Billy Goat DL1801V User's Manual
Contents
1. hose clog NOTE The clogged debris may be sharp Always wear durable gloves when removing clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a complete stop Disconnect spark plug wires and battery cables Remove the hose from the housing and determine where the clog is located If possible clear the clog through the intake opening It may require removal of the intake adaptor item 16 to allow access to clear the housing If clog Is in the elbow carefully remove the elbow Remove elbow by removing the bolts and nuts on the elbow clamp so that the plates can be removed NOTE Elbow is very heavy Do not stand directly under elbow during removal Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE CARE AND TIPS To increase hose life periodically rotate hose and reposition nozzle and coupler on front plate of unit This increases hose life by keeping hose from wearing only on one side Keep hose as straight as possible and avoid sharp bends during operation for best pick up and to avoid clogs Never drag hose Always remove and siore hose before transporting unit Store hose straight and flat to maintain flexibility for next use Bes se THE HOSE IS A REPLACEABLE WEAR ITEM A before clamping HOSE STORAGE Storing hose in a covered area out of sunlight and heat will prolong hose life Do not store hose wher2. alo j 812340 1 SCREWCAP 1 4 20 X 1 1 4 HCS ZP Cl 8041008 2 BOLT CARRIAGE 3 8 16 X1 ZP 8024058 21 Part No 812379 12 Form No F060711B
3. 90m 1 7478 90m 74 747 90m 1 747 90m Overall Height with 2 31m 2 31m 2 31m 2 31m 2 31m optional trailer Overall Width 32 1 4 0 82m 32 4 0 82m 32 4 0 82m 32 0 82m 32 4 0 82m Overall Length Overall Length G0 t52m G0 t52m Or 1 52m Or 1 52m 60 152m 60 152m 60 1 52m 60 1 52m 60 152m 60 152m In compliance with 121 dB a 121 dB a 121 dB a 121 dB a 121 dB a 2000 14 EEC standards Sound at operators 105 dB a 105 dB a 105 dB a 105 dB a 105 dB a position Vibration at operator 0 029 0 02g 0 02g 0 02g 0 02g position Battery Electric Models Onl x Modei CCA 0 F_ AH Rating DL14 ETX12 5 9 150mm 3 4 86mm 5 2 132mm DL18 U1 Group 275 19 6 7 8 175mm 4 100mm 6 1 8 155mm Battery not included with machine SOUND 121 dB Sound tests were conducted in accordance with 2000 14 EEC and were performed on 6 18 07 under the conditions listed below SOUND LEVEL 105 dB a at Operator Position Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Cloudy Temperature 74 F 23 2 C Wind Speed 3 7 mph 21 6 kmh Wind Direction South Humidity 83 5 Barometric Pressure 29 8 Hg 756 mm Hg VIBRATION DATA VIBRATION LEVEL
4. specification list on page 3 The U1 group or equivalent is recommended for the DL18VE SEE PAGE 3 FOR BATTERY SPECIFICATIONS 9 Electric Models Only Attach the battery cables to the battery and secure it to the unit with the hold down strap MOUNTING MOUNTING Main unit GENERAL Unit must be securely mounted to a trailer truck bed hanging brackets or other similar surface before use Do not use this unit in a freestanding position Unit is not stable until it has been secured in place Secure unit by bolting through the base of the unit and through the mounting surface using 3 8 dia bolts with washers and locking nuts see fig 1 MOUNTING Exhaust elbow Note this process is easier with two people one to support the exhaust elbow and one to attach plates and hardware 1 Remove the bolts item 50 washers item 51 and nuts item 41 from the parts bag 2 Place the elbow on top of the housing chute and line up with the holes in the elbow with the housing in the desired position you want the exhaust to go 3 Secure the elbow to the housing with the hardware provided Make sure the hardware is properly tightened Part No 812379 6 Typical on both sides Fig 1 Mount with these holes on both sides Form No F060711B DL12 13 14 18 Owner s Manual VACUUMING OPERATION EXHAUST DIRECTION 8 DISTANCE Exhaust direction and distance are controlled by the rotation of the exhaust elbow Typic
5. 0 02g Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 7 10 07 under the conditions listed below General Conditions Sunny Temperature 86 F 17 C Wind Speed 13 mph 20 kph Wind Direction North Humidity 49 Barometric Pressure 29 8 Hg 756mm Hg Part No 812379 3 Form No F060711B DL12 13 14 18 Owner s Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT DL Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown KEEP HANDS and FEET AWAY A W A R N N G UNIT MUST BE SECURED IN PLACE BEFORE OPERATION DANGER KEEP HANDS EAR EYE BREATHING WARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM 31 P N 890254 ITEM 62 P N 790232 ITEM 61 P N 810736 ITEM 18 P N 400424 READ OWNERS MAMU AL BEFORE OPERATING USE PERSONAL STOP ENGINE ANO ALLOWTO PROTECTION EQUIPMENT a RER RENE Ta ATOM RCRA CONTACT LOCAL MAN AAA TOA LAWA db PROTEST EYSTANDE A READ OWNERS MANUAL EXPLOSIVE FUEL LABEL SPARK ARRESTOR lt ITEM 30 P N 830301 ITEM 32 P N 400268 ITEM 15 P N 100252 Ban EN
6. IYPEASEOTHIWI T I ars 4 8122066 4 32 LABEL WAFNNGFUELENSP oo tooasi 106 1 s NPHELERASSVY O 2 ss t gt Lo T L TT T NPELERASSV famoso 3192 1 59 1 34 SCREWCAP3 6 24X234 GR8 WPATGH 70167 79067 1 T SCREWCAP3 8 24 X 2 1 4 GR 8 AAA E To 1 80932 SCREWCAP 3 8 24 X 2 GR 8 WIPATCH EC e T TORQUE 33 38 FT LBS 45 52 Ni T T T TT T r Part No 812379 11 Form No F060711B DL12 13 14 18 Owner s Manual DL1201L DL1301H DL1401SE DL1801V DL1801VE DESCRIPTION el QTY ail QTY PART eal QTY PART QTY NO NO NO ap ee o o e konsam tans r o r eona SERRE BOLT CARRIAGE 3 8 16 X 1 ZP 40 _ WASHER 3 8 FLAT CUT 8171004 4 8171004 4 8171004 6 8171004 4 8171004 4 41 _ NUT LOCK 3 8 16 HEX ZP 8160003 8 8160003 8 8160003 8 8160003 8 8160003 8 BOLT CARRIAGE 5 16 18 X 3 1 2 ZP 44 NUT FLANGE 5 16 18 HEX ZP 350346 6 350346 6 350346 6 350346 10 350346 10 45 SCREWCAP3 8 16 X 3 HCS ZP 8041058 4 8041058 4 x SCREWCAP3 8 16X13 4 H0SZP_ 8041053 4 8041053 4 8041053 4 46 WASHER 5 16 FLAT ZP 8171003 8 8171003 8 8171003 8 8171003 8 8171003 8 SCREW SM 1 4 X 3 4 TY PE AB HX WF xC j 890359 2 890359 2 51 WASHER3 8SAE 8172009 8 8172009 8 8172009 8 8172009
7. Lo T HOUSNGWA DLISWIABEES faros os 1 St10TrS 4 ELBOW ASSY 7 DL 6 CHAN HOSEMANG DL omr or anti 1 7917 1 nr 1 amar ES A EE dO Cd CHOSE 10 X 10 CP T 7i T 791033 791033 _ 8 OLAVPOUCKREEASE 3224 324 COLAVPOUCK REESE 64 904 1 791064 1 ENG NP ROSES eme 3066 gt LT T R mos o TAO 5107060 T oo 1 amor 1 T0 NOZZLES STEEL FORVEDWIABELS st007 S 1 emos NOZZLE 10 STEEL FORMED WILABELS eos 1 eros 1 amos 13 BAND HOSEBOOM8 FORMED soso so Lo T BAND HOSE BOOM 10 FORMED AAA 5066 1 3106 1 sions 16 PLATEFRONTWA DLS femos sis gt PERTE RON WA D 0 os t os arenas 17 FLAPPERWA 8 WIABES fe220s foros L TT FLAPPER WA 10 WILABELS CT ones t 791102S T ones 22 CONNECTOR TAP NSQUEEZE 310673 810673 1 810678 gt 28 SPACER SE X2 172 as Neons O 321 322 pa eo O J 5302 1 324 a ara PLATEENGNEMOUNTOLIONS 6223 ers gt PL T PLATE ENGINE mono T peras t 512236 1 912236 26 GUARDMUFFLERDLI 291242 1 912242 1 GUARDMANEOLDDIS O T I T I T 52 t 62243 _ 30 SPACERCONTROLLIT O O o os 4 5096 4 o SOREWSN IOXT
8. has poor Nozzle buried in debris Clogged Withdraw nozzle from debris pile vacuum performance hose or exhaust Excessive quantity of Unclog hose or exhaust see pg 11 debris Allow air to feed debris Engine will not start Throttle amp or stop switch in off Check stop switches throttle and position Out of gasoline Bad or old gasoline Connect spark plug wire Clean gasoline Spark plug wire or replace air cleaner Install hose disconnected Harness wire is bad or coupler securely to the unit and check disconnected from interlock switch whether interlock switch is engaged by Hose not installed allowing interlock lever Check harness wire connection wire to ground Dirty air cleaner and replace if necessary Engine is locked will not pull Debris locked against impeller See pg 11 Clearing a clogged impeller over Engine problem housing Contact an engine servicing dealer for engine problems Part No 812379 9 Form No F060711B DL12 13 14 18 Owner s Manual Part No 812379 10 Form No F060711B DL12 13 14 18 Owner s Manual PARTS LIST DL1201L DL1301H DL1401SE DL1801V DL1801VE DESCRIPTION il QTY QTY ali QTY an QTY PART QTY No NO LENCO EG EEN EE e ee rn A LEZ AO A ara gt J EE ENGINE VANGUARD ELEOTAO om 1 ENGINE SUBARU ELECTO J Se gt T s HOUSNGWA LPS WIABES fees eres gt
9. 1117 Hose quick clamp 8 PN 812254 qty 1 or Hose quick clamp 10 PN 791064 qty 1 RERA ED _ Band hose boom 8 PN 810880 qty 1 or Band hose boom 10 PN 810868 qty 1 REE EE EE eee epee EEE ES Ca CE _ Hose 8 x 10 DL PN 811244 qty 1 or Hose 10 x 10 DL PN 791033 qty 1 _ Handle Nozzle PN 791116 qty 1 _ Hose clamps 8 PN 810566 Qty 1 or Hose clamps 10 PN 810706 01 qty 1 _ Nozzle DL 8 PN 811007 qty 1 or Nozzle DL 10 PN 811005 qty 1 Engine LcT 12 HP L_ Honda 13 HP _ Vanguard 18 HP Vanguard Electric 18 HP Parts Bag amp Literature Assy P N 812252 56 a 53 o Washer 5 16 Fender Nut Lock 1 4 20 2 8172020 qty 4 7 8160001 aty 1 N Parts Bag Washer 5 16 SAE Hardware a Nut Lock 5 16 18 or Se 43 Screwcap 1 4 20 X 2 7 on ZP 8041013 aty 1 A mmm 0 y Washer 1 4 SAE Screwcap 5 16 18 x 2 8172007 qty 2 ZP 8041032 aty 2 Part No 812379 5 Form No F060711B ASSEMBLY DL12 13 14 18 Owner s Manual 1 SECURELY ATTACH unit to the bed of a truck trailer or use the hanging brackets so that the exhaust discharges into an enclosed container NOTE This unit must be securely mounted to the bed of a truck or to a trailer before operating See page 14 for parts diagram to assemble 2 ATTACH hose to housing intake using hose quick clamp item 8 making sure to place the safety swit
10. 8 8172009 8 SCREWCAP 1 4 20 X 2 3 4 HCS ZP _ NUT LOCK 3 8 16 HEX DL14 BATTERY BRACKET 8160003 2 l 56 WASHER FENDER 5 16 8172020 4 8172020 4 8172020 4 8172020 4 8172020 4 x 5 O j C j j 60 SCREWCAP 5 16 18 X2 SCREW SM 1 4 X 1 DRILL PT xC j O j 430208 2 430208 2 SPACER 1 ID X 2 OD X 0 265 THK 830113 2 830113 2 p SPACER 1 1DX2 0DX0 890THK j 830112 1 I 66 DEBRIS REDUCER DL12 13 18 812283 1 812283 1 812283 1 812283 1 812283 1 67 THROTTLE CONTROL BLOWER _ 440013 1 440013 1 68 _ BRACKET MOUNT THROTTLE CONTROL 812280 1 812280 1 69 CABLE THROTTLE DLI8S 812281 1 812281 1 70 SCREWMACHFLATHDPHIL 10 24 830514 2 830514 2 71 _ NUT LOCK 10 24 HEX 8164005 2 8164005 2 72 _ CABLE BATTERY RED 36 812282 1 812282 1 73 _ CABLE BATTERY BLACK 20 812341 1 812341 1 TE D j O O 75 BATTERY 12 V NOT SUPPLIED SEE PAGE 3 REF REF REF REF A AA 77 WASHER LOCK 1 4 EXTERNAL TOOTH 8181007 4 8181007 4 78 TERMINALPIGGYBACK3 16 _ j 890010 1 79 BRACKET BATTERY DL
11. DL12 13 14 18 Owner s Manual BILLY GOAT DL TRUCK LOADER VACUUM Owner s Manual DL1201L DL1301H DL1401SE DL1801V DL1801VE Accessories INTAKE EXHAUST HOSE REPLACEMENT KIT REPLACEMENT KIT x EXHAUSTHOSE KIT HOSE KIT HANGING EXTENSION KIT EXTENSION KIT EXHAUST EXTENSION KIT EXTENSION KIT Standard on DL units 7 203mm x 5 1 5m flexible Allows the Debris loader to Allows the height of the 8 203mm x 10 3 0m hose increases exhaust hang from a vertical side exhaust chute to be raised 10 254mm X 10 3 0m distance panel Not for use in transport 8 Hose P N 811244 7 Flexible Hose P N 812300 P N 812260 P N 812273 10 Hose P N 791033 Part No 812379 1 Form No F060711B DL12 13 14 18 Owner s Manual CONTENTS SPECIFICATIONS AND SOUND VIBRATION 3 INSTRUCTION LABELS 4 PACKING CHECKLIST D ASSEMBLY AND MOUNTING 6 OPERATION 7 MAINTENANCE 8 TROUBLE SHOOTING 9 ILLUSTRATED PARTS amp PARTS LISTS 10 12 Go to http www billygoat com for French Canadian translations of the product manuals Visitez http www billygoat com pour la version canadienne fran aise des manuels de produits Part No 812379 2 Form No F060711B DL12 13 14 18 Owner s Manual Specifications DL1201L DL1301H DL1401SE DL1801V DL1801VE sens a Overall Height Overall Height 74 747 8 1 90m 1 747 8 1 90m 74 74718 1 90m 1 74718 1 90m 74 7ATI8 0m 1 7ATI8 0m 74 7478
12. GINE FANAL RP CEP HANDS Cl Clean debris from all engine surfaces regularly to prevent engine overheating premature failure or fire ALWAYS TRANSPORT WITH NOZZLE SECURED WARNING ENGINE OVERHEAT SECURE NOZZLE DL INSTRUCT WARN ITEM 14 P N 811215 ITEM 59 P N 790232 ITEM 28 P N 790142 ENGINE LABELS HONDA B amp S VANGUARD FUEL SHUTOFF GO a OIL ALERT E WHEN OIL LEVELLOW ENGINE SDPS IMMEDIAELY a STOP RUN M READ OWNER S MANUAL BEFORE OPERATION RUN E CHOKE lg LIRE LE MANUEL D UTILISATEUR AVANT USAGE m VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN M NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL HONDA MOTOR CO LTD MADE IN JAPAN Part No 812379 A Form No F060711B DL12 13 14 18 Owner s Manual PACKING CHECKLIST Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware Oy READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box A YZ PUT OIL IN ENGINE BEFORE STARTING PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 812379 General Safety and Warnings Manual P N 100294 Declaration of Conformitv P N 791090 7 i Boxing Parts Checklist r _ Exhaust Elbow PN 812248 S qty 1 a _ Hose Boom Assembly PN 812245 qty 1 N 8 _ Boom Chain PN 79
13. ally debris is aimed to discharge to the rear of the container The direction of discharge is adjusted by rotating the exhaust elbow on the housing and securing with the hardware provided NOTE Elbow is heavy Use caution when adjusting Never stand directly under the elbow while adjusting direction of exhaust Never direct exhaust into an area where bystanders may cross the path of the debris INTAKE OPERATION With machine running and fully assembled move the nozzle in sweeping motions over debris Always allow air to flow into the nozzle along with the debris Do not completely block the nozzle when vacuuming it will reduce performance and increase clogging See figure 3 For removal of heavier debris or debris that is stuck to the ground rock nozzle forward to concentrate suction power around the debris See figure 4 ADJUSTING HOSE BOOM Properly adjusting the boom will prevent most hose clogs from occurring and will maximize vacuum performance by keeping the hose straight and perpendicular to the housing see fig 5 Height adjustments are made by raising or lowering one of the attachment links to a different area on the chain UNCLOGGING A CLOGGED HOSE With engine running and unit secured to a trailer truck bed or other similar surface fully stretch hose in a straight line to dislodge the clog If the clog will not clear turn unit off and allow engine to come to a complete stop Remove hose and manually clear
14. ch under the clamp see interlock page 12 Then slide the hose onto the housing intake and place the shut off switch under the clamp Make sure the shut off switch is pressed in or the vacuum will not start and clamp the hose to the intake 3 ASSEMBLE nozzle handle item 11 to nozzle item 10 using screws item 60 fender washers item 56 washers item 57 and lock nuts item 43 4 ATTACH assembled nozzle to hose using hose clamp item 9 Before tightening hose clamp position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation 5 ATTACH the hose boom item 5 by sliding the boom through the ring on the top of housing and resting it in the cup on the top of the housing 6 ASSEMBLE hose band item 13 around hose and secure chain between flanges of the hose band using capscrew item 52 washers item 54 and lock nut item 53 To adjust the hose boom height see page 11 7 SECURELY ATTACH exhaust elbow item 4 to the housing see MOUNTING on page 10 with the hardware located on the exhaust chute 8 INSTALL BATTERY Electric Models Only A Due to the location of the battery it is recommended that only the specified battery be used on the DL1401SE and DL1801VE This is due to the heat generated by the muffler and the location of the battery Using the wrong size battery could result in premature failure damage to unit or personal injury The battery needs to be within the
15. e it could be stepped on or where other objects could crush or damage hose Part No 812379 7 Form No F060711B DL12 13 14 18 Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Inspectforloose wom or damaged parts Check engine oiandairfiter J o e S ceannose MI ME E S Engine See Engine Manga Inspect battery fo damage orleak f e Keep engine free ofdebris J T Check battery terminal tor corrosion Check or excessive vibration L o e L IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug wires from the engine 2 Remove the hose from the unit 3 Unattach the hose from boom assembly 4 Remove the intake housing assembly item 16 by removing 6 locknuts item 44 Be careful to place intake assembly to the side without putting excess strain on safety switch wire harness 5 Remove impeller bolt item 34 lock washer item 35 and spacer item 37 using 5 8 socket and impact wrench see fig 6 6 Once bolt is removed impeller should slide out freely If the impeller doesn t slide off freely use penetrating oil and work the hub off using a pry bar Do not use the pry bar on the impeller plate 7 When impeller is free of the engine shaft align impeller with the opening and pull it straight out of the housing 8 Using a new impeller bolt washer and lock washer install new impeller in reverse order Note Be sure that t
16. he key is in place on the engine shaft before installing impeller 9 Tighten impeller bolt Torque the impeller bolt to 33 38 Ft Lbs 45 52 N m 10 Repeat steps 2 through 5 in reverse order 11 Reinstall spark plug wires INTERLOCK SYSTEM With hose coupler installed as shown in Fig 8 the switch is open amp engine is not grounded out allowing engine to run DL1801V SYSTEM DL1801VE SYSTEM INTERLOCK Hose must be Mz o E IGNITION S Spark plug aa PS gt installed and switch ai N gt Se i I FT 5 A a el a ae L o lever must engage i EEE a 25 switch for engine to IGNITIO NE SW IT c H ENTON lt 7 TR Le ie y j start UNIT TO aes A ae 0 Spark plug T p lt DL1301H SYSTEM DL1201L SYSTEM OWL ae Sa pe Spark plug IGNITION UNIT Throttle 7 stop Mag 7 mn pal 2 f OM OY a AE y r LU wt Pad zi s Eee 3 ml i EP 8 mW a I pa li mj r a l q F ISGNITION y INTERLOCK X A Lalo LE cl Spark plug T __ ENGINE LARR re i OIL LEVEL ITEM 43 ER 7 INTERLOCK SWITCH CoE qe ou SWITCH E Part No 812379 8 Form No F060711B BILLY EG GOAT DL12 13 14 18 Owner s Manual Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if necessary loose engine Check engine Will not vacuum or
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