Billy Goat 510223 User's Manual
Contents
1. 8 720 sso Minne OOOO O Ca Sun WASHERIZ 189 OD For eo Som sewoe vezox7 ze O Te n SCREWCAPaE OXS T 2 25 som SEET 1 ene RCA a am LABELOLUTCHBLADE coves ScREWCAPSTGH8XT 5 29 510237 PULLEY DOUBLE 274 WINERTIA 86 Sous cARRAGEBOLTS G48GA f sow ARMIDLERTRANSWAHW O so SCREWCAPTAG20X1GRB LI L 90 sow WISTEDWASHERS G SSC 2 5093 WASHERTASAEBLACK e 3 sons PuuEvss cpx amp Bore jr NA rm F al 5726 WASHERSASAE 4 35 som SHAFTORVEBADE Siri WASHERSBRO A 39 5x SPACER SPNDLE BOOT a sr WiERSI6FC gt 4 S00 BEARING7S SEAED 2 ry o RE el 51050 _ KEYWOODWRUFF 16x72 r ST 850182 WASHERLOKTHeTWST 1 46 soo RERAXEASY 4 3 3i E SS ss jono f 1l 49 so WHEEL SPOT _ 5 sor BUNDEXHNSTCHUIE f MEA o E ST 51042 SRNGTRANSDER 1 756 so SPRNGEXWUSTCHUIE SCT 1 350154 WASHER LOCK 7 8 INT TOOTH Part No 510267 15 Form No F070506A GOAT a HW Owner s Manual Service Performed Part No 510267 16 Form No FO70506A2. S elf propelled drive will Clutch cable out of adjustm ent Dam aged Adjust clutch cable pg 12 Replace not release operator presence control lever operator presence control bail Engine is locked will not Debris locked against blade Operator Remove debris pg 9 Engaged operator pull over presence control lever not engaged Broken presence control lever pg 9 Replace control cable control cable When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Visit Kawasaki s website to locate dealers near you www kawpower com 1 949 460 5687 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows e he machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer e he owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt e he Warranty Claim will be completed by the autho
3. Weight 156 70 8 kg Max operating slope Overall length Overall width Overall height Lwa at operator position Lpa at operator position Vibration at operator position Part No 510267 3 Form No F070506A GOAT HW Owner s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment e 94 PN CAUTION Z This symbol indicates important information that will prevent injury to yourself or others This symbol indicates ear protection is recommended when operating this equipment This symbol indicates eye protection is recommended when operating this equipment This symbol indicates gloves should be worn when servicing this equipment This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment This symbol indicates important information that will prevent damage to your BILLY GOAT i HW Mower This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment Ay AG AQ pa Part No 510267 READ this manual and the engine manufacturer s manual carefully before assembling operating or servicing this e
4. 11 If the clutch begins slipping or squealing during normal operation it may require an adjustment to increase the clutch cable tension A properly adjusted drive clutch should require a minimum of 3 8 of spring stretch when drive lever is engaged fig 12 Adjust by tightening or by loosening clutch cable adjusting nut as required located at the clutch lever fig 12 If further adjustment is required primary adjuster is located at the underneath the engine base fig 13 Replacement of cable may be necessary if adjustment will not allow for proper drive clutch engagement WARNING If the drive clutch begins to squeal or slip do not continue to operate your unit until adequate adjustment or repair has been performed Improper adjustment can cause drive clutch to slip and overheat greatly reducing machine performance and transmission life S t xu Em 3 8 stretch when RT E engaged gt v 3 E A Part No 510267 12 Form No FO70506A HW Owner s Manual Troubleshooting Problem Possible Cause Solution Engine will not start Operator presence control lever is not Engage operator presence control lever engaged Engine not properly prim ed Out of Prim e to choke Check Gasoline Check gasoline bad or old gas Spark plug wire for spark with an approved tester Clean disconnected Dirty air cleaner Blade is trying Jor replace air cleaner Start the mower to cut grass while starting on pavement or pre
5. HW Owner s Manual BILLY GOAT HIGH WHEEL MOWER Owner s Manual Accessories Grass Catcher Kit Easily convert your mower to bag grass and leaves P N 510223 Part No 510267 Form No F070506A GOAT A f HW Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT High Wheel Mower Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS T PACKING CHECKLIST amp ASSEMBLY 8 OPERATION 9 10 MAINTENANCE 11 12 TROUBLESHOOTING AND WARRANTY PROCEDURE 13 ILLUSTRATED PARTS amp PARTS LISTS 14 15 MAINTENANCE RECORD 16 Part No 510267 2 Form No F070506A HW Owner s Manual SERIAL PLATE DATA Record the model number serial number date of BiLLY purchase and where purchased e MO 64082 USA GOAT Tal 816 524 3666 INDUSTRIESINC Fax 818 524 8983 Purchase Date Serial No Purchased From Cee C Specifications HW651SP Engine HP 6 0 4 5 kW Engine Model FJ180V Engine Type Kawasaki OHV Engine Fuel Capacity 2 1 qt 2 0 L Engine Oil Capacity 0 63 qt 0 6 L Total Unit
6. L ITEM 59 P N 510207 ITEM 110 P N 890254 ITEM 109 P N 890301 ENGINE LABELS KAWASAKI ENGINE WARNING MAINTENANCE CO FeR SAGE OPERATION CHECK 6 CLEAN OL DO NOT TURN CAP KEEP AWAY FROM FLAME 2 CHECK o CLEAN AIR CLEANER ON THREADS WHEN e EXHAUST GAS IS POISONOUS 3 CLEAN FINS amp SCREEN EOL LEVE PE 20 NOT RUN ENGINE H TO VOID BURN DO NOT imita TOUCH HOT MUFFLER REFER TO OWNERS MANUAL THROTTLE CONTROLS FIXED THROTTLE Engine speed is factory set SPEED CONTROL Push forward for faster speed pull back for slower speed Part No 510267 Jj Form No F070506A Geer i HW Owner s Manual PACKING CHECKLIST Your Billy Goat HW Mower is shipped from the factory in one carton completely assembled except for the upper handle N amp 4 READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box the Handle Assembly is attached and AN Z PUT OIL IN ENGINE BEFORE STARTING folded over PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 510267 Boxing Parts Checklist L Kawasaki 6HP L Literature Assy P N 510256 ASSEMBLY d 1 REMOVE unit from carton and allow upper handle item 7 to lay on ground behind unit 2 REMOVE hardware items 8 71 78 87 96 amp 97 from temporary storage positions on lower handles items 10 3 ATTACH lower handle item 10 to the main frame using hardware
7. crements by lowering or raising the deck For easiest adjustment change the height from one side at a time To change cutting height remove lock pins raise or lower deck to desired height and then reinsert lock pins Repeat this step on other side NOTE Be sure that the deck is level Running the deck out of level will result in poor cut quality and increased belt wear Part No 510267 9 Form No F070506A ORT HW Owner s Manual PROPULSION This unit is self propelled and is controlled by a lever control To engage the wheel drive pull up and squeeze it against operator s handle The drive is disengaged by releasing this lever See Fig 3 amp 3 1 GROUND SPEED can be varied by selecting a higher or lower gear using the gearshift lever on top of the handle See Fig 4 Under most conditions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting For improved control in confined areas this machine can be pushed forward or backward by releasing the drive lever located at the right side of the handle HILLSIDE MOWING A WARNING Never mow on any slope greater than 15 degrees Always mow across the face of slopes never up and
8. down or diagonally see fig 5 DO NOT attempt sudden starts or stop when mowing on a slope Avoid sudden turns and use extreme caution when changing direction on a slope Woe gt STORAGE Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor CAUTION Wheels must be chocked or blocked when unit is parked on a slope Part No 510267 10 Form No F070506A HW Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Use daily Every 5 hrs or daily Every 25 Hour
9. h spark plug or spark plug wire removed Use an approved spark tester O DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary O DO NOT operate engine with grass leaves or other combustible material near the muffler po NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns O DO NOT leave equipment unattended while in operation O DO NOT park equipment on a steep grade or slope O DO NOT operate equipment with bystanders in or near the work area O DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near hot or burning debris or any toxic or explosive materials O DO NOT operate equipment on slopes greater than specified in Specifications section of this manual O DO NOT operate barefoot or wearing open sandals Always wear substantial footwear DO NOT place hands or feet underneath unit or near any moving parts DO NOT pull mower backwards unless absolutely necessary DO NOT operate the mower while under the influence of alcohol or drugs Do NoT operate mower in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run DO NOT mow on wet grass Reduced footing could cause slipping O DO NOT mov near drop offs ditches or embankment
10. items 71 78 amp 96 removed from the previous step see figure above 4 ATTACH upper handle to lower as shown in page 14 and securely tighten all fasteners Note Be sure the engine starter rope is properly installed in the starter rope guide item 8 before tightening the corresponding fasteners see figure above 5 CONNECT spark plug wire to spark plug Part No 510267 Q Form No F070506A BILLY 3 HW Owner s Manual GOAT Vz OPERATION A Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety PUT OIL IN ENGINE BEFORE STARTING Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn blade loose blade jam nut loose engine or lodged foreign objects Note See maintenance section for proper blade jam nut torque specifications STARTING STOP POSITION VYENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Set at factory The engine runs ata constant speed 1 Select desired cutting height before starting engine 2 Place mower on a sidewalk or driveway where the mower blade is in an unloaded condition If it must be started on the lawn move mower over previous
11. l belt guard then connect spark plug Note Before installing the fasteners inspect them for wear and replace as necessary BELT REPLACEMENT When replacing one belt the other should be inspected for wear and replaced if worn It 5 is good practice to change both belts when either is worn beyond use Use only original equipment belts for replacement Billy Goat uses only premium quality Kevlar corded P and coated belts in your unit Substitute belts do not meet the design and performance requirements for your unit and will greatly reduce machine performance and belt life A d Blade Drive Belt NIC Tools required 3 8 inch socket 1 2 inch socket 3 8 torque wrench OES AA BLADE 1 Disconnect spark plug wire WASHER SPINDLE 43 23 lt O 2 Set the deck height to middle position 3 inches cutting height JAM NUT 88 3 Remove 5 screws item 76 then remove belt guard 19 4 Loosen but do not remove the nut 71 at the top of the engine base located just front of the engine This will release the tension on the blade drive belt 37 NOTE It may be necessary to loosen bolt 85 in order to allow idler pulley bracket to pivot 5 Replace the old belt with the new belt Note Use only O E M approved belt for this machine B G l Part no 510139 6 To adjust tension on the new belt insert 3 8 torque wrench in the idler bracket apply 10 lbs of torque then tighten the nut 71 on top of the engine base fig 8 Note Belt req
12. ly cut grass 3 Be sure drive lever Yellow lever on the right hand side is not engaged fig 1 4 Prime to choke Prime is located in front of the engine 5 Pull down on operator presence control lever Red lever on the left hand side fig 1 1 then pull back on starter rope slowly until resistance is felt Then pull cord rapidly to start Repeat if necessary HANDLING amp TRANSPORTING ze Using two people to lift machine is recommended Lift holding the handle and front of deck Secure in place during transport AO Never lift the machine while the engine is running CUTTING OPERATION A CAUTION The mower blade will be rotating whenever engine is running A CAUTION Shut down the engine when crossing gravel drives walks or roads and under all conditions where thrown objects might be a hazard A CLEARING A CLOGGED CUTTING DECK Turn engine off and wait for blade to stop completely Disconnect spark plug wire gh Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire S CAUTION Use extreme care when operating the blade Inspect the work area for foreign objects that could cause damage to the unit or injure the operator if struck by the blade Never operate the blade with bystanders in the work area L Za LAN CUTTING HEIGHT ADJUSTMENT A CAUTION DO NOT make cutting height adjustment when engine is running Cutting height can be adjusted from 2 to 4 by 1 2 in
13. odel General Conditions Sunny Temperature 49 F 9 4 C Wind Speed 8 mph 12 8 kmh Wind Direction South East Humidity 53 Barometric Pressure 30 15Hg 102 1kpa VIBRATION DATA VIBRATION LEVEL 2 579 25 20m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 5 26 2006 under the conditions listed below General Conditions Sunny Temperature 87 44 F 30 8 C Wind Speed 3 1 mph 5 04kph Wind Direction South East Humidity 41 5 Barometric Pressure 29 89Hg 101 25kpa INTENDED USE INTENDED USE This unit is mainly designed for cutting grass Some overgrown weeds and taller grass may also be cut Be sure to inspect work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn blade loose blade jam nut loose engine or lodged foreign objects Note See maintenance section for proper blade jam nut torque specifications Part No 510267 6 Form No FO70506A HW Owner s Manual GOAT INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT HW Mower If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illus
14. quipment EAR PROTECTION is recommended when operating this equipment EYE PROTECTION is recommended when operating this equipment BREATHING PROTECTION is recommended when operating this equipment EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison 4 Form No FO70506A BILLY GOAT N kee HW Owner s Manual O DO NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running Allow engine to cool for at least two minutes before refueling DO NOT store gasoline near an open flame DO NOT remove gas cap while engine is running Q DO NOT start or operate engine if strong odor of gasoline is present O DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated S DO NOT smoke while filling the fuel tank O DO NOT check for spark wit
15. rized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim e The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration e The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received e The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 510267 13 Form No F070506A E 3 e A en PARTS DRAWING HW EMGNE BRAKES e L mEUWTCOH CELITCH JP Cal Ed T SIL aS 4 ONS x gt A y 14 Form No F070506A HW Owner s Manual e e mem ene ho Leem E ss am LABELCUTTNGHEIRHT so 5 997 LEELINSTRETON I L ST E E ag UB WARNNGMOWER a 5 5024 GRP HANDLE T IDXS BLACK any e seo nn _ 6 5027 omasse O O a an SPRNGTENSON SCT Te exe SEHR a ERC E 79 e ENGNEGOFPKAWAEMd A 06 9212 e A eem orea OOOO META 71 56002 rte A 76 so SOREWSELFTAP 4x
16. s The operator could lose footing or balance O DO NOT mow excessively steep slopes DO NOT change the engine governor setting or overspeed the engine ALWAYS Stop the blade s when crossing gravel drives walks or roads ALWAYS Shut the engine motor off and wait until the blade comes to complete stop before removing grass catcher ALWAYS Mow only in daylight or good artificial light ALWAYS Disengage the self propelled mechanism or drive clutch on mowers so equipped before starting the engine ALWAYS wear safety goggles or safety glasses with side shields ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS store fuel in approved safety containers ER Important Remove all rocks wire string etc that can present a hazard during work prior to starting A DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves limbs or clothes line anchors etc Part No 510267 5 Form No FO70506A HW Owner s Manual S SH Lun 100 dB SOUND LEVEL 80 dB a at Operator Position Sound tests were conducted in accordance with 2000 14 EEC and were performed on 2 21 2002 under the conditions listed below N Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your m
17. s Every 100 Hours Inspect for loose worn or damaged parts Check for excessive vibration LLL x EES ergo Se Enga mia E m NN CI NN LIT OS E CI _ Rega ade ana vien te BLADE Removal Sharpening A NOTE When sharpening the blade it is a good idea to check the balance of the blade A properly balanced blade will increase life of the bearings and other components Tools required 3 8 inch socket 5 8 inch socket torque wrench blade block 1 Disconnect spark plug wire 2 Remove 5 screws item 76 then remove belt guard 19 3 Set the unit on its side to allow access to both pulley and the blade Note When tipping the unit on its side keep the air cleaner side of engine up Be sure the gas is drained out to prevent from spilling before tipping the unit on its side Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time 4 While protecting your hands with pair of gloves or heavy rag to hold the blade loosen but do not remove the bolt 88 on the pulley side fig 6 5 Remove jam nut 68 blade washer 43 blade 44 blade washer 43 and blade spacer 39 6 Replace or sharpen the blade then install in the exact order they were removed fig 7 7 Tighten the jam nut until it is flush with the end of the shaft fig 7 Then tighten the bolt on the pulley side Torque it to 80 ft Ibs Note When replacing the blade use B G l Part no 510107 8 Reinstal
18. trated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown F KEEP HANDS and FEET AWAY ee ra WW Oe A i OIL CHAIN LO LABEL DANGER KEEP HANDS LABEL OILCHAIN 49 DANGER FLYING DEBRIS LABEL CLUTCH BLADE LABEL CLUTCH DRIVE AND FEET AWAY ITEM 62 P N 830502 ITEM 111 P N 810736 ITEM 84 P N 500177 ITEM 101 P N 500176 ITEM 61 P N 400424 AN om Make sure both WA R N N G 3i sides are set to in iz h WARNING _ same height 8 EXPLOSIVE FUEL E 4 in TO PREVENT INJURY Do not operate unless deflector is in place STOP ENGINE AND ALLOW TO 2 COOL BEFORE REFUELING LABEL WARNING GUARDS LABEL EXPLOSIVE FUEL LABEL CUTTING HEIGHT LABEL WARNING MOWER ITEM 63 P N 900327 ITEM 48 P N 400268 ITEM 58 P N 510147 ITEM 60 P N 510206 AVOID SERIOUS INJURY OR DEATH OBJECT THROWN BY BLADE 6 Follow all instructions in Canara Manual CAN CAUSE SERIOUS INJURY Geo across sloped not up and down f Do not mow when children or olhei ane around M ino rper pire opone e Look down and behind before and while moving e Keep children and others away backwards Wear eye protection e kepp aadety guarda ahisida awitchas and elc Katie eg moin Do not operate unless guard is in place LABEL MOWER INSTRUCT LABEL EAR EYE BREATHING LABEL READ MANUA
19. uires very little tension to drive the blade Over tensioning the belt will greatly reduce the life of the belt 19 SPACER SPINDLE 43 WASHER SPINDLE El IE LOCK WASHER 7 Install belt guard using 5 screws 76 XA NT ij VES A 8 Reconnect spark plug wire E Note Start the unit up and cut grass to make sure the blade belt is not slipping Nut 1 Nut 85 Part No 510267 11 Form No FO70506A HW Owner s Manual BELT REPLACEMENT continued Drive Belt Tools required 3 8 inch socket 1 2 inch socket 3 8 torque wrench 1 Follow steps 1 through 5 above to remove the blade drive belt 2 Set the unit on its side to allow access to both pulley and the blade Note When tipping the unit on its side keep the air cleaner side of engine up Be sure the gas is drained out to prevent from spilling before tipping the unit on its side Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time 3 Swing over the drive belt idler to release tension on drive belt then remove it fig 9 4 Install the new belt fig 10 Note Use only O E M approved belt for this machine B G l Part no 510138 5 Set the unit back down 6 Follow steps 6 through 8 on previous section to reinstall the blade belt SELF PROPELLED DRIVE ADJUSTMENT Tools required two 1 2 wrenches As the clutch wears adjustments may be required to maintain proper control cable tension and clutch engagement fig
20. viously cut area Damaged control cable Replace control cable Engine runs poorly Spark plug loose Engine RPM settoo low Sharpen or replace blade pg 11 Check W ater or dirt in fuel system Spark plug engine RPM refer to engine manual fouled faulty or wrong gap Drain or siphon then replace with fresh gasoline Reset gap or replace spark plug refer to engine manual Abnorm al vibration Loose or out of balance blade Bent blade Stop work im m ediately Check blade Loose engine bolts mountand balance Replace damaged or bent blade if required pg 11 Check engine mount Uneven cut Height adjust is not set correctly Dull or bent Be sure height adjust is set the same on blade both sides pg 9 Sharpen or replace blade pg 11 W ill not cut or has poor Dull or bent Blade Clogged deck Wet Grass Sharpen or replace blade pg 11 cutting performance Excessively high grass Unclog deck pg 9 Check engine RPM refer to engine manual Do not mow when grass is wet Mow once ata high cuting setting then mow again at desired setting or make a narrower cutting path Belt slips or smokes Belt tension too low Belt worn or stretched Increase tension at idler pg 11 Replace Pulleys worn or damaged belt Replace Pulleys No self propelling Not set to gear Out of adjustment clutch Shift lever to desired gear Adjust clutch cable Broken clutch cable W orn or broken cable pg 12 Replace with new cable belt Replace belt pg 12
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