Black & Decker Belt Sander Owner's Manual
Contents
1. 513 421 2275 Orlando 32806 940 S Orange Ave nauraa praana 305 423 1651 Cle veland 44113 3901 Detroit Ave 0 ccc cece es 216 651 4243 Tampa 33609 3401 W Kennedy Bivd 20 eee es 813 872 8317 Columbus 43227 3975E Livingston Ave GO bestia certian e 614 237 0461 GEORGIA Atlanta 30313 316 Techwood Drive N W 404 524 0431 Dayton 45409 2898 South Dixie Drive 0 0 0000005e 513 298 1951 Atlanta 30354 3271 Hamilton Bivd S W Sales only 404 762 1728 Toledo 43607 3231 Dorr St A E Ge eed Sea GE ae 419 531 8921 HAWAII Honolulu 96813 675 Auahi Street 808 536 9374 OKLAHOMA Oklahoma City 73106 1318 Linwood Bivd uate 405 232 7515 gr tn by elastin Addison Tenner Armitage Court eres 312 261 8630 Tulsa 74145 3120 South Sheridan Road 0 0505 918 622 5666 icago 60646 Lincolnwood 6710 awtord Ave 312 673 0923 OREGON Portland 97209 1640 N W Johnson Street Chicago 60453 Oak Lawn 6343 West 95thSt 312 423 7212 3m SE AOIN PENNSYLVANIA Allentown Whitehall 18052 Des Plaines 60018 2180 S Wolf Rd Sales only 312 827 0083 h 3 2242 MacArthur Rd a eee 215 435 9544 Rock Island 61201 725 30th Street 0 0 ccc ene 309 788 1744 Harrisburg 17112 6070 Allentown Bivd 717 845 0651 INDIANA Evansville 47710 307 First Ave Crescent Center2. 812 425 4269 Lancaster 17604 715 Fountain Ave 0 0 00 ccc ce cece cee 717 393 5251 Hammond 46323 7103 Kennedy Ave 2 2 cece eee 219 845 5100 Philadelphia 19103 333 No 20th Street Service only 215 564 5520 Indianapolis 46202 1125 W 16th Street 0 000 317 632 5569 Pittsburgh 15232 5437 Baum Bivd 0 000000000 412 362 2700 IOWA Des Moines 50312 2811 Ingersoll Ave EEREN 515 244 7257 Wayne 19087 125 Stratford Avenue oe KANSAS Wichita 67214 203 N Mathewson Street 316 263 6571 Stratford Building 3 Salesonly 215 688 0267 KENTUCKY Louisville 40209 4407 Park Bivd 502 366 1495 RHODEISLAND E Providence 02914 2777 Pawtucket Ave 401 434 1655 LOUISIANA Matairie New Orleans 70002 SOUTH CAROLINA Greenvitie 29601 407 Pendieten St 803 232 3038 3310 N Causeway Bivd 504 837 2550 TENNESSEE Knoxvie 37917 4110 North Broadway ere ere 615 688 0921 MARYLAND Baltimore 21211 203 West 28th Street 301 467 7411 Memphis 38116 986 East Brooks Rd 5 6 000 901 332 3444 Baltimore 21205 4712 ErdmanAve 301 485 5550 Nashville 37203 601 Eighth Ave S 0 0 0 0 cece cence 615 254 1061 Bladensburg Wash D C 20710 4501 Baltimore Ave 301 779 3808 TEXAS Amarillo 79106 3008 West 6th Ave 806 373 1531 Rockvi te 20852 1020 Rockville
3. ize Applications C58384 Silicon Carbide 150 3 x24 Cleans and renews stainless steel finish on coarse Structural forms and panels gives satin finish to metals prior to plating removes scuff marks from plastic floor tile etc C58385 Silicon Carbide 280 Refinishes wood linoleum or plastic desk medium tops cleans old painted surfaces prior to repainting produces satin finish on painted surfaces removes scuff marks from wood floors finishes sealer coat prior to painting or varnishing etc C58386 Silicon Carbide 500 Cleans corrosion from copper foil printed fine circuit boards removes oxidation from alu minum chromium etc gives glass finish on color coat on cabinets etc gives satin finish on plastic panels such as Formica etc polishes furniture boats etc LUSTERLOW BELT LUBRICANTS Cat No C58557 LUSTERLUBE For finishing and polishing metals 114 Ib tube Cat No C58599 LUSTERLIQUID Polish For final finishing lacquered wood or hard plastic laminates 1 pint can SANDING BELTS Precision made to give maximum abrasive action Exactly cut and bonded for sided fit Packed 10 per box Quantity Prices See B amp D Price List and Save Belt Type and Use Cat No Grit Cat No Grit CLOSED COAT ALUMINUM OXIDE for un C58368 coarse C58376 80 medium finished or new wood ferrous metal non 98370 20 Coarse C58378 100 fine C58372 medium ferrous metals alumi
4. on nameplate a 2 0 16 0 Ext Cable length wire ize AW 75 ft 10 100 ft cae 150 ft _ 200 ft xe KNOW YOUR POWER TOOL Read owner s manual catetully Learn its applica o os tions and limitations as well as the specific potential hazards peculiar to this ae oe tool buwo o 19 20 If adapter is used to accommodate two prong receptacle the adapter wire must be attached to a known ground Never remove third prong KEEP GUARDS IN PLACE and in working order KEEP WORK AREA CLEAN Cluttered areas and benches invite Seeds AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tool in damp or wet locations And keep work area well lit KEEP CHILDREN AWAY All visitors should be kept safe distance from work area STORE IDLE TOOLS When not in use tools should be stored in dry high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and sat r at the rate for which it was designed USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool WEAR PROPER APPAREL No loose clothing or jewelry to get caught in moving parts Rubber gloves and footwear are recommended when working outdoors USE SAFETY GLASSES with most tools Also face or dust mask if cutting opera tion is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edg
5. 424 Rt 46 East ARIZONA Phoenix 85004 537 E McDowell Rd Yaseen 602 258 1332 at Lower Notch Rd 0 0 008 201 256 9373 ARKANSAS Little Rock 72201 519 West Seventh Street 501 372 3040 Union 07083 2305 U S Highway 22 West eeeneees 201 964 7040 CALIFORNIA Anaheim 92802 1235 So Euctid Ave 714 772 4050 1 Block West of Flagship Fresno 93703 2518 North Blackstone Avenue 209 224 2152 NEWMEXICO Albuquerque 87107 2812 Candelaria Road N E 505 345 2503 Los Angeles 90007 2432 S Broadway 0 0 0 0 eee eee 213 749 0371 NEWYORK Albany Latham 12110 Los Angeles 90007 2510 S Orcadas Sales only 0 00008 213 749 7638 836 Troy Schenectady Rd 518 785 1867 Oakland San Leandro 94578 15206 E 14thSt velen 415 276 1610 Buffalo 14209 881 W Delavan Ave 0 0 6 cece ees 716 884 6220 Riverside 92506 4010 Merrill Ave 0 00 00 o ec cc cee ee 714 787 9700 Great Neck 11021 98 Cuttermili Rd Sales oniy Sacramento 95814 1915 Seventeenth Street 916 444 3188 Home Products DW ERIOA SF ocho adisesleaieels landed sure odin 516 829 9504 San Diego 92105 3811 El Cajon Bivd eee ees 714 280 3331 Professional Division a n 00 c ccc eee ee eee ere Saha 516 829 9505 Santa Clara 95050 2291 The Alameda ise a Shaan 408 241 9162 Automotive Division 2 000 000 pec eee e ee eee PIERE 516 829 9506 S San F
6. Pike 0 0 0 cco cee eee 301 340 7377 Dallas 75207 1808 N Industrial Bivd Service only 214 741 6401 Towson Balto 21204 701 East JoppaRd 301 828 2910 Dalias 75247 7701 Stemmons Freeway Sales only 214 630 6021 MASSACHUSETTS Boston Brighton 02135 12 Market St 617 782 6264 El Paso 79925 gy ny ocd to le eg Ce ai ee MICHIGAN Detroit 48219 18133 W McNichols Rd 313 534 8880 fort Worth 761 ces a vt eee ee enee ee enes eetas 1 oH Hi Detroit Mt Eliott 48234 11360 East Seven MileRd 313 527 5010 San Ante M3 PEON GOEL wee eect een ene eens g Flint 48504 G 4083 Clio Road aoo a a 313 789 6191 n Antonio 78201 500 Culebra Avenue pettttees 512 732 1221 Grand Rapids 49509 3662 Clyde Park Ave S W 616 534 7708 UTAH Salt Lake City 84115 1541 S Third West Street 801 486 7056 MINNESOTA Bloomington Minneapolis St Paul 55420 VIRGINIA Falis Church 22046 129 Annandale seaman OE ee GA EH 703 533 1147 _ 9712 Garfield Ave cccececee 612 884 9191 Norfotk 23513 7631 Sewells Point Road ited Rw WI TT 804 480 3333 MISSOURI Kansas City 64111 4324 Main St 0 eee 816 531 0629 Richmond 23222 1424 Chamberlayne Ave oo eee Kansas City 64111 4324 Main St Sales onty ee 816 531 0633 WASHINGTON Seattle 98109 701 Third Ave N EEE 206 282 6432 St Ann 63074 10933 St Ch
7. Your tool is powered by a Black amp Decker built motor Be sure your power supply agrees with nameplate marking VOLTS 50 60 Hz means Alternating Current ONLY VOLTS DC60 Hz means it will also operate on Direct Current Voltage variation of more than 10 will cause loss of power and over heating All B amp D tools are factory tested if this tool does not operate check the power supply BRUSHES Carbon Brushes should be regularly inspected for wear When the plastic brush inspection caps located low on each side of the front of the housing are un screwed the brush and spring assemblies may be withdrawn from the tool Keep brushes clean and sliding freely in their guides Carbon brushes have varying symbols stamped into them and if the brush is worn down to the line closest to the spring they must be replaced New brush assemblies are available at Service Centers see back page of this booklet EXTENSION CORD When using the tool at a considerable distance from power source a 3 conductor grounding type extension cord of adequate size must be used for safety and to prevent loss of power and over heating Use the table below to determine the minimum size wire which should be in the extension cord Use only three wire extension cords which have three prong grounding type plugs and three pole receptacles which accept the tool s plug Replace or repair damaged cords Ampere ratin Oto 2 10 to 3 5 go 5 10 to 7 10 to 12 1 to
8. arles Rock Road 314 739 4661 Spokane 99207 3550 North Market Street Pantene eee eee e nae 509 489 9164 St Louis 63110 615 S Vandeventer Jve Service only 314 533 2210 WEST VIRGINIA Charleston 25312 1638 Sixth Ave 304 343 0289 St Louis 63110 615 S Vandeventer Ave Sales ordy 314 291 2772 WISCONSIN Miwaukee West Allis 53227 NEBRASKA Omaha 68102 2218 Leavenworth Street 402 345 2330 10903 W Lincoln Ave 006s 414 543 9590 BLACK amp DECKER MFG CO Limited Canada BROCKVILLE ONTARIO CONE EE ER Perth Street MONTREAL 10 P Qonnnnonenny 7865 St Lawrence Blvd BROCKVIL ALBERTA VUORO 1003 1 lth Avenue S W Clears ONTARIO ET 418 peyi Avan West DON MILLS Toronto sees K 2 Valieybrook Drive QUEBEC CITY P Q OTN EA O ES T 330 St Roch Street EDMONTON ALBERTA 11440 Ave 142 Street REGINA SASKATCHEWAN heey 1076 Albert Street HALIFAX NOVA han OIKEEN 803 McLean Street SASKATOON SASK Diamond Ind Center sag amp 33rd St HAMILTON ONTARIO VEEE i80 Parkdale Ave N VANCOUVER 10 B C 3 4 West 2nd Ave LONDON ONTARIO See ath 631 Commissioners Rd East WINNIPEG 10 MANITOBA EOE A ETET gas St James St THE BLACK amp DECKER MFG CO TOWSON MD 21204 U S A Form No 56592 05 Jun77 PS Printed in U S A
9. e in most cases for proper sanding Lift the Sander from the work before turning tool OFF in order to prevent gouging at For No 4028 Dust Collecting Sander This Belt Sander is equipped for use with regular sanding belts For use with B amp D LUSTERLON belts remove clip insert Fig 1 by in serting a screwdriver into slot and prying against handle Clip insert is easily replaced by reversing oper ation and pressing against clip Naat until it snaps into place Fig 2 is recommended that the clip t be replaced when using regular sanding belts as it increases the _ efficiency of the dust collection Fig 1 Fig 2 When using the Dust Collecting Belt Sander with LUSTERLON Belts and Lubricants it is recommended that the intake pipe be removed by removing the pipe spring and the intake pipe screw This will keep the dust bag and intake pipe from becoming clogged with lubricant To replace the intake pipe reverse the above procedure T A oWITCH 1 Lift lever fig 3 to retract front pulley j 2 Lift sanding belt off pulleys 3 Insert the new belt with the arrow on the belt backing pointed in the direc tion of rotation 4 Slide belt down firmly on each pulley being sure that sanding belt is placed properly beneath wear plate 5 Return cam lever back to original position 6 Adjust sanding belt on front pulleys gee ADJUSTING SCREW with adiusting screw 5 LEVER All b
10. earings in the tool are sealed ball i bearings which have been lubricated at the factory and contain sufficient lubricant to last the life of the bearing Lubricate bearings in Dust Collector motor with light machine oil after every 13 to 20 hours of use it is recommended that the tool be sent to one of our Factory Service Branches for inspection and relubrication of the gear chamber after approximately 1 1years use Dust and grit which may collect in the main housing esiis the flow of air around the motor It is recommended that an air hose be used to blow out this dirt whenever it can be seen collecting in and around the air slots in metal application it is recommended that the above procedure be followed every few hours To protect the aluminum housing from the cuing action of the sanding belt a wear plate of hardened steel is attached inside the housing After considerable use the wear plate may become scored tf this happens replace the wear plate before the housing is damaged LUSTERLON BELTS Permits finishing polishing and cleaning of metals wood or hard plastic laminates with our New Super Duty Belt Sanders Made of unwoven nylon mesh impreg nated with abrasive Does not clog or load Water and oil resistant Use of lubricants below with LUSTERLON Belts insures longer belt life and cooler operation Lubricants can be washed from belts with kerosene Cat Belt Representative No Type Grit
11. es SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp at all times and clean for best and safest performance Follow instructions for lubricating and changing accessories i DISCONNECT TOOLS When not in use before servicing when changing acces sories such as blades bits cutters etc REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID ACCIDENTAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is OFF when plugging in OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords suitable for use outdoors and so marked DO NOT OPERATE portable electric tools in gaseous or explosive atmospheres Motors in these tools normally spark and the sparks might ignite fumes SAFETY WITH BELT SANDERS Before changing belts or at any time tne tool is not actually being used be sure that the trigger switch is in the OFF position and that the cable is unplugged from the power supply Before plugging in the cable be sure that the trigger switch is in the OFF position When starting or stopping the Sander hold the tool off of the work surface to prevent it from r
12. num lead copper solder Z58374 C58380 120 fine C58367 C58369 C58371 C58373 medium C58375 C58377 C58379 OPEN COAT ALUMINUM OXIDE for removing lacquer paint or varnish Also for green or resinous wood coarse coarse coarse medium 60 medium 80 medium 100 fine CAUTION The above accessories are commended for use with your Belt Sander The use of any other accessory or attachment might be hazardous ai pD i eah aeaii a gene Ea E a a ig GUARANTEE Black amp Decker guarantees for one year from date of purchase to correct by repair or parts replacement without charge any defect due to faulty material or workmanship Simply return the complete unit transportation prepaid to any Black amp Decker Service Center or Authorized Service Station Naturally we assume no responsibility for damage caused by misuse careless handling or where repairs have been made or attempted by os No other guarantee written or vorgan is authorized by us IMPOR TAN T To assure product SAFETY and RELIABILITY repairs maintenance and adjust ment excluding brush replacement should be performed by BLACK amp DECKER Service Centers or other qualified service orgamzations always using BLACK amp DECKER replacement parts FACTORY SALES amp SERVICE CENTERS Area Telephone Code phe Area br pas ALABAMA Birmingham 35209 10 Green Springs Highway 205 942 0538 NEW JERSEY Patterson Little Falis 07
13. rancisco 94080 P O Box 231 1139 Aireon Bivd 415 871 7278 New York 11590 1059 Old Country Road Westbury LAD EERE 516 997 6140 Van Nuys 91411 14920 Victory Bivd 200 213 787 5531 New York 10462 1894 E Tremont Avenue Bronx 212 792 2700 COLORADO Denver 86204 675 Pace Shihan cera 303 222 0621 te Vak ae 56 15 ce St iv a canna een nanr Sia asia CONNECTICUT Bridgeport 06603 1055 Lafayette Circle 203 368 3419 aeons Bivd Woodside 5 1 Hartford 06114 131 asado Street gi PEAT 203 249 6241 Santea ag Sahil re See e cece cence en neces ed Gouna u i r piece We win rintrar kee NOM alain nels ats 3086 DISTRICT OF COLUMBIA Washington _ _ Westbury 11590 1059 Old Country Rd LL eee 516 997 6140 Bladensburg Maryland 20710 4501 Baltimore Ave 301 779 3808 NORTHCAROLINA Charlotte 28206 1710 N Graham St 704 375 3721 Falls Church Virginia 22046 129 Annandale Road 703 533 1147 Fayetteville 28302 P O Box 424 Highway 301 S 919 425 9552 Rockville Maryland 20852 1020 Rockville Pike 301 340 7377 Greensboro 27403 1010 W Lee Street 919 275 0906 FLORIDA Jacksonville 32208 5224 Pearl Street 904 356 2951 Raleigh 27604 2420 Atlantic Avenue EPEN 919 834 8207 Miami 33168 13345 N W Seventh Avenue 305 681 6658 OH 3 tO Cincinnati 45203 1225 Western Ave
14. st prong on a 3 prong plug Never remove the grounding prong from the plug if you use an extension cord be sure that it is a 3 conductor grounding type cord Grounding must be continuous from the tool plug to the grounded receptacle SWITCHES Trigger Switch 7 To start tool depress trigger to stop release trigger To lock trigger in ON posi tion for continuous operation depress trigger push in locking button and release trigger To release locking mechanism and turn off tool depress trigger and release 2 Speed Switch Use the HIGH speed setting for high rate of material removal Use the LOW speed setting to obtain smoother finishes on materials The speed settings may be changed while the motor is running OPERATION When you receive your unit you will find a sanding belt already in operating position To prevent the belt from striking the wear plate when the unit is initially turned on turn the adjusting screw See Figure 3 14 turn clockwise Turn the unit on and by using the adjustment screw adjust belt flush to edge of shoe A minor belt adjustment may still have to be made while sanding When using the Sander grasp the handle and front knob firmly Before applying tool to the work turn on Sander Then to avoid gouging begin your initial sanding stroke as the tool is lowered to the surface of the work Keep the sander moving to insure even sanding The weight of the tool itself provides sufficient pressur
15. unning away or gouging Use correct size belts 3 x 24 GROUND ALL TOOLS UNLESS DOUBLE INSULATED If tool is equipped with 20 J three prong plug it should be plugged into a three hole electrical receptacle SSE TOS ll i POEN GROUNDING yellow wire to a live ter 50 a plug like that shown in Figure A If it is for use on 150 to 250 volts it has a plug like that shown in Figure D An adapter Figures B and C is available for connecting Figure A plugs to two prong receptacles The green colored rigid ear lug etc must be connected to a permanent ground such as a properly grounded outlet box No adapter is available for a plug as shown in Figure D Adapter shown in Figures B amp C is not for use in Canada GROUNDED OUTLET BOX m GROUNDED OUTLET BOX a i y ADAPTER eS G GROUNDING GROUNDING qj MEANS GROUNDING PRONG IS GROUNDED PRONG IS LONGEST OF L__ OUTLET BOX LONGEST OF THE 3 PRONGS THE 3 PRONGS A B C D We recommend that you NEVER disassemble the tool or try to do any rewiring in the electrical system Any such repairs should be performed only by B amp D Service Centers or other qualified service organizations Should you be determined to make a repair yourself remember that the green colored wire is the grounding wire Never connect this green wire to a live terminal If you replace the plug on the power cord be sure to connect the green wire only to the grounding longe
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