Billy Goat KD502SPQ User's Manual
Contents
1. OPTIONAL ACCESSORIES BILLY a SHREDDER KIT GOAT CEOS P N 890209 Shreds leaves dramatically reduc INDUSTRIES INC ing total voluwe HOSE KITS For vacuuming in hard to SAFETY INSTRUCTIONS reach areas Heavy Duty Vacuum Hose Kit P N 900943 4 102mm x10 3 05m Homeowners Vacuum Hose Kit P N 900942 4 102mm x10 3 05m 3 ASSEMBLY GENERAL SAFETY amp NOZZLE WEAR PLATES P N 900810 Extends nozzle life when used along curbs and hard surfaces STANDARD FELT DEBRIS BAG P N 900803 standard on KD mocels For dusty conditions OPTIONAL DEBRIS BAGS 4 PARTS BAG amp CON TROLS amp LABELS TURF DEBRIS BAG P N 900806 For use in leaves and grass in non dusty conditions HEAVY DUTY DEBRIS BAG P N 900798 Reinforced lower panel DEBRIS BAG COVER P N 900801 Directs dust downward away from operator o OP E RATION Thank You for Selecting BAG SUPPORT KIT P N 900645 Extends bag life by keeping bag from dragging ground The Powerful KD SELF PROPELLED VACUUM 8 Z ZIPPERLESS BAG S P N 890221 For non dusty Operator Owner S Manual conditions that are damaging z to zigoers KD502SPQ SLOW DO WN KIT F P N 890216 9 Reduces ground speed for A KDSP vacuums Specifications m 5 Now standard on KDSP a H KD502SPQ A gt ENGINE H P 5 3 73 kW ENGINE TYPE B amp S QUANTUM 12 ENGINE FU2. PARTS BAG ASSEMBLY CHECKLIST P N 900974 Spring 900136 Qty 1 Washer 5 16 SAE 8172008 Qty 2 26 Nut Lock Z N 5 16 18 8160002 9 ay2 Was Clamp Cable 1 PinHair Cotter 900471 Qty 1 QA 900813 ty 2 Ww Screw Cap 5 16 18 x 1 1 2 8041030 Qty 2 46 Grip 900937 Qty 1 CONTROLS Throttle 3 Control Owner s Literature Checklist Manual Owner s Manual Start Literature 890257 position Parts Bag Literature Parts Bag 890258 Literature Literature KD TKD KD TKD Briggs Accessories Accessories engines have 900713 a primer button carburetor rather than choke type carburetor Warranty Card Warranty 400972 Card Check EU Declaration of Conformity amp EU Declaration EU Distributor of Conformity List 890266 amp EU Distributor List Stop position 0 XS INSTRUCTION LABELS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels KEEP HANDS and FEET AWAY ENGINE LABELS 4 WARNING Label Danger EXPLOSIVE FUEL STOP ENGINE AND ALLOW To COOL BEFOBE REFUELING Briggs amp Stratton Keep Hands and Feet Label Do Not Fill While Engine Is Hot Away Item 29 Part Item 63 Part No 400268 No 400424 4 WARNING iz Label Warning Guards
3. 900471 ROD HT ADJ 900978 BOLT CARRIAGE 5 16 18 x 3 1 2 8024050 WASHER FLAT 5 16 SAE 8172008 NUT LOCK 5 16 18 HEX 8160002 HANDLE STUB R H 900911 PLATE HANDLE SUPPORT 900933 LABEL DANGER CUT FINGER 400424 HANDLE STUB L H 900912 SCREW CAP 3 8 16 X 2 1 2 WASHER FACE 900564 WASHER HUB CAP 1 2 I D 900927 Bo A ovn roo WHEEL ASS Y GAST incl items 21 36 TREADED 900760 WASHER 0 75 C 900997 BEARING ONLY QTY PER WHEEL ASS Y 900498 LABEL EAR EYE BREATHING 890254 EYE BOLT 900913 PLATE BRACE REAR 890189 SCREW CAP 1 4 20 x 1 2 8041002 SPACER 900926 SCREW SELF TAPPING 10 24 x 1 2 8123086 NOZZLE MAINFRAME ASS Y incl one of items 29 44 42 55 64 900966 PLUG 900146 LABEL OIL CHAIN 830502 GRIP 900937 IMPELLER ASS Y incl items 49 50 51 900342 S 2 1 2 1 1 2 4 4 2 1 1 1 1 1 KEY HI PRO 5 32 x 5 8 900162 WASHER LOCK 3 8 TWISTED TOOTH 400502 SCREW CAP 3 8 24 x 1 1 2 HARDENED TORQUE 50 FT LBS 68 N m 900344 HOUSING ASSY incl items 12 14 15 16 29 37 100 890237 ENGINE 5 0 H P BRIGGS 8 STRATTON QUANTUM 900619 NUT LOCK 3 8 16 8160003 ROD BUMPER 900939 GASKET 800411 CAP HUB 900486 W
4. 1 locally 890238 1 800505 5 8181007 5 A Denotes 890197 1 parts found in parts bag 900328 assembly LABEL DANGER GUARDS 900327 BEARING PLATE 900317 BEARING BALL WITH SNAP RING 900321 WASHER LOCK 1 4 8177010 ROD BAIL CLUTCH ASS Y INCLUDE GRIP 900969 BAR BRACE HANDLE 900768 SCREW CAP 5 16 18 x 3 4 8041026 SPROCKET 17 TOOTH 900303 SPROCKET 8 TOOTH 900302 ROLL PIN 3 16 DIA x 1 1 4 LG 8195166 LOCKNUT 5 16 18 FLANGE 850164 BRACKET CONTROL ASS Y INCL 113 114 115 900221 SPRING 900136 ROLL PIN 1 8 DIA x 1 1 4 LG 9195106 ROD CLUTCH 900208 SCREW CAP 1 4 20 x 1 LG 8041006 WASHER 1 4 FLAT 5 16 ID x 3 4 OD x 1 16 8171002 GUARD CHAIN _ASS Y 890231 CLIP CLUTCH CABLE oln l oa n Io p p Ja Jo 900999 CLUTCH DOUBLE RELEASE 900307 WASHER FENDER 5 16 8172020 Will not vacum or has poor vacuum performance Problem TROUBLESHOOTING LABEL READ OWNER S MANUAL Possible Cause Dirty debris bag Nozzle height set too high or too low Hose kit cap missing Clogged nozzle or exhaust Excessive quantity of debris 890301 Before Requesting Service Review These Suggestions Solution Clean debris bag Shake bag clean or wash Adjust nozzle height Check for hose kit cap Unclog nozzle or exhaust see pag
5. Item 100 Part No 900327 Label Danger Flying Material Item 62 Part No 810736 Label Read Owner s Manual Item No 123 Part No 890301 Label Ear Eye Breathing Item No 37 Part No 890254 4 4 PULLTOENGAGECLUTCH HW RELEASE TO DISENGAGE CLUTCH OIL CHAIN EVERY 10 HOURS Label Clutch Item No 99 Part No 900328 Label Oil Chain Item No 45 Part No 830502 Debris Bag Label item 1 Part No 890257 Page 4 of 12 ae k ddd 3x PUSH T PRIME Form No F021695H OPERATION INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety S PUT OIL IN ENGINE BEFORE STARTING STAR
6. under the conditions listed Sound tests conducted were in accordance with 79 113 EEC and were performed on 05 i VIBRATION VIBRATION LEVEL 2 79 Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were perfarmed on 05 20 94 under the conditions GENERAL SAFETY ASSEMBLY P PARTS BAG CONTROLS LABELS OPERATION MAINTENANCE 8 9 PARTS DRAWING amp LIST 10 12 TROUBLESHOOTING 12 WARRANTY PROCEDURE 12 5 7 GENERAL CONDI Sunny listed TION GENERAL CONDI Sunny TION TEMPERATURE eee eS TEMPERATURE F avg 3 Loa WIND SPEED 3 MPA 4 8 kmh WIND SPEED 3 MPH 4 8 kmh 109 WIND DIRECTION ALE WIND DIRECTION Neds CU HUMIDITY 50 HUMIDITY 58 30 1 Hg 765mm Hg OPERATOR BAROMETRIC PRESSURE 20 1 Hg 765mm Hg _ BAROMETRIC PRESSURE 20 1 Hg 765mm Hg _ Part No 890257 Page 2 of 12 Form No F021695H s GENERAL SAFETY For your safety and the safety of others these directions should be followed Do not operate this machine without first reading owner s manual and engine manufacturer s manual DO NOT operate during excessive vibration lt Use of Ear Protection is recommended while DO NOT remove bag until engine has been turned off and has operating this machine come to a complete stop P 9 DO NOT remove hose kit
7. 8 thru spring item 20 and thru lower flange of height adjustment bracket item 18 Insert pin item 22 between spring and lower flange of height adjustment bracket see VIEW A on page 10 Slide grip item 46 onto upper end of height adjustment rod item 23 3 UNFOLD the debris bag item 1 and fasten bag neck to bag quick disconnect item 12 Attach firmly to housing exhaust item 52 see fig 2 4 ATTACH bag hanger straps to loops item 11 preassembled to upper handle 5 ATTACH throttle assy item 2 to handle using cable clamps item 9 6 CONNECT spark plug wire Your Billy Goat is shipped from the factory in one carton completely assembled except for the debris bag upper handle height adjustment rod and bag quick disconnect PACKING CHECKLIST These items should be included in your carton If any of these parts are missing contact your dealer Debris Bag 900802 Connector Quick Disconnect Agnus Assy 900967 Rod Height Adj 900978 Parts Bag amp Parts Bag Literature Assy amp Litera 900968 ture Assy Attach upper handle using screws washers and lock nuts provided in parts bag Check Briggs amp Stratton P N 272262 English Manual A Denotes parts found in Parts Bag Assembly shown on page 4 Part No 890257 Page 3 of 12 Form No F021695H I z wn O 3 zx a OH m Ow N SEE mo MM m H 4 PARTS BAG 8 LITERATURE ASSY P N 900968
8. ASHER FLAT 1 2 SAE 8172011 SPACER RING FULL ASSY 900304T CAP END 1 890132 PIN COTTER 3 32 x 3 4 8197016 LABEL DANGER FLYING MATERIAL 810736 LABEL HOT ENGINE 400268 GUARD FOAM INSERT 900977 PARTS BAG ASSY INCL 46 8 2 9 2 25 2 26 2 20 22 900974 PLATE BRACE HT ADJ 900756 lov AB A la GRIP HANDLE 400570 SCREW CAP 1 4 20 x 3 4 8041004 CONNECTOR QUICK 890176 CABLE ASS Y CLUTCH 900207 Page 11 of 12 Denotes standard hardware item that may be purchased locally A Denotes parts found in parts bag assembly PA RTS LIST Form No F021695H Description WHEEL WITH SPROCKET ASS Y CAST 21 36 94 95 96 KD502SPQ Parts List CHAIN 52 PITCH continued from CHAIN 40 PITCH page 11 WASHER FLAT 5 16 3 8 ID x 7 8 x 1 16 BOLT CARRIAGE 5 16 18 x 3 4 WASHER SPRING LOCK 5 16 NUT REGULAR 5 16 18 JACKSHAFT SPROCKET PER ASSEMBLY 26 TEETH Size 65A26 SCREW SELF TAP 1 4 14 x 3 4 PER ASSEMBLY WASHER LOCK EXTERNAL TOOTH PER ASSEMBLY JACKSHAFT ASS Y INCLUDE 93 101 102 107 108 109 LABEL CLUTCH Part No I 900512 2 890239 2 900323 1 Denotes 8171003 4 standard 8024039 4 hardware item 8177011 4 that may be 8142002 4 purchased 900320
9. EL CAP 1 5 qt 1 4L ENGINE OIL CAP 0 63 qt 0 6 L ay WEIGHT UNIT 117 53 1 kg E WEIGHT SHIPPING 140 63 5 kg A ENGINE WEIGHT 25 25 11 45 kg A TROUBLE SHOOTING amp WARRANTY Part No 890257 Page 1 of 12 Form No F021695 INTHE INTEREST OF SAFETY amp GINE MANUAL A WARNING D NOT 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasolire near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outcoor refueling is recommended 5 DO NOT fill fiel tak while ewi is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remve fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT ccerate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank M DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 33 DO NOT tamper with gove
10. TING ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE See Primer PRIMER Push primer per engine instructions THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by lifting slightly upward on handle and up on height adjustment rod located at left side of handle The nozzle height can be adjusted during operation without stopping FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE A amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire jee Wearing durable gloves remove clog Danger the gt clog may contain sharp materials Reconnect spark plug wire Part No 890257 Page 5 of 12 Form No F021695H 5 OPERATIN OPERATIN OPERATION continued Debris bags are normal replaceable wear items A Note Frequently empty debris to prev
11. UTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY 21 DO NOT touch hot muffler cylircer a fins because contact may cause burns 22 DO NOT nm engire without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 2 DO NOT park machine on a steep grade or slope WARNING DO A L ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylincer fins and governor parts free of grass and other cebris which can affect engine speed 3 DO pull starter cord slowly until resis tame is fat Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine miffler periodically to be sure it is finctiming effectively A warn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO dex fiel lirss and fittings fie quently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit 12 DO NOT run engine at excessi speeds This may result in injury 8 or damage to unit 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS 96 p SOUND Ela SOUND TESTS 20 94
12. between sprockets A slightly loose chain is better than an over tightened chain DO NOT over tighten 6 With chains aligned and tensioned and jackshaft item 93 square and level tighten carriage bolts item 90 7 Completely rotate drive wheels around several times to insure there are no excessively tight areas in the chain 8 Repeat steps 4 thru 7 if chains need readjustment 9 Reinstall chainguard item 118 CHAIN REPLACEMENT 1 With chain guard removed loosen carriage bolts item 90 that hold jackshaft item 93 and bearing plates item 101 2 To replace inner chain item 88 remove jackshaft assembly and install replacement chain 3 To replace wheel chains item 87 slide bearing plates item 101 toward engine to loosen chains Remove front wheels Reinstall replacement chains with wheels and onto jackshaft sprockets 4 See steps 4 thru 7 for chain alignment and adjustment oy 5 Reinstall chainguard item 118 CLUTCH ADJUSTMENT The clutch control cable is pre adjusted at the factory so when the bail is released rod item 115 engages clutch assembly item 121 to stop forward drive motion and allow forward and backward free wheeling When the bail is held against handle the clutch rod moves away from clutch assembly to allow drive engagement If drive will not disengage adjust and align control bracket so that rod item 115 fully contacts triangular plate on clutch assembly when bail is release
13. cap on nozzle until engine has been A C Use of Eye and Breathing protection is recom turned off and has come to a complete stop mended when using this machine especially in dry DO NOT operate machine with hose cap bag or hose removed and dusty conditions Optional bag cover directs dust DO NOT use this machine for vacuuming exclusively sand 3 toward ground away from the operator dust fine dirt rock glass string like material grain rags E a cans metal bark or water a DO NOT place hands or feet inside nozzle intake opening DO NOT operate this machine on slopes greater than 20 408 near debris outlet or near any moving parts DO NOT pick up any hot or burning debris or any toxic or lt a DO NOT start engine without debris bag and quick discon explosive material i nect connected firmly in place to exhaust outlet DO NOT allow children to operate this equipment AS DO NOT start or operate machine with debris bag zipper 2 open ASSEMBLY 1 ASSEMBLE upper handle securely to lower handle stubs using handle Read all safety and operating instructions screws item 8 washers item 25 and nut lock 5 16 18 item 26 with before assembling or starting this unit screw heads facing inward toward debris bag Otherwise premature bag wear could result 2 ASSEMBLE height adjustment rod item 23 thru eye bolt item 15 on upper handle and thru upper flange of height adjustment bracket item1
14. d see fig 8 See lubrication intervals on Maintenance Schedule Triangular nai 2 A Flate Clutch 12 LO L PT a lt E i 8 A MAINTENANCE Control Bracket Form No F021695H o U a ne a a v B M K m M i a b l i i r lt a k EM awa A M f BILLY fA GOAT PARTS DRAWING INDUSTRIES INC KD 5 0 2 SP Q Part No 890257 Page 10 of 12 Form No F021695H Part No 890257 Description DEBRIS BAG service assy incl 2 of 4 5 amp 11 KD502SPQ Part No 900803 THROTTLE ASSEMBLY INCL 1 ea items 4 10 900514 02 NUT LOCK 1 4 20 8160001 SCREW CAP 1 4 20 x_1 1 2 HEX 8041008 HANDLE ASS Y incl items 4 3 5 2 11 2 38 19 99 75 2 900967 AXLE REAR FRAME W A 900956 SCREW CAP 5 16 18 x 1 1 2 8041030 00 NI jor A AN CLAMP CABLE PLASTIC 1 900813 SCREW CAP 1 4 20 x 1 3 4 8041009 ROD BAG LOOP 800178 DOOR EXHAUST ASS Y incl items 13 62 890148 SPRING DOOR EXHAUST 890142 SCREW CAP 10 24 x 5 8 8059135 NUT LOCK 10 NC 8164005 WASHER 10 FC 8171001 WASHER LOCK 3 8 INT 8180011 BRACKET HEIGHT ADJUSTMENT 900932 WASHER ELAT CUT 1 4 8171002 SPRING 900136 TIRE ONLY PER ASSY TREADED 900659 PIN HAIR COTTER
15. e 5 Allow air to feed with debris Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Throttle in off position Qt of gasoline Bad or old gasoline Spark Plug wire disconnected Dirty air cleaner Check stop switches throttle and gasoline Connect spark plug wire Clean or replace air cleaner Or contact a qualified service person No self propelling Operator s bail not releasing clutch Broken or out of adjustment clutch cabE W an or broken clutch assemby Bracket omtrol assembly item 112 out of adjustment Adjust clutch cabE Adjust bracket control assemby Replace any worn or damaged or malfunctioning parts Self propelled drive will not release Clutch cable out of adjustment Clutch not lubricated and is locked up Adjust clutch cable See page 9 Clutch Adjustment Oil clutch Engine is locked will not pull oer 22 1 21 Serial Plate 1803 S Jefferson Lee s Summit Mo Purchase Date Part No 890257 Debris locked inside impeller Engine problem Engine Service and Warranty Contact your nearest engine manufacturer s autho rized servicing dealer Record your machine model serial number and date of purchase and where purchased P O Box 308 64063 USA Purchased from Page 12 of 12 See page 5 Contact an engine servicing dealer for engine problems Form No F021695H
16. ent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Run engine at 1 2 throttle for first 1 2 hour to condition new bag Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves as a filter and must be able to breath to have good vacuum performance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup perfor mance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Machine or pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare debris ba
17. gs is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage Part No 890257 Page 6 of 12 Form No F021695H OPERATION continued 16 6 PROPULSION This vacuum is self propelled To engage the drive lift operator s bail against operator s handle The drive is disen gaged by releasing the operator s bail GROUND SPEED can be varied by applying slight downward pressure to handle during operation to allow drive wheels partial slippage or by changing the engine rpm For improved control in confined areas this machine can be freewheel pushed forward or backward by releasing the operator s bail and pushing machine Bail Up Engages Drive Handle Bail Down Disengages Drive Bail Part No 890257 Page 7 of 12 HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport 16 5 STORAGE A Never store engine indoors or in enclosed poorly venti lated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel
18. ine not touching ground to prevent damage to recoil starter 6 Disassemble housing by removing six 6 lock nuts and washers from nozzle frame 2 are inside of nozzle opening 7 Remove impeller bolt and lock washer 8 Lift impeller upward If impeller slides freely proceed to step 11 9 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrat ing oil can help loosen a stuck impeller 10 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 11 Remove engine mounting screws bolts and nuts as required 12 When impeller is free of the engine shaft lift impeller and housing assembly off engine Align impeller with opening and diagonally lift impeller out of housing 13 Using a new impeller bolt and lockwasher reinstall new impeller in reverse order 14 Tighten impeller bolt Torque impeller bolt to 50 Ft Lbs 68 N m see item 51 on page 11 15 Reinstall engine onto housing in reverse order of removal 16 Invert machine back onto all 4 wheels 17 Reinstall jackshaft assembly components onto housing in reverse order of removal properly tighten chains and adjust clutch see Dri
19. outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor OPERATIN A Do not store with debris in bag Form No F021695H MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP A A gy DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT ENGINE See engine manufacturer operator s instructions DEBRIS BAG See page 6 RECONNECT SPARK PLUGWIRE GUARDS BAG CAPS AND OR A HOSE BEFORE STARTING ENGINE MAINTENANCE Part No 890257 Page 8 of 12 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 Remove bag quick release upper handle and clutch cable from upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles 4 Remove chain guard chains and jackshaft assembly see page 9 Drive Chain 5 Invert and support machine with eng
20. rnor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manvfacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place thrcttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT cperate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with m uffler ceflector inspect periodically and replace if necessary with correct ceflector 19 DO NOT cperate engine with an acoumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of Califa nia the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp EN THIS SYMBOL MEANS WARNING OR CA
21. ve on page 9 18 Reinstall spark plug wire IMPELLER REMOVAL Form No F021695H MAINTENANCE Maintenance Schedule continued Follow these hourly maintenance intervals Maintenance Operation Engine See Engine Manual Every 5 hrs or Daily Every 10 hrs Every 25 hrs Check for excessive vibration Clean Debris Bag Check bag strap tightness Inspect for loose parts Inspect for worn or damaged parts Lubricate Chains and Clutch Inspect Chains and Clutch MAINTENANCE HISTORY Date of Service Service Performed Part No 890257 Page 9 of 12 Chains are normal replaceable wear items A new chain should not be used on worn sprockets Sprockets should be replaced when replacing chains Stop engine and disconnect spark plug A wire before making adjustments CHAIN ADJUSTMENTS 1 Remove chainguard item 118 and 3 screws item 81 8 71 2 Inspect chains items 87 8 88 for wear see chain replace ment lubrication and correct adjustment 3 If adjustments are required loosen 4 carriage bolts item 90 that hold bearing brackets for jackshaft assembly 4 Adjusting all 3 chains at same time is necessary and can be done by pulling jackshaft item 93 up and forward 5 Tension chains similar to bicycle chain tightness with about 1 8 3 2mm deflection with light hand pressure mid way
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