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Blizzard Ski Snowshoes 700LD User's Manual

1. 319IH3A LLa 11 41 Movia zv 3TITWNWOSS Avr 138 Ly TOVTADINIA MOTISANSSHS SIHMDIOV TS 3101d393H 052 139 1 ori SV 18 1 OV 18 SAVH TIV 31ON vi MOVIE 30 106 GIHAVOGE 1X3 LHDIY YOUNG 130x081H08 2X4 1437 134x09 1431 STONY 1431 STONY LHDIH SONVUO Nen VIN VIN FOVTANINIA 950490 VIN OI IVW3HO9S JYIM SS3NHVH MO d 33S Harness Wire SCHEMATIC 31 S3HONI NI SNOISNANIO TIY 131519345 3SIMH3HIO SSJINN 31V9S OLNMVHG LON HOLIMS H3MOd 3 I9NIS V NOILWLS ONISN NSHM SS3NHVH AV 13H 4221 18 2002 ava1 SGV31 HOLIMS 440 NO 31OIH3A OL TIVNIINH3LL 01 46299 N d 5 OLI MS EO OS HOLIMS NOYH4 Av 13H MOTI3A N33H9 lt HOLIMS ONnOHO AVI3Y MOTIBA N33HD MAIA NOILONN 4 40709 Nid HO1O3NNOO HIMOd Nid 92129 N d HOLO3NNOO QqvaiaNnou5 319v1d3O3ut 052 d lovlddOau 0527 MOTI3A N33HD MOTI3A N33HD LE FOVd NO SNOILONYLSNI NOLIV TIVLSNI 33S 31ON 75029 N d HOLIMS 319901 1 MOTI3A N33HD Ent NH3lONIH INOH 9 Z AV ONDIOOT 3 08 NO
2. 031001 30010 AV BH 115 210 46 XOVISNSSUS TT TAR TION dd c Ad 9 17 9333 MOT S 8 MOTI3A 0334 10 NONWOO O3H 31IHM G3ga MOT13A AV38 17 AV38 MOT Ad HOLO3NNOO DIYLOITI qQHV3OVd NUNI LHOIY MO ld G3Sn LON 1HOIB 10 191017 1437 NUNLS NAY 3 MOVTSIMOT13A HDIH V 10 NONWOO 3LIHWZ 37 DIOVIE N33H9 11 LON VN 9 10 13701A 1391 S Nn MYA t 3 MO VT8 MOTI3A Wv38 HDIH V 10 NOWWOO 3 17 Wv38 L sene 99A 91 XIS SNOtd XIS uaagnu 9NOHd XIS LUN OL FLA SHOLO3NNOO 31ON AYAH LHOIH MO ld MOV TEIMOTISA XOVISNSGHO TT MOT NOVIENZIHO 1T SHN VLIW 9 3339 17 9333 S 8 MOTT3A 0334 H IH V 10 O3H 31IHM Q3H MOTI3A NV38 2 3 gau N33u9 MOT Ad HOLO3NNOO 914199713 AUYHOvd NUNI 1497 MO ld Fs 1331 MO ld OVIGNISHO IT 81
3. Variable Flow Control Valve Clockwise Decreases Plow Drop Speed Counterclockwise Increases Plow Drop Speed Jam Nut Variable Flow Control Valve TROUBLESHOOTING GUIDE 2 2 35 LIZZARD STRAIGHT BLADES LIMITED CONSUMER WARRANTY This warranty covers defects in material and workmanship except as set forth below WARRANTED PARTY This warranty applies only to the Original Purchaser who purchased this plow from an Authorized Blizzard Dealer for personal family or household use TERM OF WARRANTY This Blizzard straight blade snowplow is warranted for the following period Parts and labor are warranted for one year from date of purchase BLIZZARD CORPORATION S WARRANTY REMEDY Blizzard Corporation will at its sole discretion repair or replace defective parts at no charge CUSTOMERS RESPONSIBILITY To obtain warranty service the purchaser must return the defective snowplow to any Authorized Blizzard Dealer The purchaser must verify the original purchase date Transportation costs to and from the dealer will be the responsibility of the purchaser ITEMS NOT COVERED UNDER THIS WARRANTY This limited warranty does not cover the following 1 Expendable parts such as cutting edges plow shoes hoses fasteners blade guides paint finish etc 2 Any snowplow or part thereof which has been repaired or altered by anyone other than an Aut
4. Headlights siii Low Profile w Turn Signals Measurements 10 3 4 W x 5 H x 5 3 2 D Housing ttti Plastic Composite MOU M Adjustable Ball Type Bulb High Low Sealed Beam Halogen 12V Rect SWIC TYPE P a aa Dash Mount Toggle Miscellaneous Plow Weight TOOL D eT Approx 528 Ib fO60LD ci Approx 550 Ib 760 Approx 720 Ib u Approx 750 Ib Adjustable Plow Shoes TOOLD amp 760 ui ceteras 2 Standard 760 8 800 eee 2 Heavy Duty Cast Steel Mount Mechanism Hydraulic Draw Latch Gontrol Statioh arca ai aaa Joystick Plow weight does not include vehicle undercarriage Unless otherwise indicated all specifications are for Models 700LD 760LD 760 amp 800 straight blade snowplows Blizzard Corporation reserves the right under its Continuous Improvement Policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications PLow SPECIFICATIONS 17 MODELS 70010 76010 760 amp 800 PARTS LIST Ref Part Build Quantity Part Description 7o0LD 760LD 760 Moldboard Assembly Parts 1 81021 1 N A Moldboard Weldment 70010 Note reference numbers listed identify parts shown 81006 1 N A Moldboard Weldment
5. GION310S dWNd 31IHM 1ovHi3H 30115 1331 1 30115 1531 ALIHW3N18 IVO 3SNVHO HOLIMS gay LOVYLSY X08 30115 MOV18 0IY GN31X3 3015 1HOIH 31IHWQ3H NOILONNI 307105 TIVNIWH3L 3 1VIW33 X31ON HLIM HO1O3NNOO Nid 21 60 319V1d323H SNISNVH 33H X310N SLIOA ZL SdINV 0 AV13H LLS C LGO d VIN VIN 93513 DOAZE MOVIEIMNId VIN VIN VIN VIN VIN 1VO14 39NVHO 4 3LIHM 319NV 1H9lH N3349 3TONV 1431 ama LOVULIY 14431 MOVI8 ANTE ON34X3 1441 3llHW3hns 1 1HOlH ON31X3 XO8 1HOlH OLGION310S OLGION31OS diNNd 31IHWNMOHS MOVIE yOv18 NOILONNA 3191H3A 22 30 Dracram VEHICLE HARNESS GIONS0S dWnd mr ON31X3 XO8 1H9 IH L 2 19 XO8 1 apro ON31X3 1431 5 Pra ANNOYS 2 9vul3u XO8 1331 STONY 1331 CTS OQ A21 01 315Nv 1H9I LI N3389 1317 8 UU IVO 21 HOLIMS 6 XIBLVIN Nid L GNNOYD Av13u 1 XIHIVIN Irae NOVIEDINIA 15 diy 01 asna 2002 OLLVINSAHOS NOISH3A AV Tati SS3NHVH
6. BLIZZARD 95 Airpark Boulevard Calumet 49913 888 680 8600 906 482 5555 906 482 5445 Fax www blizzardplows com Blizzard and Power Hitch are trademarks of Blizzard Corporation Blizzard is registered in the United States Patent and Trademark Office Loctite and 242 are registered trademarks of Loctite Corporation USA Velcro is a registered trademark of Velcro Industries B V Ford is a trademark of Ford Motor Company Chevrolet GM and Silverado are registered trademarks of General Motors Corporation Dodge is a trademark of DaimlerChrysler Blizzard straight blade snowplows are protected by U S Patents 6 276 076 and 6 393 737 patents pending Copyright 2002 Blizzard Corporation All rights reserved Made and printed in the USA 1265 05 02
7. Note The gray arrows shown on the manifold illustration above indicate the direction the 90 adapters should face to receive the hydraulic hoses Hydraulic Hose Identification Guide Straight Blade Snowplows HYDRAULIC HOSES Function Right Angle Left Cylinder Left Angle Right Cylinder Raise Lift Cylinder Base Lower Lift Cylinder Rod NOTE the following solenoids for the functions Left Angle Right Cylinder 54 Right Angle Left Cylinder 56 amp 57 Raise Lift Cylinder 55 amp 58 Lower Lift Cylinder Rod 55 amp 57 Float Clockwise Decreases Plow Drop Speed Counterclockwise Increases Plow Drop Speed Pressure Gauge Quick Connect RV Angle Relief Valve Variable Flow Control Valve 1 0 00 Calumet Michigan 49913 BLZ 1035 Installing The Manifold Adapters There total of 6 hydraulic adapters to install All of the adapters be found packaged with the manifold assembly Remove the protective stretch wrap from the manifold in a clean area DO NOT let any foreign objects enter into the open ports The valves can become contaminated and greatly hinder the plow s performance Review the table on page 33 for proper torque specification
8. uf lt a gt NOLIVOOT SNIdIAV ITO we 21029 N d 11 8 6 STVNINYAL ONIY 195 3UIM GAY Nid MOVIE Nid SHO 109 5 diNV GIN SS SS uG gi e SLIHM S3HONI SNOISNANIO 11 131519345 3SIMH3HIO SSJINN 31V9S OL NMVHG LON 66069 N d Q3Q IOIN 2002 SS3NHVH MO1d 56029 N d OMV 91 81 1VNINH31 3 1VW3d4 96029 N d WAS 318V9 YIFANY 5 97029 N d IYW HOLO3NNOO O1Y LOATA OILSW ld OLIN 8 1 81 1 81 STVNINYAL dV HOLO3NNOO OLIO LON 8 z r uf Nous 2 1 ovis iNia 9 9 S IVNIINH3 L 31VIW34 3SV3H9 31ON XOVISSONVHO GSUSONVUO frd ALIAVO SONVUO ALIAM lt a SIIHWSONVHO O u 56029 Nid AUYONODIS AVM XIS 16029 Nid QHvOG 1InOHIO 6029 N d OMY 91 81 IVNINH31 3 IVIN33 26029 Nid ALIAVO H388nu SNOOIIS 16029 N d 1V3S 371899 YIdANY INOONTIS 06029 N d L35319VO M ACO HOLO3NNOO 20029 N d HV319 H3AOO 30010 90029 N d AIGWASSV MOVd 26 DiAGRAM HARNESS DIN SOd 70 1X3 30118 54 Lay 3015 14 DA 30NS 11 134 sans 11 319NV 1437 STONY aan vols V N VIN Qasnd VIN OLIVIN3HOS
9. MAIN LIGHTING Harness Wire SCHEMATIC 29 VIN VIN 2 Av 13H NOTI3A N33HS L I TIVNIIWH3 L 3 1VIW34 X310WMW HLIM 24029 Nid HO1O3NNOO HIMOd Nid 660 AB oo1aandans p 310V1d3O3H ONIONVH 3344 X31OW I 8 1 SE See See STVNIWHAL ONIH 195 3HIM 28 Nid GIU le 28 Nid MOVIE zV S3UIM GION310S OL IV 4028 1 duna HIM Ca H MAIA 02 sla 8 GIVH8 NOTAN L339VP 1 aaa 1Y ONIHOOT eee M3IA GNA A WOOT 11146 2 1 NO 33S 31ON S3HONI SNOISNANIO T1V 91519395 3SIWd3H1O SSAINN 31VO9S OL NMVHG LON 11129 N d NOISYSA 2002 SS3NHVH 3 10IH3A HOLO3NNOO 1Y 9NDIOO1 MalA Nid X3 1ON Nid LIN OL OL SLOANNOO SLOANNOO NOT 8 00 8LOMV Q3H N 81 OMV 3LIHWNMOHS 01 72129 8L OMV 91 01 SISNI OL 6143202 8 SSna8 3Snd lt MOTI3A N33HO 92129 N d Quvzzl 18 SS d1 8 00 SS06 06 N d HOQN3A NOISSSYddNS ADYNS M LHOMGVSH SVV NOT 02 8L day ALIHM 1 1 31 319NV 1H9IH N3349 qasn3a 20
10. Probable Cause s Suggested Remedy Pump will not run Plow wire harness may not be properly connected to the vehicle wire harness Verify the wire harnesses are properly connected Review the instruction on pages 9 12 Power or ground cables to the battery pump or solenoid may not be properly connected Properly connect all cables Clean and lubricate with dielectric grease If power does not resume check the continuity of all cables to find the break Pump will not run power to the solenoid The black ground wire and brown white activation wire on the solenoid are not properly connected Properly connect both cables Test for power by initiat ing any joystick function except the float Note The POWER rocker switch must be in the ON position to properly test any plow function If the solenoid is grounded and no power exists diagnose the plow amp truck wire harnesses Pump will not run with power to the solenoid Brown white activation wire and ground are properly connected The red hot wire to the pump motor is not properly connected Connect red wire and check the black ground wire If problem is not resolved the solenoid could be inoper able or the pump motor may be worn Replace the solenoid if there is no power to it Replace the pump motor if it is receiving power Pump will not turn off Do not allow the pump motor to continuously run Unplug both of the harnesses until the pum
11. SS3NHVH 335 2002 DILVINAHOS SHIM SS3NHVH TVNIINH3I dOL NO SI SLIHM 3LON NO 440 NO Lada HO1ON CHUHONVHO XOVISAIIHM 15 HOLOIN LION DO 1 V G3H39NVHO T Ier GSE SONVEO HOLIMS HOLIH OT x YOLOANNOO CIOHINVIN 3 9 S q 9 q3S n LON 8 dq3u 39NVHO 2 V MOVIS 39NVHO HOLO3NNOO 51919373 CUVMOYd PLow Harness WIRE SCHEMATIC 27 NUNL 1 31 NNYMUVd INV38 MO ld INV38 MOT 3 19IH3A INV38 319IH3A INV38 INV38 INV38 NOWINOO 1 3HIM 91029 HOLO3NNOO 1901 321145 3fr18 NOILONNA LOSS qau N33ub9 17 3 Q3H MO113A HOIH N33u5 17 9 MOTI3A 0334 8 Q3W 3 IHM NONNOO V SIVEE NOTAN MOVE 14 YOLOANNOO iv SNIMOO1 MAIA HOV18 MO113A WV38 HDIH 4 Giov 18 N3389 17 NVIG 3 9 NNY LHOIY 2 aasn LON ALIHM NOWWOO V HOLO3NNOO lv MAIA FIT 5550 RR 55506 55 a 13101A AVHO MOV IB MOT
12. ASSEMBLY amp OPERATION MANUAL Blizzard Straight Blade Snowplows Models 700LD 760LD 760 amp 800 Introduction Congratulations on purchasing the finest straight blade snowplow available Blizzard straight blades are clearing new trails for innovative design rugged durability quality craftsmanship and superior performance Our exclusive products are manufactured and tested in Michigan s Upper Peninsula the Snow capital of the Midwest With an annual snowfall averaging over 250 we couldn t imagine building snow removal products anywhere else Your Blizzard straight blade is equipped with versatile features designed for years of dependable service The hydraulic draw latch mounting system positively aligns the plow for fast installation or removal All Blizzard straight blade snowplows feature an extended mold board This unique construction provides an additional 5 of blade that rolls snow farther ahead and to the side when plowing Now you can move snow faster saving fuel and reducing wear on your truck and plow Safety features include full moldboard trip action enclosed hydraulics and automatic Cylinder pressure relief To ensure years of optimum snowplow performance review the contents of this manual It contains assembly informa tion detailed diagrams complete parts listings maintenance guidelines and troubleshooting tips Should you need additional information contact your local Blizzard snowplow dea
13. BLUE ORANGE BLACK WHITE DOUBLE WHITE BLACK PINK BLACK PLOW HARNESS PLUG 2002 FACE VIEW LOOKING AT MALE CONNECTOR MALE TERMINALS DIAGRAM PLUG Locations 25 YOLOANNOO LW S 39Vd NO 33S 31ON 555555655559 55905555559 LELE VIN WIN aasnd DAN ZL MOVIS MNI d VIN VIN VIN VIN VIN V N IVO 3SNVHO 441 Movig 3LIHM 1417 31IHM STONY 1H9lH N3399 STONV 1431 LOVHLIH XO8 1331 Movig 3na QN31X3 1331 31iHW3na 19vul3u XO8 1H9IH MOV18 0IY 9 34 3 1H9IH GION310S dWnd NMOHS8 zL VIN WIN xovia NOILONN 4 307105 vL IVSHIAINN auvzzria 81 XO cS 8 13H IHOIY LS 8 xa X08 1431 015 81 01116 1431 65 MOv g qad 3LIHMAN8 y9v18N18 gl 1431 STONY gS 81 1HDIH 319NV rS N33u5 el H3MO1HOLIH 8S Q3u 39NvHO 81 1410 95 8L lvo lJI 25 31IHW39NvHO 81 1 SS IMOOQWULOT gt X SMV NOLLONNI 40109 HOLO3NNOO 15313 082 19 CUVMOVd HOLO3NNOO 9NDIOOT1 24029 3dlH1S 31IHM 8 2 18 HLIM Q38 GIVH8 NOTAN LIMOYP SS3NHVH 3 TOIH3A FUNSOTONI gt ACISNI
14. Lower Float designation on the label will lower your straight blade to the ground Pushing the joystick ahead until the detent locks the control will allow the snowplow to float or follow the contour of the ground when moving forward or backward B Raised Position Pulling the joystick back toward the Raise designation on the label will lift your straight blade off of the ground To stop raising the plow simply return the joystick to its neutral or center position The snowplow has reached its maximum raised position when the blade stops lifting return the joystick to its neutral position C Angled Right Position To angle your straight blade to the right position the joystick toward the on the label To stop angling the plow return the joystick to its neutral or center position The snowplow has reached its maximum angled position when the blade stops moving to the right side D Angled Left Position To angle your straight blade to the left position the joystick toward the L on the label To stop angling the plow return the joystick to its neutral or center position The snowplow has reached its maximum angled position when the blade stops moving to the left side kkkkk IMPORTANT kkkkk To prevent premature failure of the power contactor solenoid initiate the plow function and return the joystick to its neutral or center position except float DO NOT hold the j
15. position Notice the action of the fluid in the reservoir By activating the initial hydraulic function the fluid begins to fill the system Push and hold the toggle switch in the DISCONNECT position the draw latch will lower Refill the reservoir until the fluid is 3 4 from the top of the tank 3 Position the vehicle such that the draw latch is below the push beam and the mounting points on the A frame are in line with the mounting points on the undercarriage Pull out the A FRAME LATCH PIN and rotate the A FRAME LATCH clockwise until the latch is resting on the DRAW PIN See diagram on page 14 Move the snowplow in position by activating the draw latch connect switch and release WARNING Always use caution when operating the draw latch CONNECT DISCONNECT switch Keep your hands and feet away from the operation of the draw latch and the main blade The action of the draw latch moves the snowplow in position for proper attachment to the vehicle Failure to follow this warning may result in serious injury or death The draw latch will raise until it hits the push beam and the DRAW LATCH FINGERS will pull the plow into the vehicle The mounting points on the plow and vehicle are now positively aligned Rotate the A frame latch counterclockwise until the latch is locked in the raised position Note The A frame latch pin should always lock in place Do not set the pin past the lock point on the A frame Insert the two HITCH PINS throug
16. 1 Position your plow on a flat level surface for storage Follow the dis mounting procedure illustrated on page 14 2 Pressure wash and dry the entire snowplow prior to placing in storage 3 Apply a liberal amount of dielectric grease to all electrical plugs and connections Clean and install all dust caps 4 Lubricate all exposed hydraulic cylinder rod ends with liquid white lithium grease to prevent corrosion 5 Lubricate all pins and bushings to prevent corrosion and to maintain consistent operation A NLGI Grade 2 multipurpose lithium complex grease with molybdenum MPGM is recommended for lubrication 6 Clean and cover deep scratches or exposed metal with Blizzard Snow plow white P N 61219 or black P N 63073 touch up paint Contact your local Blizzard Dealer for availability 7 Remove and properly discard the fluid from the pump reservoir Clean the pump filter and replace the hydraulic oil to within 3 4 from the top of the reservoir Changing the fluid annually will prolong the life of your pump and manifold Never mix different types of hydraulic oil Contact your local dealer for replacement Blizzard Snowplow Rapid Action Hydraulic Oil P N 63070 8 Cover the snowplow with a tarp if stored outside This will protect your plow from sun fading and inclement weather which can lead to accelerated corrosion Removing Your Plow From Storage 1 Perform all regular maintenance indicated on the previous page 2
17. 61231 2 2 2 2 Adapter Ball Stud Mount Headlight 119 61232 2 2 2 2 Washer Heavy Split Lock 1 2 120 61025 2 2 2 2 Nut 1 2 13 Grade 8 YZ 121 61166 2 2 2 2 Plug Polyethylene Black 2 3 8 x 10 14 x 0 71 122 39034 1 1 N A N A Light Tower Models 700LD amp 760LD 39032 N A N A 1 1 Light Tower Models 760 800 123A 62073 1 1 1 1 Control Station Assembly Joystick 1 123 125 127 4 126 123 62074 1 1 1 1 Control Station Joystick 124 61185 1 1 1 1 Base Plate 1 8 ABS Plastic Joystick Control Station 125 61127 1 1 1 1 Strap Velcro with 2 Metal D Ring Black 61 126 61254 4 4 4 4 Screw Pan Head Machine 8 32 x 3 4 Z 127 61174 1 1 1 1 Label Control Station Joystick BLZ 1017 128 30042 N A N A 1 1 Undercarriage Weldment 1999 amp Newer Chevrolet GMC 2500 Series 129 61128 1 1 N A N A Decal Undercarriage Push Beam 1 1 2 x 9 1 4 BLZ 1004 130 61085 N A N A 1 1 Decal Undercarriage Push Beam 2 1 4 x 13 7 8 BLZ 1003 20 Parts List G or 4 MODELS 70010 76010 760 amp 800 PARTS LIST Ref Part Build Quantity Part Description 700LD 760LD 760 Miscellaneous Assembly Parts N A 61355 1 N A N A N A Kit Hardware Snowplow Assembly Parts Model 700LD 1 47 49 84 2 17 19 21 23 46 3 45 4 31 amp 32 N A 61354 N A 1 Kit Hardware Snowplow Assembly Parts 76010 1 47 49 8
18. Model 760LD in the illustrations pages 22 24 These numbers 84006 1 N A Moldboard Weldment Model 760 specific to these illustrations only and do not correspond 80006 1 Moldboard Weldment Model 800 with other diagrams in the manual Always review the part 2 81031 1 N A N A N A Cutting Edge Moldboard 1080 Model 700LD number given for proper component identification 61165 N A 1 N A N A Cutting Edge Moldboard 1080 Model 760LD 61168 N A N A 1 N A Cutting Edge Moldboard 1080 Model 760 61164 1 Cutting Edge Moldboard 1080 Model 800 3 61196 6 8 8 8 Carriage Bolt 1 2 13 x 1 1 2 P 4 61026 10 12 12 12 Washer SAE Mil Carb High Strength 1 2 1 1 16 O D 17 32 1 0 YZ 5 61020 11 13 13 13 Nut Lock 1 2 13 Grade Z 6A 61098 2 2 Plow Shoe Assembly Standard 7 3 4 Shaft Models 70010 amp 76010 1 6 amp 8 18 7 61220 2 2 Plow Shoe Assembly Heavy Duty Cast Iron 8 3 8 Shaft Models 760 amp 800 1 6 8 8 18 7 6 61102 2 2 2 2 Spacer 1 5 8 O D 1 1 8 x 1 1 2 YZ 7 61101 36 36 36 36 Washer Flat 1 1 3 4 O D 1 1 16 1 0 Z 8 61103 2 2 2 Pin Linch 1 2 x 1 3 4 9A 61049 2 2 2 2 Plow Guide Assembly 2 9 amp 10 9 61051 4 4 4 4 Screw Hex Head Cap 5 16 18 x 1 Grade 5 Z 10 61052 4 4 4 4 Nut Nylon Insert Lock 5 16 18 Z 11 63066 1 N A N A N A Decal Passenger s Side Moldboard B
19. On 16 Amps 115V AC Draw Latch Connect Disconnect A frame Assembly Models 700LD 760LD 1 50 52 54 57 59 65 2 64 4 62 63 A frame Assembly Models 760 amp 800 1 50 52 54 57 59 65 2 64 4 62 63 A frame Weldment Models 700LD amp 760LD A frame Weldment Models 760 amp 800 Pin Hitch 3 4 x 4 3 4 YZ Pin Hair Cotter 9 64 DIA x 2 11 16 Z Pin A frame Latch 3 8 DIA x 1 3 4 Stainless Steel Spring Compression 0 94 O A F L x 0 36 O D 0 029 Wire Diameter Stainless Steel Ring Standard Split 1 48 O D 1 264 I D 0 92 Wire Diameter Pin Emergency Hitch 1 x 5 3 4 YZ Pin Hair Cotter 11 64 DIA x 3 3 4 Z Screw Hex Head Cap 5 16 18 x 3 4 Grade 8 YZ Washer Split Lock 5 16 YZ High Alloy Bushing A frame Pivot Replaceable Label Power Hitch Connect Disconnect Switch BLZ 1037 Draw Latch Assembly Models 700LD amp 760LD 1 21 32 66 70 72 79 2 71 Draw Latch Assembly Models 760 amp 800 1 21 32 66 70 72 74 77 79 2 71 75 Outer Draw Latch Plate Weldment Driver s Side Models 700LD amp 760LD Outer Draw Latch Plate Weldment Driver s Side Models 760 amp 800 Pin Draw 1 DIA x 5 5 8 with 13 64 DIA Cotter Pin Hole BZ Pin Draw 1 DIA x 6 1 2 with 13 64 DIA Cotter Pin Hole YZ Pin Cotter 3 16 x 2 1 2 Screw Hex Head Cap 3 4 10 x 4 Grade 8 YZ Models 700LD amp 760LD Screw Hex Head Cap 3 4 10 x 4 1 2 Grad
20. ning is clear to gray Repeat the installation for the opposite headlight Once the headlight adapter connections are completed proceed to secure the braided harness to the vehicle Safely route all harness lengths around the engine components and attach them to the vehicle with cable ties Extend the PLOW HEADLIGHT CONNECTORS from the main lighting harness through the grill of the vehicle and position the HARNESS POWER PLUG and WEATHER CAP near the bumper Cable tie the power plug to the vehicle bumper or tow hook to keep the harness from hanging too low Return to the driver s side cab interior to install the remainder of the vehicle wire harness Find an accessible location for the PLOW HEAD LIGHT TOGGLE SWITCH amp BRACKET under the dashboard Install the headlight bracket using two self drilling screws Insert the toggle switch through the bracket and secure it with the hardware provided Use the MALE 2 PIN POWER CONNECTOR to connect the toggle switch to the vehicle wire harness First insert the 24 GREEN YELLOW GROUND LEAD into the FEMALE 2 PIN POWER CONNECTOR on the vehicle wire harness This lead should be grounded to the vehicle Next plug both of the SWITCH LEADS into the toggle switch Note Both terminals should be inserted into the spades on the same side of the switch One terminal should be positioned in the middle spade See the illustration to the right and on page 32 Plug both 2 pin power connectors together Vehi
21. the draw latch mount holes on the A frame Align the holes in the outer draw latch plate with those of the inner draw latch plates and the A frame Note The A FRAME LATCH located at the rear center of the A frame should be raised up to insert the draw latch mount pin Pull the A FRAME LATCH PULL PIN out and rotate the latch counter clockwise if it is locked into position Secure the assembly to the A frame by replacing the draw latch mount pin and spacer Reset the A frame latch so the A frame latch pull pin locks into place Once you have completed the draw latch installation we will shift our attention to assembly of the manifold The manifold pump and coil harness have been joined together at the factory however the manifold contains several components that you will need to install prior to securing the assembly to the A frame 6 Each of the 4 HOSE PORTS on the HYDRAULIC MANIFOLD are covered with stretch wrap Remove the wrap and install the appropriate fitting illustrated on page its respective port Note All ports are identified by a stamped number on the manifold The numbers also identify the hydraulic functions which can be ref erenced on the label under the hydraulic pump and manifold cover see illustration on page 7 90 Adjustable Elbow O R B Adapter Male Extra Long Elbow Adapter Port 1 Port 2 T 9 16 7 16 Y Y Male O R B Connector Adapter amp 90 Swivel Elbow Adapter Ports 3 amp 4
22. the welded bolts on the A frame brackets secure the cover using three flanged wing nuts ELECTRICAL ASSEMBLY PLow Harness 09 Heavy Duty Power Contactor Solenoid There are four wires that need to be attached to the power contactor A Red Power Battery Wire B Vehicle Wire Harness Red Power Wire C 24 Black Ground Wire D Brown White Pump Solenoid Activation Wire 3PDT RELAY 30 AMPS 12 VOLTS HIGH BKW Y 7 ves GROUND WIR WHITE NA X 2 LOW LT G R osa 9 Connect the color coded wires from the vehicle harness to the headlight relay shown above The wires correspond to the numbers letters on the elay or the color abbreviations on the illustration BK W Black White Wire G Y Green Yellow Wire Y R zYellow R ed Wire N A Not Applicable LT G R Light Green R ed Wire Y B Yellow Black W White LT G B Light Green Black Y Yellow W R White R ed Wire LT G Light Green O CO n gt GU WS 10 ELECTRICAL ASSEMBLY VEHICLE HARNESS Electrical Assembly Vehicle Harness CAUTION Always perform the vehicle wire harness assem bly with the vehicle off and the keys out of the ignition Use caution when testing the electrical wires for the vehicle s headlight functions Begin the installation of the electrical harness under the hood Insert the WH
23. ASSEMBLY CONT Hydraulic Draw Latch Mount Pin Lift Lower 1 DIA x 4 21 32 or Cylinder 1 DIA x 3 7 8 for 700LD amp 760LD only Draw Latch Plate Lift Cylinder Mount Pin 3 4 DIA x 2 1 2 or 5 8 DIA x 2 3 8 for 700LD amp 760LD only Inner Draw Latch Plate Outer Draw gt Latch Plate 1 O D 25 32 x 5 8 Spacer 3 16 x 2 1 2 Cotter Pin Draw Latch Arm Pivot Pin 3 4 DIA x 2 1 2 or 3 4 DIA x 2 3 8 for NW 70010 8 76010 only 1 DIA 6 1 2 1 DIA 5 5 8 for 7001 amp 7601 only 5 pa Clevis Pin 1 4 x 1 1 2 3 4 10 x 4 1 2 or 3 4 x 3 41 64 or 3 4 10 x 4 for 3 4 x 3 7 16 for Cotter Pin 700LD amp 760LD only 700LD amp 760LD only adapter on the cylinder Both hoses should be routed through the tri angular openings in the A frame 5 Begin the draw latch installation by first removing the DRAW LATCH MOUNT PIN amp SPACER from the assembly By removing this pin the INNER DRAW LATCH PLATES can swing free Proceed to remove the INNER DRAW LATCH PLATE LIFT CYLINDER MOUNT PIN Position the plates on either side of the lift lower cylinder rod and insert the pin through the plates and cylinder rod With the cylinder connected to the inner draw latch plates rotate the draw latch assembly toward
24. If you have not replaced the hydraulic oil in the pump reservoir it is strongly encouraged that you do so prior to operating your plow Pro longed storage could result in condensation build up 3 Follow the mounting procedure illustrated on page 14 4 Once the plow has been properly mounted to the vehicle and all electrical connections have been made initiate all of the functions of the snowplow Monitor the fluid level in the reservoir and fill to 3 4 from the top of the tank if needed 5 Adjust the snowplow headlights as needed PLOW SPECIFICATIONS Moldboard Length 7 0 76020 S 7 6 pi 7 6 800 ip po Ear Wa dae MEO ERO 8 0 Thickness EE 12 Height TOO D Q u S akun OTRO ERES 26 1 2 cardiaca 28 1608 8004 lla ea 29 Reinforcement 700ED amp 760LD eniti ret 4 Ribs 3 16 760 amp 800 6 Ribs 1 4 Cutting Edge TOOED 8 7 GOED u uuu onere teo 3 8 x 6 1080 Vi quU 1 2 x 6 1080 Finish 0 Powder Coat White Trip Mechanism Trip Spring Type YOOLD e 2 3 8 Hooked Extension 3 3 8 Hooked Extension 760 amp 800 iirin 4 3 8 Hooked Extension Trip Spring Adjustment All MOdEIS 5 8 11 x 5 Spade Bolts A frame Material E Rec Tube amp Channel Type Hitelt PINS eris 3 4 x 4 3 4 Yellow Zin
25. JOYSTICK BENCH MOUNT PEDESTAL Note The radius on the pedestal should face the dashboard Secure the joystick to the pedestal with four 8 32 x 3 4 machine screws provided Next slide the VELCRO STRAP through the slots cut in the pedestal The metal D RING should be located on the side opposite of the radius Wrap the strap around the bench and fasten Finally connect the white power connector from the vehicle wire harness to the connector on the control station The power switch on the joystick should be in the OFF position This completes the electrical assembly installation for the vehicle wire harness and main lighting harness You are now ready to perform all of the test functions on the snowplow Testing The Snowplow 1 Fill the HYDRAULIC PUMP FLUID RESERVOIR with BLIZZARD SNOWPLOW RAPID ACTION HYDRAULIC OIL P N 63070 until it is approximately 3 4 from the top of the tank Replace the cap on the reservoir Proceed to remove the weather caps from each of the plow and vehicle wire harnesses and connect the plugs Turn the POWER SWITCH on the joystick in the cab to the ON position and turn the vehicle ignition switch on You now have power to the snowplow Once all of the hydraulic functions have been executed the system will have been filled with approximately 3 to 3 1 2 quarts of hydraulic oil 2 Raise the DRAW LATCH on the snowplow by pushing and holding the toggle switch on the A frame upward into the CONNECT
26. Paint provided in 12 oz spray cans Rubber Snow Deflector P N 81040 Model 700LD P N 61243 Model 760LD P N 61242 Model 760 P N 61260 Model 800 Plow safer and easier with our custom rubber snow deflector This easy to install accessory keeps snow off of your windshield and in its place on the ground Rugged and durable the 3 8 thick 2 ply construction is made to last All snow deflectors are shipped with complete mounting hardware Blizzard Snowplows Emergency Parts Kit P N 63074 Be prepared for unexpected plow emergencies This kit includes the most common replacement parts conveniently packaged in a small durable plastic case Custom foam insert holds the following plow parts Angle cylin der hose lift cylinder hose hitch pin w hair pin cotter angle cylinder clevis pin w cotter 90 angle cylinder fitting solenoid Power Hitch toggle switch corrosion preventive compound 2 oz and 10A fuse The compact case 13 5 x9 x3 3 allows for easy storage behind or under your truck seat Blizzard Snowplow Airfoil P N 81041 700LD amp 760LD P N 52093 760 amp 800 Help channel air flow to your truck radiator during the long haul over the road Mounted front and center our custom airfoil redirects air over the top of the blade and into the grill of your vehicle Don t get stuck on the side of the road Keep trucking with this easy to install accessory The airfoil is shipped w
27. WVHOVIG 33S 81 9 AVISH MOTIA N3SHO I SS3NHVH 3HOIHJA ON SMV NOILONNS 40109 Nid TIVNIIWH3 L ITVN X3 10W H LIM HOL93NNOO H3MOd Nid 660 319V1d323H SNISNVH 33H83 X310W OH LNOO OL 32 DiAGRAM ON OFF SWITCH LEADS amp GROUND ToRQUE SPECIFICATIONS Grade Identification Marking for J429 Grade 5 Bolt Grade Identification Marking for J429 Grade 8 Bolt Material Medium carbon steel quenched and tempered 7 N Material Medium carbon alloy steel quenched and tempered Minimum Proof Strength 85 000 psi Minimum Proof Strength 120 000 psi Minimum Tensile Strength 120 000 psi N Z gt Minimum Tensile Strength 150 000 psi Core Hardness Rockwell min C25 max C34 Yz Core Hardness Rockwell min C33 C39 Minimum Yield Strength 92 000 psi Minimum Yield Strength 130 000 psi Nominal SAE J429 Grade 5 Nominal SAE J429 Grade 8 Thread Clamp Loads Tightening Torque Thread Clamp Loads Tightening Torque Size Ibs Lubricated Dry Size Ibs Lubricated Dry 1 4 20 2 000 75 in Ibs 100 in Ibs 1 4 20 2 850 107 in Ibs 143 in Ibs 5 16 18 3 350 157 in lbs 210 in Ibs 5 16 18 4 700 220 in lbs 305 in Ibs 3 8 16 4 950 23 ft lbs 31 ft lbs 3 8 16 6 950 32 5 ft lbs 44 ft lbs 7 16 14 6 800 37 ft l
28. Z Models 760 amp 800 22 61063 1 1 N A N A Nut Top Lock 5 8 11 Grade Z Models 70010 amp 760LD 23 61314 2 2 2 2 Screw Hex Head Cap 3 4 10 x 3 with 2 Shank Grade 8 YZ 24A 41039 1 1 1 1 Kickstand Assembly 1 24 26 28 29 2 4 27 3 5 24 61152 1 1 1 1 Screw Hex Head Cap 1 2 13 x 4 1 2 Grade 8 YZ 25 41038 1 1 1 1 Kickstand Leg Weldment 26 41047 1 1 1 1 Kickstand Foot Weldment 27 61057 4 4 4 4 Screw Hex Head Cap 1 2 13 x 1 1 4 Grade 8 YZ 28 61293 1 1 1 1 Spring Compression 2 O A L x 1 101 O D 0 207 Wire Diameter 29 41037 1 1 1 1 Bushing Stepped 1 13 O D 0 53 I D x 3 8 Stainless Steel 30 83000 1 1 N A N A Pivot Beam Weldment Models 700LD amp 760LD 41041 N A N A 1 1 Pivot Beam Weldment Models 760 amp 800 31 41050 4 4 4 4 Pin Clevis 3 4 DIA x 4 1 2 YZ 32 61357 5 5 5 5 Pin Hammerlock Cotter 1 4 x 1 1 2 33 61331 1 1 N A N A Screw Hex Head Cap 1 8 x 8 1 2 with 7 1 8 Shank Grade 8 P Model 700LD amp 760LD 61330 N A N A 1 1 Screw Hex Head Cap 1 8 x 9 with 7 3 4 Shank Grade 8 P Models 760 amp 800 34 61008 1 1 1 1 Nut Top Lock 1 8 Grade C Z 35 60065 2 2 N A N A Hydraulic Cylinder Plow Angle Models 700LD amp 760LD 60029 N A N A 2 2 Hydraulic Cylinder Plow Angle Models 760 amp 800 36 60005 3 3 3 3 Hydraulic Adapter 9 16 18 x 9 16 18 90 Adjustable Elbow O R B 37 60091 1 1 1 1 Hydraulic Hose 1 3 8 x 24 Plow Angle Driver s Side 38 6001
29. and cover deep scratches or exposed metal with Blizzard Snow plow white P N 61219 or black P N 63073 touch up paint Contact your local Blizzard Dealer for availability Check the hydraulic oil level in the hydraulic pump fluid reservoir Fill the fluid to within 3 4 from the top of the reservoir Do not exceed this level Never mix different types of fluids Contact your local dealer for replacement Blizzard Snowplow Rapid Action Hydraulic Oil P N 63070 Check the trip spring adjustment Properly adjusted tension will allow a sheet of paper to pass between the 3rd and 4th coils of the spring To adjust the snowplow drop speed use the variable flow control valve FC on the manifold see label under pump amp manifold cover Turn the dial on the valve clockwise to decrease the drop speed Turn the dial counterclockwise to increase the drop speed See the Troubleshooting Guide on page 35 for additional instructions Do not allow snow and ice to build up on the pump and manifold cover Excessive build up may cause bumper damage when the plow is raised Maintenance Schedule Maintenance Performed Date REGULAR MAINTENANCE _ 15 Annual Fluid Replacement Type amp Quantity of Fluid Replaced Date 16 5 Your SNowPLow STORING YOUR SNOWPLOW Placing Your Plow In Storage
30. illustration below Check the pressure relief by testing the valve inline with the cylinder Attach a tee fitting to the angle cylinder hydraulic adapter and connect the hose and pressure gauge to the tee Push the plow against a solid object and record the pressure reading Note The setting should not exceed 3000 PSI Plow will not angle pump works Review all probable causes above NOTE Verify solenoids 53 amp 54 for angle functions Plow lowers too slow Plow drops sporadically Headlights will not switch from the vehicle to the snowplow Variable flow control valve is not adjusted properly See illustration below Variable flow control valve is opened too far No power or ground to the headlight relay Turn flow control valve counterclockwise in small incre ments and test NOTE Never make adjustments when the plow is in the raised position Fluid pressure will make the valve difficult to adjust and serious injury or death can occur from a falling plow Turn clockwise 1 16 of a turn and test See warning above Verify green yellow G Y wire for the ground is connected Verify black white BK W wire for the power is connected If both are connected properly replace the headlight relay Should your snowplow develop other problems not indicated in the Troubleshooting Guide contact your local dealer for technical assistance and or replacement parts r Angle Pressure Relief Valve
31. the vehicle s electrical system to splice into Once you have identified the proper wires position one end of the turn or run light wire into a SPLICE LOCK CONNECTOR provided Attach the vehicle wire to the opposite side of the splice lock connector Complete the splice by pinching both wires together and locking the connector Repeat the splice procedure for the remaining wire The passenger s side directional light assembly requires the same instal lation however only one wire the PINK turn light needs to be spliced Connect the vehicle headlights to the main lighting harness using a HEADLIGHT ADAPTER KIT Due to differences in the construction of the adapter kits and the various make and model vehicles Blizzard snowplows are installed on see list to the right a headlight adapter kit is not packaged with your snowplow Contact your local Blizzard Dealer to obtain the appropriate adapter for your vehicle Begin the adapter kit installation by removing the existing vehicle head light connector from the headlight Attach the HEADLIGHT ADAPTER CONNECTOR to the existing vehicle headlight connector Next plug the BLACK FIVE PIN CONNECTOR on the headlight adapter into the gray five pin connector on the vehicle wire harness Lastly plug the HEADLIGHT ADAPTER CONNECTOR into the vehicle headlight re ceptacle Note If more than one plug is present match the colors of each connector ie gray to gray black to black Chevrolet daylight run
32. 1 1 1 1 1 Hydraulic Hose 2 3 8 x 24 Plow Angle Passenger s Side 39 61253 1 1 N A N A Screw Hex Head Cap 5 8 11 x 5 1 2 Grade 8 YZ Models 700LD amp 760LD 61005 N A N A 1 1 Screw Hex Head Cap 3 4 10 x 6 Grade 8 YZ Models 760 amp 800 40 60092 1 1 1 1 Hydraulic Hose 3 Straight 45 1 4 x 17 Plow Raise Lower Extend Base End 41 60002 1 1 1 1 Hydraulic Adapter 7 16 20 x 7 16 20 45 Adjustable Elbow O R B 42 60118 1 1 N A N A Hydraulic Cylinder Plow Raise Lower Models 700LD amp 760LD 60130 N A N A 1 1 Hydraulic Cylinder Plow Raise Lower Models 760 amp 800 43 60004 1 1 1 1 Hydraulic Adapter 7 16 20 x 7 16 20 Male O R B Connector 44 60093 1 1 1 1 Hydraulic Hose 4 Straight 45 1 4 x 15 Plow Raise Lower Retract Rod End 45 61358 3 3 3 3 Nut Flanged Wing 3 8 16 46 61012 2 2 2 2 Screw Hex Head Cap 3 8 16 x 3 4 Grade 8 YZ 47 61016 3 3 3 3 Washer SAE Mil Carb High Strength 3 8 13 16 O D 13 32 I D YZ 18 Parts List 4 MODELS 700LD 760LD 760 amp 800 PARTS LIST Pivot Beam amp A frame Assembly Parts Continued Draw Latch Assembly Parts Hydraulic Pump amp Manifold Assembly Parts Ref Part Build Quantity 700LD 760LD 760 48 61014 1 1 1 1 49 61359 1 1 1 1 50 40004 1 1 1 1 51 61218 1 1 1 1 52 61034 1 1 1 1 53 62038 1 1 1 1 54A 82048 1 1 40105 1 1
33. 4 2 21 23 46 3 17 19 45 4 31 amp 32 61353 1 1 Kit Hardware Snowplow Assembly Parts Models 760 amp 800 1 47 49 84 2 21 23 46 3 45 4 17 19 31 amp 32 60161 1 1 1 1 Kit Hydraulic Adapter 1 41 43 95 2 93 94 3 36 N A 60186 1 1 1 1 Kit Hydraulic 1 37 38 40 44 61257 1 Kit Hardware Moldboard Cutting Edge Model 700LD 6 3 5 N A 61255 N A 1 1 1 Kit Hardware Moldboard Cutting Edge Models 760LD 760 800 8 3 5 N A 81042 1 N A N A N A Cutting Edge with Hardware Kit Moldboard Model 700LD 1 81031 61257 61256 1 Cutting Edge with Hardware Kit Moldboard Model 76010 1 61165 61255 N A 61258 N A N A 1 Cutting Edge with Hardware Kit Moldboard Model 760 1 61168 61255 N A 61259 N A N A N A 1 Cutting Edge with Hardware Kit Moldboard Model 800 1 61164 61255 Parts List 4 4 21 N 0 mo DI gt 59 58 5 7 109 23 BLIZZARD Straight Blade Snowplow Assembly Schematic Models 70010 76010 760 amp 800 Blizzard Corporation reserves the right under its Continuous Improvement Policy to change construction or GUT Pm Blizzard Corporation offers a one year limited war
34. 54 82043 1 40091 1 1 55 61115 2 2 2 2 56 61105 2 2 2 2 57 40079 1 1 1 1 58 61000 1 1 1 1 59 61309 1 1 1 1 60 61197 1 1 1 1 61 61226 1 1 1 1 62 61312 4 4 4 4 63 61011 6 6 6 6 64 40088 2 2 2 2 65 61295 1 1 1 1 66 82049 1 1 40109 1 1 66 82035 il 1 N A N A 40080 N A N A 1 1 67 82050 1 1 N A N A 40110 N A N A 1 1 68 61363 1 1 1 1 69 61200 1 1 N A N A 61004 N A N A 1 1 70 82055 1 1 N A N A 50071 N A N A 1 1 71 82014 2 2 N A N A 40074 N A N A 2 2 72 82027 1 1 40070 1 1 73 82054 1 1 40114 1 1 74 82037 1 1 40082 1 1 75 82033 1 1 40042 2 2 76 82024 1 1 77 40093 1 1 1 1 78 82036 1 1 40081 1 1 79 40116 1 1 1 1 80 60101 1 1 1 1 80 60045 1 1 1 1 81 60046 1 1 1 1 82 60044 1 1 1 1 83 60047 1 1 1 1 84 61307 1 1 1 1 85 61129 1 1 1 1 86 61302 1 1 1 1 87 60038 2 2 2 2 88 61222 2 2 2 2 89 61033 2 2 2 2 90 82047 1 1 1 1 91 61010 2 2 2 2 92 60158 1 1 1 1 92 60164 1 1 1 93 60003 2 2 2 2 94 60009 2 2 2 2 95 60072 1 1 1 1 96 60050 2 2 2 2 97 60173 1 1 1 1 98 60167 2 2 2 2 99 62114 5 5 5 5 Part Description Nut Jam Nylon Insert Lock 3 8 16 Z Type NTE Stud Threaded 3 8 16 x 1 3 4 Hinge Weldment Pump Mount Screw Hex Head Cap 3 8 16 x 2 Grade 8 YZ Nut Top Lock 3 8 16 Grade C Z Switch Toggle DPDT On Off
35. 6 16 Seal Cable Silicone Orange 18 AWG 62097 6 6 6 6 Terminal Male 18 16 AWG N A 62116 4 4 4 4 Silicone Cavity Plug White 18 16 AWG N A 62117 1 1 1 1 Terminal End Ring 3 8 8 Gauge Snowplow Wire Harness Assembly Parts 107 62039 1 1 1 1 Wire Harness Assembly Plow 1 107 108 62006 62046 10 62096 107 62057 1 1 1 1 Wire Harness Plow 108 62001 1 1 1 1 Weather Cap Rubber Plow Wire Harness N A 62046 1 1 1 1 Connector Electric Female Plastic N A 62006 1 1 1 1 Diode Board Assembly 1 62007 62090 62092 62094 62095 5 62091 62093 62007 1 1 1 1 Cover Clear Diode Board 62090 1 1 1 1 Body w Gasket Diode Board N A 62091 5 5 5 5 Seal Cable Silicone Green 16 AWG 62092 1 1 1 1 Plug Cavity Silicone Green 16 AWG 62093 15 15 15 15 Terminal Female 18 16 AWG N A 62094 1 1 1 1 Circuit Board 62095 1 Secondary Lock Six Way Vehicle Wire Harness Assembly Parts 1 1 1 109A 62112 1 1 1 1 Wire Harness Assembly Vehicle Relay Version 1 109 110 62124 62113 62125 62008 62009 62056 3 113 62016 4 62072 109 62111 1 1 1 1 Wire Harness Vehicle Relay Version 110 62000 1 1 1 1 Weather Cap Rubber Vehicle Wire Harness 62124 1 1 1 1 Fuse 1 4 DIA x 1 1 4 BUSS 15 32V 62113 1 1 1 1 Main Lighting Harness Relay Version 62125 1 1 1 1 Hea
36. 8 flat washers 3 8 split lock washers and 3 8 16 x 1 hex head cap screws from the manifold and align the mount holes with the A frame brackets Position the DIODE PACK MOUNT BRACKET against the outside of the A frame bracket on the driver s side Note Both of the prongs should be facing up Align the outside hole on the diode bracket with the holes on the A frame and manifold Properly replace and tighten all hardware Note A medium strength threadlocker such as Loctite 242 should be used to secure the manifold mount fasteners Hook each EXTENSION SPRING to the receiving holes located on the pivot beam and connect the opposite end of the spring to their respective SPADE BOLTS Install the 5 8 11 x 5 spade bolts through the EXTENSION SPRING MOUNTING ANGLE on the top rear of the blade Secure each spade bolt by placing one 5 8 flat washer on the bolt and thread one 5 8 11 nylon insert lock nut Tighten each lock nut until a piece of paper can pass between the 3th amp 4th coils on the spring Install the flexible BLADE GUIDES at each end of the moldboard Insert the 5 16 18 x 1 hex head cap screw through the holes provided at the top of the outside reinforcement rib Tighten all screws using the nylon insert lock nuts provided Congratulations You have successfully completed half of the installation Don t quit now you re nearly out of the garage Electrical Assembly Plow Harness 1 Begin the electrical assembly by
37. C 011 BLIZZARD SNOWPLOW RAPID ACTION HYDRAULIC OIL 15 RECOMMENDED FOR USE ON ALL TRUCK MOUNTED SNOWPLOWS USED IN EXTREME COLD WEATHER CONDITIONS REPLACE HYDRAULIC FLUID ANNUALLY BLIZZARD PART NUMBER 60138 CAUTION THIS FLUID CONTAINS A PETROLEUM HYDOCARBON BASE WITH SELECTIVE ADDITIVES IF ACCIDENTALLY INGESTED DO NOT INDUCE VOMITING GET MEDICAL ATTENTION IMMEDIATELY MANUFACTURED FOR xl BLLIZZABD CORPORATION CALUMET MICHIGAN 49913 m 1 888 680 8600 NET CONTENTS 1 U S QUART 0 946 LITERS k 2 Your Blizzard Straight Blade snowplow will use approximately 3 to 3 1 2 quarts of Blizzard Rapid Action Hydraulic Oil Note The part number issued on the quart bottle label has been changed to P N 63070 Blizzard hydraulic oil is also available by the case P N 63071 5 your local Authorized Blizzard Dealer for price and availability BLIZZARD LOWER FLOAT RAISE Z WARNI NG To prevent accidental plow activation turn POWER switch to the OFF position when not in use BLZ 1017 V TESTING THE SNowPLow Cour 13 MOUNTING amp DISMOUNTING INSTRUCTIONS Prior to operating your straight blade review the Mounting amp Dismounting Instructions label at the driver s side rear of the moldboard shown below POWER HATCH x 4 TM 9 MOUNTING 1 Position vehicle close to the plow and align mounting points on the undercarriage and A frame Verify that the pl
38. ITE POWER CONNECTOR amp RED POWER WIRE with FUSE end of the harness through the driver s side fire wall access panel into the vehicle cab Note You may need to widen an opening or cut access to the cab interior to facilitate the assembly Loosely position the remaining portion of the harness over the driver s side fender well and place the MOLDED RUBBER POWER CONNECTOR near the bumper Next attach the POWER CONTACTOR SOLENOID to the driver s side wheel well or engine fan guard using two 12 14 x 3 4 hex washer self drilling screws Note Some model vehicles provide mounting locations for accessory components Connect the 24 BLACK GROUND WIRE to either small terminal on the solenoid and attach the opposite end to the vehicle with one hex washer self drilling screw Locate the BROWN WHITE PUMP SOLENOID ACTIVATION WIRE on the wire harness and position the eyelet over the remaining small terminal on the contactor Secure it with the hardware provided on the solenoid Proceed to connect the BLACK VEHICLE WIRE HARNESS GROUND WIRE to the negative terminal on the vehicle s battery Cut the wire to length and crimp a 3 8 DIA END RING TERMINAL on the wire It is also recommended that the ring terminal be soldered Note The har ness should be secured to the vehicle prior to taking the necessary measurement Measure the distance needed for the RED POWER WIRE to reach the solenoid and properly secure an end ring terminal to it Connect the power wi
39. LZ 1050 Model 700LD 61176 N A 1 1 N A Decal Passenger s Side Moldboard BLZ 1019 Models 760LD amp 760 61178 N A N A N A 1 Decal Passenger s Side Moldboard BLZ 1021 Model 800 12 61181 1 1 1 1 Label WARNING BLZ 1024 13 61175 1 1 1 1 Decal Center Moldboard BLZ 1018 14 61180 1 1 1 1 Label Power Hitch Mounting amp Dismounting Instructions BLZ 1023 15 63067 1 N A N A N A Decal Driver s Side Moldboard BLZ 1051 Model 700LD 61177 N A 1 1 N A Decal Drivers Side Moldboard BLZ 1020 Model 760LD amp 760 61179 N A N A N A 1 Decal Driver s Side Moldboard BLZ 1022 Model 800 16 63062 1 N A N A N A Label Sequential Serial Number BLZ 1048 Model 700LD 61199 N A 1 N A N A Label Sequential Serial Number BLZ 1029 Model 760LD 61183 N A N A 1 N A Label Sequential Serial Number BLZ 1026 Model 760 61184 N A N A N A 1 Label Sequential Serial Number BLZ 1027 Model 800 17 61188 2 3 4 4 Nut Nylon Insert Lock 5 8 11 Type NE 18 61064 2 3 4 4 Washer SAE Mil Carb High Strength 5 8 1 5 16 O D 21 32 1 0 YZ 19 61201 2 3 4 4 Bolt Spade 5 8 11 x 5 Grade 8 Z 20 61351 2 N A N A N A Spring Extension 10 3 4 O A L x 2 3 8 O D 3 8 Wire Diameter Model 700LD 61167 N A 3 N A N A Spring Extension 12 15 16 O A L x 2 3 8 O D x 3 8 Wire Diameter Model 760LD 61099 N A N A 4 4 Spring Extension 15 1 4 O A L x 2 3 8 O D x 3 8 Models 760 amp 800 21 61006 3 3 4 4 Nut Top Lock 3 4 10 Grade
40. NG Careless or high speed driving while plowing snow which results in vehicle impact deceleration equivalent to or greater than the airbag deployment threshold described LIZZ AR D above would deploy the airbag CORPORATION Blizzard straight blade snowplows are protected by U S Patent 6 276 076 B1 Other patents pending Calumet Michigan 49913 Should the WARNING label or any of the labels that came with your snowplow become hard to In read or wear off contact your local Authorized Blizzard Dealer for replacements rio 02 Warninc SNOWPLOW Your snowplow is the most advanced versatile straight blade the market The easy to use joystick control allows you to automatically adjust the plow blade into an infinite number of plowing positions Review the illustrations below for instruction on maneuvering your snowplow j E CSA D amp BLIZZARD O LV EE 7 Z O lt gt RAISE AWARNI NG To prevent accidental plow activation turn POWER switch to the OFF position when not in use BLZ 1017 A Lowered or Float Position Pushing the joystick forward toward the
41. R align the notches in the cover with the welded bolts on the A frame brackets Secure the cover with two 3 8 FLANGED WING NUTS Verify the cover is positioned over the protective toggle switch hood Pop the front of the cover on the threaded stud and secure it with the remaining wing nut Congratulations You have just completed building the finest snowplow available However the vehicle wire harness still needs to be installed That is the focus of the second half of the electrical assembly instruction Draw Latch Toggle Switch Mount Bracket Diode Pack Mount Bracket The diode pack on the plow harness clips onto the diode pack mount bracket Place a cable tie through the hole at the end of the bracket and over the pack to secure it in place The draw latch toggle switch installs through the rear of the bracket with the protective hood Align the key washer with the slot cut in the bracket to prevent the switch from turning Secure the switch with the hardware provided Note Use the square notch in the bracket below the protective hood to position the braided harness Use another cable tie to hold the harness against the bracket The Pump Cover Installs Over The Top Of The Draw Latch Switch Bracket To properly secure the pump and manifold cover on the A frame position the cover over the top of the protective hood on the draw latch switch mount bracket Align the slots in the cover with
42. RSAL 14 2 MOLD COLOR BLACK BLACK RED BROWN WHITE BROWN RED WHITE RED BLACK BLUE WHITE BLUE BLACK GREEN WHITE ORANGE N A N A N A PINK BLACK N A FUNCTION GROUND GROUND 12 VOLT DC PUMP SOLENOID TO RING PUMP SOLENOID TO MOLEX RIGHT SLIDE BOX EXTEND RIGHT SLIDE BOX RETRACT LEFT SLIDE BOX EXTEND LEFT SLIDE BOX RETRACT LEFT ANGLE RIGHT ANGLE LIFT FLOAT N A N A N A 12 VDC FUSED N A COLOR ef BLUE BLACK NUMBER WIRE STRIPE oo wie BLUE WHITE NUMBER RED BLACK BLUE BLACK TOP BLACK RED WHITE BROWN BROWN WHITE GREEN RED WHITE BLACK PINK BLACK VEHICLE HARNESS PLUG 2002 FACE VIEW LOOKING AT FEMALE CONNECTOR FEMALE TERMINALS WIRE STRIPE BLIZZARD HARNESS PLUG PLOW COLOR COLOR PINK BLACK COLOR FUNCTION AWG NO PIN NUMBER i 1 BLACK GROUND 4 i WIRE STRIPE COLOR COLOR 2 RED 12 VOLT DC 4 BLUE WHITE 3 BROWN PUMP SOLENOID 18 RED BLACK 4 RED WHITE RIGHT SLIDE BOX EXTEND 18 i i 5 RED BLACK RIGHT SLIDE BOX RETRACT 18 PIN NUMBER 6 BLUE WHITE LEFT SLIDE BOX EXTEND 18 7 BLUE BLACK LEFT SLIDE BOX RETRACT 18 EXAMPLE i 8 BLUE LEFT ANGLE 18 pa a BLUE WHITE 9 GREEN RIGHT ANGLE 18 10 WHITE IF 18 WHITE BLACK LIFT 18 11 ORANGE FLOAT 18 RED WHITE TOP RED BLUE BLACK 12 N A N A N A 13 N A N A 14 N A N A 12 FUSED N A
43. SW 9 16 I D 3 4 O D Neoprene 70 Durometer Washer Split Lock 3 8 High Alloy YZ Screw Hex Head Cap 3 8 16 x 1 Grade 8 YZ Bracket Diode Board Mount Screw Hex Head Cap 5 16 18 x 3 3 4 Grade 8 YZ Manifold Assembly 1 36 92 95 97 102 104 105 62119 2 93 94 96 98 106 6 100 Manifold Block with Cross Port Relief Red Anodized Aluminum Hydraulic Adapter 7 16 20 x 9 16 18 Male O R B Connector Hydraulic Adapter 7 16 20 90 Swivel Elbow Hydraulic Adapter 9 16 18 x 9 16 18 Male Extra Long Elbow Plug 6 SAE Hollow Hex Coupling Test Port 7 16 20 O R B Valve Spool Four Way Two Position C C 86020464 Coil PDL 10VDC Parts List 2 oF 4 19 MODELS 70010 76010 760 amp 800 PARTS LIST Ref Part Build Quantity Part Description 7001 76010 760 Hydraulic Pump amp Manifold Assembly Parts Continued 100 60052 6 6 6 6 Nut Hex Jam 1 2 20 YZ 101 60168 1 1 1 1 Valve Relief 3000 PSI 102 60170 1 1 1 1 Valve Spool Three Way Two Position 85020341 103 62115 1 1 1 1 Coil DDL 10VDC 104 60166 1 1 1 1 Valve Spool Three Way Two Position 86020463 105 60169 1 1 1 1 Valve Flow Control 85002054 106 60165 2 2 2 2 Valve N C Two Way 86020190 N A 62119 1 1 1 1 Coil Harness Assembly 1 103 62045 62117 4 62116 5 99 6 62096 amp 62097 N A 62045 1 1 1 1 Connector Electric Male Plastic N A 62096 16 16 1
44. T3JA MOV IB N3389 T1 Q3H MOTI3A Qqau N3389 T1 MOTI3A N3399 11 31IHA Q3u 31IHM 307105 1 3 18n0G V 3ALIVNH3IT BLACK WHITE WHITE RED LT GREEN YELLOW LT GREEN BLACK LT GREEN BLACK YELLOW BLACK 5 8 J3ALIVNH3LETV i 8 gt NW YELLOW BLACK YA gt XE lt lt 966556555059 S3HONI NI SNOISN3NNIQ TIV 91519345 3SIMH3HIO 5531 31V9S OLNMVHG LON 1169 N d NOISYSA AV 13H 2002 SS3NHVH NILH9IT NIYIN H3H1O H3H1O V 91029 N d HOLO3NNOO 1901 321145 3n18 LITOIA YIM H3H10 H3H10 91029 N d GREEN RED YELLOW RED q3u N33H9 3 1 Wv38 H9IH d 17 0334 Wv38 2 0334 8 Q3H 3 IHM NOWINOO V QUOI ALA 55555554500 LEE n gt HOLO3NNOO NIA 4 3 a y 14 HOLO3NNOO lv NIA 3921145 SHIM AVHO 8 ZAVHO LAVHO 1y 9NPIOOT1 31IHWXOV18 dO NOI1V2O1 H9IH M9V18 MOTI3A 8 Ov Tg N33u9 17 NNY 1431 137010 5 LON NOWINOO ELIHM 31 28 DiAGRAM MAIN LIGHTING HARNESS 2002 9 ILVIN3HOS 38IM NOISH3A AVTAY SS3NHVH DNILHOIT NIVIN MOTISNN3SHS SS3NHVH
45. apped holes in the manifold bottom diagram 08 amp A FRAME ASSEMBLY CONT 10 11 Secure one 3 8 16 x 3 4 hex head cap screw and 3 8 flat washer through the top mount hole in the bracket and into the pump Insert one 3 8 16 x 1 3 4 threaded stud and 3 8 16 jam nylon insert lock nut through the bottom mount hole in the bracket and into the pump The threaded stud should bottom out in the pump Note A medium strength threadlocker such as Loctite amp 242 should be used on both of the pump mount fasteners This will help prevent the fasteners from working free Once the pump and manifold assembly is in place connect the hydraulic hoses to their respective adapters on the manifold Remember the labeling on the hydraulic hoses correspond with the stamped numbers on the manifold Begin installing the hoses with the driver s side raise cylinder hose 3 Attach the straight end of the hose to the 7 16 20 x 9 16 18 90 swivel elbow adapter on the manifold Connect the passenger s side lower cylinder hose to Port 4 Loop the hose through the opening in the A frame and connect the straight end of the hose to the 7 16 20 90 swivel elbow adapter Run both angle cylinder hoses 1 and 2 over the A frame angle and to their respective manifold ports Note The lift cylinder hoses should be routed through the triangular openings in the A frame Next secure the manifold to the A frame Remove both 3
46. bs 50 ft lbs 7 16 14 9 600 53 ft lbs 70 ft lbs 1 2 13 9 050 57 ft lbs 75 ft lbs 1 2 13 12 800 80 ft lbs 107 ft lbs 9 16 12 11 600 82 ft lbs 109 ft lbs 9 16 12 16 400 115 ft lbs 154 ft lbs 5 8 11 14 500 113 ft lbs 151 ft lbs 5 8 11 20 300 159 ft lbs 21 ft lbs 3 4 10 21 300 200 ft lbs 266 ft lbs 3 4 10 30 100 282 ft lbs 376 ft lbs 7 8 9 29 435 321 ft lbs 430 ft lbs 7 8 9 41 550 454 ft lbs 606 ft lbs 1 8 38 600 482 5 ft lbs 640 ft lbs 1 8 54 540 680 ft lbs 900 ft lbs Grade Identification Marking for Metric Grade 8 8 Bolt s Grade Identification Marking for Metric Grade 10 9 Bolt Material Medium carbon steel quenched and tempered Material Low carbon alloy steel quenched and tempered 8 8 Minimum Proof Strength 580 MPa Minimum Proof Strength 830 MPa Minimum Tensile Strength 800 MPa N 2 Minimum Tensile Strength 1040 MPa lt Core Hardness Rockwell min C22 C32 lt Core Hardness Rockwell min C32 max C39 Minimum Yield Strength 640 MPa Minimum Yield Strength 940 MPa Diameter Metric Class 8 8 Diameter Metric Class 10 9 millimeters Clamp Loads Tightening Torque millimeters Clamp Loads Tightening Torque Newton Lubricated Dry Newton Lubricated Dry 5 6177 4 63 N m 6 18 N m 5 8840 6 63 N m 8 84 N m 6 8743 7 87 N m 10 5 N m 6 12512 11 3 N m 15 0 N m 7 12570 13 2 N m 17 6 N m 7 17990 18 9 N m 25 2 N m 8 15921 19 1 N m 25 5 N m 8 22784 27 3 N m 36 5 N m 10 25230 37 8 N m 50 5 N
47. c Emergency Hitch Pin 1 x 5 3 4 Yellow Zinc FURST Powder Coat Black Pump Construction Steel Housing w Clear Plastic Tank YPO Internal Gear Pump 12V Starter 1 25 GPM 1500 PSI O 32 Ib Mount A frame Install w Hex Head Screws Reservoir Capacity 2 quarts eoi M Toggle Switch amp Joystick Manifold CONSITUCHON ori rtr tete veces Red Anodized Aluminum POMS eT 4 Cartridge 6 Relief Valve 1 Flow Control Valve saccis ee s 1 Weight E E 13 8 Ib Mount A frame Install w Hex Head Screws Maximum Flow Capacity 2 gpm Angle Cylinders Stroke 7OOLD 876010 9 3 8 700 8 800 ide se 10 Diameter piani ERR 1 3 4 Bore Diameter 2 Lower Raise Cylinder Stroke TOOLD amp 760LD 4 1 4 760 8800 iniuste tni n ite ERN 4 5 8 Diameter ZO0 D amp 7602 1 760 amp 800 Bore Diameter 700LD amp 760LD
48. cle Headlight Adapter Kits P N 62010 62011 62012 62013 62014 62015 62050 62051 Vehicle Application 1980 amp Older 1983 1993 Dodge 1995 1996 Chevrolet GMC amp Ford 1987 1992 Ford 1991 amp Newer Dodge 3 4 amp 1 Ton 1993 amp Newer Ford 2002 amp Newer Dodge 1 2 Ton 1990 1999 GMC 1991 1999 Chevrolet Except 99 Chevrolet Silverado amp 99 GMC Sierra 1999 amp Newer Chevrolet Silverado amp GMC Sierra with Daytime Running Lights 1989 Chevrolet 2000 2001 Dodge 1 2 Ton 1980 amp Older Chevrolet GMC amp Dodge Note Additional vehicles are continually being added to accommodate Blizzard snowplow models Contact your local Blizzard Dealer for specific vehicle application information Insert one terminal into the middle spade Remaining terminal connects to either spade on the SAME side of the switch ELEC Assem VEHICLE Harness Cont 11 Apply thin bead of silicone around the inside perimeter of the polyethylene dome plugs prior to capping the light tower ends The silicone will help retain the dome plug inside of the headlight mount tube Emergency Hitch Pin amp Hair Pin Cotter In the event you should lose hydraulic power while snowplowing raise the snowplow into a pile of snow and insert the emergency hitch pin The pin will lock the plow in a temporary raised position until proper service can be performed to restore hyd
49. connecting the RED POWER WIRE from the PLOW ELECTRICAL HARNESS to the PUMP motor terminal stud using the hardware provided on the pump 2 Place one 3 8 INTERNAL EXTERNAL TOOTH LOCK WASHER the BLACK GROUND WIRE from the harness and the RED GROUND WIRE on the COIL WIRE HARNESS from the manifold over the tapped hole on the pump and secure the ground using one 3 8 16 x 3 4 hex head cap screw 3 Remove the hex jam nut and external tooth lock washer from the POWER HITCH CONNECT DISCONNECT TOGGLE SWITCH and insert it through the back of the mounting bracket on the A frame Align the notch in the key washer on the switch to the notch on the bracket Replace the lock washer and jam nut and tighten until the switch is firmly in place Next attach the connector on the plow harness to the switch Note Use caution when making the connection Switches can break if done forcefully 4 Continue the harness installation by connecting the PLASTIC FEMALE ELECTRICAL CONNECTOR on the harness to the PLASTIC MALE ELECTRICAL CONNECTOR found on the coil wire harness 5 Finalize the harness installation by sliding the DIODE PACK over the diode pack mount bracket located behind the connect disconnect toggle switch Position the wire harness braid in the notch on the switch bracket and secure it with a cable tie The diode pack mount bracket contains an extra hole for a cable tie Use it to secure the diode pack 6 install the PUMP amp MANIFOLD COVE
50. dlight Relay 30 12V 62042 1 1 1 1 Power Contactor Solenoid Heavy Duty Water Resistant DC N A 61228 4 4 4 4 Nut Hex Jam 5 16 24 Z N A 61229 4 4 4 4 Nut Hex Full 10 32 Z 61230 2 2 2 2 Washer Split Lock 10 Z Medium 62056 1 1 1 1 Ground Wire Power Contactor 24 62072 4 4 4 4 Terminal End Ring 3 8 Copper 4 Gauge 62008 1 1 1 1 Fuse Clip Mini 62009 1 1 1 1 Clip Auto Blade 62016 3 3 3 3 Connector Splice Lock 18 14 AWG 62126 1 1 1 1 Ground Lead Green Yellow Wire 24 with 10 Ring Terminal 62127 1 1 1 1 Switch Lead On Off Plow Light Green Yellow Wires 24 with Two 1 4 Receptacles 62024 1 1 1 1 Switch Toggle 20 Amps 125V Plow Vehicle Headlights 111 61041 1 1 1 1 Bracket Plow Vehicle Headlight Toggle Switch 112 61088 1 1 1 1 Label Plow Vehicle Headlight Toggle Switch Bracket BLZ 1008 113 61031 5 5 5 5 Screw Washer Self Drilling 12 14 x 3 4 114A 62058 2 2 2 2 Headlight Assembly Plow Specify Driver s or Passenger s Side 1 115 116 117 120 62061 115 62059 1 1 1 1 Headlight Plow Driver s Side 116 62060 1 1 1 1 Headlight Plow Passenger s Side 117 62032 2 2 2 2 Wire Harness with 5 pin plug Plow Headlight N A 62061 2 2 2 2 Bulb Sealed Beam Halogen Glass Plow Headlight H6545 H4666 62062 1 1 1 1 Corrosion Preventive Compound 2 fl oz 118
51. e 8 YZ Models 760 amp 800 Pin Clevis 3 4 DIA x 3 7 16 BZ Pin Clevis 3 4 DIA x 3 41 64 YZ Inner Draw Latch Plate Models 700LD amp 760LD Inner Draw Latch Plate Models 760 amp 800 Pin Draw Latch Mount To A frame 1 x 3 7 8 BZ Models 700LD amp 760LD Pin Draw Latch Mount To A frame 1 x 4 21 32 YZ Models 760 amp 800 Draw Latch Arm Weldment Models 700LD amp 760LD Draw Latch Arm Weldment Models 760 amp 800 Draw Latch Finger Weldment Models 700LD amp 760LD Draw Latch Finger Weldment Models 760 amp 800 Pin 5 8 x 2 3 8 BZ Inner Draw Latch Plate Hydraulic Cylinder Rod End Plow Raise Lower Models 700LD amp 760LD Pin 3 4 x 2 1 2 Draw Latch Arm Pivot Pin Hydraulic Cylinder Rod End Plow Raise Lower Models 760 amp 800 Pin 3 4 x 2 3 8 Draw Latch Arm Pivot Models 700LD amp 760LD Bushing 1 1 4 O D 1 1 16 x 1 1 2 YZ Outer Draw Latch Plate Weldment Passenger s Side Models 700LD amp 760LD Outer Draw Latch Plate Weldment Passenger s Side Models 760 amp 800 Spacer 1 O D 25 32 x 5 8 YZ Hydraulic Pump Assembly Fenner Fluid Power 1 80 83 Reservoir Hydraulic Pump Reservoir Cap Hydraulic Pump Hex Cap Relief Valve Hydraulic Pump Power Unit Motor Hydraulic Pump Washer Internal External Tooth Lock 3 8 Cover Hydraulic Pump amp Manifold 1 4 Polyethylene Label Hydraulic Hose Identification Guide BLZ 1035 O ring 3 32 C
52. e the shipping document from the end panel of the pallet wrap Retain all documentation for your records 2 All wood framing and polyethylene material should be removed from the pallet for easy access to the snowplow 3 Due to the odd shaped components and size of several assembly parts various cable ties and corrugated material are used for scratch resistance and package orientation Please remove these items prior to assembly 4 Place the main blade assembly on a flat level surface Once you have inspected all parts and removed all packaging materials your snowplow is ready to be fully assembled Silas UL 7 SHIPPING INFORMATION AND PACKAGING CONTENTS MAKE Crono c orner MODEL cus PLOW J 4 SLiIZZARLD POWER PLOWV Moldboard Assembly Begin the moldboard assembly by positioning the PIVOT BEAM and A FRAME near the connecting points at the rear of the blade between the two center support ribs Position the pivot beam between the two support ribs until the connecting points on the beam align with those on the plow Insert one 3 4 10 x 3 2 shank hex head cap screw through each mounting hole and secure with a 3 4 10 top lock nut Tighten each nut until it is snug with the pivot beam CAUTION Do not over tighten hex head nuts Binding may prohibit the pivot beam from moving properl
53. eof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer Any snowplow or part thereof which has been subject to neglect misuse accident improper installation maintenance or storage This includes but is not limited to corrosion of any electrical components Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific undercarriage system Blizzard Corporation does not assume liability for damage to the purchaser s vehicle resulting from the attachment and use of a Blizzard straight blade snowplow Vehicle risk is the sole responsibility of the purchaser LIMITS OF BLIZZARD CORPORATION S LIABILITIES BLIZZARD CORPORATION S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE PARTS BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR FAULT OF BLIZZARD CORPORATION THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE This warranty does not apply if you purchased your snowplow for personal family or household use In this case refer to the Blizzard Straight Blade Limited Consumer Warranty BLIZZARD CORPORATION 95 AIRPARK BOULEVARD m CALUMET MICHIGAN 49913 906 482 5555
54. h is in the down locked position Connect the power connector from the control to the vehicle wire harness Lift the A frame latch into the raised position Diode pack may be corroded or could have failed Clean diode pack thoroughly and or replace 34 TROUBLESHOOTING GUIDE a or 2 Problem Probable Cause s Suggested Remedy Plow will not lift Pump works properly Continued from page 34 Coils on the manifold may be damaged Remove both 56 amp S7 coils from the cartridge valves Position a screwdriver inside of the coil and push the draw latch connect disconnect toggle switch upward The screwdriver should be magnetically drawn to the coll Replace the coil if there is no action Plow will not lift with magnification to the 56 amp S7 coils Hydraulic lock in the manifold This occurs if the voltage is too low on the coils should be 11 8 volts Loosen cartridge valve S6 or S7 to relieve pressure and retighten DO NOT OVERTIGHTEN Valves should be torqued to a maximum of 24 ft 105 Solenoid cartridge valve may be contaminated Remove any foreign objects that may be obstructing proper valve operation Replace if not operating properly after cleaning Plow will not stay angled when plowing The angle pressure relief valve is set too low NOTE Increasing the pressure relief valve will cause damage to your plow Do not set the pressure relief greater than 3000 PSI See
55. h the mounting holes on the A frame and secure each with one hair pin cotter The snowplow is now securely mounted to the vehicle 4 Return to the interior of the vehicle With the plow securely in place you can now execute the remaining functions of the snowplow The power supply on the joystick should be in the ON position Next raise the plow to its maximum height by pulling back RAISE on the joy stick Angle the snowplow to the left by moving the joystick toward the L left angle on the label If the plow function is slow or delayed the hydraulic fluid is filling the cylinder and replacing the air in the system Continue testing the remaining joystick functions Monitor the fluid level in the reservoir and fill to 3 4 from the top of the tank if needed Also look for any hydraulic fluid leaks around the manifold pump hydraulic hoses and all cylinders 5 Lastly check that the vehicle and plow headlights are in proper work ing condition including the turn signals If necessary adjust the plow headlight beams with the plow in the raised position Congratulations on a successful assembly and installation Once all of the blade and electrical functions have been tested your Blizzard straight blade is ready for action Should you need additional support during a plow assembly or undercarriage installation contact your local Authorized Blizzard Dealer aj BLIZZARD SNO MV FP L O VV RAPID ACTION HYDRAULI
56. horized Blizzard Dealer 3 Any snowplow or part thereof which has been subject to neglect misuse accident improper installation maintenance or storage This includes but is not limited to corrosion of any electrical components 4 Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific undercarriage system 5 Blizzard Corporation does not assume liability for damage to the purchaser s vehicle resulting from the attachment and use of a Blizzard straight blade snowplow Vehicle risk is the sole responsibility of the purchaser WARRANTY LIMITATIONS THIS WARRANTY IS OFFERED IN LIEU OF ANY OTHER EXPRESS WARRANTY THE DURATION OF ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY BLIZZARD CORPORATION S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE PARTS BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR FAULT OF BLIZZARD CORPORATION State Laws Some states do not allow exclusion of incidental or consequential damages or the limitations on how long an implied warranty lasts so these limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Th
57. is warranty does not apply if you purchased your snowplow for other than personal family or household use If purchased for other than personal family or household use refer to the Blizzard Straight Blade Commercial Warranty IIBLIZZARO 95 AIRPARK BOULEVARD m CALUMET MICHIGAN 49913 m 906 482 5555 1029 7 99 REV 8 01 LIZZARD STRAIGHT BLADES COMMERCIAL WARRANTY This warranty covers defects in material and workmanship except as set forth below WARRANTED PARTY This warranty applies only to the Original Purchaser who purchased this plow from an Authorized Blizzard Dealer for commercial use TERM OF WARRANTY This Blizzard straight blade snowplow is warranted for the following period Parts and labor are warranted for one year from date of purchase BLIZZARD CORPORATION S WARRANTY REMEDY Blizzard Corporation will at its sole discretion repair or replace defective parts at no charge CUSTOMERS RESPONSIBILITY To obtain warranty service the purchaser must return the defective snowplow to any Authorized Blizzard Dealer within the warranty period The purchaser must verify the original purchase date Transportation costs to and from the Dealer will be the responsibility of the purchaser ITEMS NOT COVERED UNDER THIS WARRANTY This warranty does not cover the following Expendable parts such as cutting edges plow shoes hoses fasteners blade guides paint finish etc Any snowplow or part ther
58. ith complete mounting hardware SnowPLow AccessoRIES 01 WARNING ZN WARNING Prior to operating your straight blade review the WARNINGI label at the passengers side rear of the moldboard shown below AS CAUTION Note Read and understand all warnings indicated in this manual prior to operating the snowplow Warnings and cautions in the manual are indicated by the icons shown to the left Properly mount the snowplow prior to moving the vehicle To prevent accidental plow activation turn the Power switch on the snowplow control to the OFF position when not in use Stand clear of the attachment area when mounting the snowplow to the undercarriage and operating the Power Hitch Connect Disconnect switch Failure to do so may result in serious injury or death Securely position all mounting pins prior to operating your snowplow Do not position your body between the snowplow and the vehicle when servicing or operating Position snowplow in such a manner as to not block your vision or plow headlights while in transit Do not change the position of the snowplow while in transit Do not exceed 40 mph when transporting the snowplow Do not exceed 10 mph when plowing Always lower the snowplow when the vehicle is parked Vehicles equipped with air bags are designed to be activated in a frontal collision equivalent to hitting a solid object or barrier at approximately 14 mph or more WARNI
59. ler Their knowledgeable staff is well informed on the latest straight blade information They are also your source for replacement parts technical assis tance and all service repairs Comments suggestions or concerns Address all correspondence to Blizzard Corporation Customer Service Department 95 Airpark Boulevard Calumet MI 49913 i TABLE or CONTENTS TABLE CONTENTS 34 36 37 Snowplow Accessories Warning Snowplow Operation Assembly Instructions Unpacking amp Inspection Moldboard amp A frame Assembly Electrical Assembly Plow Harness Electrical Assembly Vehicle Harness Testing The Snowplow Mounting amp Dismounting Instructions Maintenance amp Plow Specifications Regular Maintenance Storing Your Snowplow Plow Specifications Plow Diagrams Part Lists Models 700LD 760LD 760 amp 800 Parts List Models 700LD 760LD 760 amp 800 Assembly Schematic Manifold Detail with Hydraulic amp Electrical Schematics Electrical Diagrams Molded Plug Pin Locations Plow Harness Plow Harness Wire Schematic Main Lighting Harness Relay Version Main Lighting Harness Relay Version Wire Schematic Vehicle Harness Vehicle Harness Wire Schematic On Off Switch Leads amp Ground Lead Torque Specifications Bolts amp Hydraulic Adapters Troubleshooting Troubleshooting Guide Warranties Limited Consumer Warranty Commercial Warranty SNOWPLOW ACCESSORIES All of the accessories
60. m 10 36105 54 1 N m 72 2 N m 12 36670 66 0 N m 88 0 N m 12 52475 94 5 N m 125 N m 14 50025 105 N m 140 N m 14 71587 150 N m 200 N m 16 70650 170 N m 226 N m 16 97732 235 N m 313 N m 18 86400 233 N m 311 N m 18 119520 323 N m 430 N m 20 110250 330 N m 441 N m 20 152513 458 N m 610 N m 37 JIC Flare Torque Values O Ring Boss Torque Values Turns Size ft lbs min max Assembly Steps w Visual Check Size ft lbs min max O Ring Boss Assembly N A 02 6 7 1 Make sure the tubing and threads are clean 02 6 7 1 Verify the port O ring sealing surfaces and threads are N A 03 8 9 2 Lubricate the threads with 10W hydraulic 03 8 10 o Dog E 2 04 11 12 04 13 15 2 Lubricate the threads and the O ring with 10W hydraulic oil 2 05 14 15 3 Hand tighten the nut sleeve to appox 30 05 17 21 1 1 2 06 18 20 4 Make alignment marks the nut fitting 06 22 25 pres UU i 08 29 99 5 Pi d to tighten to tui ft lb value X 4043 4 Hand tighten the fitting until it contacts the port spotface 1 1 2 1 0 57 63 Proceed to tl n to turns or 1 10 values 1 0 43 57 A on a cated resin an 101 3 1 1 4 12 79 88 6 When fully tightened make 2nd set of align 12 68 75 in 1 14 94 103 marks the fully tightened position 14 90 99 5 Proceed tighten to the proper specified torque value 1 16 108 113 Note Torque values specified for threads 16 112 123 Note Torque values
61. n outward and rotate the kickstand clockwise Release the pin to lock kickstand in place Remove both hitch pins from the A frame and undercarriage Turn the vehicle ignition and the power supply switch on the control unit to the position Activate the Power Hitch by pushing and holding the CONNECT DISCONNECT switch downward CAUTION Keep fingers away from plow and truck mounting points Verify that the draw latch is fully disengaged from behind the push beam on the vehicle Turn power supply switch on the main plow control unit in the vehicle to the OFF position Disconnect electrical cords at the plow and vehicle Replace protective weather caps Should the Mounting amp Dismounting Instructions label or any of the labels that came with your snowplow become hard to read or wear off contact your local Authorized Blizzard Dealer for replacements 14 MOUNTING amp DISMOUNTING INSTRUCTIONS A Frame Latch Lock Pin 9 DISCONNECT Toggle Switch Plug To Vehicle Wire Harness A Frame Latch ej lt Draw Pin o BRERA I lt Draw el Oy Latch Adjustable Kickstand Power Hitch Raises amp Lowers Behind Undercarriage Push Beam BLZ 1023 REGULAR MAINTENANCE Your Bli
62. ow kickstand is in the lowered position Turn vehicle ignition off Turn power supply switch on the main plow control unit in the vehicle to the OFF position Remove protective weather caps and make electrical connection at the plow and vehicle Turn the vehicle ignition and the power supply switch on the control unit to the position Pull the A frame latch lock pin outward and verify that the A frame latch lowers over the draw pin Activate the Power Hitch on the A frame by pushing and holding the DISCONNECT switch on the pump cover housing upward CAUTION Keep fingers away from plow and truck mounting points Power Hitch will automatically pull the plow into the receiving points on the truck when activated Insert both hitch pins through the positively aligned holes on the plow and undercarriage and secure each with a hair pin cotter A Frame Latch gt Lock Pin With the plow securely mounted slightly lower the Power Hitch to relieve tension on the A frame latch pull the latch lock pin and raise the A frame latch until it locks into position Raise the Power Hitch and verify that the draw latch is fully engaged behind the push beam on the vehicle Rotate the kickstand counterclockwise until it locks into place The plow is now properly mounted and ready to operate DISMOUNTING Lower the plow on a flat level surface to dismount Turn vehicle ignition off Pull the kickstand lock pi
63. oy stick in any position that allows the pump to continuously run after the plow has reached its maximum degree of movement This will reduce the useful life of the solenoid SNowPLow OPERATION 03 Date of Purchase Dealer Distributor Telephone Number Snowplow Serial Number Hydraulic Pump S erial Number Pallet Wrap End Panel The tear resistant woven polyethylene pallet wrap contains a moisture barrier to help protect all packaged components and keep out the most inclement weather during shipping and storage The end panel of the pallet cover contains impor tant information regarding the snowplow model and the plow s serial number Both of these num bers are given together The first three digits and or two letters in the the number indicated is always the plow model 700LD 760LD 760 or 800 and the entire seven nine digit number make up the entire serial number The shipping docu mentis also attached to the end panel Be sure to retain this list for your records 04 UNPACKING amp INSPECTION ASSEMBLY NSTRUCTIONS Unpacking amp Inspection Your Blizzard straight blade has been packaged to withstand transit and weather related damage Fully inspect all components upon receipt of your plow In the event of shipping damage or missing parts immediately contact our Customer Service Department toll free at 1 888 680 8600 Begin unpacking and inspection in the following order 1 Remov
64. p be tested or a Blizzard Dealer can diagnose the problem Solenoid may be damaged Disconnect the brown white activation wire from the solenoid If the problem is not resolved replace the solenoid Short in the joystick control or wire harness Disconnect the joystick in the cab If the solenoid turns off there is a short in the electrical system Pump runs but plow functions are slow Fluid level in the pump reservoir is low Fluid is leaking Add fluid to within 3 4 from the top of the tank Check for leaks around the pump manifold and cylinders System pressure may be set too low Increasing the pressure excessively will increase the amperage draw This could damage the vehicle wire harness Adjust the pressure Remove the hex cap on top of the pump and turn the screw clockwise Proper system pressure should be set at 2400 PSI Test functions and repeat procedure as needed Amperage from the vehicle s alternator is too low Repair or replace vehicle alternator System amperage draw is 150 Amps at 1500 PSI Pump filter may be clogged Remove the pump tank and thoroughly clean the filter A frame latch will not move Draw latch is binding the A frame latch Lower the draw latch to relieve binding on the A frame latch and reposition the A frame latch as needed Plow will not lift Pump works properly Control station in the cab may not be properly connected A frame latc
65. pictured below are currently offered for your snow plow See your local Authorized Blizzard Dealer for pricing and availability Visit our web site at www blizzardplows com to view new snowplow accessories and our latest Blizzard snowplow wearables Straight Blade Joystick Window Mount Bracket P N 61261 This adjustable bracket mounts easily to your straight blade joy stick control and installs quickly onto any door panel Ideal for left hand joystick operation or for vehicles with center consoles The window mount bracket is shipped complete with hardware Some assembly required Blizzard Snowplow Rapid Action Hydraulic Oil P N 63070 Quart P N 63071 12 Quarts Case Blizzard hydraulic oil is specially formulated for use in Blizzard snowplows This zinc free product can significantly enhance the operation and performance of the hydraulic system in the most inclement weather conditions Blizzard Snowplow Rapid Action Hydraulic Oil maintains its viscosity to temperatures as low as 60 F Blizzard hydraulic oil is available by the quart or case Blizzard Snowplow Touch Up Paint P N 61219 Gloss White P N 63073 Gloss Black Putting your snowplow away for the winter Have a deep scratch to cover Clean up your blade and E plow parts with our gloss spray paints Made to match your original plow equipment Blizzard snowplow touch up paint provides an excellent finish to help keep your snowplow looking its best
66. r adapter Attach the 3 8 x 24 hydraulic hose identified by a 2 to the passenger s side angle cylinder adapter Be careful not to overtighten the hose con nections Route both hoses over the top of each angle cylinder Next remove both of the plastic dust caps from the HYDRAULIC LIFT CYLINDER ports Attach one 7 16 20 x 7 16 20 45 ADJUST ABLE ELBOW O R B ADAPTER to the driver s side port and one 7 16 20 x 7 16 20 MALE O R B CONNECTOR ADAPTER to the passengers side port Once the adapters have been installed on the cylinder connect the HYDRAULIC HOSES Note Position the fittings in the cylinder port such that the hoses install directly in the center of the A frame access holes A hose installed too close to the edge of the opening may work itself free with the operation of the lift cylinder and or movement of the plow The 45 adapter on the driver s side of the cylinder receives a 1 4 x 17 hose identified by a label containing the number 3 Connect the 45 angle on the hose to the hydraulic adapter on the cylinder The male connector adapter on the passengers side of the cylinder receives a 1 4 x 15 hose identified by a label contain ing the number 4 Tighten the 45 end of the hose to the hydraulic 12 1 2 Spring Loaded Adjustable Pivot Beam Y Kickstand The kickstand is mounted to the side ofthe pivot beam with one 1 2 13 x 4 1 2 hex cap screw and top lock nut To pi
67. ranty for all snowplows and accessories Blizzard Corporation does not warranty non Blizzard snowplow service parts or accessories or damage resulting from the use of these unauthorized items Blizzard Straight Blade Snowplows are protected by U S Patents 6 276 076 B1 and 6 393 737 Other patents pending design details and furnish equipment when so altered without reference to illustrations or specifications 128 RIGHT ANGLE amp 3 CONNECTS TONE pagt 27 6 LEFT ANGLE E 3000 PSI Opaise Lower 4 27 C nv D 58 FC 23 e WA J Z s5 57 x 4 si S3 S4 E Sed TGP O 5 2 9 9 e e d d 100 99 99 102 105 103 104 AS 106 96 99 6 106 101 99 92 93 98 GS DI 94 lt 94 O gt 0 4 O 97 O Y Por 96 36 95 24 MANIEOLD DETAIL w Hyp amp ELEC SCHEMATICS BLIZZARD HARNESS PLUG VEHICLE COLE COLOR UNIVE
68. raulic power Note For clarity the draw latch is not shown in this illustration 12 Tre SNowPLow 12 13 14 15 Connect the RED POWER WIRE with 10 FUSE to switched power source with a minimum of 10 amps Note The red power wire MUST be fused and switched on off with ignition Secure all loose wires under the dash Next install the LIGHT TOWER Position the tower arms into the receiving pockets located on the undercarriage push beam Align the mounting holes in the light tower with those on the push beam and insert two 1 2 13 x 1 1 4 hex head cap screws Secure the screws with 1 2 washers and top lock nuts See your local Blizzard Dealer for complete installation instructions for your vehicle undercarriage Proceed to install the PLOW HEADLIGHTS Align one HEADLIGHT BALL STUD MOUNT ADAPTER on the light tower tube with the mounting hole and insert the threaded stud through each Secure the headlight with one 1 2 split lock washer and hex nut Note All snow plows are shipped with two BLACK DOME PLUGS that install at either end of the light tower For secure placement apply a bead of silicone around the perimeter of the plug prior to installation on the light tower Connect the terminals from the plow lights to the terminals on the main lighting harness Repeat the installation for the opposite headlight Align the four mount holes on the JOYSTICK CONTROL with the holes located on the
69. re to either large terminal on the solenoid CAUTION Do not fasten the wire harness to areas that come in contact with moving engine parts or possess extreme heat The harness could become tangled and or melt causing electrical failure and vehicle damage Attach and solder an end ring terminal to both ends of the remaining length of the red 4 gauge wire Connect one end of the wire to the open terminal on the solenoid and the remaining end to the positive terminal on the battery With the vehicle harness secured to the truck position the MAIN LIGHTING HARNESS such that both of the large gray VEHICLE HEADLIGHT CONNECTORS are near the truck headlights and the smaller black PLOW HEADLIGHT CONNECTORS are near the grill of the vehicle Plug the 9 TERMINALS from the main lighting harness into the HEADLIGHT RELAY See the illustration to the left Connect the GREEN amp YELLOW wire from the vehicle harness with the molded power plug to the remaining spade on the relay Securely mount the relay to the vehicle with the terminals facing down Installing the relay in this position will allow moisture to drain from the relay 10 11 Next remove the front directional light assembly the driver s side of the vehicle Feed the VIOLET turn light wire and GRAY run light wire from the main lighting harness through the opening in the directional light housing At this point use a test light or ohm meter to determine the proper wires in
70. s 7 Next align the mount holes in the pump with the holes in the hinged bracket located on the A frame Note To help facilitate the pump mount first angle the hinged bracket as needed and tighten the bracket hardware locking it in place CAUTION When installing the manifold between the mount brackets on the A frame hold the manifold at the sides of the block Never handle the manifold by the wire lead coils Doing so can cause a solenoid cartridge to bend causing the cartridge to stick when activated When installing the manifold between the mount brackets on the A frame DO NOT handle the manifold by the wire lead coils The solenoid cartridges can bend causing them to stick when activated Always carry the manifold by the sides of the aluminum block MOLDBOARD amp A FRAME ASSEMBLY CONT 07 Apply Loctitee To Pump Mount Hardware Upon Installation Use Loctite on Manifold Mount Hardware A medium strength threadlocker such as Loctite 242 should be used to properly secure the mount hardware for the pump and manifold This will help prevent the hardware from working free from vibration and plow use Apply liberal amount of threadlocker to both threaded fasten ers and the threads in the pump top diagram The manifold receives two 3 8 16 x 1 hex cap screws one on each side of the A frame Like wise use threadlocker on these fasteners and the t
71. specified are for threads lubricated 1 20 127 133 lubricated with 10W hydraulic oil 20 146 200 with 10W hydraulic oil 1 24 158 167 Sizes 02 through 08 less tolerant to over 24 154 215 1 32 245 258 torque abuse This will reduce the clamping force 32 218 290 resulting in loss of seal and reduction in flow Disclaimer All torque values included in the charts above are advisory only and their use by anyone is entirely voluntary Reliance on the contents for any purpose by anyone is the sole risk of that person and Blizzard Corporation is not responsible for any loss claim or damages arising therefrom Blizzard Corporation has made an effort to present the above contents accurately but we do not guarantee its completeness or validity This information is subject to change at any time without notice Blizzard Corporation makes no representations or warranties express or implied in connection with the information Torque SPECIFICATIONS 33 TROUBLESHOOTING GUIDE Prior to diagnosing your straight blade verify that all connectors plow and vehicle wire harness plugs headlight adapters control box fused hot lead draw latch switch solenoid ground wire connection coil wire lead harness plow headlight harnesses are free of corrosion and are well lubricated with dielectric grease Insuring that all connectors are in good working order will save time in determining your snowplow s service needs Problem
72. vot the kickstand simply pull the spring loaded leg out and rotate it until the pin locks into place The kickstand also has an adjustable foot that can be moved to accom modate varying vehicle heights The proper height of your snowplow mounting points to level ground should be set at 12 1 2 7 16 45 Adjustable Elbow Adapter MOLDBOARD amp A FRAME ASSEMBLY 05 Kk 7 7 16 7 16 83 C Male O R B Connector Adapter Draw Latch Assembly The draw latch consists of a series of intercon nected plates and pins that attach to the A frame and the hydraulic lift cylinder To mount the straight blade the A frame latch should be lowered over the draw pin this allows the draw latch to pull the plow into the undercar riage Once the plow is safely attached to the undercarriage rotate the A frame latch counter clockwise until the lock pin snaps into place The A frame latch is only used to mount the plow Do not allow the lock pin to set behind the pin catch hole in the raised position The A frame latch should always be locked in place when not in use Stamped Number Printed Label All of the hoses shipped with the snowplows contain either a stamped number on the sleeve or a printed label applied to the hose All numbers stamped or printed correspond with the stamping ofthe ports on the manifold 06 amp A FRAME
73. y on the plow Note To aid in the remaining installation rotate the spring loaded kick stand clockwise until it locks into place Adjust the foot on the stand arm so the height of the A frame at its mount points is 12 1 2 to level ground See the diagram to the right Tighten both of the 1 2 13 top lock nuts on the kickstand Position each ANGLE CYLINDER with the rod end of the cylinder in the pivot beam and the hydraulic hose port facing away from the A frame Secure the cylinder to the pivot beam with one 3 4 x 4 1 2 CLEVIS PIN and one 1 4 x 1 1 2 HAMMERLOCK COTTER PIN Note The hammerlock cotter pin will lock itself into place once the head of the pin is struck It is not necessary to bend the pin further upon installation Extend each cylinder rod until the cylinder base mounting hole aligns with the hole on the A frame angle cylinder bracket At this point insert another clevis pin and secure it with a cotter pin Repeat the same installation for the opposite angle cylinder Remove each dust cap from both of the hydraulic angle cylinder ports and attach one 9 16 18 x 9 16 18 90 ADJUSTABLE ELBOW ADAPTER to each port Note All of the hydraulic adapters can be found packaged with the manifold assembly Reference the table on page 33 for proper torque specifications Each adapter should be angled toward the top of the moldboard Connect the 3 8 x 24 hydraulic hose labeled 1 to the driver s side angle cylinde
74. zzard straight blade snowplow has been designed for years of rugged dependable service with low maintenance To ensure proper working condition follow the maintenance guidelines below and on the next page CAUTION Always follow the maintenance guidelines in a timely fashion Failure to observe maintenance guidelines may result in poor snowplow operation increased component wear or possibly lead to part failure Routinely inspect the following items perform maintenance as needed 1 10 1 k All fasteners pins nuts and bolts for tightness See the recommended maximum bolt torque chart on page 33 All hydraulic hoses and hydraulic hose adapters for wear and leaks See the recommended hydraulic adapter torque values on page 33 All cylinders for leaks inspect rod ends for corrosion and pitting Cutting edges and plow shoes for wear Do not discard plow shoe washers These should be retained for different shoe adjustments Clean and lubricate all electrical plugs headlight connections ground and battery cables solenoid connections and switch connections to prevent corrosion Apply dielectric grease for every 25 hours of snow plow use You may need to grease more frequently depending on your plowing environment Lubricate all pins and bushings to prevent corrosion and to maintain consistent operation A NLGI Grade 2 multipurpose lithium complex grease with molybdenum MPGM is recommended for lubrication Clean

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