Black & Decker 9401 Instruction Manual
Contents
1. S Gab S PY LEKKA PAP 8 8 10 55 Pr r 00 33 i SE wa K 5 TR je ia SE ej x lie _ Motorand Drive Unit _ You may tap it a few times with a plastic hammer to assure a firm fit DO NOT _ De USE A STEEL HAMMER No threads SS pubo are involved NOTE The Chuck Key has x n t a built in spring to keep it from being p 7 7 accidentally left in the chuck Do not dis Wok w z Chuck GREGA r 8 NE N able or circumvent this safety feature in e VI IN any way To do so will create a potentialt y o PE e DOORS NO si hazardous condition et GE E ig es a i Using the three 091 070 6 Bolts install the Column assembly to the Base Plate as showni in noe 2 Figure 2 shows 4 _ Column B Bolts T os uses Pla flat Surface Install the Work Table down over the column as shown in Figure 3 Insert the Table Clamping Handle into the collar at the back of the Work Table as shown in the figure Make sure that you insert the threaded end of the handle THROUGH the un threaded side ofthe collar BEFORE engaging the threads Position the Work Table about midway zon the fs frmiy egeinst thes shoulderinthe ka a E 1 Position ive spindle directly UNIT SHOWN2. These four steps constitute the actual drilling of a hole Of course before you start step 1 you have selected the proper speed set the drilling depth con trol positioned the work table so that the desired drilling depth can be attained not too low and centerpunched the position of the hole to be drilled One final point Remember to drill in the center of the Work Table so that the drill bit will pass harmlessly through the clearance hole As you work more and more with your drill press you ll become comforta ble with it and many of these instructions will become second nature to you There gt will be times when you don t set the optimum speed or adjust the drilling depth These things are available when they re needed but there are certainly times when they just aren t necessary These shortcuts are fine but DONT BYPASS SAFETY Periodically go back and review the safety rules to refresh your memory Laboratories U L __ CHART NAMEPLATE 0 100 10 1 13 0 13 1 15 0 use Any cord marked as outdoor can also cord jacket indicate that the cord is suitable for outdoor use ZE An extension cord must have adequate wire size AWG or American Wire Gauge for safety and to prevent loss of power and overheating The smaller the gauge number of the wire the greater the capacity of the cable that is 16 gauge has more capacity than 18 gauge When using more than one extensio
3. over the Work Table IS 9401 a in vad side of the i The small bok stored with the plastic hardware bag contains 1 U the Chuck and Chuck Key Before ae 0 installing the chuck clean the the chuck with kerosene or soe other a solvent to remove the oly residue of eit firmly up onto the tapered drive i POE You may tap it a few times with solvent toi femove the oil y residue on a plastic hammer to assur ea firm fit DO sack surface To instal the e Chuck proso Ed NOT USE A STEEL HAMMER No A key has a built in spring to keep it tom 3 being accidentally left in the chuck Do not disable or circumvent this safety _ feature in any way To do so will create a s hazardous condition Pulley amp Belt Enclosure Induction Motor Thumb Screw Handles Column Assembly Clamping Handle SPEED DRIVE BELT AR RANGEMENT Your drill press is capa ble of running at five different speeds each one determined by the arrange ment of the drive belt and pulley system inside the top of the Motor and Drive Unit A handy chart that describes how to _ select a particular speed is attached to the inside of the drive belt cover The chart is reproduced on page 9 To select a speed loosen the thumb screws on the sides of the motor housing Figure 7 and slide the motor forward to
4. or thicker plywood which can in turn be C clamped to your work surface as shown below e gie w 9400 Speed Selection Both Tools The five speeds of which your drill press is capable will handle almost any drilling project you may encounter Generally speaking you should use ower speeds for drilling in metals and higher speeds for drilling in wood and wood compositions Use the Speed Se ection Chart as a guide in determining the best drilling speed for your applica As a general rule you should drill pilot holes for metal drilling except when using hole saws Also use cutting oil with most metals except cast iron and brass which should be drilled dry When using a twist bit for drilling wood or wood compositions it will be necessary to pull the bit from the hole frequently to clear chips from the flutes p tion Always experiment in scrap material Care should be exercised when if possible drilling plastics to avoid melting them Material Typeof Speed Setting Speed Setting __ 89170 Drilled Drill Bit 9400 9401 Comments Metal Ferrous High Speed 4500r730 6200r1100 Generally the amp Non Ferrous Steel Twist Bit RPM RPM low speeds are i best for drilling Metal Ferrous Hole Saw 450 or 730 6200r 1100 Generally lower amp Non Ferrous RPM RPM speeds are best Hole saws are noisy Ceramics Carbide Bit _ 450RPM _ 620RPM Use very low Masonry Glass sp
5. loosen the drive belt Adjust the belt as desired referring to the chart and re tighten the belt by pushing back on the motor as you tighten the thumb screws to clamp it in place NOTE It is not neces sary to put great pressure on the drive belt Just remove most of the slack The belt should be able to slip in case the drill bit jams in the hole DRILLING DEPTH CONTROL You can control the depth of any holes you drill with the Drilling Depth Control feature To set the drilling depth from 0 to 2 1 2 place the tip of the drill bit in con tact with the material to be drilled and loosen the Drilling Depth Control Lock Knob see Figure 10A Rotate the inner handle hub until the proper depth is dis played as shown in Figure 10A Depths are displayed by aligning the pointer with the appropriate mark on the inner hub Each mark represents 1 8 of drilling depth NOTE Although 2 1 2 are indi cated the maximum drilling depth of which the drill is capable is 2 5 16 83108 p w Lock When you have selected the de sired depth tighten the Drilling Depth Control Lock Knob When the drill bit reaches the set depth it will continue to rotate but will drill no deeper Controls 9400 only SWITCH The switch is located on the left side of the drill press as shown in Figure 9 To turn the tool ON flip the toggle forward toward the operator and to turn the tool OFF flip t
6. eeds and light NEM pressure Plastics 8 High Speed 450 or 730 620 01100 Use careto Laminates Steel Twist Bit RPM RPM avoid melting Plastics Hole Saw 4500r730 62001100 Use care to Laminates RPM RPM avoid melting Wood amp Wood High Speed _ 1330 21700r 1720 23400r Remove bits Compositions Steel Twist Bit 3000 RPM 3100 RPM from hole often to remove chips Wood amp Wood AllOtherBits 1330 217007 1720 2340 or Compositions Spade Auger 3000 RPM 3100 RPM Hole Saw SPINDLERPM CHUCK MOTOR 3100 OI 2340 1720 iz 1100 EM 620 DEMEL SPINDLERPM _ CHUCK 2610 E 9401 1600 7 880 540 E Operation Both Tools ALWAYS WEAR EYE PROTECTION TURN OFF AND UNPLUG DRILL PRESS WHEN MAKING ANY AND ALL ADJUSTMENTS 1 Clamp Work Always clamp the workpiece to the Work Table or other supporting surface Use C clamps bar clamps cinch clamps or any other device you can find to solidly anchor _ the workpiece 2 Insert the desired drill bit into the chuck as far as it will go and then pull it back out about 1 16 Tighten the chuck with the key in allthree holes It is important to tighten in all three holes 3 Make sure that the switch is OFF and plug the tool in Turn the drill ON 4 Using one of the three handles lower the drill bit into the workpiece as shown i in 28 13
7. handles to the desired depth Hold the chuck in place while you screw down the lower hex nut on the Drilling Depth Control Assembly as show contacts the boss protruding f side of the Motor and Drive Unit Figure 10B i Lock the nut in place by screwing the top hex nut down against the lower one Release the handle letting the chuck rise to its full height When you drill a hole and the lower hex nut bottoms out onthe boss the drill bit will continue to rotate but will go no deeper SE Additional Features Both Tools TILTING THE WORK TABLE The Tilting Work Table is designed to tilt up to 45 left and right and includes a preci sion scale marked in degrees from 0 to 45 as shown in Figure 11A To adjust the table to some angle other than 0 horizontal loosen the large bolt located under the Work Table as shown in Figure 11B This takes a 374 wrench buta socket will make it a little easier After loosening the bolt turn the _ small hex nut next to it CLOCKWISE as if you were tightening it This will draw out the lock pin that holds the table in the horizontal position Keep turning the nut until the lock pin can be pulled out of the drill press by hand Put the pin in a safe place you won t need it as long as you are using the tilting table feature Tilt the table as desired and align the 0 mark on the table with the _ appropriate mark on the
8. he toggle back The switch will stay in either posi tion without being held SPEED DRIVE BELT AR RANGEMENT Your drill press is capa ble of running at five different speeds each one determined by the arrange ment of the drive belt and pulley system _ inside the top of the Motor and Drive Unit A handy chart that describes how to select a particular speed is attached to _ the inside of the drive belt cover The _ chart is reproduced on page 9 Figure 10B Screw the nut To select a speed loosen the thumb screw on the side of the motor housing Figure 7 and pull the motor forward to loosen the drive belt Adjust the belt as desired referring to the chart and re tighten the belt by pushing back on the motor as you tighten the thumb screw to clamp it in place NOTE It is not neces sary to put great pressure on the drive belt Just remove most of the slack The belt should be able to slip in case the drill bit jams in the hole DRILLING DEPTH CONTROL On the left side of the Motor and Drive _ Unit is the Drilling Depth Control Assem bly To set the drilling depth from 0 to 2 first raise the chuck to its full up position It should do this automatically with spring pressure _ Adjust by hand the depth pointer shown in Figure 10B so that it points to zero and rotate both hex nuts counter clockwise until they are both up next to the pointer Lower the chuck using one of the three
9. ke it to a Black 8 Decker Service Center Home Use Warranty A Full Two Year Warranty Black amp Decker warrants this product for two years against any defects that are due to faulty material or workmanship Please return the complete unit transportation _ prepaid to the seller if a participating retailer for free replacement proof of purchase may be required The unit may also be returned to a Black amp Decker Service Center or Authorized Service Station listed under Tools Electric in the Yellow Pages for free replacement or repair at our option This warranty does not apply to accessories This warranty gives you specific legal rights and you may have other rights which vary from state to state Snould you have any questions contact your nearest Black amp Decker Service Center Manager Like all Black amp Decker tools your Drill Press is listed by Underwriters Laboratories to ensure that it meets stringent safety requirements UL This symbol on the nameplate means the product is listed by Underwriters Laboratories Inc See Tools Electric Yellow Pages for Service amp Sales Form No 741234 0008 1987 Printed in Taiwan Product Made i in Taiwan Distributed by BLACK amp DECKER U S INC U S Power Tools Group 10 North Park Drive P O 21030 0798 Hunt Valley MD 21030 U S A
10. n to make up the total length be sure each individual extension contains at least the minimum wire size 1170 determine the minimum wire size required refer to the chart below IMUM WIRE SIZE AWG OF EXTENSION CORDS TOTAL EXTENSION CORD LENGTH FEET RATING AMPS 25 50 Before using an extension cord If the extension will be u FOR MIN 18 18 16 16 14 14 inspect it for loose or exposed wires damaged insula Extension Cords Both Tools _ Tools that have 3 wire cords re quiring grounding must only be used with extension cords that have 3 prong grounding type plugs and 3 pole receptacles Only round jacketed extension cords should be used and we recommend that they be listed by Underwriters _ sed outside the cord must be suitable for outdoor be used for indoor work The letters WA on the 75 100 125 150 175 200 16 16 14 14 12 12 4 14 14 12 12 12 e de _ tion and defective fittings Make any needed repairs or replace the cord if necessary Black amp Decker has extensi on cords available that are ULL listed for outdoor use ti at i La A 4 m EA a ZE p z st Black 4 Decker s Full Two Year Home Use Warranty states that in case of a defect you may return the tool to the place of purchase for a free replacement if it is a parti cipating retailer or you may ta
11. scale Tighten the 3 4 bolt to hold the table at the desired angle To insert the lock pin again after you have returned the table to the horizontal position remove the hex nut from the pin insert the pin as far as it will go and screw the hex nut back onto the pin until it just touches the Work Table With the lock pin engaged securely tighten the 3 4 bolt ROTATING WORK TABLE For drilling applications where you need a lit tle extra height the Work Table can be rotated out of the way by loosening the table clamping handle and pushing the table to one side This allows you to clamp the workpiece to the Base Plate and thus get a little more height for taller workpieces ROTATING MOTOR AND DRIVE UNIT The Motor and Drive Unit rotates about the column in order that you may drill objects that are off the table such as that shown in Figure 12 To rotate the Motor and Drive Unit use the hex wrench provided and loosen the hex screw that clamps the Motor and Drive Unit to the column Rotate as desired and re tighten the screw Bench Mounting Both Tools We strongly recommend that you firmly mount your drill press to a solid workbench or other rigid frame Two holes are provided in the base for this purpose Use large wood screws if mounting to wood or appropriate machine screws and nuts if mounting to metal 5 To enhance the tool s portability it b can be mounted to a piece of 5 8
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