Billy Goat KV600 User's Manual
Contents
1. ENGINE 6 0 885 89062 1 J GRIP HANDLE 1 X 9 5 LG Em SCREWCAPSI l8X1757P tonos e wuiocksneis iex s e 37 NWONNSERTLOCKNULIA0UNC 9 8160001 9 1 410x1 s 5 47 SCREWCAP 1 420X1 8041000 6 8041000 6 48 KV REINFORCEMENT NOZZLE BRACKET 891062 1 891062 1 No bo449a REINFORCEMENT NOZZLE BRACKETRI 891064 1 891084 42308 KV Push Owner s Manual BRUSH CUTTER FORCE BLOWER AERATOR If you liked this product please feel free to view our full line of quality lawn care renovation and debris removal DL VACUUM MULTI VACUUM POWER RAKE Part No 891013 Form No F042308B2. An optional felt bag is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 4 5 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use NOTE Having one or more spare debris bags 1 a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage Part No 891013 10 Form No F042308B BILLY 5 GOAT KV Push Owner s Manual COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for late
3. Wind Direction South South East Humidity 44 Barometric Pressure 30 07 764 Hg VIBRATION DATA VIBRATION LEVEL 0 5g 4 95m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 12 20 2007 under the conditions listed below General Conditions Sunny Temperature 47 5 F 8 6 C Wind Speed 3 mph 4 8kph Wind Direction West Humidity 87 Barometric Pressure 29 98 Hg 101 5kpa INTENDED USE INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Part No 891013 6 Form No F042308B KV Push Owner s Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT KV Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the
4. A Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Be sure engine is cool Do not smoke Run engine until fuel tank is empty and engine runs out of gasoline Part No 891013 9 Form F042308B BILLY 255 GOAT 5 OPERATION VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by pushing slightly downward on handle to reduce tension on the adjuster and then pulling height adjust trigger on the handle item 23 up at right rear of machine Then select the desired height that fits the task KV Push Owner s Manual Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog DANGER the clog may contain sharp materials Reconnect spark plug wire BAG ENCLOSURE INSTRUCTION NOTE IT IS IDEAL TO DO THIS PROCEDURE WITH THE BAG ON THE GROUND WITH BOTTOM PAD FACING UP STEP3 FOLD FLAP STEP4 POSITION 8 WHILE HOLDING FLAP GROMMET OVER i T z T z a STEP1 CLOSE THE OPENING STEP2 FOLD FLAP A ADM sitet f TWIST TO LOCK DEBRIS BAG Debris bags are normal replaceable wear items Note Frequently empty debris to prevent bag overloading with more weight than you can lift
5. reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety KV Push Owner s Manual S27 PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the engine Under normal conditions operate at minimum throttle to accomplish your current cleaning task CHOKE Briggs Located on engine and must be controlled manually Honda Place remote throttle in choke position PRIMER Push primer per engine instructions B amp S only THROTTLE Move throttle to fast choke position Located on handle IF YOUR UNIT FAILS TO START see Troubleshooting on page 12 HANDLING amp TRANSPORTING This unit requires two people to lift it Lift holding the lower handle and the front wheels Secure the machine in place during transport See page 3 for weight specifications AG Never lift the machine while the engine is running STORAGE 4 Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows
6. Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown KEEP HANDS and FEET AWAY LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING ITEM 20 DANGER FLYING DEBRIS AND FEET AWAY P N 890254 ITEM 19 P N 810736 ITEM 18 P N 400424 BAG ENCLOSURE INSTRUCTION NOTET 15 IDEAL TO THIS PROCEDURE WITH THE BAG ON THE GROUND WITH BOTTOM PAD FACING LIP EXPLOSIVE FUEL 2 FE a 1 STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING d s LABEL READ MANUAL LABEL EXPLOSIVE FUEL DEBRIS BAG FOLDING LABEL ITEM 17 P N 890301 ITEM 16 P N 400268 LOCATED ON BAG ENGINE LABELS HONDA BRIGGS amp STRATTON W READ OWNERS MANUALS BEFORE OPERATION W ARNING Read Owner s Manual Before Operating G E LIRE LE USAGE emo eM __ Lire le manuel d utilisation avant la mise en route m P220 and follow Operating Vor Inbetriebnahme Bedienungs und Wartungsanleitung lesen E NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL 11817001018 before running engine _ Favor leer las instrucciones de operacion antes de operar el motor Gasoline is flammable Allow engine Consultare il Manuale Uso e Manutenzione prima dell utilizzo I coo at least 2 minutes before fueing Las Skotselinstruktionen Innan Start gt Engi
7. KV Push Owner s Manual Accessories ON BOARD VACUUM HOSE KIT 4 102mm x 7 2 13m For vacuuming in hard to reach areas P N 891125 FELT DEBRIS BAG For use in leaves and grass in dusty conditions P N 891126 Part No 891013 BILLY GOAT KV VACUUM Owner s Manual NOZZLE WEAR GUARD KIT For use in increasing the life of your nozzle by protecting it from damage P N 891127 CASTER KIT To allow for easy rolling and maneuverability on smooth surfaces P N 891128 KV600 KV650H SHREDDER KIT Shreds leaves reducing total volume P N 890209 KV LINER KIT Increases the life of the housing by protecting it from damage P N 891134 PROTECTIVE COVER Protects the machine from the environment when not in use P N 891136 Form No F042308B GOAT KV Push Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing BILLY GOAT KV Vacuum Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST amp ASSEMBLY 8 OPERATION 9 10 MAINTENANCE 11 TROUBLESHOOTI
8. NG AND WARRANTY PROCEDURE 12 MAINTENANCE RECORD 13 ILLUSTRATED PARTS amp PARTS LISTS 14 15 Part No 891013 2 Form F042308B KV Push Owner s Manual SERIAL PLATE DATA Record the model number serial number date of BiLLY purchase and where purchased c MO 64082 USA GOAT Tal 816 524 3666 INDUSTRIES INC Fax 818 524 5983 Purchase Date MEN Serial No Purchased From gt Specifications KD600 KV650H Engine HP 6 0 4 47 kW 6 5 4 85kW Engine Model GSV190AN1L Engine Fuel Capacity 1 5 qt 1 4 L 1 6 qt 1 5 L Total Unit Weight 1122 50 8kg 1132 51 3kg Overall Length 59 1 5m 59 1 5m Overall Width 26 5 0 7m 26 5 0 7m Overall Height 42 75 1 1m 42 75 1 1m Max operating slope 20 20 Sound in accordance with 108 dBa 109 dBa 2000 14 EEC standards Sound at operator s ear 88 dBa 89 dBa Vibration at operator position 0 5 g 4 95m s 0 32 g 3 18m s Part No 891013 3 Form No F042308B BILLY 25 GOAT GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment KV Push Owner s Manual This symbol indicates important information that will prevent injury to yourself or others O This symbol indicates ear protection is recommended when operating this equipment Y This symbol indicates eye protection i
9. ce manager will sign off on the claim and submit it to BILLY GOAT for consideration he Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received e decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 891013 12 Form No F042308B KV Push Owner s Manual MAINTENANCE RECORD Service Performed Part No 891013 13 Form No F042308B J Kz KS 3 S ia gt O lt 0 3 gt lt PARTS DRAWING KV KV Push Owner s Manual PARTS LIST Denot Denotes A KV600 PART KV650H PART Ee ae NUMBER NUMBER side an aE HOUSING 1 purchased _2 NOZZLEASSEMBLYTKV senos 1 891108 1 bed 3 AXLEFRONTWANEWKD 891108 891108 1 4 PLAETOPENGNEKV ____ 891007 1 5 1 89100715 1 __5 IMPELLER 1275 WAPUSHVAC 8911085 1 8711085 1 L soe sme me 17 WASHER 1 2 SAE 2 817200 4 817201 4 HE WHEEL ASSY 12 X 2 5 TREAD 900509 4 90009 4 Bd ENGINE 6 5 HP HONDA GSV190ANIL 8406 1
10. hten impeller bolt Torque impeller bolt to 33 38 Ft Lbs 44 51 N m see item 30 on page 15 12 Reinstall engine onto housing in reverse order of removal 13 Gas and oil 14 Reinstall spark plug wire ON Part No 891013 11 Form No F042308B KV Push Owner s Manual Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if required loose engine Check engine W ill not vacuum or has poor dirty debris bag Hose kit cap missing Clean debris bag Shake bag clean or vacuum performance Clogged nozzle or exhaust Excessive wash Check for hose kit cap Unclog quantity of debris nozzle or exhaust Allow air to feed with Improper nozzle height debris Engine will not start Stop switch off Throttle in off position Check stop switches throttle choke Engine not in full choke position Out of position and gasoline Connect spark gasoline Bad or old gasoline Sparkplug plug wire Clean or replace air filter Or wire disconnected Dirty air cleaner contact a qualified service person Engine is locked will not pull Debris locked in impeller Engine page 5 Contact a engine service over problem dealer for engine problems Adjust nozzle height See Nozzle height Nozzle scrapes ground in Nozzle height out of adjustment fine adjustment for hard surfaces on lowest height setting page 5 To
11. laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison Part No 891013 A Form No F042308B BILLY 5 GOAT ffc Q OOO OO OO OOOO O Part No 891013 KV Push Owner s Manual DO NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running Allow engine to cool for at least two minutes before refueling DO NOT store gasoline near an open flame DO NOT remove gas cap while engine is running DO NOT start or operate engine if strong odor of gasoline is present DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated DO NOT smoke while filling the fuel tank DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary DO NOT operate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns DO NOT leave equipment unattended while in operation DO NOT park equipment on a steep grade or slope DO NOT operate equipme
12. nes emit carbon monoxide DO NOT run in enclosed area ENGINE CONTROLS Honda Throttle Control Briggs Throttle Control Part No 891013 1 Form No F042308B BILLY 25 GOAT PACKING CHECKLIST Your Billy Goat KV Vacuum is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect e 4 READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by AN PUT OIL IN ENGINE BEFORE STARTING KV Push Owner s Manual cables and folded over PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 891013 Declaration of Conformity P N 891057 Boxing Parts Checklist _ Debris Bag P N 891132 Literature Assy P N 891121 _ Connector Quick Disconnect P N 890176 Honda 6 5 GSV 190 Briggs amp Stratton 6 0 HP Quantum ASSEMBLY 1 ASSEMBLE Lift upper handle item 11 remove items 34 32 and 33 from lower handle item 10 Attach and secure upper handle as shown using same hardware 2 UNFOLD the debris bag item 21 and fasten bag neck to bag quick disconnect item 12 Attach firmly to housing exhaust item 1 see fig 2 3 ATTACH bag hanger strap to bag supports item 13 preassembled to upper handle 4 CONNECT spark plug wire Part No 891013 g Form No F042308B BILLY 5 GOAT OPERATION A Like all mechanical tools
13. nt with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT place hands or feet underneath unit or near any moving parts ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers LN WARNING Important Remove all rocks wire string plastic etc that can present a hazard during work prior to starting DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc 5 Form No F042308B KV Push Owner s Manual q gt Lus 109 dB SOUND LEVEL 97 dB a at Operator Position Sound tests were conducted in accordance with 2000 14 EEC and were performed on 7 25 07 under the conditions listed below 4 Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 88 F 31 1 C Wind Speed 2 mph 3 8 kmh
14. o much dust coming from Vacuuming very dry brittle or small Switch to felt bag see page 1 bag debris accessories When servicing engine refer to specific manufacturers engine owner s manual Engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach American Honda 800 426 7701 Briggs amp Stratton 800 233 3723 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows e The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer e The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt e he Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim e The distributor servi
15. r use as fertilizer in gardens and flower beds NOTE Allow green chips to dry before spreading around living plants MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Use daily Every 5 hrs daily Every 25 Hours Inspect for loose worn or damaged parts Clean Debris bag Check bag strap tightness Engine See Engine Manual IMPELLER REMOVAL Wait for engine to cool and disconnect spark plug Drain fuel and oil from the engine Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles Remove housing top plate by removing bolts around outside of housing Leaving engine fastened to top plate turn it upside down so the impeller is on top Remove impeller bolt and lock washer Lift impeller upward If impeller slides freely proceed to step 10 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen use two pry bars and pull the impeller near the hub away from the engine this should loosen it and allow you to remove the impeller from shaft Using a penetrating oil can help loosen a Stuck impeller 10 Using a new impeller bolt and lockwasher reinstall new impeller in reverse order 11 Tig
16. s recommended when operating this equipment J This symbol indicates gloves should be worn when servicing this equipment N AN This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment T CAUTION This symbol indicates important information that will prevent damage to your BILLY GOAT i KV Vacuum This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment AN READ this manual and the engine manufacturers manual carefully before assembling a operating or servicing this equipment O EAR PROTECTION is recommended when operating this equipment po EYE PROTECTION is recommended when operating this equipment T BREATHING PROTECTION is recommended when operating this equipment EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal
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