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Bil-Jax Refrigerator B33-01-0046-03 User's Manual

1. sufficient to cause a visible sheen upon the water must be reported immediately to the National Response Center 72 800 424 8802 as required by U S Federal Law Failure to report may result in substantial civil and criminal penalties Page 62 of 66 WASTE DISPOSAL This substance when discarded or disposed is not specifically listed as a hazardous waste Federal regula tions however it could be hazardous if it is considered toxic corrosive ignitable or reactive according to Federal definitions 40 CFR 261 Additionally it could be designated as hazardous according to state regulations This substance could also become a hazardous waste if it is mixed with or comes in contact with a hazardous waste If 77 such contact or mixing may haveoccurred check 40 CFR 261 to determine is a hazardous waste is a hazardous waste at 40 CFR 262 263 and 264 apply transportation storage treatment and disposal of this waste must 198 conducted i in SITRER all applicable Federal state and local regulations 4 eee SARA TITLE IIl INFORMATION Listed below are the hazard categories for the Superfund Amendments and Reauthorization Act SARA Section 227 811 312 40 CFR 370 Immediate Hazard Delayed Hazard Fire Hazard Pressure Hazard Reactivity Hazard ADDITIONAL ENVIRONMENTAL REGULATORY INFORMATION
2. The reservoir should be filled to within 1 2 of the top with the platform in its lowest position The dift is shipped from the factory with Energol HLP HD46 BP Oil a high grade lt lt lt degrees Fahrenheit If not available good grade SAE 10W Hydraulic Oil may be used where the minimum climatic temperature is above 32 degrees Fahrenheit SAE 5W Hydrau Jic Oil may be used where temperatures are as low as 0 degrees Fahrenheit Do not mix different hydraulic oils p foaming hydraulic oil designed for temperatures as low as 20 degrees Fahrenheit c s ux available use Dextron Automatic Transmission Fluid Type A for temperatures as low 85 40 Delayed sporadic action mayindicate presence ofairin the bleed from the system with the reservoir full of fluid fully extend the unit Lower the unit to allow the oil with entrapped air to return to the reservoir being careful as to not overflow it vu Letthe unit set while the air escapes the fluid and then repeat if necessary Each time the platform is lowered refill the reservoir to prevent pumping more air into the cylinder ever it should become contaminated To reset the pressure relief valve install a 4 000 PSI gauge into the main 3 8 pressure port in the pump unit the hydraulic hose must first be d
3. For ingestion get medical assistance immediately VI Physical Hazards Acid may escape from batteries during charging at high temperatures Or If AM M s broken or turned over Avoid overcharging and high temperatures as 22 operations or storage Handle carefully to avoid damaging turning batteries over _ Hydrogen gas is formed during charging of batteries and by the action of n sulfuric acid on most metals Hydrogen gaszisslammablerand highly 772 explosive 2 Lead Alloys and Compounds Greatest exposure comes from dust air and on hands when cleaning battery posts and if internal solid materials are exposed if the battery is opened or broken TROJAN BATTERY COMPANY 12380 Clark St Santa Fe Springs CA 90670 213 946 8381 714 521 8215 FAX 213 941 6038 5194 Minola Drive Lithonia 30038 404 981 8674 Page 58 of 66 MATERIAL SAFETY DATA SHEET Revision 03 21 1991 PAGE 4 VILL Fire and Explosive Hazards comes essi ise Sulfuric Acid and lead alloy and compounds are not combustible 79 E JOP AS ef oe water carbon dioxide or dry chemical on fires in the area Eee Ere VIII Safety Precautions oer s Store batteriesin a well ventilated cookarea Handle carefully to avoid 75 7 77 damaging or turning batteries overz When movi
4. yo ELS 6 8 gt gt mn 7 5 O gt AN x AN RAS SN S 2 SN OE NANG SAN J Y 25 Taylor Parkway Archbold OH 43502 Ph 800 537 0540 Fax 419 445 0367 Telescopic Personnel Lifts This equipment is designed and manufactured in compliance with the duties responsibilities and standards set forth for manufacturers in the ANSI A92 3 standard in effect at the time of manufacture This equipment will meet or exceed applicable OSHA codes and ANSI A92 3 standards when used in accordance with sections 5 6 7 8 9 and 10 of ANSI A92 3 and all manufacturer s recommendations It is the responsibility of the user of this equipment to follow all applicable ANSI OSHA Federal State and local codes and regulations which govern the safe operation of this equipment Page 2 of 66 Table of Contents Service Check List Daily Weekly Monthly Yearly Specifications Warranty Operation Instructions Description of Operation General Safety Instructions Maintenance Inspection Lubrication Hydraulics Electrical Trouble Shooting Guide Decal Listing and Placement Hydraulic Schematic Electrical Schematic Parts Diagram Breakdowns Cage and Cage Mounting Lift Chain Guide Block Mast Mast Pull Down Cable Mast Cover Base Mast Mounting Pump Motor and Battery Maintenance Base As
5. control the 80 Charge yellow LED will turn on 5 D 8 1 2 hours after the yellow light goes on the charge will be completed andthe 2 charger will automatically shut off At this time all the LED s will turn off se NOTE If the battery voltage does not reach the 80 level in 14 hours the charger will shut off and the check battery red LED light will turn on This is to avoid prolonged Shang of defective battery that will not properly recharge E Remember to unplug the charger before moving the lift Failure to do so could cause damage to cords receptacle and other equipment Page 18 of 66 Maintenance continued CAUTION Before making or breaking connections between charger and battery always ow 1 remove the power cord from the 110 volt AC outlet Always check the battery gt el ctrolyte level and add water after charging the battery more information refer to the instructions supplied with the battery charger cS battery terminals monthly Remove the cables from the battery clean the battery posts and cable ends to shiny metal and replace Always connect the insulated cable from the starter tothe positive Lube the outside of the connections with petroleum jelly or grease 7 4 Procedure for checking the operation of Normally Open N O raise valve CA Disconnect the jumper wire ru
6. disabling or by passing of safety devices or the improper use of this machine shall exempt Bil Jax Inc from any liability for any resulting injuries or damage 06 00 0475 06 00 0175 nic Bil Jax Inc 2005 Decals for Ordering STAY WHILE RAISING OR LOWERING 5 06 00 0225 1 OCCUPANT 350 LBS OR 8 Bil Jax Inc 2004 806 00 0293 06 00 0293 INSTRUCTIONS FOR MODELS 1 Read and follow safety precautions and all responsibilities sections as set forth in the operators manual 2 Position the lift at the work area Make sure the lift is on a firm and level surface and that there are no potential hazards such as overhead obstructions or electrically charged conductors DO NOT use the lift where such hazards exist 3 Check the machine for damage or worn parts and repalr or replace as necessary 4 Check to be sure that the is properly attached to the lift There should be two 2 u boits holding the midrail to tha mast and two 2 hex bolts through tho floor of the platform and fastened to tha mast 5 From the lower control box depress the green wheal up button which will raise the caster located under the cage aliowing the lift to drop firmly onto the two 2 foot pads When properly positioned the green wheel up button will light If the green wheel up button does
7. ere e 6 ae ROCCO aane 48 ese v e t 0 es a 09 9 4 42 qa 9 Uv 4 ee oe 6 0 0 0 0 0 8 ft 5 90000 0 9 4 rere ee oe 6 06 6 6 0 8 4 oO s YO S0S0 x Y0 00 x0 x0 00 x0 00 00 y OO SC WO RAISIOSTA 0 sta o A Loa iL NIL aa E 21 n gt E n N a 555 D e ITEM PART DESCRIPTION QTY 41 66 Electrical Cord Breakdown ITEM PART B18 00 0096 01 01 0111 01 09 0029 01 10 0048 X 01 10 0049 01 01 0046 29 00 0036 0090 0232 22 B19 00 0023 0090 0344 0090 0205 0090 0157 01 09 0066 DESCRIPTION 18 5 16 CORD GRIP UNILET BOX COVER FOR UNILET BOX RETRACTIBLE CORD 18 5 MOUNTING BRACKET FOR CNTRL BOX BOLT 10 24 X 5 8 4 POS CONTROL BOX SCREW 10 24 X 1 2 LOCKWASHER 10 NUT 10 24 CORD GRIP Page 42 of 66 DESCRIPTION gt Diagram 4 B02 02 0002 1 58 DISP HYD CYLINDER 7 s A 2 802 02 0003 FITTING 1 3 802 04 0002 1 25 FLOW CONT
8. 1 4 20 NM 9 07 06 1017 COLLAR 2 10 B36 01 0015 PIN FOR CASTER PLATE 1 11 _ 0090 0042 BOLT 3 8 X 1 4 12 B11 01 0072 HINGED CASTER MTG PLATE 0090 0355 SET SCREW NEN en 1 1 B86 01 0016 CYLINDER UPPER 1 83 sss 14 0 HYD WHEEL CYLINDER 1 1 15 1 16 1 24 3 gt 2 0090 0183 _____ 1 4 20 42 5 0090 0319 ROLL PIN 1 4 X 1 1 4 2 26 B23 02 0034 RUBBER FOOT PAD 2 2 0090 0829 SCREW 1 4 20 X 1 1 4 8 01 10 0135 LEVEL SENSOR 1 4 4 __808 01 0002 ____ 8 SWIVELCASTERASSY 2 0090 0210 LOCKWASHER 3 8 12 00 00 0013 PLASTIC ELECTRICALTUBE B42 00 001 1 DRAW LATCH 0090 0236 BOLT 10 24 X 3 4 39 00 0022 SPRING Page 37 of 66 B07 06 5236 ROD END FOR HYD CYL La 28 31 32 33 0090 0162 NUT 3 8 1 Upper Control Breakdown 9 3 9 PART DESCRIPTION ITEM 1 00 00 0015 ON LEGEND PLATE 1 4 Booo0 0040 DOWN LEGEND PLATE 1 1 1 09 1 02 5 7 19 00 0023 4 POS CONTROL 8 01 02 0006 CONTACT BLOCK 9 801 09 0027 STRAIN RELIEF BUSHING 10 B01 02 0005 CONTACT BLOCK 01 02 0048 CONTROL BOX ASSEMBLY INCLUDES 1 10 EXCEPT 9 Page 38 of 66 fol ES 0 Sem at Lower Control Box Breakdown WH
9. 15 0090 0210 LOCKWASHER 3 8 2 NOTE 17 00 0067 amp PLATFORM ASSY INCLUDES ITEMS 5 6 7 8 9 10 amp 11 Page 31 of 66 gt tea E 24 1 PLASTIC SLIDE BLOCK LIFT CHAIN ASSY CHAIN SHEAVE SCREW 10 COTTER PIN 0403 0090 B31 00 0009 03 00 0009 26 00 0009 0090 0770 SHEAVE AXLE PLASTIC SLIDE BLOCK 16 3 4 PLASTIC SLIDE BLOCK BOLT 1 2 X 2 3 4 WASHER 1 2 B36 01 0002 B31 00 0002 B31 00 0001 0090 0072 0090 0574 10 11 Page 32 of 66 Mast Pull Down Cable Breakdown tom C A T 24 M AA AN X DX A 24 77 20 AAN DA ITEM PART DESCRIPTION QTY 8 B16 02 0003 MASTSECTION 2 ZEE in Ka A ag 7 14 1 0090 0185 0090 0166 0090 0212 0090 0344 18 00 0048 03 00 0011 0090 0043 NYLON LOCKNUT 516 18 1 2 LOCKWASHER 1 2 SCREW 10 24 X 1 2 MAST COVER PULL DOWN BRACKET ASSY _ BOLT 3 8 16 X 1 1 4 8 B40 00 0003 PULL DOWN CABLE ASSY B 9 23 1 1 1 4 1 EE 1 5 10 11 0090 0071 BOLT 1 2 13 X 2 1 2 12 1 4 7 5 1 2 1 3 1 22 0090 0654 U BOLT B29 00 0105 ELECT TUBE HOLDER LIMIT SWITCH 2 0090 0048 BOLT 3 8 16 X 2 2 24 01 03 0009 33 66 Mast Cover Base Mast Mounting Br
10. 24 3 06 00 0306 WARNING STAND CLEAR 2 B06 00 0320 WARNING BATTERY WEIGHT TIP OVER 1 06 00 0161 BIL JAX TRANSFER 2 06 01 0024 DECAL SET INCLUDES ALL ABOVE DECALS 1 Page 24 of 66 200 3 800 4 206 0009 2060 2 tom C A T 24 DECAL PLACEMENT Front View 806 00 0192 0 000 1 806 00 0297 805 00 0225 06 00 0225 BO6 00 0003 BOG 00 0138 806 00 0175 06 00 0146 BO6 00 0295 BO6 00 0034 tom C A T 24 DECAL PLACEMENT MER OP Back View BOB 00 0286 06 00 0283 located on resevoir tank inside cover 806 00 0320 located on battery hold down bracket inside cover Page 25 of 66 M Hydraulic Schematic eae DA 7 69 1 Le VELOCITY LIFT CYLINDER BE CONTROL VALVE s EMERGENCY LOWERING VALVE 2 ara a aa mu HYD PUMP MOTOR UNIT tft to PENI 8 5 2 BE E 2 0 am nn aman aan an Vi fNORMALL Y CLOSED SOLENOID VALVE V2 NORMALLY OPEN SOLENOID VALVE RAISE LOWER SOLENOID VALVE V4 WHEEL RAISE LOWER SOLENOID V
11. arms and feet clear of all telescopic mast sections at all times Maw Ye 25 B06 00 0009 ESSENSE SS somo EXPLOSION HAZARDS DO NOT contac ieminais or cable dais wih tools tat may cause sparks During charging explosive ELECTROCUTION HAZARDS of Electric Shock NOT exposa or charger to water ander rain NOT use or damaged Conned input cond only property pounded fires wire outlet with speciled yollage und iequexy BURN HAZARDS Baljeries contain acid Always noted on senal wear proecive oeme face Consult Operaions Manual and Paris and shied and clothing Manual ku additional infarmation battery when working on or nea bakery Maimienance FAILU WITH THE FOLLOWING MAINTENANCE REQUIREMENTS COULD RESULT IN SERIOUS INJURY OR DEATH SWITCH s Do not overtighten slide blocks Slide block paths must be kept clean free of dirt grease and other forelgn material DO NOT use grease any similar lubricant on masts or slide blocks For additional lubrication use dry sillcane only crTCUFO D Bika Dot 06 00 0138 6050015 IT IS UNLAWFUL TO OPERATE THIS EQUIPMENT WITHIN 10 FEET OF HIGH VOLTAGE LINES OF 50 000 VOLTS OR LESS For safe clearance of lines in excess of 50 000 volls 588 owners manual This machine is NOT insul
12. 1 2 3 4 5 6 7 8 9 10 11 12 Anspector Date silts ae S RET ces Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks J 23 8 4 o Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 30 11 12 Service Checks 1 2 3 4 5 6 7 8 910 11 12 Inspector Date rd Hw e t Service Checks completed Daily Weekly Log Sheet For Service Check List Instructions how to use log sheets Complete the suggested daily weekly service checks Upon completion of the service checks the inspector person doing the inspections should circle the service checks that were completed and then initial and date when inspection was NOTE A Workday is any day that the lift is in use Contact the f Service Checks 12 3 4 5 0 7 8 9 10 11 12 3755 Service Checks 12 3 4 IS 6 7 8 le 10 11 712 1 2 3 4 5 6 7 8 9 10 11 12 oco Service Checks 12 3 4 5 6 7 8 9 10 11 12 TServiceChecks 4 As Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 mu Service Checks Service Checks i 2 3 4 Service Checks 1 2 3 4 5 6 7 8 NM o UNES 5935 Service Checks 4 2 3 4
13. 10 11 12 27 Service Checks 1 2 3 4 7 8 _ 9 10 11 12 1 a Service Checks 12 3 4 56 7 8 Service Checks 12 3 4 5 39 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 el Service Checks ED Inspector Date Inspector Date Service Checks i Service Checks 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 910 11 12 12 3 4 5 6 7 8 9 10 1 12 1 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks Service Checks f 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks zr 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 12 12 3 4 5 6 T1 6 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 9 10 11 Service Checks Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service 5 12 3 4 5 8 17 8 9 10 11 12 Service Checks 1 9 10 11 12 x Service Checks 1 2 3 4 5 6 7 8 12 i Service Checks 12 3 4 5 6 7 8 19 10 11 12 4 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 9 10 11 12 Service Ch
14. 7 11 4 Altering Safety Devices Altering or disabling of interlocks or other safety devices shall be prohibited 7 1 5 Entanglement Care shall be taken to prevent rope electric cords hoses etc from becoming entangled in the aerial platform X 1 6 Capacity Limitation Aerial capacities shall not be exceeded when paas are transferred piilee k the platform at any height medicos Work Area T ne operator shall ensure that thea area surrounang aenal pao is clear poros uns d gt and equipment before lowering the platform UM 0 21 11 8 2 engine shall be shut down while iial tanks are being filled Fueling shall bs donal ina area free of flame sparks or other hazards that may cause fire or explosion ike Hvwd7 11 9 Battery Charging Batteries shall be charged in a well ventilated area free sparks zem hazards that may cause fire or explosion 7 11 10 Platform Positioning The aerial platform shall notibe posltionedisgainst another objectto steady the 7 7 Y 1 4 4 11 Misuse as a Crane The aerial platform shallhotbe used as a Graten f dee T s pe 52 09 7 11 12 OperatingAreas The aerial platform shallnotbeoperated from riwa cars i a EN ELLEN pa vessels scaffolds or similar equipment unlessthe application is approved
15. D Daily W Weekly Monthly 6 6 Months 12 12 Months 48 48 months Service Checks Inspector Date 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 et 22 77 Service Checks 13 14 15 16 17 18 19 20 2 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Monthly Yearly Log Sheet For Service Check List Instructions on how to use log sheets Complete the suggested monthly yearly service checks Upon completion of the service checks the inspector person doing the inspections should circle the service checks that were Service Checks 13 14 15 16 17 18 19 20 21 22 i Service Checks i3 14 15 16 17 18 19 20 21 22 J Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Inspector Date Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16
16. Date Service Checks Inspector Date 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 910 1 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 12 Service Checks 12 8 4 5 6 7 8 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 1 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 2 Service Checks 9 10 11 12 9 10 11 12 Service Checks 910 11 12 Service Checks 12 3 4 5 6 7 8 9 10 1 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 90 71 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 910 1112 d Service Checks 12 3 4 5 6 7 8 9 10 11 12 12 3 4 5 6 1 8 Service Checks 11 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks lt 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1
17. JV ventilated area free of flame sparks or other hazards that may cause fire oriexplosion m charged in eswelleventilatedzareasfree of flame estsparks or other hazards that may cause fire or explosion 8 10 11 Platform Positioning The aerial platform shall not be positioned against another object to steady the Boos 8 10 12 Misuse as a The aerial platform shall not be used as a crane 2 2252222 mE apre 8 10 13 Operating Areas The aerial platform shall not be operatedfroma position ontrucks vessels scaffolds orsimilar equipment unlessthe application is approved in writing 8 1011 4 Travel Conditions Under alltravel conditions the operator shall limittravel speed according to conditions rums of ground surface congestion visibility slope location of personnel and otherfactors causing hazards of collision t or injury to personnel 8 10 15 Unauthorized Use Means shall be used to protect against use by unauthorized person s 8 10 16 Misuse as a Jack The platform of the aerial platform shall not be used to jack the wheels off the unless the machine is designed for that purpose by the manufacturer 8 10 17 Snagged Platform If the platform or elevating assembly becomes caugh
18. M 0 2mg M none yes TROJAN BATTERY COMPANY 12380 Clark St Santa Fe Springs 90670 213 946 8381 714 521 8215 FAX 213 941 6038 5194 Minola Drive Lithonia 30038 404 981 8674 Page 56 of 66 MATERIAL SAFETY DATA SHEET Revision 03 21 1991 PAGE 2 gt Common Name Chemical Chemical Identity lt CAS NO 5 Tin Tin QOs9elinin gt 7440 31 5 lead alloy 0 2222 4QSHAPEL ACGIH TLVSTL 2272 CARCINOGEN 2mg M 2mg M none 5mg M No action level Ill Chemical and Physical Characteristics 1 30 38 Sulfuric Acid in water 1 240 to 1 280 specific gravity at 80 F 100 soluble in water Colorless odorless liquid Boiling point 230 F Non Flammable 2 Lead Alloy and Compounds Specific gravity 9 38 to 11 34 Solubility in water is negligible less than 0 1 Grayish white to dark brown silvery metal with no odor solid range 620 to 1630 F Non Flammable IV Health Hazards 1 30 3896 Sulfuric Acid in water and fumes Contact causes severe burns to all tissue Ingestion causes severe burns and ulceration Inhalation causes severe respiratory irritation and may aggravate other respiratory conditions 2 Lead Alloy and Compounds x Product is a solid mass and warnings are based on inhalation of dust or transfer of materials mouth from hands during eating smokin
19. NOT alow ropes electric corde hoses atc to become entangled la the iit white platform ls belag rela ed pr lowered BO NOT modify lih of bypass safety devices DO NOT move with a person material on board DO NOT cilmb up or down masts Piugin charger end of sach day OWNERS AND OPERATORS ARE RESPONSIBLE FOR INSPECTION TRAINING AND DPERATIDH REQUIRED BY THE OWNERS MANUAL AND THE 92 3 STANDARD ON EFFECT AT DATE OF MANUFACTURE Should the platform continue to raise after the up button is released push the button and down button simultaneously and the platform should stop or lower 08 00 0254 06 00 0294 4 planking of other meses to lncrensa working height M you have net been provided with safety B E tening he DO NOT use ft If exposed to wind rain snow af kea d ndang pepara L JA sacssd ratad toad capacity of ptatiorm 06 00 0295 FFR Bil Jax Inc 2005 fe me MM M M M ae e Y N T T Battery Charger Receptacle 115V CTFR Bil Jax Inc 2005 B06 00 0296 B06 00 0296 Stand clear when lowering lift onto the foot pads as required for proper operation Contact with foot pads will cause serious crushing injury B06 00 0306 06 00 0306 bil jax inc 2003 23 o
20. There may be specific regulations at the local regional or state level that pertain to this material REGULATORY INFORMATION All components of this product are listed on the TSCA inventory SPECIAL PRECAUTIONS SUPPLEMENTAL INFORMATION HANDLING STORAGE Store in tightly closed containers in cool dry isolated well ventilated area away from heat sources of ignition incompatibles Do not store in unlabeled containers Do not eat drink or smoke in areas of use or storage Use good personal hygiene practices Wash hands before eating drinking smoking or using toilet facilities Remove contaminated clothing and clean before reuse Wash thoroughly after work using soap and water EMPTY CONTAINERS Empty containers may contain toxic flammable combustible or explosive residue or vapors Do not cut un drill weld reuse or dispose containers unless adequate precautions are taken against these hazards oe TRANSPORTATION REQUIREMENTS DOMESTIC 0 JERI D O T PROPER SHIPPING 49 CFR 172 101 PETROLEUM OIL D O T HAZARD CLASS 49 CFR 172 101 NR UN NA CODE 49 CFR 172 101 PACKING GROUP 49 CFR 172 101 BILL OF LADING DESCRIPTION 49 CFR 172 101 PETROLEUM 1 D O T LABELS REQUIRED 49 CFR 172 101 NR D O T PLACARDS REQUIRED 49 CFR 172 101 NR INGREDIENTS HEALTH HAZARD INFORMATION COMPONENT CAS EXPOSURE LIMITS REFERENCE Distillates Hydrot
21. at the white wire on the motor start relay If yes replace a defective motor start relay If no check for loose or broken wire Repair __ or replace s D the hydraulic gear pump tied up preventing the motor from turning If yes replace the pump If no check motor may need to be replaced E Recharge or replace the battery B C D Solution A B C When the master power disconnect is activated the motor runs without the up button being activated Cause A An electrical short in electrical system ME B Motor start relay is activated stuck in the on position Solution A Repair or replace any loose or broken wire B Replace defective motor start relay Hydraulic cylinder leaks at the gland nut Cause A Loose gland nut B Bad seals Solution A Tighten gland nut B Replace seals in hydraulic cylinder See Page 46 Page 21 of 66 5 SAT SY A OA AD A YES ET REESE SEDES 4 X LAS Sey 7 Follow complete maintenance schedule outlined in Owner s Manual and Section 6 of the ANSI standard reprinted inthe Owner s Manual Inspect all chain assemblies fasteners pins and related parts daily forwear damage propertightness and function Replace according Owner s Manual recommendations Decals for Replacement Ordering MASTER POWER Moving telescopic masts will create pinch points Keep fingers hands
22. lessee shall have the responsibilities of owners as specified in Section 6 of this standard 10 2 3 Lessee as a User When a lessee uses the aerial platform as a user the lessee shall have the responsibilities of users as specified in Section 7 of this standard 10 2 4 Lessee as an Operator When a lessee uses the aerial platform as an Ahelessee shall have the responsibilities of operators as specified in Section 8 of this standard 54 66 m Hx He aki BUS BARS JE Ne M S A D MINIMUM SAFE APPROACH DISTANCE SEE TABLE BELOW DENOTES PROHIBITED ZONE _ 7 0 DANGER 7 NOT ALLOW MACHINE PERSONNEL OR CONDUCTIVE RIALS INSIDE PROHIBITED ZONE e MAINTAIN M S A D FROM ALL ENERGIZED LINES AND PARTS AS E WELL AS THOSE SHOWN ASSUME ALL ELECTRICAL PARTS AND WIRES ARE ENERGIZED UNLESS KNOWN OTHERWISE s et CAUTION ie DIAGRAMS SHOWN ARE ONLY FOR PURPOSES OF ILLUSTRAT 5 INGM S A D WORK POSITIONS NOT ALL WORK POSITIONS Table 1 Minimum Safe Approach Distance M S A D to energized exposed or insulated power lines and parts B VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE Phase to Phase Feet Meters 0 to 300V AVOID CONTACT Over 300 to Over to 200KV Page 55 of 66 MATERIAL SAFETY DATA SHEET Date of Last Revision 03 21 1991 Manufacturer _ TROJAN BATTERY COMPANY OR TROJAN BATTERY COMPAN
23. need of replacement NOTE recommend that chains be every four years unless damage requires replacement at lesser interval PTT ELONGATION INSPECTION Cp pvp ASS FOR AL 544 LEAF CHAIN 20 PITCHES 12 5 siete MEASURES 2 75 TO TZ 875 REPLACE 7 8 Adjust the lift chains weekly as follows Raise the platform to the maximum extended height and then lower it while someone checks to see that all sheaves are turning and checks for chain damage or wear as described above After completely lowering the platform remove the large mast cover Adjust the chains until they are just snug against the retainer Do not over tighten the chains so as to raise the which does not stay in position during use Replace mast cover 3 Inspect all mast sections daily to make sure that they are free of dirt or material which would in any way restrict the free movement of the glide blocks 4 Be sure that all decals are completely readable and the maintenance operation manual is attached to the lift js accomplished by first backing out the slotted hex head screws and using an allen wrench NN DO NOT TIGHTEN After adjustments are made fully extend the lift from the ground without load in the platform If you can lower the platform without stopping and there is no airgap between the guide blocks and t
24. operation from the owner dealer or manufacturer before further operation of the aerial platform gt 7 15 Record Retention Ihe user shall retain the following records least 1 Records ofthe operator s 3 drained each model of an aerial platform 2 Written records of the frequent and annual inspections shall be PE om E re i s user when performing the inspections The records shall include the date of inspection any deficiencies found the corrective action recommended and identification of the person s performing the inspection 3 Written records LAE all the aerial platform including the date of any such repair of work and the identification of the person s performing the repair iu 1 16 5 A usershall not modify or concurin modification of anaerial platform without the specificawritten tes approval of the manufacturer of the aerial platform 7 17 Manufacturer s Safety Bulletins The user shalk comply with safety related bulletinszas received fronrthe ee manufacturer dealer or owner 8 Responsibilities TN 2 8 1 Basic Principles The information in this standard shall be supplemented by good judgment safety control and assesses inevaluating each situation Since the operator
25. the two adjusting foot pads or relocate lift to a level surface Repair or replace loose or broken wire gt After depressing the switch the motor runs but the unit will not lift a load Cause A There is more than 350 lbs on platform B Normally Open valve is not being energized C Emergency down valve is open D Mast sections are dirty Solution A Lift capacity is 350 Ibs 57 ss Bite Check for voltageat the N O valve no voltage loose 2 is4t enough voltage to activate the coil Could be a battery with low voltage depending upon findingss Repaimorreplace 17 depending upon findings C Close emergency down valve D Clean and lubricate masts with a dry silicone Masts have excessive sway when fully extended Cause Plastic slide blocks are out of adjustment Solution See Maintenance Section on how to adjust plastic guide blocks Page 20 of 66 Trouble Shooting Guide continued Pump motor will not run when up is activated Cause A Emergency Stop button is activated pushed in Green Wheel Up button is not lit Motor start relay is not activating Motor start relay is activating but motor does not Low Voltage De Activate by turning the Emergency Stop button counterclockwise See 1 Is there voltage
26. 00 to 50 Over to 200KV Over 500KV to 750KV 10 67 Over 750KV to 1000KV 13 72 Page 12 of 66 Position lift farenough away from power sources to ensure part of the DO NOT allow ropes electric cords hoses etc to become entangled in the During Use continued DO NOT modify alter or change the equipment in any way that would affect its original design or operation DO NOT use this equipment in ways for which itis not intended lift can accidentally reach into an unsafe area gt DO NOT override or by pass manufacturer s safety devices not support the weight of the equipment combined with the rated load of the machine during use DO NOT use without entry bar in place DO NOT move unit with a person or materials on board tozun dris MES vn ver 7 4 e ME La A LLL mL ve mro m 1 o EHI vu DO NOT stand or sit on guard rails Work only within the gt do not lean out over guard rails to perform work DO NOT attempt to increase working height with boxes ladders or other means on a firm and level surface DO NOT use on surfaces which will gt DO NOT use this equipment when exposed to high winds thunderstorms any other weather condition that would compromise the safety of the operator DO NOT c
27. 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 9 10 11 12 I Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 28 7 58 at 800 527 5333 when need of extra log sheets Inspector Date Inspector Date Service Checks Service Checks Page 7 of 66 9 10 11 9 10 11 12 Service Checks Inspector Date 4 3 12 7 8 6 5 12 10 9 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 S 8 af 8 Service Checks 2 12 3 4 5 6 7 8 12 Service Checks 12 3 4 5 6 7 8 19 10 11 12 Service Checks 1 12 3 4 5 0 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service 5 12 3 4 5 6 7 87 9 10 11 12 Service Checks 11 2 8 4 5 6 7 8 9 10 11 12 Service Checks x 4l 1 2 3 4 5 6 7 8 j 2 8 4 5 6 7 8 9 10 11 12 Service Checks i 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 9 10 11 12 Service Checks T Service 5 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Inspector Date Inspector
28. 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 completed and then initial and data when inspection was completed Inspector Date Inspector Date Page 8 of 66 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks Service Checks 713 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks Inspector Date 13 14 15 16 i7 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 2 22 Service Checks 13 14 15 16 17 18 19 20 21 22 Service Checks 13 14 15 16 17 18 19 20 21 22 24 Lift Model No tom C A T 24 Serial No Manufactured By Bil Jax Inc 125 Taylor Parkway Archbold OH 43502 U S A Phone 419 445 8915 SPECIFICATIONS Rated Platform Load 350 Total Including Operator 1 Person Tools Not To Exceed 350ibs 159 kg Total Including Operator 1 Person Tools Exceed 159kg Extended Platform Height 23 8 7 21m Retracted Platform Height 1 4 41m
29. 2 15 0345 12VDC Smart Start Solenoid j 25 B02 15 0114 1 8 x 1 4 Pin MEM B 26 B02 15 0073 O Ring 2 348 Buna 02 15 0203 02 15 0078 Pump Assembly 1 6 Short Spline 2 2 7 8 0 1 Endhead Finished 42 0 LEN x 3 B02 15 0204 Plumbing Plug 1 16 FLU 2 3 B02 15 0205 3 8 Return Tube 90 Deg Ben 02 02 0059 Nylon EII X 111 02 15 0351 2 Way Valve Body 3 02 02 0026 Valve Screw Adjustment Page 44 of 66 1 32 1 34 1 5 1 a Unit Parts Breakdown sas Ne e ea amp oe OU REC aveo roe pen 9 16 SAE PORT NC PRESSURE RETURN RETURN PORT 1 734 2 l 4 Ml 12 VOC POPPET VALVE M Ac f e 4 MANUAL OVERRIOE w 45 Yd awe Rr OM 22 ZANAK 27 Go 2 1 625 ENDHEAD SECTION XN UWE ES BATT gt 2 SEE s QUE CX 0 2 ERRA INA 69 65 9 69 002 9 8 11 15 75 45 66 Lift Cylinder Breakdown Cylinder Washer i acs tis _ RodPacking B02 13 0031 GlandNut _ Rod Wiper Piston Rod Wear Ring B02 13 0001 Se
30. 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 Service Checks Inspector Date Inspector Date Inspector Date Inspector Date Inspector Date Inspector Date Inspector Date Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 5 6 7 8 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 2 Service Checks 1 2 3 4 5 6 7 58 910 11 12 Service Checks 32 34 5 6 7 8 9 10 11 12 Service Checks 2 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 9 10 11 12 Service Checks 9 10 44 42 if Service Checks Service Checks 1 29 3 4 Service Checks Service Checks Service Checks Service Checks 1 Service Checks Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks Inspector Date yan 1 2 3 4 5 6 7 8 9 407 11712 Service Checks Date 12 3 4 5 6 7 8 Inspector Date 52 225 12 3 4 5 6 7 8
31. 5 6 7 8 9 10 11 12 5 6 7 8 9 10 11 12 12 3 4 5 6 7 8 19 10 11 12 gt Service Checks 1 2 3 4 56 7 8 _ 9 10 11 12 P Service Checks 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 S3 4 5 6 7 8 9 10 11 12 5 iB 9 10 172 Service Checks 12 10 119 1 2 3 4 5 5 7 8 9 10 11 12 Service Checks 12 3 4 15 6 9 10 11 12 e Service Checks 12 3 4 5 6 7 8 9 10 1 12 Service Checks 12 3 4 5 6 7 8 119 10 1 12 Service Checks 12 3 4 56 7 81 9 10 11 12 7 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 Service Checks 1 2 3 4 5 6 7 8 9 10 1 12 Service Checks 1 2 3 4 5 6 7 8 9 10 1 12 5 6 7 8 1 12 Service Checks 12 3 4 5 6 7 8 12 10 9 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Inspector Date Service Checks 11 2 3 4 Inspector Date 6 9 10 11 12 5 6 19 10 11 12 9 10 11 12 i Service Checks 12 3 4 Service Checks 12 3 4 2 Service Checks 1 1 Service Checks 1 2 3 4 5 6 7 8 9 10 11 42 1 2 3 4 5 6 7 8 9 10
32. 6 9 O0peratorTraining Aniownerwho directs or authorizes Loir a s ga ban ten Swiss gu Betis 6 Retention Theowner shall retain the foll wing records for atleast years dad d ressiof c is zw 5 individual has been trained in accordance with the manufacturer S operating manna and Ua sas Section 8 of this standard before operating the aerial platform is e 7 Manufacturer s operating instruction and reguired ihe properu use eng operation o or the aeria platform shall De provided upon each delivery by sale lease or rerital gt Oe Pw AER uud 6 10 When an owner operates an aerial platform the owner shall have the responsibilities of use pS ASi Ri A3iSpecified in Section 7 of this standard and the operating personnel shall have responsibilities of operators as specified z in Section 8 of this standard 6 11 Assistance to Users and Operators If an owner is unable to answer a user s or operator s questions related rated capacity intended use maintenance repair inspection or operation of the aerial platform the owner shall m obtain the proper information from the dealer or manufacturer and provide that information to w dh the purchaser ofeach aerial platform by serial number and date of
33. ALVE Page 26 of 66 WHEEL UP O MAST EMERGENCY LIMIT BASE CR2 CR3 an FLOOR PAD SWITCH Md CONTROL RELAY 1 CR2 CONTROL RELAY 2 CR3 CONTROL RELAY 43 LT GREEN LIGHT Electrical Schematic CAGE ON ES wan WHEEL DOWN h 4 9 il at ae ego SLOPE A Wi WHEN LEVEL 4 FLOOR PAD M M MOTOR MOTOR START RELAY Vi NORMALLY CLOSED SOLENOID VALVE V2 NORMALLY OPEN SOLENOID VALVE RAISE LOWER SOLENOID VALVE V4 WHEEL RAISE LOWER SOLENOID VALVE Page 27 of 66 This page intentionally left blank Page 28 of 66 Q aa PC EN aana a a EU D E MESA IE This page intentionally left blank Page 30 of 66 8 Breakdown ITEM PART DESCRIPTION 1 0090 0420 FLAT WASHER 5 16 4 2 0090 0208 LOCK WASHER 5 16 4 3 0090 0160 NUT 5 16 4 4 0090 0344 SCHREW 10 24 X 1 2 3 5 07 05 0006 DECAL PLATE 1 6 B34 00 0005 EDGE THIM 31 5 7 B00 00 0014 CAP FOR MANUAL TUBE 2 8 B17 00 0042 CAGE amp PLATFORM WELD T 1 9 05 00 0001 MIDRAIL PAD 2 10 00 00 0086 MIDRAIL WEAR GUIDE 8 5 12 0090 0662 U BOLT 5 16 18 X 1 3 8 X 2 3 16 2 13 0090 0058 3 8 16 X 4 2 14 0090 0162 NUT 3 8 2
34. Date 2 HM 1 2 3 4 5 6 7 8 119 10 11 12 T 8540515512 Inspector Date nspector Date Service Checks Checks 5 6 7 8 Service Checks ade 9 10 11 12 Service Checks Inspector Date 1 2 3 44 Due 5 6 7 8 9 10 11 12 esie Service Checks 9 10 11 12 Service Checks 9 10 11 d Service Checks Ins Service Checks e Inspector Date 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 9 10 11 712 1 2 3 4 5 6 7 8 910 11 12 Service Checks 1 2 3 4 5 6 7 8 oie te Inspector Date 1 2 3 4 5 6 7 8 12 123 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Check List For tom C A T 24 Monthly Yearly Suggested Service Period 13 Check normally open N O valve See page 19 M 14 Clean battery terminals M 15 Lubricate caster swivels and axles 6 16 Grease adjusting foot pads 6 17 Check operation of manual emergency lowering valve M 18 Check battery cables and wiring for loose connections or damaged wires 12 6 19 Replace hydraulic oil 12 20 Check for mast sway 12 21 Load test with 350 12 22 Replace all chains 48
35. E Operator rust read aod understand owners manual end ail decals on machine before operating It la your responsibilty to comply with sit warnings and inituctions Survey te job alte for all potential hxrards jnspactunit for damaged parts DO operata damaged parts hawa been replaced sod st maintenance has been performed as outilned owners manual Never TakaChancas DOHDT asa thla machina you are under tha Influence of drugt or alcohal of H ymi fel ocuneteady In way Operate pn fem and level surface ont y Gorton arva around base to personnel and ether squigment away from Uni while tn DURING USE DO NOT use RR tan inta contact with 4 obstructions auch es lectis wira cablat ropes ic DO NOT boxes scaffolding fork Unta B06 00 0292 FAILURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS OR ANY OTHER IMPROPER USE OF THIS EQUIPMENT WILL RESULT IN SERIOUS INJURY OR DEATH DO HOT exert horizontal force fo the platiaren while periorming work DONOT use la sn ea where there ars cranes other moving vehlcias DO NOT stand or si on rating DO HOT lasn out over guard rails or attempt to perform work outsl the srd NOT usa without envy bw in placa Stay clear of at moving ports andkaeg all person nei clear while raising and lowering platform DO
36. EEL DOWN BASE ROLLS 1 19 00 0023 4 POS CONTROL 1 2 00 00 0017 EMERGENCY STOP LEGEND PLATE 1 3 01 02 0004 EMERGENCY STOP BUTTON 1 E 00 00 0091 WHEEL DOWN LEGEND PLATE 1 1 80020028 GREEN PUSHBUTTON 1 9 1 02 0025 SELECTOR SWITCH 1 2 1 1 01 02 0029 LIGHTED PUSH BUTTON CONTACT 13 01 10 0042 BULB 12V 1 ii 01 02 0049 CONTROL BOX ASSEMBLY INCLUDES ITEM 1 13 Page 39 of 66 Electric amp Hydraulic Component Breakdown PART DESCRIPTION QTY 1 0090 0188 NYLON LOCKNUT 3 8 16 5 22222 29 00 01041 DOWN 1 3 0090 0232 BOLT 10 24 X 5 8 4 4 B19 00 0022 ELECTRICAL BOX ONLY 1 5 0090 0415 _ FLATWASHER 10 4 6 0090 0182 NYLON LOCKNUT 10 24 4 a 0090 0456 BOLT 1 4 20 2 __2 8 0090 0183 NYLON LOCKNUT 1 4 9 0090 0419 FLAT WASHER 1 4 10 0090 0042 BOLT 3 8 16 X 1 5 11 B29 00 0100 CHARGER MTG 1 17 38 00 0002 22 50 1 2 18 0090 0233 SCREW i 19 0090 0415 WASHER 2 20 0090 0344 SCREW 2 21 B01 10 0003 FLUSH MOUNT RECEPTACLE MALE 1 SEE FURTHER BREAKDOWN PAGE 41 Page 40 of 66 Electrical Box Breakdown m Tete o 2 te D p 5 9 9 9 4 4 9 9 4 T 0 0 D 0 0 9 9 9 4 8 0 079 8 9 e vot Oe 6 e 9 96 pa 0 te sq o o pace o
37. Platform Dimensions 26 x 26 66m x 66m OVERALL DIMENSIONS gt 35x55x77 89m x 1 40m 1 96m Gross Shipping Weight 14461 656kg Hydraulic System Pressure 3200 PSI Maximum Noise Level 75 dB Power Source X DC Two 6V Batteries wired in series to equal 12V AC 110 220Volt 50 60 HZ Motor on Pump NOTE AC UNITS ARE TO BE OPERATED WITH NO MORE THAN OR NO LIGHTER THAN 100 OF 14 3 WIRE WARRANT Y Bil Jax Inc warrants its telescopic stockpicker lifts for one year from the date of delivery against all defects of material and workmanship provided the unit is operated and maintained in compliance with Bil Jax s operating and maintenance instructions Bil Jax will at its option repair and replace any unit or components part which fails to function properly in normal use This warranty does not apply if the lift and or its component parts have been altered changed or repaired without the consent of Bil Jax or by anyone other than Bil Jax or its factory trained per sonnel nor if the lift and or its components have been subjected to misuse negligence accident or any conditions deemed other than those considered as occurring during normal use Components not manufactured by Bil Jax are covered by their respective manufacturers warranties A list of those components and their warranteis is available upon written request to Bil Jax Inc Bil Jax Inc shall not in any event be liable for the cost of any special indire
38. ROL 1 4 _ B02 02 0041 FITTING 1 5 B02 01 0110 22 HYD HOSE ASSY 2 6 02 05 0007 12 06 ASSY ME X 8 B02 01 0116 16 HYDRAULIC HOSE ASSY 1 12 802 02 0162 TEE FITTING 1 13 02 02 0163 FITTING 3 14 2 02 02 0069 FITTING ik 1 15 02 04 0047 HYD MANIFOLD BLOCK ASSY 1 43 66 Hydraulic Unit Parts Listing X PART DESCRIPTION s 02 15 0088 Bolt 5 16 24 2 15 TON B02 15 0119 Coupling SAE 9 20 40 26 m 3 802 15 0195 Plumbing Plug 9 16 SAE 02 15 0128 gt Ball 0 375 Steel G50 6 2 15 0093 Washer 0 338 x 6 25 x 060 S B02 15 0061 Plumbing Magnet 02 15 0121 Filter 149 Micron 1 50x 1 B02 15 0122 Motor DC 12V 1T Std Duty B02 15 0123 Screw Taptite 1 4 20 x 25 B02 15 0125 3 8 13 Bo02 15 0126 14 _ B02 15 0102 Nameplate Fenner Serial i 0 18 B02 15 0348 Wiring Assembly 2 Pin Female 19 B02 15 0346 Wiring Assembly 4 Pin Male mE 2 3 V 0 750 s 02 15 0091 Seal Shaft 0 500 x 1 00 8 9 2 1 1 1 204 1 3 Screw Taptite Mox 1 12mm Mom 1 1 1 4 2 220 02 15 0200 Tank Plastic 67 OS 07 5 B01 15 0201 Breather Plastic 1 1 1 4 1 B02 15 0127 2 Spring RV 3000 4000 PSI BL 23 0
39. Y 27712380 CLARK STREET 5194 MINOLA DRIVE SANTA FE SPRINGS 90670 33038 Emergency Phone Number 1 800 424 9300 ile ProductIdentity Automotive commercial industrial lead acid batteries supplied During maintenance and or operation exposure to hazards 25 5 s 7 77 due to exposure to battery acid and ortheir vapors lead antimony arsenic tin and 7777 or their compounds from batteries Also during operation and or of batter hydrogen gas is produced which is flammable and explosive Ill Hazardous Ingredients common Name Chemical Name Chemical Identity CAS NO 1 Battery Acid Sulfuric Acid 30 38 Sulfuric 7664 93 9 Electrolyte Acid in water OSHA PEL NOISH 10 hr TWA IDLH ACG ATLV CARCINOGEN Img M mg M 80 mg M none no Common Name Chemical Name Chemical Identity 2 Lead Lead 94 97 lead alloy 7439 92 1 50 ug M 0 15mg MB none 30 ug M Action Level Common Name Chemical Name Chemical Identity _ con 3 Antimony Antimony 33325696 Antimony in 440 36 0 lead alloy ACGIH TLV STL CARCINOGEN 0 5 mg M 0 5 4 Arsenic Arsenic 0 25 lead alloy 7440 38 2 ACGIH ILV STL CARCINOGEN 10 ug
40. al Repair Kit Includes items 2 3 5 7 Repairing Hydraulic Cylinder nect hose line drain oil and remove cylinder from the unit Remove gland nut washer and rod packing from the tube ander 2 1 2 completely retracted and pressure is released from the Discon gt Clean internal tube and inspect piston rod for gouges scratches or wear and replace if et necessary Place piston rod back into cylinder jacket and insert washer Grease the rod packing on the inside and outside diameters Reinstall one ring time werben making sure each ting lies flat on the ring prior to it Replace the gland nut complete with a new rod wiper if worn Thread it down until it makes contact with the rings Reinstall the cylinder into the unit and reconnect the hose line Stoke the cylinder to allow packing rings to 5081 and align then tighten gland nut additional 1 1 2 to 2 tums making sure that the air has been bled from the cylinder The distance between the top of the threaded collar the bottom of the large section on the gland nut should be 5 16 to 1 4 DO NOT OVER TIGHTEN GLAND NUT Page 46 of 66 JS ga 28 1 Basic Principles Sound principles of safety training inspection maintenance applications operations Damaged Equipment Policy SAFETY STATEMENT At Workforce we are dedicated to the safety of all users of o
41. ated Do not use within 10 ft of power lines or other electrically charged sources This machine provide protection for personnel from contact with or closeproximity to any live electrical power source end should be considered energized by all personnel coming in contact with machine Inc 2005 8050041 6 B06 00 0146 EMERGENCY LOWERING TURN RED KNOB COUNTER CLOCKWISE TO LOWER 06 00 0286 06 00 0286 CHECK LEVEL WITH CAGE FULLY DOWN Bil Jax Inc 2005 B06 00 0041 aan MIN B06 00 0288 B06 00 0289 B06 00 0041 Bil Jax Inc 2004 OPERATION AND SERVICE MANUAL INSIDE Bil Jax Inc 2004 06 00 0192 06 00 0192 A 06 00 0161 Level machine before use Failure to level this machine could result in serious injury or death If unit becomes out of level machine will not lift and the green up button at the lower control box will not illuminate FFR bll Jax inc 2003 806 00 0291 06 00 0291 CAUTION This machine is designed and manufactured compliance with the ANSI 92 3 standard in force on the date of manufacture Dealers owners users operators lessors and lessees are responsible for inspection maintenance training and operation as required by A92 3 and the owners manual Alterations modifications or changes to this machine without the written authorization of Bil Jax Inc as well as any unauthorized adjustment of valves
42. before loosening nsti i dis removing hydraulic components 5 where as rhanufacturer 6 Precautions specified by the manufacturer 7 0 A CRAT THE REL di 7 4 Replacement Parts When parts orcomponents are replaced they shall b identical or equivalentto original aerial Don parts or components 17 5 Maintenance Training The usershalltrainthe maintenance personnelininspection and maintenance of the aerial 7 s 2 platform in accordance with 7 3 7 4 and 7 6 of this standard and with the manufacturer s recommendations ms gana 7 6 Operator Training Whenever a user directs or authorizes an individual to operate an aerial platform theuser e 2 ii eue ensure that thecindividual has been trained inxaccordance witkithe manufacturer s operation andimaintenancess man alitheuser s workinstructions and the requirements listed in Section 8 of this standard before operating the aerials m 7 6 1 Model Training The user shall be responsible for the operator being trained on the model the aerial rsessieplatform ito be operated Such training shall be in an areafree of obstructions under the direction of a qualified 2571 ove person for a time sufficient to determine that the trainee displays proficiency ireknowledge and actual opera
43. cified in Section 8 of this standard 85 8 Users lf a dealer is unable to answeran owner s or user s question relating to rated ums Behr Bhatt capacity intended use maintenance repair inspection or the aerial platform the dealer shall obtain the manufacturer and provide that ue owner or user ow 3 cpg pres 45 9 Record Retention Dealer s shall retainthe following records forati least m Name and addres of tieu itemm emm purchaser of each aerial platform by serial number and date of delivery 2 Records 5 trained us 5 platform 3 Records of the predelivery performed pror to each delivery bet ee ME i 259 10 Modifications Modifications or alterations of platforms shall be made only with prior written permission of manufacturer mee A AY ki tti Manufacturer S Safety Bulletins The dealer shall comply with safety related bulletins as received from the ies manufacturer 6 Responsibilities of Owners 76 1 Basic Principles Sound principles of safety training inspection maintenance application and operation 77 consistent with all data available regarding the parameters of intended use and e
44. ct or consequen tial damages to anyone product or thing This warranty is in lieu of all other warranties expressed or implied We neither assume nor authorize any representative or other person to assume for us any other liability in connection with the sale rental or use of this product Operation Instructions For tom C A T 24 1 Read and follow safety precautions and all responsibilities sections set forth in the opera tors manual 2 Position the lift at the work area Make sure the lift is on a firm and level surface and that there no potential hazards such as overhead obstructions nin COllss gt ductors use the lift where such hazards exist 5 23 worn parts and repair or replace as necessary Bp holding the midrail to ihe mast and two hex bolts the fn ofthe and ide asm fastened to the mast Activate the master power switch located on the side of the main mast and then depress 2 WHEEL UP button located on the lower control box which will raise the caster lo gt gt 0 cated under the cage allowing the base to set firmly on the two foot pads ia i gut Check the bubble level located on the base below the lower control box the lift must ns level before operating NOTE Should to lift need to be leveled adjust the two leveling pads located und
45. d Pies ieee 73 2 Annual Inspection An inspection as outlined in 6 5 of this standard shall be conducted gt EN AN t SER pug 3 3 5 Inspection Beforeuse each day oratthebeginning of eachsshift the aerial shall be given fium 3 2 and function test including but notlimitedto thefollowing 1 emergency controls eso RE Safety devices 3 protective devices including fall protection 4 Air hydraulic and fuel system gt leaks b Cables and wiring harness 6 Loose or missing parts 7 zTires and wheels 8 Placards warnings gr nd control markings 9 OQutriggers stabilizers and otherstructuress 10 Gana aa e by the manufacturer i ue e o7 3 4 Maintenance Safety Precautions Before adjustments and repairs lt are started aerial platform the 7 7 es u s follewing precautions shall be taken as applicable s 1 All controls in the offzposition and all operating features gt a UE a Lan from ihadvertent motion by brakes blocks or other means 2 Powerplant stopped and starting means KA rendered inoperative 3 Platform lowered tothe full down position if possible or otherwise secured by blocking gt prevent dropping 4 oil pressure relieved from all hydraulic circuits
46. d be held away fromthe i iei p 4 to ensure thorough rinsing Get medical attention if irritation persists Thermal burns feque medie o E medical attention INHALATION from source of exposure Getmedicakattention if irritation persiste momo A NOTES TO PHYSICIAN viscosity petroleum hydrocarbons may cause sever pneumonitis oil Vomiting 6 not be induced In unconscious victims use of an endotracheal tube should be considered if gastric lavage 5 is undertaken In case of skin injection prompt debridement of the wound i is 5 to minimize necrosis and E tissue loss PERSONAL PROTECTION INFORMATION EYE PROTECTION Avoid eye contact with this material Wear safety glasses or cherical goggles eyewash station in the sses ME area SKIN PROTECTION 7 Avoid skin contact When working withrthis substance wear appropriate chemical protective gloves ies upon conditions of use additional protection necessary such shield apron arm covers etc RESPIRATORY UNT UR exposure limits are exceeded or ifiirritationsis experienced NIOSH approved respiratoryzprotection should ms worn Ventilation and other forms of
47. delivery 2 Records of the person s n 5 each delivery of anaerial platform 3 Written records ofthe frequentand annualinspections performed bythe owner gt shalk inecludeideficiencies found corrective action and identification of the Pesos E DAE 2c inspection and repairs 4 Records ofthe predelivery preparation performed ipriorto each delivery 2 u 5 5 1 6 13 Modifications The owner shall modify or concurin modifications or alteration 10 the aerial penne M 22 2 24 a hevesthe modifications being approved and certified in writing by theemantufacturer ss temet ua s 6 E F 4 D Bo ts Hao refe 6 14 Manufacturer s Safety Bulletins owner shall comply with safety related bulletins as received from the gt manufacturer or dealer 7 Responsibilities of Users 7 Principles The informationinthis standard must be supplemented by good job management safety Control agawa application of sound principles of safety training inspection maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment Since the user 7 os direct control over the application and operation of aerial platforms conformance with good safety practices in this ar
48. descend tom C A T Safety Instructions operation of any work platform is subject to certain hazards which cannot be protected against by mechanical means butonly by the diligent exercise of intelligence common sense Safety foryourself and your fellow workers is YOUR RESPONSIBILITY since any piece of equipment4s sassi On as safe as the PERSON USING IT makes it You are the only part ofthe machine which can think Be a PROFESSIONAL and follow these safety rules exactly USE Survey the job site for potential hazards such as untampered earth fills unlevel surfaces over head obstructions and electrically charged conductors or wires Be aware of any potential haz ards and always consider what could happen Watch for moving vehicles in the area of use Page 11 of 66 Before Use continued Read and understand the manufacturer s operating manual Make sure you complete understanding of all operating and safety instructions provided Only trained and authorized personnel shall be allowed to operate this equipment pec Inspect the equipment for damaged or worn parts Also check for cracked welds hydraulic gt ss 5 0806 damagedwiring loosewire connectors or damaged casters Also check forany m sss proper operation DO NOT use if damaged in way Improperly operating equipment must be repaired before using DO NOT operate thi
49. determin the hazai HN stsseWvsclassification of any particular atmosphere orlocation according to 505 1987 platforms operated yuo terse In hazardous locations shall be approved in accordance with and of the E 505 1987 Aji 2 5 7115 Warnings and Instruction The user shall direct his operating persennel ana supervise me work to ensure 222 oo in compliance with the requirements in 7 11 1 through 7 11 14 E ev D UNT e7 41 4 Personnel Footing Personnelshall maintain atirm footing onthe platform floor while Te ES 21 sofplanks laddersitorsany other device platform for achieving additional heightor reach shall 6 x 2 07 11 26 Moving Equipment When other moving eq ipment or vehicles are present special precautions isse 3isssshall be takento comply with local ordinances or safety standards established forthe Warnings Suche es limited to flags roped off areas flashing lights and barricades shall be used Aha elie icem i 71 1 3 Reporting Problems or Malfunctions shall immediately report to the supervisor any problems ormalfunctions that become evident during operation Any problems ormalfunctions that affectthe or operations shall be repaired prior to continued use of the aerial platform EE
50. ea is the responsibility of the user and the operating personnel including the operator Decisions on the use operation ofthe aerial platform must always be made with due consideration forthe fact that the machine will be carrying personnel whose safety is dependent on those decisions 7 2 Manuals Users shall keep and maintain copy ies of the operating and maintenance manual s required in 4 17 Page 49 of 66 p eee i e ofthis standard The operating manual s shallbe stored inthe location required in 4 18 ofthis standard These manuals are considered an integral part of the aerial platform and are vital to communication of necessary safety information to users and operators 7 3 Inspection and Maintenance Users shall inspect and maintain the aerial platform as required to ensure proper 7 E 42 gt 1235 compatible with operating conditions and the severity of the operating Aerial platforms that not in proper operating condition shall be immediately removed from service until repaired Repairs es ipie person and the repairs shall conformance with the manufacturer s recommendations s Peete 8 1 An inspection as outlined in 6 4 of this standard conducte
51. eakdown ITEM PART DESCRIPTION QTY 1 B42 01 1007 HINGE 1 2 B07 05 0056 MAST COVER TOP HALF 1 3 0090 0344 SCREW 10 24 X 1 2 5 4 0090 0181 NYLON LOCKNUT 2 10 5 0090 0226 8 32 5 8 10 6 B07 05 0057 MAST COVER BOTTOM HALF 1 7 0090 0042 BOLT 3 8 16 X 1 3 8 0090 0188 NYLON LOCKNUT 3 8 3 9 00 00 0099 PAD 2 10 29 00 0107 BATTERY HOLDDOWN 1 B03 00 0093 COMPLETE MAST COVER ASSY INCLUDES 1 2 4 5 amp 6 Page 34 of 66 CC CC Ce s Pump Motor amp Battery Mounting Breakdown DESCRIPTION QTY 1 0090 0045 BOLT 3 8 16 X 1 1 2 2 2 0090 0210 LOCKWASHER 3 8 2 3 0090 0422 FLAT WASHER 3 8 2 4 B02 05 0002 ASSY 1 5 01 04 0001 BATTERY 6VOLT 2 6 801 01 0014 BATTERY CABLE 8 1 7 30 00 0018 NOTE SEE FURTHER BREAKDOWN PAGE 44 amp 45 Page 35 of 66 Base Assembly Breakdown Page 36 of 66 Base Assembly Breakdown Listing ITEM PART DESCRIPTION QTY Mi B11 01 0052 BASEWELDT _ 7 DEED 7 1 2 0090 0344 SCREW 10 24 X 1 2 4 4 7 B29 000108 LIMITSWITCHMOUNTINGBRACKET 2 E 6 1 03 0009 _ LIMIT SWITCH 0090 0231 BOLT 10 24 X 1 2 4 2 7 B30 00 0033 SPACER 8 0090 0355 SET SCHEW
52. ecks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 1 9 10 11 12 1 2 3 4 5 6 7 8 9 19 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 nspector Date Inspector Date 12 10 119 Service Checks 6 66 9 10 11 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks In 1 2 3 4 56 7 8 9 10 11 12 Service Checks 12 Service Checks 1 2 3 4 5 B 8 9 10 11 12 21 Service 5 12 3 4 5 6 7 8 9 10 11 12 Service Checks 4 3 12 8 7 6 5 12 10 9 Service Checks 1 2 9 10 11 12 Service Checks 17748 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 910 11 12 Service Checks 12 3 A4 5 6 7 8 9 10 11 12 Inspector Date Service Checks 12 3 4 5 6 7 8 Service Checks 12 3 4 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 Service Checks Inspector Date 12 3 4 5 8 7 8 EI h A A tp 4 Service Checks
53. enance shall be performed according to manufacturers requirements DO NOT short change maintenance tions Pressurized hydraulic oil can cause injury Check to make sure all lines connectors and fittings are tight and in good condition DO exceed the manufacturer s recommended relief valve settings NOT add incorrect fluids to the hydraulic system or battery Check manufacturer s specifica DO NOT attempt repairs you do not understand consult manufacturer if you have any questions 7 1 regarding proper maintenance specifications or repair Keep all mechanisms properly adjusted and lubricated according to maintenance schedule manufacturer s specifications Always perform a function check on operating controls before each use and after repairs have been made Locate and protect against possible pinch points prior to performing maintenance repairs Use only factory approved parts to repair or maintain this If this is rebuilt is required in accordance with factory instructions Battery Maintenance Safety Check battery acid level daily Always wear safety glasses when working near battery DO NOT smoke when servicing battery Page 14 of 66 Battery Maintenance Safety continued Contact with battery acid causes serious burns Avoid contact with skin or eyes If accidental contact occurs flush with water and c
54. ended 91200688 or from any hazards inherent in the nature of the product Page 64 of 66 cO O LO cO Y 25 Taylor Parkway Archbold OH 43502 9309 Phone 419 445 8915 Fax 419 445 0367 66 of 66
55. engineering controls are often the preferred meanssfor chemical ss exposures Respiratory protection may be needed for non routinezoremergencyssituations BOILING POINT gt 343 3 650 SPECIFIC GRAVITY 0 87 60 F MELTING POINT VOLATILE NEGLIGIBLE VAPOR PRESSURE NEGLIGIBLE EVAPORATION RATE WATER 1 VERY SLOW VAPOR DENSITY AIR 1 HEAVIER VISCOSITY 222 0SUS 100F SOLUBILITY INWATER NEGLIGIBLE POUR POINT 29 0 20 F pH ND APPEARANCE ODOR LIQUID PHYSICAL PROPERTIES Page 61 of 66 FIRE AND EXPLOSION DATA FLASH POINT 207 200 405 F AUTOIGNITION TEMPERATURE ND gt FLAMMABILITY LIMITS IN AIR Yo BY VOL LOWER NA EE FLAMMABILITY LIMITS IN AIR 26 BY UPPER NA 0 3 BASIC FIREFIGHTING PROCEDURES 53 Use water spray dry chemical foam c rbon dioxide to extinguish i s Water orfoam may cause frothing with rr esstefurherapplication leading to boilever Use a water spray to cool fire exposed containers structures and to 2 ss personnel Use water to flush spills away from sources of ignition Do not flush down public sewers other lt lt lt drainage systems UNUSUAL FIRE AND EXPLOSION HAZARDS Combustible at high temperatures Irritating or toxic substances may be emitted upon thermal decomposition M IMS gt wExposed firefighters should wear MSHA NIOSH approved self contai
56. er the cage while referencing the bubble level on the base 7 Once the lift is level and setting firmly on the two leveling pads the green Wheel Up 7 __ v e button is lit empty platform to the height at which you intend to work by turning the lt Selector switch to the UP function Check again to be sure that the platform s path gt s travelis free from obstructions and reposition the lift as necessary DO NOT use ifthe 7 is not operating properly 598 7 Again checkto see thattheliftispositioned properly onthe two foot pads and the WHEEL s soii UP button is lit Enter the cage and make sure the cage entrance midrail drops into its proper position 9 is now While holding the ON button select the desired func ro tion UP or DOWN The platform will raise or lower respectively The emergency stop deactivates the control circuit only NOTE Should the platform continue to raise after the UP button is released push the ON lt button and the DOWN button simultaneously and the platform should stop or lower Also the lift is equipped with a Level Sensor that will prevent the lift from raising only the lift is at a slope greater than 1 degree The green WHEEL button willno longer light until the lift is re leveled If the lift becomes unlevel w
57. es blocks orother means 2 Powerplantstopped and starting means rendered inoperative 3 Platform lowered to the full down position if possible or otherwise secured by blocking or cribbing to prevent dropping 4 Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components 5 Safety props or latches installed where applicable as described by the manufacturer 5 5 Replacement Parts When parts or components are replaced they be identical or equivalentto original aerial platform parts or components Page 47 of 66 5 6 Training Whenever a dealer directs authorizes individual to operate an aerial platform the dealer shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer s operating and maintenance manual and requirements listed in Section 8 before operating the aerial 2 5 6 1 Training on Delivery Manufacturer s operating instruction and required training on the proper use e operation of the aerial platform shall be provided upon each delivery by sale lease or rental i S 2 5 7 Operation Whena dealeroperates an aerial platformin demonstrationsorfor other beneficial use the dealer Shall assume the responsibilities of users as specified in Section 7 and the operating assume the nn responsibilities of operators as spe
58. f 66 Bil Jax Inc 2004 06 00 0297 Forklift Pockets B06 00 0297 24 06 00 0301 Over Hazard Battery weight is critical for lift stability This lift must be equipped with two batteries having a total minimum weight of 130 Ibs DO NOT replace with batteries of lessor weight Use only Bil Jax authorized replacement parts GFL 806 00 0320 06 00 0320 tom C A T 24 DECAL PLACEMENT Side View 806 00 0296 806 00 0041 200 3 both sides of toeboard 00 0291 06 00 0301 both sides of base 806 00 0305 both sides of base B06 00 0337 both sides of base PART NO DESCRIPTION QTY B06 00 0009 WARNING MOVING MASTS 2 B06 00 0034 DANGER DURING CHARGING 1 B06 00 0041 MASTER PWR SWITCH 1 B06 00 0138 WARNING MAIN DANGER ELECTRICITY B06 00 0175 _ CAUTION THIS MACHINE 92 3 06 00 0192 OPER amp SERV MANUAL 06 00 0225 WARNING STAY CLEAR 06 00 0286 LOWERING 06 00 0289 CHECK LEVEL 06 00 0291 WARNING LEVEL MACHINE B06 00 0292 WARNING DECAL FOR CAGE B06 00 0293 MAXIMUM CAPACITY 350LBS 06 00 0294 WARNING OPERATION INSTRUCTIONS 06 00 0295 DANGER MAIN WARNING DECAL B06 00 0146 62 fo IS INI 4 806 00 0296 BATTERY CHARGER RECEPTACLE 1 06 00 0297 FORKLIFT POCKETS 1 06 00 0301 tom C A T
59. fe approachdistances MSAD to energized power lines andparts 777 as listed in Table One are maintained See Figure 2 for examples of safe operating procedures 7 allother personnelon the platform are wearing fall protection devices and other safety gearas required times uns ede 4 9 5 RE 158 9 Determination of Hazardous Locations t the responsibility of the user to termes nazan classification of any particular atmosphere or location according to 505 gt fas sa d 8 9 1 Hazardous Location Operating in m locations shall Saray approved ANSI NFPA 505 MEOS aa aa sasi 28 10 5 Instructions The operator other Fe nets palo 0 D requirements in8 10 1 through 810 17 ce ERMA 78101 Personnel Footing Personnel shall maintain a firm footing on the platform floor while working thereon 8 planks ladders or any other devices on the aerial platformfor achieving additional height orreach shall bessssssex lt ty profited cipes BHI 0 2 0therMoving Equipment When other moving equipmentor vehicles are present special precautions ses shall betaken to comply with local ordinances or safety standards established f
60. g orother 77 7 7 activities that might involve ingesting the dust Exposure may cause lassitude weight loss constipation anemia nausea vomiting paralysis and central nervous system depression TROJAN BATTERY COMPANY 12380 Clark St Santa Fe Springs 90670 213 946 8381 714 521 8215 FAX 213 941 6038 5194 Minola Drive Lithonia 30038 404 981 8674 Page 57 of 66 MATERIAL SAFETY DATA SHEET Revision 03 21 1991 PAGE 3 V FirstAid Sulfuric Acid i is very strong acid which can severely burn skin and may be fatal Af The most im ortant first aid measure for sess ym n Wy a AT water clothing should be under running water x lt and the application of water continued until all traces of acid have been washed away Get medical assistance MA For eye contact wash with Targe amounts of running water Remove E gt contact lenses Hold eye lids open and wash all surfaces of Wer and lids E Get medical assistance immediately m uForingestion do not induce vomiting Drinkeas muehemilkeorwater as n A possible without vomiting Get medical assistance immediately 77 2 For Lead Alloy Compounds Wash any skin exposure with soap and water For eye exposure flush thoroughly with water for 15 minutes
61. has been granted by the Scaffold Assocation 5 Responsibilities Dealers consistent with all data available r garding the parameters intended use and expected environment shall be applied in4hetraining of operators inmmaintenance application and ofthe aerial platform with due consideration Of ses the knowledge that the unit will be carrying personnel I 5 2 Manuals Dealers shall keep and maintain copy ies ofthe operatingandmaintenance manual s required in 4 17 UHR ed py ies of operating manual s shall be provided upon each rental orlease delivery Copy ies of operating and i maintenance manual s shall be provided upon each sale delivery The operating manual s shall be stored in the 7 location required by 4 18 These manual s are considered an integral of the aerial vital to communicate necessary safety information to users and operators 5 3 Predelivery Preparation Aerial platforms shall be inspected serviced and agjusted to Tara os requirements prior to each delivery by sale lease or rental 5 4 Maintenance Safety Precautions Before adjustmentsand repairs are started an aerial platform the following x precautions shall be taken as applicable 1 All controls in the off position and all operating features secured from inadvertent motion by brak
62. he mast then the blocks are properly adjusted NOTE If at time there appears to be excessive mast sway it may indicate that the blocks may need to be adjusted as described above Page 16 of 66 MM vn F Maintenance continued raceways and that the wheels are not cracked or excessively worn LUBRICATION Minor Lubrication will make the operation of the tom C A T Lift more efficient 1 chains by brush or other effective means with 40W oil weekly as needed 11 and extends its usual life us t 2 Grease caster axles and swivel raceways semiannually 3 Grease adjusting foot pads semiannually high degree of lubricity and need only be kept clean precautions should also be taken to be sure that the paths along which the blocks move are clean and lightly lubricated with a type silicon lubricant HYDRAULICS It is important to maintain the hydraulic system as necessitated by amount of IMPORTANT The plastic slide blocks in ihe mast are made of a bearing which 2 022 atuse and the environment in which the lift is used Constant attention to keeping x 3sthe oil clean and the reservoir properly filled will help prevent possible damage s to the system Check the hose assembly and fittings for leakage or damage daily Tighten or replace when necessary to prevent hydraulic oil loss
63. he owner ofan aerial platform shall cause a frequent inspection to be performed on an 2277 aerial platform 1 Thathas beenin service for 3 months or450 hours whichever 2 outicceve of service for a period longer than months austen The inspection shall bemmade by a person qualified as a mechanic on the specific make and model of the aerial platform ss The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but notbe 7 limited to the following 3 All functions and their controls for speed s smoothness and limits of motion 4 Emergency lowering means 5 All chain and cable mechanisms for adjustment and worn or damaged parts 6 All emergency and safety devices 7 Lubrication of all moving parts inspection of filter element s hydraulic oil engine oil and coolant as specified by the manufacturer 8 Visual inspection of structural components and other critical components such as fasteners pins shafts and locking devices 9 Placards warnings and control markings 10 Items specified by the manufacturer 11 Correction of all malfunctions and problems identified and further inspection if necessary Page 48 of 66 6 5 Annual Inspection The owner of an aerial platform shall cause an annual inspection to be performed on the aerial platform no later than 13 months from the date of the prior annual in
64. hile operating lower the platform and properly re level the lift Step 6 Page 10 of 66 n G Description Operation The tom C A T 24 is designed and manufactured for use as an elevating work platiorm to raise personnel along with their tools and necessary materials to job sites situated directly above the platform 8768 Th lift has a maximum capacity of 350 Ibs which is designed to raise 1 person b os tools to the desired work height The lift is equipped with two control box assemblies is base of the lift for operation at ground level and 15 located in the platform for NS 5 motor 190 volt ensure that the paths along which the slide blocks move clean and lightly lubricated with lt lt batteries 12 power 25 da bani p eiie battery charger is included for recharging the batteries at the end of the day secere gege segs ank Elevating the platformis performed by means of a 1 1 2 diameter hydraulic displacementtype cylinder the touch button The lowertelescoping section is pushedzvertically 3 upwards by the cylinder while the upper sections are ra
65. inwriting by the 7 bd des 1 13 Conditions Underalltravelconditions the operatorshalllimittravel speed according to conditions E f 4 Jr iof ground surface congestion visibility slope locations of personnel and otherfactors causing hazards of collision lt or injury to personnel 741 14 Unauthorized Use Means shall be usedto protect against use by unauthorized person s 7 12 Operation of the Aerial Platform f a User is also the operator of an aerial platform the user shall have U 7 7 54 responsibilities of operators specified in Section 8 of this standard as well as responsibilities of users as specified Section 7 of this standard 7 13 Assistance to Operator If a useris unable to answer any operator s questions relating to rated capacity intended use maintenance condition or safety of operation of the aerial platform the user shall obtain the proper information from the dealer owner or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern Page 51 of 66 7 14 Shutdown of Aerial Platform The user shall authorize and direct the operating personnel to cease operation of the aerial platform in case of any suspected malfunctions of the aerial platform or any hazard or potentially unsafe condition that may be encountered and to request further information as to safe
66. ions displayed on the aerial platform 8 7 Workplace Inspection Before the aerial platform is used and during use the operator shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to 1 Drop offs or holes 2 Bumps and floor obstructions 3 Debris 4 Overhead obstructions and high voltage conductors 5 Hazardous locations 8 Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating Page 52 of 66 NEMUA 2 Mam configurations 7 Wind and weather conditions 8 Other possible unsafe conditions 8 8 During Operation The aerial platform shall be used in accordance with this standard The operator shall ensure the following before each elevation ofthe platform 1 That the aerial platform is operated on a surface within the limits gt x specified by the manufacturer 2 Thatthe outriggers stabilizers extendable axles or otherstabilityenhancingmeans areusedas required by the manufacturer 3 That guardrails are installed and access gates or openings are closed A per manufacturer s instructions 4 That the load and its distribution on the platform and any platform extensions are in accordance with the manufacturer s rated capacity forthat specific configuration 5 Thatthere is adequate clearance MD fromoverhead obstructions 6 Thattheminimum sa
67. ipment call 419 445 9675 before using Maintenance INSPECTION It is extremely important that a complete inspection is made each day to ensure the operators safety 1 Inspect daily tightening if loose and replacing if worn damaged all fasteners pins etc includirig but not limited to the following Chains and locknuts per 2 below Oylinder mounting bolts and locknuts Chain sheaves sheave pin and cotter pin Platform fastening bolts and locknuts Plastic slide blocks and mounting screws 15 66 platform from its resting position sure the hex lockouts are turned onto the threaded gielevis ends with atleast 1 8 of the end extending through the nut Replace any locknut Annually check for wear slide blocks and replace or retighten as necessary The blocks 76 should be adjusted so that air gap between the guide blocks and the mast is removed This sz turn the set screws in clockwise This will push the block in against the next mast Maintenance continued 2 Inspect all chains for damage daily Look for signs of wear split leaves loose pins clevis damage elongation etc Replace any chain which is damaged in any Way Or which has elongat d iore than 3 The chain assemblies may be ordered from your dealer or the factory direct Do not use a unit on which assembly is in
68. isconnected Remove the hex cover from the relief valve screw and adjust the screw until maximum pressure of 3 200 PSI is obtained If no gauge is available place 350 on the platform and adjust the screw so that the load can just be lifted without bypassing oil Page 17 of 66 Clean the reservoir sump strainer and replace the hydraulic oil at least once a year or when Maintenance continued CAUTION adjust the pressure relief valve higher than 3 200 PSI since possible over loading could occur T Should it ever be necessary to remove the flow restrictor valve it is sofa utmost importance that it be properly installed The valve will be marked one of two ways either with arrow or withthe IN The end of the valve marked must be towards the cylinder agitis port or on the valve with an arrow the arrow must point away from the cylinder port Only drei 1 4 NPT hydraulie elbow should be connected between the cylinder port and the end of the eee flow regulator Amproper installation will permit widely varying rates of descent 72 result in near free fall in case of hose failure 2 ELECTRICAL uThe electrical system is relatively simplezbutregularamaintenance isnecessary 777 to keep it working properly Check all electrical broken wires potential short circuit
69. ised by mechanical motion advantage accomplished through four sets of chains and sheaves Consequently the platform is raised five e each one inch of cylinder extension Platform descent is also commanded by means of push buttons Safe use of this equipment 15 assured by proper inspection and maintenance i pro amp dures as set forth this Manual Dependability is also ensured by proper maintenance and zs en chains sheaves and sheave pins and the proper installation of the Towzss s 7 restrictor valve See the Maintenance sections of this Manual This nonadjustable flow restric tor valve controls and fixes the rate of platform descent whether empty or fully loaded to approxi mately 1 25 feet per second hydraulic hose failure will result in the same rate of descent and not in free fall when the restrictor valve is installed properly Precautions should also be taken to a dry type silicone lubricant lowering of the platform is accomplished means of a manual control valve located on the hydraulic manifold block assembly next to the pump motor unit To lower the 7 platform remove the rear plastic housing cover locate the valve and turn red knob located on the hydraulie manifold block assembly counterclockwise until the plat form begins to
70. isiridir ct controrofth aerial platform conformance with good this area is the responsibility of the operator iT he operator shall make decisions on the use and XC as sie tsoperationofthe aerial platform with due corisiderationforthe factthat his herown RAE as wellasthe of other WE SOE personnel on the platform is dependent on those decisions 8 2 Manuals The operator shall be aware that the operating safety manuals including the manual that defines the 2 responsibilities of dealers owners lessors lessees users and operators are stored on the aerial platform and the gt location where they are stored The operator shall be familiar with the manuals stored onthe aerial po rmand them when questions arise with respect to the aerial platform 57s 99 PrestartInspection Before use each day or at the beginning of each shift the aerial platform shall be 2 ED ta st Visual inspection and functional test including but notlimited to the following 1 ka Mis Juss isi 2 Safety devices 3 Personal protective devices including fall protection 4 Air hydraulic systemleaks 6 r Cables and wiring harness 6 Loose or missing parts 7 Tires and wheels 8 Placards warnings and control sies amarkings 9 Outriggers stabilizer
71. limb up or down masts equipment when the platform is being raised or lowered DO NOT use the work platform as dead man in performing work operations which produce excessive horizontal force gt Keep yourself and all personnel away from potential pinch or shear points Horseplay is prohibited Report any misuse of equipment to the proper authori ties 5 NOT exceed manufacturer s platform load limits and make sure all toolsand equipment are evenly distributed over the entire platform Always make certain all personnel are clear and there are no obstructions before repositioning platform If welding is performed by a worker from the platform do not allow electrode contact with any part of the platform Page 13 of 66 Always maintain good footing on the platform do wear slippery soled shoes 777 Stay clear of wires cables and other overhead obstructions During Use continued DO NOT exceed platform load ratings by transferring loads to platform at elevated heights Cordon off area around the base to keep personnel and other equipment away from it while in use lt i DO NOT use guard rails to carry materials and do not allow overhang of materials when elevat 2541 ing or lowering platform Always disconnect power at Master Power Switch and remove key when in use to against unauthorized use Maintenance Safety Maint
72. n chain sheaves including where it rotates around the sheave axle Lubricate chains with 40W oil G D Check casters for wear and swivel raceways Also be sure that wheels are not cracked or excessively worn D Daily W Weekly M Monthly 6 6 Months 12 12 Months 48 48 months Page 4 of 66 ah Service Checks zul Service Checks Daily Weekly Log Sheet For Service Check List Instructions on how to use log sheets Complete the suggested daily weekly service checks Upon completion of the service checks the inspector person doing the inspections should circle the service checks that were completed and then initial and date when inspection was v completed NOTE Workday is any day that the lift is in use Contact the factory at 800 527 5333 when in need of extra log sheets Service Checks 12 3 4 5 6 7 8 9 10 11 12 12 3 4 5 6 7 8 9 10 11 12 Service Checks 22522 Service Checks Service Checks 19 10 11 12 2 Service Checks 5 2 3 4 5 6 7 8 9 10 11 12 7 Service Checks 12 3 4 5 6 7 8 9 10 11 12 12 3 4 5 6 7 8 9 10 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 f Service Checks 1 2 3 4 D G x 8 9 10 11 12 aro Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Inspector
73. ned breathing apparatus with full face faa and full protective equipment REACTIVITY DATA STABILITY INCOMPATIBILITY Stable under normal conditions of use Avoid conta t With Strong oxidizers m o HAZARDOUS REACTIONS DECOMPOSITION PRODUCTS Combustion may produce oxides of carbon sulfur phosphorus and reactive hydrocarbons ENVIRONMENTAL INFORMATION SPILL OR RELEASE TO THE ENVIRONMENT gt f your facility or operation has an Oil or Hazardous Substance Contingency Plan activate its procedures immediate steps to stop contain the spill Caution should be exercised 2 perennes RENTERS v and exposure to the spilled material uiv For technical advice and assistance related to chemicals contact CHEMTREC 800 424 9300 and your local 5 fire department Notify the National Response Center if required Emergency Action Keep unnecessary people Keep ignition sources area Spill or Leak Procedure Stop leak if you can do it without risk Small Spills Fake up with sand noncombustible absorbent mate 25 other sorbent known to be compatible then flush area with water Large Spills Dike far ahead of spill for 5 7 later disposal Notification Any or release or substantial threat of release of this material to navigable water virtually any surface water
74. nning from the start solenoid to the N O valve B Once the jumper wire is disconnected activate the up function which causes the motor to run NOTE The platform should not raise but if the platform begins to raise the N O valve must be cleaned or replaced 003 5 Reconnectthe jumper wire upon determining that the valve is properly functioning 2 9 16 SAE FORT PRESSURE RETURN 12 N C POPPET VALVE BSN MANUAL OVERRIDE Sa cece Ff CHRIST TAS M 2 ER 1 625 52 5 16 TERM AS A thorough inspection must be made at least once each year or after approximately each 500 hours of operation Complete checks should be made on all items listed in the Maintenance Section of this Manual and necessary adjustments and repairs should be made In addition to this annual inspection and service we recommend that all lift chains be replaced every four years Page 19 of 66 Trouble Shooting Guide Green Wheel Up button will not light Cause The base is not set firmly on foot pads Low voltage Burned out bulb The lift is out of level Broken or loose wire olution 4Activate Wheel Up button raising the front caster This allows theJifbto set firmly on the foot pads Recharge or replace the battery if it can be determined that there are bad cells Replace bulb Level the lift with
75. not light level the machine by adjusting the two leveling pads located under the cage while referencing the bubble level on the base Raise the empty platform to the height at which you intend to work by turning the selection switch to the up function Check again to be sure that the platform s path of travel is free from obstructions and reposition the lift as necessary NOT use if lift is not operating properly Again check to see that the lift is positioned on tha two 2 foot pads and the wheel up button is lit Step 5 Enter the cage and make sure the cage entrance mlidrall drops into its proper position The machine is now ready for operation Depress the on push button and while hoiding it down depress the desired function up or down The platform will raise or lower respectively The emergency stop deactivates the control circuit only Do not operate this machine unless you have read and understood all decals on this machine as well as the complete owner s manual Be sure securely fastened liftby means of 2 U bolts at mid rail and 2 hex bolts through the floor of the platform Keep hands and feet inside the cage and clear of telescoping sections during operation Do not lean out over guard rails or attempt to perform work outside the guard rail area Maintain 10 minimum distance from energized power lines Bil Jax Inc 2005 06 00 0292 0 BEFORE US
76. of 66 BP OIL MATERIAL SAFETY DATA SHEET 24 HOUR EMERGENCY ASSISTANCE GENERAL ASSISTANCE NFPA FIRE HAZARD gt BP America In Ohio 800 362 8059 216 441 8106 gt Flammability 1 Outside Ohio 800 321 8642 0 Health 1 Assist 800 424 9300 1 Heactivity 0 Spl Hazards MSDS Number 1312 Version 2 2 MANUFACTURER Oil Company Cos iHEALTH HAZARD IF SWALLOWED CAN ENTER LUNGS AND CAUSE 2277 275 ADDRESS 200 Public Square Cleveland OH 44114 2375 PRODUCT IDENTIFICATION 777 TRADE NAME ENERGOL HLP HD 46 DATE 07 07 93 CAS NUMBER MIXTURE onum a kapa aan SYNONYM S LUBRICATING OIL HYDRAULIC OIL 7 CHEMICAL FAMILY HYDROCARBON MOLECULAR FORMULA MIXTURE MOLECULAR WEIGHT ND PRODUCT CODE 3399 3409 050 060 PRODUCT HAZARD SUMMARY DAMAGE MAY BE IRRITATING SKIN EYES AND RESPIRATORY TRACT REACTIVITY STABLE 7 PRODUCT HEALTH HAZARD INFORMATION INGESTION lt Aspiration into lungs may cause pneumonitis May cause 0 disturbances Symptoms may include irritation nausea vomiting and diarrhea SKIN SLIGHTLY IRRITATING Repeated or prolonged contact may result in defatting oil acne redness itching inflammation cracking and possible secondary infection Contact with heated mate
77. onsult a physician immediately a Hydrogen and oxygen gases are produced during normal battery operation This gas mixture can explode DO NOT allow flames or sparks near batteries DO NOT allow batteries to overcharge and boil DO NOT short cross battery posts to check for current NOT break a live circuit at battery DO NOT charge batteries except in open well ventilated areas When removing battery always disconnect ground cable first DO NOT jump start other vehicles using lift battery NOTE All OSHA ANSI state and local codes and regulations pertaining to this equipment should be obtained read and thoroughly understood before attempting to use this equip Persons under the influence of drugs alcohol or prescription medication should not be on or near this equipment Common sense should be implemented at all times during the use of this equipment DO NOT USE THIS EQUIPMENT IN AREAS WHERE EQUIP MENT OR USER MAY COME IN CONTACT WITH LIVE POWER SOURCE THE INFORMATION CONTAINED HEREIN IS NOT TO BE CONSIDERED AS LEGAL ADVICE AND IS INTENDED FOR INFORMATIONAL PURPOSES ONLY This information is offered so as to alert customers of Workforce Products to procedures that may be of concern to them This information is not intended to be all inclusive and is to be followed the use WORK FORCE equipment only For any questions concerning the safe use of this equ
78. or ihe such a as but notlimited to flags roped off areas flashing lighis and barricades shall be Used pi o tem tmn mm 28 10 3 Reporting Problems or Malfunctions The operator shall immediately A ANG problems malfunctions that become evident during operation Any problems or malfunctions that affect the Sai of gt operation shall be repaired prior to continued use of the aerial platform E 8 10 4 Reporting Potential Hazardous Locations The operator shall toa 0 hazardous locations environment that become evident during operation x 8 10 5 lt Altering Safety Devices Altering or disabling of interlocks safety devices shall be prohibited ETT 48 10 6 Entanglement Care shall be taken to prevent rope electric cords hoses becoming mei yen in the aerial platform 2 8 10 7 Limitation rated capacities be whenloads are transferred 10 the platform at any heights toU ERO 8 10 8 Work Area The operator shall ensureithatthe area surroundingthe is eee ee ore and beforeloweringtheplatform TE fo SA RRS 8 10 9 Fueling sThe engine shall be sh tdown while deitas belhg shall done ina well mud
79. reated 64742 54 7 70 85 5mg M3 TLV 10mg m3 STEL ACGIH heavy paraffinic for oil mists mineral 5mg m3 PEL OSHA for oil mist mineral 5mg m3 TWA 10mg m3 STEL NIOSH for oil mist mineral Page 63 of 66 WASTE DISPOSAL Solvent dewaxed distillate 64742 65 0 10 25 5mg m3 TLV 10mg m3 STEL ACGIH heavy paraffinic for oil mists mineral 5mg m3 PEL for oil mist mineral 5mg m3 TWA 10mg m3 STEL NIOSH foroil mist mineral s The OSHA Permissible Exposure Limits listed above were prompted by OSHA in 1989 This standard was sessie viisis vacated by the U S Court of Appeals of the Eleventh Circuit Exposure limits defined in 2 chemical stans a dards found in 29 1910 1001 1048 are not covered by this ruling still enforceable Tuc REVISION DATE 07 07 1993 REPLACES SHEET DATED 02 11 1990 COMPLETED BY BP OIL HSEQ DEPARTMENT Theinformation presented herein is based on data considered to be accurateias ofthe date of prepa amp rationrofthis Material Safety Data Sheet However no warranty or representation sexpress or implied made as 10 5 of the foregoing data and safetyzinformationjimoris any 0000 authorization given or implied to practice any patented invention without license In addition no 7 responsibility can be assumed by vendor for any failure adhere to recomm
80. rial may cause thermal burns High pressure skin injections are SERIOUS MEDICAL EMERGENCIES Injury may not appear serious at first 7 s oem within a few hourstissue will become swollen discolored and extremely painful see Notes to Physician section sex EYE SLIGHTLY IRRITATING Contact with heated material may cause thermal burns INHALATION May cause respiratory tract irritation Exposure to high concentrations of dense oil mists may lead to oil pneumonia SPECIAL TOXIC EFFECTS IARC has determined that there is inadequate evidence for the carcinogenicity of highly refined oils in humans and experimental animals IARC Class 3 Page 60 of 66 FIRST AID INGESTION DO NOT INDUCE VOMITING BECAUSE OF DANGER OF INTO LUNGS If vomiting occurs monitor for an difficulty Get immediate medical attention _ SKIN CONTACT a Remove contaminated clothing and launder before reuse Wash area of contact thoroughly with soap and water as 23 Get medical attention if irritation persists Thermal burns require immediate medicalattention pice skin ais UE ssinjections 05 immediate medical attention iwl XFlush immediately with large amounts water 15 minutes Eyelids shoul
81. rig connecting discon 7 necting or maintaining batteries or cleaning upzacid spillsz safety glasses i xioxacid resistant gloves and full coverage acid resistantclethingzmust be 2222 All acid must beneutralized immediately by covering with baking a s bicarbonate or soda ash sodium carbonate and then 22 2 eee ee Era rinsing with water When brushing battery posts or handling solids one po mrt crasse 9 5 insige xa battery dust masks approved for lead dust 58101 6 dich dee nietos iem and apron must be worn IX Special Precautions gt To avoid hydrogen fires or explosions keep all sources of ignition away from batteries 57 For examples Open flames as lighted matches or lighters glowing materja ook als as cigarettes other hot objects sparks or arcs as when connecting eus 4 ssscables or wires to batteries or other electrical sources when circuits are not open or shorting batteries or cables with metal tools 3 s Any broken or opened batteries must be placed in sealed plastic contain gt ers that leak acid or solid materials and delivered to a battery recycler TROJAN BATTERY COMPANY 12380 Clark St e Santa Fe Springs 90670 213 946 8381 714 521 8215 FAX 213 941 6038 5194 Minola Drive Lithonia 30038 404 981 8674 Page 59
82. s and other structures 10 Guardrail i ltems epee the manufacturer ps 8 4 Problems or Malfunctions Any problems malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform 1 5 68 5 Training The operatorshall have been trained either onthesame model of aerial platform or one having operating zosesscharacteristics and controls consistent with the one to be used during actual work site operation The operatortrainee sue Shall operate the aerial platform in an area free of obstructions under the direction of the qualified person for a time uae csufficientto determine that the trainee displays proficiency in knowledge and actual operation of the aerial Only properly trained and authorized personnel shall be permitted to operate the aerial platform uisus 58 6 Before Operation Before being authorized to operate the aerial platform the operator shall 1 Beense lt gt diem instructed by a qualified person in the intended purpose and function ofeach of thecontrols 2 Read and understood siters s lt the manufacturer s owner s operating instructions and safety rules or been trained by qualified person the contents of the manufacturer s owner s operating instructions and safety rules 3 Understood by reading or ii 5 aqualified person explain all decals warnings and instruct
83. s etc daily 2 The electric system is designed to provide power for normal work shift However 77 amp acharge life of the battery machinewusage Plan zyour work to unnecessary use electrical power Since batteries are the power source for the machine proper battery care cannot be overem phasized Recharge batteries after each work shift When the machine is not being used batteries should be charged at least once a week time should be 10 to 12 hours If batteries are low time may be as long as 24 hours Charge batteries as follows Connect an extension cord from 110V AC 60 Hz outlet to the flush mount receptacle 7 7 25 7 above the Master Power Disconnect The extension cord to used must be kept 5 long cord will decrease the output of in the line this wilkincrease the charge back time 777 boo cos esBasslftheredspower in the line the on chargingziredzEED lightawill s 2 currentis flowing and the ammeter will show the rate of charge Once the battery voltage reaches predetermined level programmee in the
84. s equipmentif you are under the influence of alcohol or drugs or if you feel ill or unsteady invany way Operators must bephysically fit thoroughly trained easily excitable Wear proper clothing for the job Wear personnel protective equipment as required by federal x state or local regulations Locate read and follow all directions and warnings displayed the equipment inspect the equipment for any DO NOT USE tags placed on the equipment by maintenance 2 personnel DO NOT use any equipment tagged in this way until repairs are made and all tags are removed by authorized maintenance personnel Make sure the platform and your shoes are free of mud grease or other foreign material This will reduce the possibility of slipping During Use gt TDANGEH This machine is not insulated for use near electrical powerlines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor User must maintain safe clearances at all times minimum of 10 feet gt and always allow for platform movement such as wind induced sway Always contact the power company before performing work near power lines Assume every line is hot Remember power lines can be blown by the wind 7 MINIMUM SAFE APPROACH DISTANCE Feet Meters gt VOLTAGE RANGE Phase to Phase asi T Over 3
85. saa idi e AMI S MMIS 12 3 4 5 6 7 8 910 11 12 5 6 7 8 9 10 11 12 Ae PSI ARE 12 4 b 6 7 8 9 10 11 12 12 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 910 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 12 3 4 5 6 7 8 910 11 12 Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 22 Service Checks 1 2 3 4 9 10 11 12 Daily Weekly Log Sheet For Service Check List Instructions on how to use log sheets Complete the suggested daily weekly service checks Upon completion of the service checks the inspector person doing the inspections should circle the service checks that were completed and then initial and date when inspection was completed NOTE A Workday is any day that the lift is in use Contact the factory at 800 527 5333 when in need of extra log sheets 12 Service Checks 12 3 4 ORS lt 5 9 10 11 12 b ic Service Checks 1 2 3 4 Be Gs 8 9 10 11 12 3 Service Checks 12 3 4 5 6 7 8 9 10 11 12 797 Service Checks 12 3 4 5 6 7 8 30 0 12 IT Service Checks 1 2 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 36 7 _ 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9 10 11 12 Service Checks 12 3 4 5 6 7 8 9
86. se of that party the user A lessor may also be a dealer owner lessee user or operator 79 2 1 Lessor as a Dealer When a lessor uses the aerialplatform as a dealer the lessor shall have the responsibilities of dealers as specified in Section 5 of this standard 9 2 2 Lessor as an Owner When lessor uses the aerial plattorm as owner he lessor shall responsibilities of owners as specified in Section 6 of this standard 9 2 3 Lessor as aUser Whenalessor usesthe aerial platform as auser r the lessor shall have the responsibilities of operators as specified in Section 8 of this standard 6 10 Responsibilities Lessees 10 1 Basic Principles Sound principles of safety training inspection maintenance application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessees with due consideration of the knowledge that the aerial platform carries personnel 10 2 Lessee A lessee is a person s or entity to whom an aerial is provided by lease rental loan or other arrangement lessee may also be a user or operator 10 2 1 Lessee as a Dealer When lessee uses the aerial platform as a dealer the lessee shall have the responsibilities of dealers as specified in Section 5 of this standard 10 2 2 Lessee as an Owner When a lessee uses the aerial platform as an owner the
87. sembly Upper Control Box Lower Control Box Electrical and Hydraulic Component Electrical Box Electrical Cord Hydraulic Diagram Hydraulic Unit Breakdown with Parts Listing Lift Cylinder Damaged Equipment Policy ANSI A92 3 Reprint Section 5 Responsibility of Dealer Section 6 Responsibility of Owner Section 7 Responsibility of Users Section 8 Responsibility of Operators Section 9 Responsibility of Lessors Section 10 Responsibility of Lessees Electrical Safe Approach Distance Material Safety Data Sheets Page 3 of 66 4 7 10 11 11 14 15 16 17 17 18 18 19 20 21 22 25 26 27 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 46 48 49 49 52 52 55 54 55 55 56 57 65 10 11 12 Check chain assemblies for split leaves loose pins excessive wear or elongation Service Check List For tom C A T 24 Daily Weekly Suggested Service Period U Check if Operation Manual is located in manual tube Check battery electrolyte level DC only Check and re tighten all nuts and bolts MEME v Check cage attachment and that the cage entrance midrail slides freely Check to be sure guide blocks and their path of movement is clean and lightly lubricated with a silicone lubricant Check level sensor Check to see that all decals are present Check all functions at both lower and upper control boxes Check for wear o
88. spection The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform The inspection shall include items specified by the manufacturer for an annual inspection sky guess 6 Maintenance Safety Precautions Before adjustments and repairs are started onan aerialplatform thefollowing 2 7 t precautions shall be taken as applicable 1 controls in the off position and all operating features secured from oc motion by brakes blocks orother means 2 Powerplantstopped and starting meansrenderedinoperative gt 3 Platform lowered to the full down position possible or otherwise secured by blocking or cribbing to prevent 22772 exeutedropping 4Y Hydraulicxoil pressure relieved from all hydraulic circuits before loosening o E components b Safety props or latches installed where applicable as described by the manufacturer 25527 qu 6 7 Replacement When parts orcomponentsare replaced they shall be identical orequivalentto original aerial eun TL platform parts or components 6 8 he owners shalltraintheirmaintenance personnel in inspectionand maintenance ofth QS hast e aerial platform with 6 3 6 4 6 5 6 66 78 dz6 9z0fathis standard and with the manufacturer s recommendations i9 118
89. t snagged or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not freethe platform all personnel shall be removed from the platform before attempts are made to free the platform using ground controls 53 66 8 11 Assistance to Operator If an operator encounters any suspected malfunction of the aerial platform or any hazard or potentially unsafe condition relating to capacity the operator shall cease operation ofthe aerial plattorm and request further information as to safe operation from management orfrom the owner dealer or manufacturer before further operation of the aerial platform 8 12 Modifications An operator shall not modify or concur in modification of an aerial platform without the specific written approvakof the manufacturer of the aerial platform pe 4 9 Responsibilities of Lessors 9 1 Basic Principles Sound principles of safety training inspection maintenance application operation s gt consistent with all data available regarding the parameters intended use and expected environment shall be applied s 5 in the performance of responsibilities of lessors Ms due consideration of the knowledge thatthe unit shall be carrying personnel 9 2 Lessor Alessorisaperson s or entity who leases rents loans or otherwise provides an aerial platform to another party for the beneficial u
90. tion of com theaerial platform Only properly trained and authorized personnel shall bepermitted to operate the aerial platform lt a 7 6 2 Trainees Training Record A ka of thestrainee s aerial platio rm vinstruction maintained by Hes ED user for at least 3 years pre EE v 7 7 Before Operation an operator to operate an aerial platform the user shall ensure that the ka has 1 Beeninstructed by a qualified personin the intended purpose and function of each control 2 6805 ie S REESE m the manufacturer 5 instructions and user s safety rules been trained bya qualified dde Shaving person explain all decals warnings and instructions displayed on theaerial platform 4 Determine etd ne UPS for which the aerial platform is to be used is within scope of the intended applications defined by the manufacturer b Been provided with approved fall protection devices and other safety gear for all personnel wer the platform see 4 9 5 7 8 Work Place Inspection Before the aerial platform is used and during use the user shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to 1 Drop offs or holes 2 Bumps and floor obstructions 3 Debris 4 Overhead obstructions and high voltage conductors 5 Hazardous locations 6 Inadequate s
91. ur products Therefore all Workforce gt lifts are designed manufactured and testech to SOR with current Federal ANSI codes and regulations x ovi T i DAMAGE POLICY There be occasions when a Workforce lift is involved in an incident which results in structural 2 s 25 sdamagetothelift This canseriously the ability of the lift to perform in a gt sse i o TRerefore whenever a Workforce lift is damaged structurally or when there is the possibility of tme 5 structural damage this damage may be internal and is always visible to the naked eye 2 Workforce requires be returned to our facility at 125 Taylor Rarkwayfor reconditionings mes Ifyou have any questions concerning whatconstitutes structural damage pleasecallthe Workforce o Service Department at 419 445 9675 DAMAGE REPAIR NOTICE is There may when a Workforce lift is involved in an incident resulting in non structural ss sek 4 damage sWhen this occurs and repairs are made by the owner or area distributor please ec Workforce of thesenon maintenance repairs and requesta repairform tobe filled outand returned ES to Workforce am The following sections are reprinted from the ANSI A92 3 1990 code in effect at the time of manufacture Permission to reprint
92. urface and support to withstand all load forces imposed by the aerial platform in all operating configurations 7 Wind and weather conditions B Other possible unsafe conditions 9 Presence of unauthorized persons Page 50 of 66 7 9 During Operation The aerial platform shall be used accordance with this standard The user shall direct the operator to ensure the following before each elevation of the platform 1 Thatthe aerial platform is operated on a surface within the limits specified by the manufacturer 2 That the outriggers stabilizers extendable axles or other stabilizing methods are used as required by the manufacturer 3 That guardrails are installed and access gates or 5 t openings are closed per manufacturer s instructions 4 That the load and its distribution on the platform and any extension are in accordance with the manufacturer s rated capacity for that specific configuration 5 That iis tere is adequate clearance from overhead obstructions 6 minimum safe approach distances MSAD to s sss s energized power lines and 5 listed in Table One are maintained See Figure 2 for examples of safe operating 7 3 376 777 8 79 7 0 thisstandardarefollowed qunngs xim ps 5 operation of the aerial platform i 4 34741 0 2 Determination of Hazardous tor
93. xpected environment shall be applied inthe performance of the responsibilities of owners with due consideration of knowledge that the unit will be uL personnel 6 2 Manuals Owners shall of the operating and maintenance manual s required sre Of this standard Copy ies of operating manual s shall be provided upon each rental or lease delivery Copy ies opaan and maintenance manuals s shall be provided upon each sale delivery The operating manual s shall be si stored in the location required 4 18 of this standard These manual s are considered an pare 7 platform and are vital to communicate necessary safety information tosusers and operatorsie toes ERE 3 The owner of an aerial platform shall arrange thatthe maintenance specified i in this standard 15 d prope performed oniatimely basis Fhe ownershallestablismapreventivemaintenanceprogramin accordance with on manufacturer s recommendations and based on the environment and severity of use of the aerial platform x owner shall arrange thatfrequent and annual inspections are performed All malfunctions and problems noted shall be corrected before the aerial platform is returned to service 5 6 4 Frequent Inspection T

Bil-Jax Refrigerator B33-01-0046-03 User's Manual

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