pre Cleaner Cover Air Cleaner e Included in Carburetor Gasket Set Ref No 977C A Included in Valve Gasket Set Ref No 1095 9 06 20 2006 402500 REF PART NO NO 975B 699502 977C 699815 987A 699813 1005 499603 1017 690770 1022 A690971 REF DESCRIPTION NO Bowl
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