Billy Goat QL2300 User's Manual
Contents
1. 4 Insert the other plate split beneath the plate spacer so the holes align and the plate overlaps the flange on the elbow 5 Secure the assembly with plate half on top of the elbow NL oe flange and a plate half on bottom of the housing flange using 3 1 carriage bolts and 3 lock nuts removed hardware in step 1 6 Tighten down the clamp with 2 1 3 4 carriage bolts 2 knobs 2 lock nuts removed hardware step 1 l 4 eS E lt ji gt C amp Fig 5 amp 6 E LI Part No 790294 10 Form No F061907B QL2300 Owner s Manual VACUUMING OPERATION EXHAUST DIRECTION amp DISTANCE Exhaust direction and distance are controlled by the angle of the exhaust deflector and by rotation of the exhaust elbow Adjust the angle of the exhaust deflector to control the distance that debris is discharged Typically debris is aimed to discharge to the rear of the container The direction of discharge is adjusted by loosening the knobs on the exhaust elbow clamp and rotating the elbow to the desired direction NOTE Elbow is heavy Use caution when adjusting Never stand directly under the elbow while adjusting direction of exhaust Never adjust exhaust deflector angle or direction of discharge while unit is running Never direct exhaust into an area where bystanders may cross the path of2. When servicing engine refer to specific manufacturers engine owner s manual Engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach KOHLE R ENGINES 800 544 2444 www kohlerengines com WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration The Technical Service Department at BILLY GOAT
3. BATTERY BLACK 10 8171003 WASHER 5 16 FLAT CUT 790134 CLAMP FUEL LINE 64 8171004 WASHERRLAT 3 8 510185 NYLON 0 625 8172007__ WASHER 1 4 SAE cm 790307 _ SCREWCAP 7 16 14x 2 GR 5 66 8172008 ASHER 5 16 SAE 790293 PLATE RING SPACER QL KOHLER Se 790103 5 IMPELLER 16 x 1 12 ASSY QL INCL 4 32 84 L 68 _ 8172020__ WASHER 5 16 FENDER 69 790298 _ FLAPPER INTAKE 0123 790142 LABEL QL INSTRUCT WARN 790230 BATTERY QL 790143 S ENGINE ASSY QL INCLUDES 72 790031 ROD BATTERY HOLD DOWN _ 2 790232 WARNING SECURE 790145 5 __ 8 ASSY QL INCLUDES 2 3 43 790105 HOUSING ASSY C 790255 5 ASSEMBLY 790285 NOZZLE 123 790147 DEFLECTOR EXHAUST QL 790311 SPACER ENGINE 791034 HOSE 12 x 10 400502 WASHER LOCK TWISTED TOOTH 790149 NOZZLE INTAKE 12 FORMED 790303 CORD BLACK 14 790150 CLAMP HOSE 12 8177011 WASHER LOCK TWISTED TOOTH 790270 WA QL 790240 90 DEGREE ELBOW 1 8 NPT MALE X 1 4 790152 SPRING BOOM QL 80 8041026 SCREWCAP 5 16 18 X 3 4 HCS ZP 29 1790153 HOSE BOOM 12 FORMED 720258 CAP TANK FUEL 3 GAL 790291 BOLTEYE E x25 nb Oh 79991 BOLT EYE 3 8 x25 2 84 850443 WASHER PLATE IMPELLER 500188 _ SCREWCAP 7 16 20 2 GR 8 TORQUE 60 ft lb 81 4Nm 8041008 _ 5 1 4 20 x 1 1 2 790288 HOUSING ASSY
4. 18035 W Jefferson purchase and where purchased m GOAT 816 524 9686 Fax 818 524 8983 INDUSTRIES INC Purchase Date Serial No Purchased From LS Specifications QL2300KO Engine Model PA 76559 Max operating slope 25 In compliance with 113 dB a 2000 14 EEC standards Sound at operators position 93 dB a Vibration at operator position 0 020 BATTERY NOT INCLUDED REQUIRES 12 V BATTERY 40 AH 240 CCA MIN U1 SERIES GROUP BATTERY FOR PROPER FIT Part No 790294 3 Form No F061907B GOAT QL2300 Owner s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment 94 CAUTION ef This symbol indicates important information that will prevent injury to yourself or others This symbol indicates ear protection is recommended when operating this equipment This symbol indicates eye protection is recommended when operating this equipment This symbol indicates gloves should be worn when servicing this equipment This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment This symbol indicates important information that will prevent damage to your BILLY GOAT i QL VACUUM This sym
5. If clog is in the elbow carefully remove the elbow Remove elbow by removing the knobs on the elbow clamp Then remove 3 bolts so that split plate can be taken out Finally the elbow can be removed by sliding it past the remaining attached clamp NOTE Elbow is very heavy Do not stand directly under elbow during removal Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE CARE AND TIPS To increase hose life periodically rotate hose and reposition nozzle and coupler on Hose Bands front plate of unit This increases hose life by keeping hose from wearing only on one Stretch hose out side before clamping Keep hose as straight as possible and avoid sharp bends during operation for best pick up and to avoid clogs Never drag hose Always remove and store hose before transporting unit Store hose straight and flat to maintain flexibility for next use THE HOSE IS A REPLACEABLE WEAR ITEM STORAGE Turn fuel supply off when unit is not in use Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank
6. NOTE BATTERY IS Washer 5 16 Fender 8172020 qty 4 a a Washer 5 16 SAE gt 8172008 2 1 66 Handle Adj W Grip 811019 qty 1 59 For Mounting to a trailer NOT INCLUDED lt Washer 1 4 SAE Nut Lock 1 4 20 7 8172007 6 8160001 aty 4 2 82 Nut Lock 5 16 18 8160002 qty 4 85 Screwcap 5 16 18x 1 1 2 8041030 qty 4 Screwcap 1 4 20x 1 1 2 8041008 qty 2 E d 171 Rod Battery Hold Down 790231 qty 2 Bracket Battery QL 790230 qty 1 Screwcap 3 8 16 2 3 4 8041057 qty 4 Mer Nut Lock 3 8 16 8160003 qty 4 ms NOU UK Washer 3 8 FC 8171004 qty 8 REQUIRES 12 V BATTERY 40 AH 240 CCA MIN U1 SERIES GROUP BATTERY FOR PROPER FIT Parts Bag Hardware Part No 790294 Form No F061907B BILLY 2575 QL2300 Owner s Manual GOAT Vz ASSEMBLY 1 SECURELY ATTACH unit to the bed of a truck or to a trailer so that the exhaust discharges into an enclosed container NOTE This unit must be securely mounted to the bed of a truck or to a trailer before operating 2 ATTACH hose to hose coupler using hose clamp item 26 3 ATTACH hose coupler w hose to housing intake which is preassembled to housing front plate and rotate to lock it in place 4 ASSEMBLE handle loop nozzle item 45 to nozzle handle item 44 using capscrew item 53 and lock nut
7. and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown UNIT MUST BE SECURED IN PLACE BEFORE KEEP HANDS and FEET AWAY OPERATION LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING LABELWARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM 49 P N 890254 ITEM 72 P N 790232 ITEM 43 P N 810736 ITEM 3 P N 400424 HEAD OWNERS BEFORE OPERA TING 4 WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING FLYING DEBR PHOTEGT BYSTANMDEHS 15 E LABEL READ OWNERS MANUAL LABEL EXPLOSIVE FUEL LABEL QL INSTRUCT WARN ITEM 50 P N 830301 ITEM 1 P N 400268 ITEM 18 P N 790142 FCRI SIFIL HAST AY ATTACH ES 15 ATTACHED E ATTACH ERE J CHEER WIEHCTATISIE AA ALY ALWAYS TRANSPORT WITH NOZZLE SECURED TO THE TRAY LABEL SECURE NOZZLE ITEM 42 P N 790301 ENGINE LABELS Tu IMPORTANT ENGINE INFORMATION KOH LE R THIS ENGINE MEETS U S 2004 AND CALIFORNIA 2006 AND LATER EMISSION CONTROL REGULATIONS FOR 51 5082 FAMILY 1KHXS 7252GC DISPLAY CC 674 OIL COOLER MAINTENANCE MODEL CH235 i ue SPEC NO 76559 ne oe kept OIL SENTRY SERIAL NO 3133205181 ris EMISSION COMPLIANCE PERIOD Inspect and clean
8. every PROTECTION EPA CATEGORYA CARB EXTENDED THIS ENGINE IS CERTIFIED TO OPERATE 25 hours more frequently ON UNLEADED GASOLINE under severe conditions REFER TO OWNER S MANUAL FOR SAFETY MAINTENANCE SPECS AND ADJUSTMENTS FOR SALES SERVICE IM US CANADA CALL 1 800 544 2444 www kKohlerenginmes cor KOHLER 2091095 KOHLER CO KOHLER WISCONSIN USA 4 THROTTLE CONTROLS Run Fast Choke Slow OFF m R lt a 7 Form F061907B Part No 790294 GOAT QL2300 Owner s Manual PACKING CHECKLIST Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box AN 271 PUT OIL IN ENGINE BEFORE STARTING PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 790294 Declaration of Conformity P N 790162 Boxing Parts Checklist _ Exhaust Elbow 1 Nozzle Tray Assembly _ Handle Loop Nozzle 811019 _ Handle Nozzle 811020 Hose Boom Assembly _ Nozzle QL 7901492 _ Hose Clamps 12 305mm 790150 Qty 2 _ Hose Boom 12 305mm 790153 Qty 2 Coupler Assy Hose 12 x 10 QL 791034 L Kohler command pro 23 HP 1 Parts Bag amp Literature Assy P N 790297
9. on Bus s a E d D MOUNTING Main unit both sides 0 2000 GENERAL Unit must be securely mounted to a trailer truck bed 26 TREES or other similar surface before use Do not use this unit in a freestanding position Unit is not stable until it has been secured in place Secure unit by bolting through the base of the unit and through the mounting surface using 3 8 dia bolts with washers and locking nuts see fig 1 MOUNTING Unit can be mounted in various positions Figure 2 illustrates the mounting options available when using the optional ae o_o trailer Billy Goat Part no 790112 available from your Billy Goat H Ue B dealer The unit can be mounted to allow vacuuming from either 2 M side as well as from the rear 44 ed MOUNTING Exhaust elbow Lj 1 Remove the loose hardware from the clamp assembly so that there are 4 separate pieces remaining clamp assembly two half plates and a plate split 2 Slide the assembled plates over the housing flange The 0 flange should rest between the bottom plate and the plate split T 3 Slide the elbow over the plate spacer and center it in the clamp E elbow flange should now be resting on the housing flange between the plate split and the top plate Housing
10. 0 Owner s Manual Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if necessary loose engine Check engine W ill not vacuum or has poor Nozzle buried in debris Clogged Withdraw nozzle from debris pile vacuum performance hose or exhaust Excessive quantity of Unclog hose or exhaust see pg 11 debris Allow air to feed debris Engin e will not start Starter Battery is low or dead Battery Cable is Charge battery or replace if the battery does not turn disconnected or battery terminal is does not hold charge Clean battery Engin turns corroded Harness wire is bad or terminal and cable then reconnect Install disconnected from interlock switch hose coupler securely to the unit and Hose not installed allowing interlock check whether interlock switch is wire to ground engaged by lever Check harness wire connection and replace if necessary e will not start Starter Throttle amp or stop switch in off Check stop switches throttle and position Out of gasoline Bad or old gasoline Connect spark plug wire Clean gasoline Spark plug wire or replace air cleaner Or contact a disconnected Dirty air cleaner qualified service person Engine is locked will not pull Debris locked against impeller See pg 11 Clearing a clogged impeller over Engine problem housing Contact an engine servicing dealer for engine problems
11. INCL 3 6 34 35 37 55 60 63 69 7 86 804104 SCREWCAP 1 4 20 X 3 4 HCS ZP 5 PLUNGE SWITCH 8171002 WASHER 790305 HARNESS WIRE ASSY QL23 KO L1 33 80404 CARRIAGE BOLT 5 16x18x1 36 790288 HOSEINTAKE ASSY QL INCL 2 38 48 92 89 790254 PLATEGAMP SPLIT 811123 PLUG 34 90 7902533 PLATE CLAMP SPACER O3 T 79s PLATE CLAP HALF 811160 1 4 CHAIN 8161041 LOCK NUT 5 16 18 THIN ZP 790306 CHAINS LINKS BOLT CARRIAGE 5 16 1 ZP 6 790180 CHAINHANG HOSE QL 790301 LABEL WARNING NOZZLE 810736 LABEL FLYING DEBRIS 811020 HANDLE NOZZLE W GRIP 811019 HANDLE ADJ NOZZLE W GRIP 46 790290 BOLT EYE 3 8 X5 811215 LABEL SECURE NOZZLE 48 890132 PLUGRD 1 890254 LABEL EAR EYE BREATHE 50 890301 LABEL READ Part No 790294 15 Form No F061907B ffo Y QL2300 Owner s Manual Service Performed Part No 790294 16 Form No F061907B
12. QL2300 Owner s Manual m lt gt BILLY GOAT W BILLY GOAT QL TRUCK LOADER VACUUM Owner s Manual QL2300KO Accessories INTAKE EXHAUST TRAILER HOSE TRAILER QL REPLACEMENT KIT Standard on QL Heavy duty units spring axle trailer 12 305mm x designed for 10 3 0m towing your QL EXHAUST HOSE KIT 8 203mm x 5 1 5m Quick release coupler and flexible steel hose increases exhaust distance P N 790114 l Allows unit to be mounted for pickup from rear and both sides P N 790211 Part No 790294 P N 790112 Form No F061907B QL2300 Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT QL Vacuum Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST ASSEMBLY 8 9 OPERATION 9 11 MAINTENANCE 12 TROUBLESHOOTING AND WARRANTY PROCEDURE 13 ILLUSTRATED PARTS amp PARTS LISTS 14 15 MAINTENANCE RECORD 16 Part No 790294 2 Form No F061907B BILLY 2 QL2300 Owner s Manual GOAT SERIAL PLATE DATA Record the model number serial number date of BILLY
13. al machine use and safety 37 PUT OIL IN ENGINE BEFORE STARTING STARTING SECURE LOADER OR MOUNT BEFORE STARTING WENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the vac housing Under normal conditions operate at minimum throttle to accomplish your current cleaning task INTAKE HOSE Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged before engine will start Note Any damage to the switch or wiring harness will prevent engine from starting THROTTLE Move throttle control to fast position KEY SWITCH Turn to start position until engine begins to fire immediately release the key to the run position Note Do not hold key in start position more than 10 seconds per attempt IF YOUR UNIT FAILS TO START See Troubleshooting on page 13 Also see engine owner s manual HANDLING amp TRANSPORTING unit is equipped with small front wheels to allow for easier transportation to storage With unit removed from its mounting tilt unit forward toward the ground and use wheels to maneuver it into storage area HOSE DO NOT drag the hose with vehicle AG Never lift the machine while the engine is running AN ALWAYS ATTACH NOZZLE TO THE TRAY BEFORE TRANSPORTING UNIT Part No 790294 9 Form No F061907B QL2300 Owner s Manual Typical
14. bol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment Ay AQ Part No 790294 READ this manual and the engine manufacturers manual carefully before assembling operating or servicing this equipment EAR PROTECTION is recommended when operating this equipment EYE PROTECTION is recommended when operating this equipment BREATHING PROTECTION is recommended when operating this equipment EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison 4 Form No F061907B BILLY QL2300 Owner s Manual GOAT 9 DO NOT run this equipment indoors any poorly ventilated area Refueling outdoors is recommended 9 DO refuel this equipment while the engine is running Allow engine to cool for at least two minutes be
15. fore refueling 9 DO NOT store gasoline near an open flame 9 DO remove gas while engine is running 9 DO NOT start or operate engine if strong odor of gasoline is present 9 DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated 9 DO NOT smoke while filling the fuel tank 9 DO check for spark with spark plug spark plug wire removed Use approved spark tester 9 DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary 9 DO NOT operate engine with grass leaves or other combustible material near the muffler 9 DO touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns 9 DO leave equipment unattended while in operation 9 DO NOT park equipment a steep grade or slope 9 DO NOT operate equipment with bystanders or near the work area 9 DO allow children to operate this equipment 9 DO NOT operate equipment with guards removed 9 DO NOT operate equipment near or pick up hot or burning debris toxic or explosive materials 9 DO NOT operate equipment slopes greater than specified Specifications section of this manual 9 DO NOT place hands or feet inside nozzle intake near debris outlet or near any moving parts ER I
16. item 60 Adjust handle loop to desired height and angle and securely tighten in place 5 ASSEMBLE nozzle handle item 44 to nozzle item 25 using screws item 52 washers item 66 washers item 68 and lock nuts item 60 8 ATTACH assembled nozzle to hose using hose clamp item 26 Before tightening hose clamp position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation 9 ATTACH preassembled hose boom on top of housing using a hitch pin item 10 10 ASSEMBLE hose band item 29 around hose and secure chain between flanges of the hose band using capscrew item 53 and lock nut item 60 Repeat same steps on the other chain See ADJUSTING HOSE BOOM on page 11 11 SECURELY ATTACH exhaust elbow item 21 capturing both flanges inside the clamp then firmly tighten the clamp securing the elbow to the housing see MOUNTING on page 10 12 INSTALL a standard 12 volt lawn and garden battery U1 series not included with at least 240 cold cranking amps and a 40 amp hour rating by using battery bracket QL item no 70 hold down rods item 71 washers item 70 and lock nuts item 59 13 ATTACH red battery cable to terminal and black battery cable to terminal OPERATION A Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in gener
17. mh Wind Direction North Humidity 32 Barometric Pressure 30 06Hg 764 mm Hg VIBRATION DATA VIBRATION LEVEL 0 02g Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 5 7 98 under the conditions listed below General Conditions Sunny Temperature 69 F 20 6 C Wind Speed 8 mph 12 8 kmh Wind Direction North Humidity 76 Barometric Pressure 29 71 755mm Hg INTENDED USE INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 13 Part No 790294 6 Form No F061907B QL2300 Owner s Manual GOAT INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT QL Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List
18. mportant DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and outlet 9 DO NOT operate without discharging exhaust into enclosed container 9 DO NOT operate with hose or exhaust elbow removed 9 DO NOT remove hose until engine has been turned off has come to a complete stop 9 DO NOT transport unit without elbow retension cable item 87 assembled 9 DO NOT operate this unit freestanding Unit must be secured place during any operation ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers Part No 790294 5 Form No F061907B QL2300 Owner s Manual UA 4 L 2 Lwa SOUND LEVEL 93 dB a at Operator Position 3 dB A We E Sound tests were conducted in accordance with 2000 14 EEC and were performed on 2 14 2002 under the conditions listed below 4 Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 50 F 10 C Wind Speed 15 mph 24 1 k
19. take assembly to the side without putting 7 excess strain on safety switch wire harness fo di rra 6 Remove impeller bolt and lock washer using 5 8 socket and impact wrench see fig 6 7 Once bolt is removed impeller should slide out freely If impeller will not slide free on crankshaft obtain a 3 4 10 x 3 bolt and thread it into the nut that is welded onto the center of the impeller and tighten slowly to push the impeller off the crankshaft Note 3 4 10 x 3 bolt is included in each impeller replacement kit or the bolt can be ordered from your local Billy Goat Dealer part no 790214 8 When impeller is free of the engine shaft align impeller with the opening and pull it straight out of the housing 9 Using a new impeller bolt washer and lockwasher reinstall new or repaired impeller in reverse order Note Be sure spacer is in place behind impeller before tightening 10 Tighten impeller bolt Torque impeller bolt to GO Ft Lbs 81 4 N m 11 Repeat steps 2 through 5 in reverse order 12 Reinstall spark plug wires INTERLOCK SYSTEM With hose coupler installed as shown in Fig 8 the switch is open amp engine is not grounded out allowing engine to run IGNITION UNIT Throttle stop L Y i Hose must be installed 4 and switch lever must Spark plug engage switch for EN Li INTERLOCK engine to start SWITCH Part No 790294 12 Form No F061907B GOAT QL230
20. the debris INTAKE OPERATION With machine running and fully assembled move the nozzle in ig 3 sweeping motions over debris Always allow air to flow into the nozzle along with the debris Do not completely block the nozzle when vacuuming it will reduce performance and increase clogging See figure 3 For removal of heavier debris or debris that is stuck to the ground rock nozzle forward to concentrate suction power around the debris See figure 4 ADJUSTING HOSE BOOM Properly adjusting the boom will prevent most hose clogs from occurring and will maximize vacuum performance by keeping the hose straight and perpendicular to the housing see fig 5 UNCLOGGING A CLOGGED HOSE With engine running and unit secured to a trailer truck bed or other similar surface fully stretch hose in a straight line to dislodge the clog If the clog will not clear turn unit off and allow engine to come to a complete stop Remove hose and manually clear hose clog NOTE The clogged debris may be sharp Always wear durable gloves when removing clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wires and battery cables Remove the hose coupler from the housing and determine where the clog is located If possible clear the clog through the intake opening It may require removal of the intake adaptor item 33 to allow access to clear the housing
21. to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor HOSE STORAGE Storing hose in a covered area out of sunlight and heat will prolong hose life Do not store hose where it could be stepped on or where other objects could crush or damage hose Part No 790294 11 061907 012300 Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every 5 hours daily Every 10 Hours Every 25 Hours IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plugs from the both sides of the engine 2 Disconnect the negative battery cable black item 12 from the battery 3 Remove the hose coupler assy from the unit item 36 4 Remove the hose boom assembly 5 Remove the intake housing assembly item 33 using 1 2 socket and socket wrench to remove 12 locknuts and washers item 60 amp 63 Be careful to place in
22. will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 790294 13 Form No F061907B Part No 790294 INTERIOR OF ENGINE al QL2300 Owner s Manual B A 7 rx AR Nec od 14 7 NOZZLE TRAY ASEMBLY qq CO Form No F061907B QL2300 Owner s Manual PARTS LIST ITEM PART PART 400268 LABEL HOT ENGINE 8024044 BOLT CARRAIGE 5 16 18 x 2 400339 E A T 790310 GROMNET 1 x 3 4 LD 850132 WASHER TWISTED LOCK 7 16 500257 GRIP HANDLE 8024050 CARR 5 16 18 x 3 1 2 8041051 SCREW 3 8 16x 1 1 4 IE EL SLT SEE 2 S 790275 23 HP HORIZ KOHLER COMMAND PRO 8122082 SCREWSM 1 4x 3 4 8 790129 LINE FUEL QL 8160001 LOCK 1 4 20 HEX Z P 8 9 790269 _ TUBE BOOM ARM QL 60 8160002 NUT LOCK 5 16 18 790271 PIN5 8X15 5QL 8160003_ NUT LOCK 3 8 700132 CABLE BATTERY RED 26 790133
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