Billy Goat KD VACUUM KD 410 User's Manual
Contents
1. O aN aN ani CO oO Q CA Wu Ke 8161041 2 890005 890176 Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT ENGINE See engine manufacturer operator s instructions DEBRIS BAG See page 5 RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE Part No 890564 Page 7 of 8 IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 Remove bag quick release and upper handle 4 Remove housing top plate by removing bolts around outside of housing 5 Leaving engine fastened to top plate remove impeller bolt and lock washer and slide impeller off crankshaft A puller may be required 6 If impeller slides off freely proceed to step 9 Do not drop impeller 7 If impeller does not slide off crankshaft place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 8 If the impeller cannot be loosened obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Invert engine and impeller and support engine above ground to prevent recoil damage Thread longer bolt by hand i2. 8 dBA at operator position Lwe dB Sunny 50 F 10 0 C 8 MPH 12 9 kmh west 54 30 23 Hg 768mm Hg GENERAL CONDITION Sunny GENERAL CONDITION 45 F 7 2 C 5 MPH 8 1 kmh South West HUMIDITY 60 BAROMETRIC PRESSURE 30 18 Hg 767mm Hg TEMPERATURE TEMPERATURE WIND SPEED WIND SPEED PARTS DRAWING amp LIST MAINTENANCE TROUBLESHOOTING WARRANTY PROCEDURE WIND DIRECTION 104 WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Part No 890564 Page 2 of 8 Form No F022502A GENERAL SAFETY For your safety and the safety of others these directions should be followed Ba Do not operate this machine without first reading a owner s manual and engine manufacturer s manual A re AA AA Use of Eye and Breathing protection is recom F mended when using this machine especially in dry and dusty conditions Optional bag cover directs dust toward ground away from the operator Use of Ear Protection is recommended while operating this machine DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without debris bag and quick discon nect connected firmly in place to exhaust outlet DO NOT start or operate machine with debris bag zipper open DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has come to a complete stop DO NOT remove hose kit cap on nozzle
3. LKO Garden Shredders Gas Patio Heaters s Garden Heaters_ Greenhouse Heaters Stainless Steel Patio Heaters Patio Heaters UK edgecutters as Gardening Petrol Strimmers _ Barbecues
4. Literature Assembly a Engine Manual el e Per Model Briggs amp Stratto MS9984 Multi Language Form No F022502A LITERATURE ASSY P N 890454 Owner s Manual Literature KD Accessories Warranty Card EU Declaration of Conformity amp EU Distributor List INSTRUCTION LABELS Literature Check Check Owner s Manual 890564 Literature KD Accessories 890409 Check Warranty Card 400972 Check EU Declaration of Conformity amp EU Distributor List 890393 These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels a WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 Label Danger Flying Material ltem 62 Part No 810736 Part No 890564 bs CEET aX FUSH Td FAIME Label Danger KEEP HANDS and FEET AWAY Keep Hands and Feet Away Item 29 Part No 400424 STAAT wb EE THe Ekzbe CC iH a E oY Tai m RH Kai z KS Ecg Rb Le Pa Label Read Owner s Manual Item 84 Part No 890301 Label Ear Eye Breathing Item No 86 Part No 890254 Debris Bag Label item 1 Page 4 of 8 Form No F022502A Operation INTENDED USE This machine is designed for vacuuming leaves grass clippings and other type
5. NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO A 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVE
6. NT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings fre quently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit THE BRIGGS AND STRATTON ENGINE ON THIS EQUIPMENT CANNOT BE SOLD IN THE STATE OF CALIFORNIA HC om Cn VIBRATION LEVELS 2 0 Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 11 20 98 under the conditions listed damage to unit Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 21 2002 under the conditions listed NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model 5 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY Sound level of 9
7. OPTIONAL ACCESSORIES ON BOARD VACUUM HOSE KIT P N 900998 4 102mm X 7 2 13m w wear strip For vacuuming in hard to reach areas NOZZLE WEAR PLATE P N 890413 Extends nozzle life when used along curbs and hard surfaces OPTIONAL DEBRIS BAGS PRO FELT DEBRIS BAG P N 890023 For use in dusty conditions PRO TURF AND WET WEATHER BAG P N 890028 For use in leaves and grass and non dusty conditions DEBRIS BAG COVER P N 900801 Directs dust downward away from operator ZIPPERLESS QUICK BAG P N 890309 For non dusty conditions that are damaging to zippers CASTER KIT P N 890412 For use on hard surface Thank You The Powerful for Selecting KD VACUUM Operator Owner s Manual UNIT SIZE Part No 890564 KD 410 Specifications KD 410 ENGINE H P 4 0 2 98kW ENGINE TYPE B amp S ENGINE FUEL CAP 1 0qt 0 95L ENGINE OIL CAP 0 63qt 0 6L WEIGHT UNIT 103 46 7 kg WEIGHT SHIPPING 126 57 2 kg ENGINE WEIGHT 24 8 11 05 kg Page 1 of 8 OVERALL LENGTH 62 1 57m OVERALL WIDTH 26 75 0 68m OVERALL HEIGHT 42 1 07m Form No F022502A INTHE INTEREST OF SAFETY Be GINE MANUAL BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp EN THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY da WARN NG The Engine Exhaust from this pro
8. T ASSY 1 2 13 CAP NUT NP W PATCH O 2 3 wesch 4 6 3 CONNECTOR BAG QUICK NUT LOCK 5 16 18 THIN HT CO MAINTENANCE TURF QUICK DEBRIS BAG SEE ACCESSORIES FOR OTHER OPTIONS SCREW CAP 1 4 20x 1 1 2 HEX HANDLE ASS Y incl items 5 5 SCREW HANDLE 5 16 18 x 1 3 4 SCREW HANDLE 5 16 18 x 2 1 2 DOOR EXHAUST ASS Y incl item 62 890148 BRACKET HEIGHT ADJUSTMENT BOLT CARRIAGE 5 16 18 x 4 1 2 WHEEL ASS Y incl items 21 BOLT CARRIAGE 1 4x3 4 SPRING O O S CABLE HEIGHT ADJUSTMENT BOLT CARRIAGE 5 16 18x41 2 0 PLATE HANDLE SUPPORT __ Z i O ROPE GUIDE SCREW CAP 1 4 20x1 1 4 S SCREW SELF TAPPING 10 24 x 1 2 NOZZLE MAINFRAME ASS Y incl one of items 29 44 42 890391 IMPELLER ASS Y incl items 49 50 51 59 900168 N Wa O H m O gt U E N O x lt kd E WASHER LOCK 3 8 TWISTED TOOTH SCREW CAP 3 8 24 x 1 HARDENED TORQ 50 FT LBS 68N m HOUSING ASS Y incl items 12 14 15 16 86 ENGINE BRIGGS AND STRATTON 4 HP QUATTRO SCREW CAP 3 8 1 1 2 TAPTITE LABEL DANGER FLYING MATERIAL LABEL DO NOT FILL WHEN ENGINE IS HOT PLATE TOP ASS Y incl items 14 15 29 48 69 70 71 72 SCREW CAP 1 4 20 x 1 2 HWH Q Denotes Part No standard hardware item that may be purchased locally N 4 71 3053 0099 aN O O E N 0 1 oO Q CH QI Q 5 3 9 0 5 9 wesch 8172011 10736 CO CO OO OJO Ojo Wj sch
9. duct contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT A 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recommended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine 12 DO NOT run engine at excessive speeds This may result in injury amp or 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO
10. intake air FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to qi stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds see fig 3 Note Allow green chips to dry before spreading around living plants Part No 890564 Page 5 of 8 DEBRIS BAG Debris bags are normal replaceable wear items Pai Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves as a filter and must be able to breath to have good vacuum performance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other simi
11. lar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions eThe debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup perfor mance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Machine or pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport STORAGE Ab Never store engine indoors or in enclosed poorly venti lated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows AA Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causi
12. ng possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor AA Do not store with debris in bag Form No F022502A ENGINE MOUNTING PARTS DRAWING KD410 Part No 890564 Page 6 of 8 Form No F022502A ARTS LIST Zio 9 3 Jl Al zl DQ D alalalalalal A A A BA A A BR Co Co Cd CO DO DO PO DO POT DO PO PO PO Se GH OG ts olal KIM SO O 4S NI S co A po C 4 NUT LOCK 1 4 20 7 AXLE HEIGHT ADJUST _ wech BAR BAG SUPPORT BOLT CARRIAGE 1 4x3 4 WASHER 1 4 FC ZP SPRING TIRE ONLY PER ASSY PIN HAIR COTTER NUT LOCK 5 16 18 HEX HANDLE LOWER KD510 PLATE HANDLE SUPPORT LABEL DANGER CUT FINGER WASHER FLAT CUT 5 16 CO j N WASHER 0 75 C SCREW CAP 1 4 20 x 1 1 4 N PLUG Wu KEY CH N 3 6 CO gt cl m C U U m J I mi Q I gt Ss cq C O CO WASHER FLAT 1 2 SAE HT ADJUS
13. nto the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft Form No F022502A MAINTENANCE continued IMPELLER REMOVAL continued MAINTENANCE HISTORY 9 To reinstall impeller use a new impeller bolt and lockwasher and use exactly the same crankshaft impeller shim washers as were removed Date of during disassembly unless they were damaged Note yourunitmay Service or may not have required the use of shim washers 10 Tighten impeller bolt Torque impeller bolt to 50 Ft Los 68 N m see item 51 on page 11 Service Performed 11 Reinstall engine and impeller onto housing in reverse order of removal 12 Before connecting spark plug wire slowly pull engine starting rope to insure that impeller rotates freely 13 Reinstall spark plug wire Maintenance Schedule Zo maintenance intervals Maintenance Operation payouts Use or Dail Engine See Engine Manual a ae Check for excessive vibration Clean Debris Bag Check bag strap tightness Inspect for loose parts Inspect for worn or damaged parts TROUBLESHOOTING Before Requesting Service Review These Suggestions EEE GC Possible Causo Seaton Will not vacuum or has poor vacuum perfor Dirty debris bag Nozzle height set too high or too low Clean debris bag Shake bag clean or wash Adjust mance Hose kit cap mi
14. on Card or if this is not available the invoice or receipt Tel 816 524 9666 INDUSTRIES INC Fax 816 524 6983 The Warranty Claim will be filled in by the authorized Billy Goat Dealer Seral No who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and Mk Ch raro Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate ARE BILLY GOAT INDUSTRIES INC ahead alae COAT J 1803 S JEFFERSON LEE S SUMMIT MO 64082 USA ate from PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Part No 890564 Page 8 of 8 Form No F022502A Patio Barbecues Charcoal Barbecues Brush Cutters gegen Rol Ss Garden Vacuums Hover Mowers Leaf Vacuums Ride on mowers Electric Garden Shredders Garden Pai Patio Heater Covers Gas Greenhouse Outdoor Bakes Petrol Garden ann Barbecues Gas Barbecues Brushcutters mp Gas Barbecues ae Leaf Blowers Ride o on Eer vn Petrol Chainsaws Rotary Mowers Rotavators Garden Shredders Patio Heaters Green house heaters once o C shredders A
15. s of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 8 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety Wf PUT OIL IN ENGINE BEFORE STARTING STARTING P ENGINE See engine manufacturer s instructions a for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline FUEL VALVE Move fuel valve to ON position when provided on engine PRIMER Push primer per engine instructions IF YOUR UNIT FAILS TO START See Troubleshooting on page 8 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by pulling slightly upward on handle and pulling height adjust control item 23 out on left side of handle Note Top notch is intended for use with hose kit to cut off
16. ssing Clogged nozzle or exhaust nozzle height Check for hose kit cap Unclog nozzle or Excessive quantity of debris exhaust see page 5 Allow air to feed with debris Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Engine will not start Out of gasoline Bad or old gasoline Spark Plug wire Check gasoline Connect spark plug wire Clean or disconnected Dirty air cleaner Safety Interlock engaged replace air cleaner Or contact a qualified service person Quick Disconnect not fully engaged Engine is locked will not Engine problem Contact an engine servicing dealer for engine pull over problems Engine Service and Warranty WARRANTY PROCEDURE Contact your nearest engine manufacturer s autho Please fill in the WARRANTY CARD and send the upper part to Billy Goat rized servicing dealer The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows Record your machine model serial number Serial Plate and date of purchase and where purchased The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer 1803 S Jefferson Bi LLY E e The owner should present the remaining half of the Warranty Ha P Y H MO 64063 USA Registrati
17. until engine has been turned off and has come to a complete stop DO NOT operate machine with hose cap bag or hose removed DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT operate this machine on slopes greater than 20 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment 9 ASSEMBLY Read all safety and operating instructions before assembling or starting this unit a 7 PUT OIL INENGINE BEFORE STARTING Your Billy Goat is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect PACKING CHECKLIST These items should be included in your carton H any of these parts are missing contact your dealer SS Part No 890564 Page 3 of 8 1 ASSEMBLE Lift upper handle item 6 remove items 8 74 amp 30 from lower handle item 27 Attach upper and lower handle as shown and securely tighten nuts item 74 2 UNFOLD the debris bag item 1 and fasten bag neck to bag quick disconnect item 83 Attach firmly to housing exhaust item 52 see fig 2 3 ATTACH bag hanger strap to bag supports item 11 preassembled to upper handle 5 CONNECT spark plug wire Check Debris Bag 890304 KD Connector Quick Disconnect 890176 Literature Assy 890454
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