Bosch PCH 615 DAU User's Manual
Contents
1. Burner ignition amp control j j i Pressure ___ test point Before connecting the unit check whether the local connection conditions type of gas are compatible with the unit s settings Observe any special condi tions imposed by local suppliers utilities The specifi cations of this cooktop are stated on the data label located on the bottom of the cooktop base 1 Medium burner 2 Medium burner 3 Wok burner 5 Small burner Depress control knob and turn anti clockwise to High flame position Hold the knob down for a few sec onds until the flame ignites Keep control knob de pressed for a few seconds to activate the flame failure device If ignition fails depress knob again and wait for ignition Turn anti clockwise to set the flame to the desired intensity All burners are fitted with a flame failure device which shuts off the gas supply if the flame extinguishes for su reason To reignite wait 30 seconds for any unburnt gas to disperse before repeating the ignition procedure described above To turn off the gas supply to a burner turn the control knob clockwise to the OFF position Refer Fig 14 Burner am osition A A D gt i The control knob is used to adjust the flame of the gas burner Low flame graphic lowest output High flame graphic highest output Minimum flame adjustment 1 Turn the control knob to minimum 2 Remove the cont2. Natural Gas Propane Gas Burner Injector Hourly Gas Injector Hourly Gas size mm Consumption size mm Consumption mm MJ mm MJ Left Front wok 1 70 14 0 0 97 13 25 Left Rear 1 20 6 5 0 67 6 25 Right Front 0 90 4 0 0 5 3 25 Right Rear 1 20 6 5 0 67 0 25 Before conversion the cooktop must be disconnected from the electricity and gas valves must be turned to the OFF position 1 Remove the trivets burner caps and burner heads Refer Fig 6 2 Change the injectors using a 7 mm socket wrench and be sure to tighten them down properly so that they are fully airtight Refer Fig 7 3 Reassemble the burner component parts in reverse order NOTE it is not necessary to adjust the primary air control on these burners lt a
3. BOSCH 4 Cooktop memts APPROVED DESIGN Model No s PCH 6 2 DAU AUSTRALIAN PCH 615 DAU ASSOCIATION PCH 615 FAU USER INSTRUCTIONS INSTALLATION INSTRUCTIONS MAINTENANCE INSTRUCTIONS This cooktop is for use with Natural and Propane gases Leave these instructions with the owner BOSCH Booklet designed and produced by DESIGN MAXIM 03 0853 7491 Part No W1532 Version Bosch A Wiring diagram A Switch B Blue wire C Brown wire D Terminal E Ignition module For service to this appliance please call an authorised Bosch service agent or register you fault by phoning us on the num bers listed below Toll free Melbourne 1300 30 70 37 head office Sales Customer and Technical Service New Zealand O800 4BOSCH 0800 426 724 Sales and Customer Service Service agent Robert Bosch Australia Pty Ltd Incorporated in Victoria ABN 48 004 315 628 Victoria Cnr Centre amp McNaughton Roads Clayton 3168 Phone 03 9541 5555 Fax 03 9541 5595 New Zealand 14 16 Constellation Drive Mairangi Bay Auckland 1310 Phone 09 478 6158 Fax 09 478 2914 Service Trouble shooting chart What s wrong _ lF none of the electrical systems work It is not always necessary to call the Service Centre In some cases you may be able to solve the problem yourself This table contains some useful information Important Only authorised personnel from the S
4. eee mre oueeessceatones 13 DONT ea E 13 e e E EE E I EE E 14 TOU DIE shooting sesiissiseoe tieren esine 14 Wining CIRC 2acencesqniecatecasacneeecasss yacaees 15 Service contact telephone numbers 15 Safety considerations For your safety What to do if you smell gas Warnings e f the information in this manual is not followed ex actly a fire or explosion may result causing prop erty damage personal injury or death e Do not store articles on or against this appliance e Do not store flammable materials near this appli ance e Do not spray aerosols in the vicinity of this appli ance while it is in operation e Do not try to light the appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department e Installation and service must be performed by an authorised person 1 Do not allow the flame to extend beyond the edge of the cooking utensil This instruction is based on safety considerations 2 Do not forget that the unit becomes hot when in use Common sense is important Just because the flame is out does not mean parts cannot still be hot 3 This appliance shall not be used for space heat ing This instruction is based on safety considera tions 4 Be sure to disconnect the electrical s
5. 12 1 2 of AS 5601 AG 601 Leave a space at least 100mm between any drawer partition or oven that is installed underneath the cooktop Minimum thickness of benchtop is 15mm See Fig 2 15mm minimim Installation procedure 1 For cutout dimensions and clearances refer Fig 1 2 The hotplate is factory fitted with sealing tape around the lower edge of the hob and two pres sure clamps front sede The seal keeps the en tire work surface watertight and prevents spillage from leaking into cupboards underneath Please ensure that the sealing tape is not disturbed during the installation process Refer Fig 3 Clamping bracket Sealing tape 3 Place hotplate on top of the bench cut out and press down firmly on all edges at the same time to en sure that the hob is resting on its entire perimeter NOTE If it is necessary to dismount the hob press upwards only from underneath Installation continued Connection Electrical An electrical 10 amp socket needs to be within 1 m of the hotplate to allow electrical connection The socket must remain accessible after installation of the appli ance Important note This appliance is connected to the mains 240 VAC by means of the connecting lead which must be fixed to the kitchen unit to prevent it from coming into con tact with hot parts a ike hob or an oven installed underneath When making this connection make sure that the lead cannot come into contact w
6. a wok trivet This trivet must be used when using the wok burner for receptacles with diameters of more than 26cm diam eter griddle plates and all kinds of concave recepta cles such as woks etc Wire coffee support This support is for use only with the small burner when supporting receptacles with a diameter of less than 10cm 9 For pressure testing in excess of 3 5 kPa 1 2 psig the appliance and its individual shut off valve must be disconnected from the gas sup ply piping system 10 Important When using a very large pot leave a gap of at least 50 mm 2 to avoid damaging any parts in bench top wood aon or other non heat resistant materials Never leave oil or hot fat unattended Note To eau eta the electrical safety of the appliance it is forbidden to use high pressure or steam jet cleaning devices Installation Preparing to install Operating instructions This installation must conform with the following e Manufacturer s Installation instructions e Local Gas Fitting Regulations e Municipal Building Codes e AGA Installation Code for Gas Burning Appli ances AS 5601 AG 601 e S A A Wiring Code e Local Electrical Regulations e Any other statutory regulations These builtin hobs are intended to be inserted in a benchtop cutout Only an authorised person should connect the appli ance Installation dimensions are shown in Fig 1 Burner locations Nat Gas hy Propane Gas 30
7. as Once ignited keep the not been kept control pressed in for a few pressed in for long seconds enough e The pune ports are Clean the burner ports dirty Contents CONGR Sse aren E E de ciyieeseeee ee 3 Safety considerations ccseeeecceceeeeseneeees 4 FOF YOUR SOIGNY s2ecstenaee resorted sncaecadencacaecaiss 4 What to do if you smell gas cceeeeeeeee 4 NV GEIS EET EEEE ANTE TE 4 EEE e A E EE A PE 6 Preparing to install cccceeccceeeeeeeeeeees 6 CIEGEGNGSS 2 dcmcconescasnotecsscenataemabonteimctaesese 7 Installation of cooktop into kitchen bench 7 Installation procedure cccccceeeeeeees 7 COINS CHOI eee E E E E 8 Electrical connection c0cccceeeeeeeeees 8 Gds COMME OW ves decec cocci gares 8 Conversion from Nat Gas to Propane Gas 9 To change injectors x2rs cova sressescacweteaareniaw 9 Injector size Chari pa sscchceiredoeosssesnesins vets 9 Minimum flame adjustment 5 10 Operating Mla ciiliel 1a ne er eet 1 Burner locali ON access searereaiccentersascesemaecseess 11 Burner ignition amp control ccceeeeeeeeees 11 Yser IM UICHONG srrirerirrer ernan rsa 12 Boiling WUNNETS 2 5s sacucansciaececoesaeandeseedcaands 12 Wok trivet siotsrosanenootennenetawasjoeoutenmpeeeonssee 12 Wire coffee support cc ceeececeee sees 12 Cleaning and Core cccceeccceeeeeeeeeenees 13 DO gaeteg eo anae ces
8. ed with rubber feet Be careful when cleaning as they may be dislodged during cleaning leaving the stainless steel hob un protected and subject to surface scratching Don t e Never use abrasive products sharp objects steel scouring pads knives etc to remove stubborn food remains from the hob surface trivets and burners e Do not allow acidic products such as plea lemon juice etc to come into contact with the hob User instructions Boiling burners Use High flame setting to bring the pan to the boil then adjust the flame between High flame and Low flame to maintain the required pan temperature Important The use of a cooktop leads to the production of heat and moisture in the kitchen For this reason make sure that the room is properly ventilated Keep natural ven tilation openings such as windows open or provide a mechanical ventilation device e g a range ie or overhead exhaust fan For safety and economic gas usage you should al ways use the correct pan on the correct burner Flames should not protrude ieee the base of the pan You will save energy time and money by always placing the correct pan size on the correct gas ring See Fig 15 The chart below gives the correct pan usage for each burner Burner Recommended Minimum pan diameter pan diameter Small burner 100 240 mm 100mm Medium amp 180 260 mm 180mm wok burner Wok trivet The hotplate is supplied with an extr
9. ervice Centre are qualified to work on the main gas and electric systems Possible cause Solution e Power turned off e Turn power on e Faulty fuse e Check the fuse in the main fuse box and replace if faulty e The automatic circuit e Check to see if the circuit breaker or mains breaker or a differential has differential has been been triggered in the mains triggered supply box If the electronic ignition system does not work e There may be food or The gap between the spark cleaning sane plug and the burner needs to f the flame on the burners is not evenly distributed particles between the e cleaned caretullly spark plugs and the burners e The burner components Put the components in their have not been correct positions assembled properly e The gas ports onthe Clean the gas ports on the burners are dirty burners If the gas flow does not seem normal or there is no gas flow at all e The isolation valve is Open the isolation valve closed e If the gas is supplied Replace the gas bottle with a _ lf the kitchen smells of gas lf the safety cut off devices on the different burners do not work from a gas bottle it full one may be empty e One of the valves has Check to see if a valve has been left open been left open e Possible leak on the e Check that the coupling on gas bottle coupling the gas bottle is in order e The control knob h
10. ith hot parts of the hob Important This appliance must be earthed Gas During the planning stage consider the position of supply connections The hob must be connected to the gas supply with upstream connection of an isolation valve in accord ance with the respectively valid regulations We rec ommend that the isolation valve be fitted prior to the cooktop to enable isolation of cooktop from gas sup ply The valve must be easily accessible at all times To find out the factory set gas type see bottom of cooktop next to gas connection Remove plastic cap from gas supply line prior to in stallation Fit regulator N G or Propane fitting Propane di rectly to the R connection as per Fig 4 and Fig 5 Direction of gas flow is indicated on the rear k the regulator For position of the inlet connection refer Fig 1 Natural gas connection Propane gas connection Washer R1 2 R1 2 Pressure test ak Pressure S ia Pa test point Converting the cooktop from Nat Gas to Propane Gas It should be expressly noted that we cannot accept any liability for direct or indirect damage sane by wrong connection or improper installation When being repaired the appliance must always be disconnected from the mains supply if required notify our customer service To change injectors Request change over injectors from our customer serv ice department refer injector chart below for sizes
11. rol knob from the valve spindle Refer Fig 8 3 Using a screwdriver carefully pry off the hard plas tic seal Refer Fig 9 4 Using a small screwdriver carefully remove the soft rubber seal Refer Fig 10 5 The adjustment screw is ieee at the rear lower section of the valve Reter Fig 11 amp 12 6 To adjust the minimum flame for N G replace the control knob onto the spindle light the gas and turn the control knob to the small flame position Screw the adjustment screw anti clockwise to es tablish a minimum stable flame position The flame should remain alight and not burn back to the in jector when the valve is turned quickly from Full On to the Minimum flame position and back a few times To adjust the minimum flame position for LP Gas the screw must be fully tightened down clockwise 7 Remove the control knob replace the seals in re verse order and refit the control knob Adjustment Oe ai zy des Fa Turn dow t adjustment screw Front of hotplate Clearances Installation of cookto into the kitchen benc h A range hood fitted above the top must be installed A i to the installation instructions for the range hood A minimum distance of 650 mm is required A a range hood and 750 mm for an exhaust fan If the distance measured from the periphery of the nearest burner to a vertical surface is less than 200 mm the surface shall be protected in accordance with clauses 5 12 1 amp 5
12. upply before disassembly of the appliance 5 Keep the appliance area clear and free from com bustible materials gasoline and other flammable vapours and liquids 6 This appliance must be installed in a position with the proper level of ventilation Do not ob struct the flow of combustion and ventilation air 7 Cabinets installed above the gas cooktop must have a minimum clearance of 650 mm 24 8 The gas pressure regulator supplied with the ap pliance must be installed in line with the gas pipe N G only Cleaning Do s eOnce the appliance is cold clean it with a aa ately and soapy water Remove any spills immediat This will avoid unnecessary effort later e Allow burners and trivets to cool down before clean ing them e The burners and trivets must be cleaned regularly to keep them in good condition This is done by sub merging them in soapy water and scrubbing them with a non metal brush to keep the ports and slots free from obstructions so they give a perfect flame Dry the burner caps and trivets whenever wet or damp e After cleaning and drying ensure that the burner heads and caps are replaced correctly on the burner body Refer Fig 6 e The high temperatures generated by Hae the wok burner may cause the stainless steel hob of your hotplate to become discoloured over time THIS IS NORMAL Clean the hob with a product suitable for cleaning stainless steel e The trivets on your hob are fitt
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