Bradley Smoker EXD-2N User's Manual
Contents
1. 15 md 15 254mm 381mm 381mm RADIUS f gt u e X N NA d 7 som m J STANDARD HEIGHT 21 1 4 m 540mm 30 762mm 36 914 _ e 4 A D f f H 7 WALL HUNG Ho dq 178mm HEIGHT H Ho d 9 9 U J ls 30 762mm 5 36 914mm 2 9 07 Bradley Corporation 215 1542 Rev E 06 915 Installation Instructions Express Deck Lavatory System EXD Series Express Deck Lavatory System Dimensions continued 21 1 8 537 111 2 292 STANDARD HEIGHT i 1 34 864mm 30 8 5 8 762mm 219mm 1 3 76mm 13 1 4 337mm N SCUFF BASE STANDARD HEIGHT ONLY 1 x L 21 1 8 Ly 214 8 537mm WALL HUNG 537mm n MOUNTED AT WALL HUNG 11 1 2 11 1 2 292 JUVENILE HEIGHT err AGES 6 THROUGH 12 292mm 1 1 1 1 31 34 864mm 787mm 8 5 8 27 8 5 8 762mm 219mm 686mm 219mm 10 1 4 AN 260mm 1 ere 21 18 WALL HUNG 537mm WALL HUNG MOUNTED MOUNTED AT 11 227 TAS HEIGHT 11 12 TAS HEIGHT 292mm GRADES PRE K 292mm GRADES 6 THROUGH 5 OR 6 THROUGH 8 OR 9 I 12. t 1 3 8 22 730 B 35mm B 25 3 4 i 654mm 2 51mm 20 21 0m 5 13 22 508mm 533mm 330mm 559 19 15 483 381 FLOOR 9 Y Y Y i Y Y Y Y Y Y OPTION 1 RECOMMENDED 240V 208V OR 277V ELECTRICAL BOX LOCATION 4 L x 4 W x 8 H 89mm i or Figure 1 OPTION 2 RECOMMENDED 240V 208V OR 277V ELECTRICAL BOX LOCATION 4 L x 4 W x 4 H CHART 1 VERTICAL HEIGHT ADJUSTMENTS RIM HEIGHT THROUGH F FIXTURE STYLE Nox SND HEIGHT CHART 2 1 1 1 2 NPT DRAIN STUB OUT 2 FROM WALL 110V GFCI PROTECTED ELECTRIC OUTLET FOR OPTIONAL ELECTRONIC FAUCETS 10 WALL ANCHORS FASTENERS FOR OPTIONAL VERNATHERM VALVE MOUNTING EE Wr NPTHOTICOLDSUPPLESSTUBOUTZ FROM WALL 121 EE BE Bradley Corporation 215 1542 Rev E 06 915 2 9 07 5 Express Deck Lavatory System EXD Series EXD 2N Installation Instructions Installation Instructions continued Step 2 Mounting frame to wall 1 Using a T20 Torx key remove the six 10 24 flat head Torx screws 10 finish washers securing the access panel to the main frame and remove the panel Figure 2 2 Position the frame against the wall ensuring that it is level IMPORTANT Anchoring the frame to a wall that is not flat cause the frame to bend making it difficult to reinstall the access panels 3 Ensure that the back of
3. installation __ EXD 2N Express Deck Lavatory System EXD Series Standard and Wall Hung Pedestals e Express amp Decks are ADA and TAS compliant Table of Contents Dimensions 2 3 sesca 2594 to ERES NS 4 5 Installation Instructions 6 9 Cleaning and Maintenance 10 Assembly of Components 11 Vernatherm Valve Troubleshooting 12 Vernatherm Valve Repair Parts 13 A IMPORTANT Read this entire installation manual to ensure proper installation then file these instructions with the owner or maintenance department Flush all the water supply lines before making connections Debris in supply lines will cause the valves to malfunction Turn OFF electrical power to the outlet when installing the Express Deck Wall anchors used must have a minimum pull out rating of 1 000 Ibs Product warranties may be found under Product Information on our web site at www bradleycorp com 215 1542 Rev E EN 06 915 P O Box 309 Menomonee Falls WI 53052 0309 2007 Bradley Corporation TEL 1 800 BRADLEY FAX 262 251 5817 Page 1of13 2 9 07 http www bradleycorp com Express Deck Lavatory System EXD Series EXD 2N Installation Instructions EXD 2N STD and EXD 2N WH Express Deck Lavatory System Dimensions i 1 Fio Gre 10
4. Solution Replace O rings where necessary For replacement of the O rings contact your Bradley representative and ask for Repair Kit part number 565 259 Problem Improper water temperature or temperature fluctuation Cause Thermostat is slowly failing or not working at all Solution Check the thermostat for proper operation 1 At room temperature 80 F or less remove cap and thermostat 2 Place thermostat into container with 115 F water The pushrod should pop out of the thermostat approximately 1 10 3 If thermostat pushrod does not pop out the thermostat must be replaced Contact your Bradley representative and ask for Repair Kit part number 565 259 Cause Valve temperature is not properly set Solution Adjust the temperature Using a blade screwdriver turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature 12 2 9 07 Bradley Corporation 215 1542 Rev E EN 06 915 Express Deck Lavatory System EXD Series Installation Instructions EXD 2N Vernatherm Thermostatic Mixing Valve S01 524 Repair Kit S65 259 Nut 3 8 24 Hex Jam Item Qty Description Sx 5 1 Thermostat 9 Cap 7 1 O Ring C 8 1 O Ring Thermostat 173 028 Valve Bod Strainer Figure 7 Bradley Corporation 215 1542 Rev E 06 915 2 9 07 13
5. PANEL USED WITH GRAY 185 034 STANDARD HEIGHT FRAME ONLY PUTTY 185 034A COAL 185 034B SCUFF PANEL FASTENERS 160 450 WASHERS 142 002CA 4 PLACES BOWL MOUNTING HARDWARE sse _ 1 4 20 x 1 2 1 4 20 bi SOLE DRAIN PAN HEAD WASHER oes ASSEMBLY SCREW qty 2 qty 2 CL 160 389 142 002DB STRAINER 16 075 CO DRAIN PLUG ED P16 072 VERNATHERM VALVE ASSEMBLY SHE CHECK STOP VALVE 527 102 trj 1 2 FLEXIBLE 10 SCREW 4 HOSE P 129 056 P18 054 3 269 1735 Sa g3 b 00M we IUE 1 2 FLEXIBLE 5 269 653 VERNATHERM VALVE 501 524 3 L VERNATHERM BRACKET 140 934 125 001DP TAILPIECE P TRAP POLYPROPYLENE 269 1697 OPTIONAL P TRAP CHROME PLATED BRASS S29 094 Bradley Corporation 215 1542 Rev E EN 06 915 2 9 07 11 Express Deck Lavatory System EXD Series EXD 2N Installation Instructions Thermostatic Mixing Valve Maintenance and Troubleshooting NOTE Before attempting to troubleshoot the valve or disassemble the components check for the following conditions If stop check valves are used make sure that they are fully open Make sure that the hot and cold inlet pipes are connected properly and that there are no cross connections or leaking stop check valves Check the hot water heater output to make sure tha
6. 1 i 30 a 762mm 813mm 26 8 5 8 28 8 5 8 660mm 219mm 711mm 219mm 9 5 11 1 4 mm 286mm TAS bor gd Y 1 Bradley Corporation 215 1542 Rev E EN 06 915 2 9 07 Express Deck Lavatory System EXD Series EXD 2N Installation Instructions Installation Instructions Supplies required for installation 6 3 8 wall anchors bolts and 1 min O D washers to mount main frame and bow to wall minimum pull out rating of 1 000 Ibs STD HEIGHT ONLY 2 3 8 wall anchors bolts and 1 min O D washers to mount scuff base to wall 1 2 NPT hot and cold supply piping e 1 1 2 NPT drain piping 110 volt electrical outlet for optional 110 24 VAC plug in transformer if required 2 10 wall anchors and fasteners for optional Vernatherm valve mounting 240 208 volt or 277 volt electrical box for optional electric tankless water heater Step 1 Rough in IMPORTANT Dimensions shown Figure 1 page 5 for Standard Wall Hung Pedestal Express Deck only Make sure to follow appropriate dimensions based on configuration and required rim height See Charts 1 and 2 on page 5 before beginning rough ins 1 Rough in 1 2 NPT hot and cold supply lines through wall at dimensions shown 2 Rough in 1 1 2 NPT drain waste connection through wall at dimensions shown 3 FOR OPTIONAL ELECTRIC FAUCETS In
7. UPPLY COLD SUPPLY _ 1 2 NPT 77 CHECK STOP VALVE C 4 2 FLEXIBLE HOSE VERNATHERM VERNATHERM VAINE BRACKET Figure 5 10 SCREW 8 SCREW I BOWL P STRAINER CANO lt lt P TRAP yu ISI Re 1 8 RUBBER DRAIN WASHER STRAINER Lh PLUG TAILPIECE S TAILPIECE 0 0 Figure 5b Figure 5c X FRAME FRONT 2 9 07 Bradley Corporation 215 1542 Rev E 06 915 Express Deck Lavatory System EXD Series Installation Instructions EXD 2N Installation Instructions continued Step 5 Optional hot water heater A WARNING To avoid personal injury or damage to the unit when installing the water heater make all plumbing connections first then proceed with the electrical connections NOTE 240 208 or 277 voltage is required for hot water heater Refer to the j j j 8 NUT installation manual provided with the hot BRACKET yawasuen water heater for further installation ds 4 information A 1 Remove the cover from the water heater Attach the bracket to the cover O with the two screws nuts and 8 32 x 3 4 5 ROUND HEAD washers then reattach the cover see MACHINE SCREW Figure 6a a B b 2 Hang the water heater the right s
8. he bowl to the frame using the two 1 4 20 x 1 2 pan head screws and washers provided Do not tighten bolts at this time IMPORTANT When bolting the bowl to the frame and wall do not overtighten bolts Overtightening bolts can damage the Terreon material 3 After the bowl is attached to the frame use 3 8 bolts and 1 min O D washers supplied by the installer to bolt the bowl to the wall anchors two places 4 Tighten the screws installed in procedure 2 above to secure the bowl to the frame Do not overtighten Figure 4 BOWL 1 4 20 SCREWS AND WASHERS 2 PLACES BOWL FRAME MOUNTING MAIN FRAME SCUFF BASE FRAME ki AND DRAIN ASSEMBLY BOWL MOUNTING NOT SHOWN FOR CLARITY Bradley Corporation 215 1542 Rev E EN 06 915 2 9 07 7 Express Deck Lavatory System EXD Series EXD 2N Installation Instructions continued Step 4 Connecting supply and drain Installation Instructions 1 Connect the Vernatherm Thermostatic Mixing Valve as shown in Figure 5a 2 Install the drain plug in the drain hole in the bowl see Figure 5b 3 Beneath the bowl install the 1 8 rubber washer and the threaded tailpiece onto the drain plug 4 Assemble the P trap by connecting the 1 1 2 tubular pipe to the tailpiece and to the 1 1 2 drain pipe stubbed out of the wall see Figure 5c 5 Install the strainer on the drain plug opening inside the bowl using the 8 screw HOT S
9. ide frame member see Figure 6b WATER a 3 Connect the 1 2 flexible hose from ume S the cold water supply stub out to the hot water heater inlet 4 Connect the 1 2 flexible hose from the hot water heater outlet to the supply inlet on the solenoid valve assembly WATER HEATER COVER Figure 6a PREPACKS EX95TMLB S45 2186 EX100TMLB S45 2187 y OPTIONAL 90 ELBOW Step 6 Completing installation 1 Install the faucets according to the installation instructions that came with your faucets 2 Turn on the water supply to the Express Deck and check for leaks 3 FOR DECKS WITH INFRARED FAUCETS ONLY Turn on the electrical power to the electrical outlet and pass your hand in front of each faucet s sensor until all the air is purged from the lines and water is flowing smoothly CHECK STOP VALVE WATER OUTLETTO NLET 4 After testing is complete reinstall REN FAUCETS panel to frame Fasten panel with SUPPLY eight Torx head screws provided Figure 6b see Figure 2 on page 6 Bradley Corporation 215 1542 Rev E 06 915 2 9 07 9 Express Deck Lavatory System EXD Series EXD 2N Installation Instructions Cleaning and Maintenance Instructions A IMPORTANT Strong alkaline or acid based chemicals and cleansers should not be used to clean Terreon If these chemica
10. ls come in contact with the Terreon surface wipe off the surface immediately and flush with soapy water Terreon and panel maintenance The bowl is constructed of Terreon a densified solid surface material composed of an acrylic modified polyester resin Terreon is resistant to chemicals stains burns and impact Surface damage can be easily repaired with everyday cleaners or fine grit abrasives The panel is made of an acrylic ABS laminate and will not chip peel or flake With regular cleaning your Terreon fixture will provide years of dependable service Cleaning Daily Cleaning Wipe the surface with a damp cloth and wipe dry Weekly Cleaning Wipe the surface with a damp cloth and a household liquid detergent Stubborn stains can be removed as follows 1 Using a 7448 Scotch Brite pad scrub with an abrasive cleanser such as Ajax Comet or Soft Scrub and water 2 Clean thoroughly with soapy water and allow to dry Scorch Marks Although Terreon will not burn a lit cigarette in contact with Terreon could leave a scorch mark Scorch marks can be removed by buffing with a 7448 Scotch Brite pad or with an abrasive cleaner e Repair kit In the unlikely event your Terreon surface becomes damaged it can easily be repaired Contact your Bradley representative to order a repair kit and be sure to specify color when ordering Panel cleaning A IMPORTANT Do not use abrasive cleansers to clean the panel Abrasi
11. stall the 110 volt GFCI electrical outlet per local code at the location shown in Figure 1 4 Install four to six 3 8 wall anchors with a minimum pull out rating of 1 000 165 supplied by installer at the locations shown in Figure 1 5 On the back of the bowl measure the distance between the 3 4 bowl mounting holes Divide this measurement in half Measure and mark this dimension on the wall to the left of the centerline and to the right of the centerline Install two 3 8 wall anchors with a minimum pull out rating of 1 000 lbs supplied by installer at the locations marked ref location A shown in Figure 1 NOTE Wall anchors at location C standard frame only do not require a minimum pull out rating of 1 000 165 NOTE The anchors will be used to mount the Express Deck bowl and frame to the wall 4 2 9 07 Bradley Corporation 215 1542 Rev E 06 915 Express Deck Lavatory System EXD Series Installation Instructions EXD 2N EXD 2N Express Deck Lavatory System Dimensions 23 1 2 23 1 2 597mm 597mm 2 7 OPTION 1 lt 9 3 8 1 9 3 8 A 238mm 238mm A i 3 Um 4 HOT SUPPLY Bi 76mm 102mm B OPTION 42 p i A i i Q E La 4 F 102mm COLD OR G TEMPERED ZA 1 7 SUPPLY 32 d TF OPTION Od 28 3 4
12. t it is at least 20 above the set temperature Be sure to close the appropriate shut off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete Problem Limited water flow Cause Dirt and debris have built up in the valve or strainer 1 Remove and clean strainer If strainer needs to be replaced order Bradley part no 173 028 2 Check the piston for smooth movement To check the valve s piston for free and smooth movement follow the procedures outlined below 1 Remove the valve s cap and thermostat see Figure 7 on Page 13 2 Push down on the piston with your finger the piston should move freely If the movement is not as it should be the piston needs to be cleaned Follow the method outlined below for cleaning the piston and valve body Remove the thermostat Lift the piston out with a needle nose pliers and remove the spring Any cleaner suitable for brass and stainless steel may be used if cleaning with suitable cleaner is not sufficient to remove debris a 400 grit sandpaper may be used to polish and hone the piston and valve body e Snap spring into piston will detent and reassemble into the valve body Retest the piston 3 If after a thorough cleaning the piston does not move freely the piston must be replaced Contact your Bradley representative and ask for Repair Kit part number 565 259 Problem External leaks in the system Cause O rings have been damaged
13. the frame is flat against the wall 4 Once you have positioned the frame such that it is level and resting on the floor standard height frame only and flat against the wall use the 3 8 bolts and 1 min O D washers to mount the frame a MAIN FRAME ACCESS PANEL to the wall Figure 3 10 24 PANEL FASTENERS 5 When mounting the standard AND WASHERS height frame mount the scuff base 6 PLACES to the wall at the same time using the two additional 3 8 bolts and SCUFF PANEL STANDARD HEIGHT washers mentioned in Step 1 FRAME ONLY procedure 3 on page 4 Figure 3 Pese SCUFF PANEL FASTENERS AND WASHERS 4 PLACES Figure 2 3 8 WALL ANCHORS 4 PLACES Lee MAIN FRAME e SCUFF BASE FRAME STANDARD HEIGHT FRAME ONLY 3 8 WALL ANCHORS amp 2 PLACES STANDARD HEIGHT FRAME ONLY Figure 3 6 2 9 07 Bradley Corporation 215 1542 Rev E 06 915 Express Deck Lavatory System EXD Series Installation Instructions EXD 2N Installation Instructions continued Step 3 Installing bowl WARNING prevent serious injury and or damage to the bowl move and ES position the bowl with the assistance of another person and always use appropriate lifting procedures NOTE Refer to Figure 4 below when installing the bowl 1 With someone to assist you place the bowl squarely onto the frame 2 Attach the front underside of t
14. ve cleaners can mar the surface Graffiti Vandalism If vandals create markings on the panel Bradley recommends using Motsenbocker s LIFT OFF to remove ink and spray paint Remover 3 is for ink and markers and Remover 4 is for spray paint Motsenbocker s LIFT OFF can be ordered through Sanitary Maintenance Service Inc call 1 800 451 5523 x 425 or visit www santitarymaintenance com product htm for ordering information After cleaning with LIFT OFF give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil and maintain the glossy finish NOTE Use of brand names is intended only to indicate a type of cleaner This does not constitute an endorsement nor does the omission of any brand name cleaner imply its inadequacy Many products named are regional in distribution and can be found in local supermarkets department and hardware stores or through your cleaning service It is emphasized that all products should be used in strict accordance with package instructions 10 2 9 07 Bradley Corporation 215 1542 Rev E 06 915 Express Deck Lavatory System EXD Series Installation Instructions EXD 2N Assembly of Components BOWL 545 2166 PANEL FASTENERS i 160 450 W IN E vid WASHERS 611 225 142 002 6 PLACES ACCESS PANEL CHECK STOP GRAY 186 1646 186 1646 527 102 COAL 186 1646B SCUFF FRAME HOSE 517 326 269 1735 SCUFF BASE
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