Bil-Jax Bicycle Accessories et 4000 User's Manual
Contents
1. NOTE Trailer frame should be level when hitch is on ball Adjust height of tow bar as needed N CAUTION Always raise and pin the jack before towing 5 Hook safety chains and attach breakaway 6 Connect and check trailer lights cable CAUTION CAUTION Always cross safety chains below tongue Always check the tail lights and brake lights Safety chains must hold tongue up if hitch fails before towing EQUIPMENT LOADING Lower the Deck NOTE Trailer must be hitched to vehicle according to page 4 before lowering or raising the deck 2 Hold toggle switch in DOWN position Lift 1 Turn power switch to ON position latch handle and push handle back N NNN ASA NNN NN NAAAY NN NS MA wy Y NOTE The trailer frame should be on a level surface when lowering the deck Load the Equipment 2 Install tie down straps to keep the load from 1 Load equipment so that the resulting tongue shifting Use tie down anchors shown weight is 15 to 20 of the total load WARNING down straps before towing Failure to properly secure the Always secure the load with tie death or equipment load may result in injury damage CAUTION Do not hook tie down straps on the roller guides2. WARNING A Maximum capacity 4000 Ibs Do not exceed EQUIPMENT LOADING Raise the Deck trailer must be hitched to vehicle 1 Turn power switch to ON position and hold 2 Verify that deck latch is on latch bar Turn toggle switch in up position Stop raising deck power switch to OFF position when deck latch is on latch bar WARNING WARNING Make sure people are away from the trailer If not clamped the deck may fall during travel before raising the deck Keep hands and feet Always clamp the deck before towing Failure to away from deck and rails Hands and feet can clamp the deck may result in injury death or get crushed between the deck and frame equipment damage Towing and Backing the Trailer 1 After backing and before towing trailer on highway always check the position of the backup lever Make sure the backup lever is in the TOWING position up CAUTION Trailer surge brake will not work when backup lever is in BACKUP POSITION 2 Before towing check position of breakaway cable If cable is pulled brakes will drag and overheat Check periodically on long trips SERVICE Tire Maintenance At least once each week use an accurate tire pressure gage to check the air pressure in both trailer tires
3. s 15 02 15 0045 Sono Smart Stan gl 17 B02150187 Gane Check Valve t 1s 02 15 0170 _ eeneg o 19 02 15 0959 eo Mx 76 MM He O o T gt e 2 B02150880 Spring RV 1000 2000 PST Green 1 s Bo2150848 Jose 12VD0 2 1 aa Bo2150199 Bot 1224x050 Hex Washer a s enson Jean A a 02 15 0078 onn 2388m 3 5 B02150355 WemAsemby4Pn o a7 02 15 0056 Emme me 3 28 B02150078 Pump Assemby 16 Shon Spine _ 1 20 00 16 0206 Tank Plastic Horizontal Mount bran 7 Cap Relief Assembly B 2 s B02150204 rug Plumbing WieNPTFus 2 ss Jas wma ooo 34 B02150028 Screw Valo Adjustment A as B02150857 Valve Cartridge ele Normally Closed wo Gol t 3s B02150102 Nameplate Fenner Seria 1 L sch L ap apa a sch UM a sch LI sch IM LI sch LI aaa a sch L 09 a sch a 16 PARTS LIST ZU E H Y GA E as NN TIO ses 1625 Model DB 1343 Hydraulic Pump Assembly A N o step above 125 Taylor Parkway Archbold OH 43502 Phone 419 445 9675 Fax 419 445 0367
4. B01 10 0021 Light Side Marker Left Right Front Amber B01 10 0066 Replacement Lens 2 Amber B01 10 0068 Lamp Side Marker B29 00 0146 Bracket Side Marker 2 Light Left Rear Right Front B01 10 0022 Light Side Marker 2 Left Right Rear Red B01 10 0067 Replacement Lens 2 Red B01 10 0068 Lamp Side Marker 2 1 1 2 3 0090 0183 Nut Nylon Lock 1 4 2 0090 0896 Nut Lock 3 8 16 2 0090 0042 Screw Cap 3 8 16 x 1 1 4 20 Cap 3 8 Left Hand Right Hand Seal Bearing B32 00 0013 Cap Hub 2 0090 0624 Nut Wheel Lug 12 e Wheel assembly includes items 24 through 27 B01 10 0069 Replacement Lens Tail Light 14 PARTS LIST 38 22 2247 o Q 226 226 19 Model ET 4000 ESCALATE TRAILER Deck and Frame Section PARTS LIST Model DB 1343 Hydraulic Pump Assembly wei Fam Bein oy 1 Jens Couping SAE9T 2040126 s 02 15 0128 James _ A 3 Iesse Seal hat 05007 100x085 A 4 Bo24150201__ BreatnerPlese a 5 po2 15 0089 Washer 0388x 0625x0805 _ 8 6 B0215 0166 Washer Lock 0255x0485x0 062 1 s moso Weed Plumbing 1 a Iess Fite 148 Micron ig A 1 Bo24150122 Motor OC 12V 17 8 Day 1 02 15 0128 ee Tape 1420x025 Hex 1 1s B02150858 Screw Tape 142000397 He n 15 02 15 0125 Cover Sucion ser gt A 4 80245 0126 Screw Tapte mex 1 amm ___
5. B03 00 0017 Safety Chain Assembly 2 24 0000 0384 ema 25 Janne pamess mie Screw Cap 2 13 x 4 12 3 B00000112 Fave Plato Power Swish 39 B01 090050 Wire But Spice 2 za Bi200 0101__ KiBrakeaweyCade 1 Jack assembly includes items 18 19 and 20 m m i inmi nri inm jnmi inm mi i cC nm UM LI sch 10 PARTS LIST Model ET 4000 ESCALATE TRAILER Hitch Section 11 PARTS LIST Model ET 4000 ESCALATE TRAILER Lift Section Temno PatNo Beete aw 1 owo WamwSAEFa 2 2 07 06 1035 Bar Dec ae A 3 00900147 PmOoertBkTu 2 4 James Nu Mento res 5 00900429 Wame SAEFa 2 s o090 0902__ serewcept8x7____ 3 7 Brorsuo Bett O 1 8 BU10107 Spxent7Gnm 2 9 B1200 0076 Link Lit Multiplier Screw Cap 1 8 x 6 12 T4 mooesso ie ton _ 315 pozos 5358 Deklabh __ Screw Cap 3 8 16 x 2 4 Screw Cap 3 8 16 x 1 34 38 el asi 20 0090 0210 WahenSptlok 38 2 Cover Pump includes top bottom amp strap MEN 23 po2 09 0018 Hyralccymder A 234 Bo2 13 0104 Seal Repair Ki Hydraulo Cymar 1 a 02 02 0072 gange A Hose Hydraulic 1 4 dia x 40 NE NH B02 01 0026 HoseHydau 3E eg ar B02 02 0070 nino yae a 07 1
6. 0 1086 Spr 2 29 B0r 09 0033 we 30 Ian Jonge 3 Bo2 04 0002 We Flow Gone l e B02020185 Fino awe A 39 02 02 0072 Fimo Hyrule A 94 Bo2o50023 PumpAsemby Hyra 3 as 00 00 0175 SramTeDowPumpCoer t as 46 00 0026 emp Handle N NDN O ND N N ap ar ar a a OQ IM sch LI sch L sch L sch L sch L sch NINJ sch 12 PARTS LIST Model ET 4000 ESCALATE TRAILER Lift Section PARTS LIST Model ET 4000 ESCALATE TRAILER Deck and Frame Section ees Diameter 27 59 Max FE Cup Pt 0090 0355 Setscrew Cup Pt eee B31 00 0028 Pad Leaf Spring B39 00 0032 Leaf Spring 2 B06 00 0317 Decal Escalate Trailer Logo B06 00 0351 Decal ET 4000 B06 00 0312 Decal Moving Deck 4 i 1 Screw Cap Nylon 3 8 16 x 3 8 2 2 Tail 2 i 2 B06 00 0344 Decal Raise Bar Press Switch Not Plate Serial Replaceable e GE 1157 1 3 4 EH EN 2 E 0090 0208 Washer Split Lock 5 16 0090 0420 Washer SAE Flat 5 16 14 0090 0206 Washer Split Lock 1 4 0090 0159 Nut Hex 1 4 20 0090 0183 Nut Nylon Lock 1 4 20 ELE d SCH B04 07 0032 Clamp Hose B29 00 0037 Bracket License Plate 0090 0419 Washer SAE Flat 1 4 B06 00 0347 Decal 4000 Max Cap 1 B29 00 0147 Bracket Side Marker 2 Light Left Front Right Rear
7. E SCALATE Model ET 4000 TRAILER Operation and Service Manual Z ESESS RAS SETS EES BRAS ERED EE EE EE BASES RES S I SES SR RI S SIZE A DS ENT END ERRARE RARE A AAA SER SS R L RPP GGFGFFFGFRI KRFR FZFGFR RA RI RIRE RE L RE RS GGR RR A EE SE SE EE NN EE EE EE EE ei EE S O ES LESSEE EEE EES SX I III PIII PP PP PPP BB GED S X EE ES LEE SSIS lt R REA BOOS RRR SS SEPI PIPI IDD PIPI II DID ESS ROSS ERA AAA AAA AAA AAA AD EE SE ee SE EE FFF FFF F FFF F NINNI ARR SOS g SE RA PEPSI PI PIPI PAD G EE SE x AI IPS PD G Ze RIP 2222222 272 9 RAR SY EA GSE RROD L EH KRESS SE LEX A FRA RAF ES RARE BOGS OOD SA RAY EEE E SS FF GEES Ss RAF BES SE GON e SZ N RRR AAA A BREESE GER EE EE SE SE EE EEEEES EE lt EE SE A SE SE SE EE A LIS BAAS SSS SESS ESS E SEES AA A AR A A AS RARA lt RA RRR GS FARA ES EA ESEES SSA KES AAA N BEES RASS SA ESS ES TE S KES o ORA ES Ee SLI SEE Es RA RARER LL SS EEG IGSS e SAREE ISS e IGGY RAS FA SS O RAS SS N RA Le T lt f Da U Patented Wi Load Capacity 4000 Ibs The ET 4000 ESCALATE TRAILER offers ground level roll on loading and roll off unloading of equipment with non tilting lowering deck The hydraulic lift deck allows one person to load and unload e
8. Inflate to the pressure recommended by the tire manufacturer located on the tire CAUTION Low or uneven tire pressures will not properly support a loaded trailer and could lead to premature tire wear A WARNING of appropriate size and load rating 75D 15 When replacing tires it is important to use a tire A WARNING Failure to maintain proper torque on the lug nuts may result in the wheel shearing off of the trailer possibly causing an accident and seriously damaging the equipment Lubrication every 6 months Wheel Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on your axle Wheel nuts should be retorqued after 50 miles and 100 miles and periodically there after 1 4 5 2 The tightening of the lug nuts should be torqued in the sequence above Lug nuts should be torqued in stages Stage 1 Stage 2 Stage 3 25 Ft Lbs 60 Ft Lbs 100 Ft Lbs This procedure should be followed after each time the tire is removed Lubricate the following parts with clean motor 7 or wheel bearing grease 7 where shown For additional brake operating and service instructions refer to the Surge Brake Actuator Manual provided with the trailer NOTE Be sure that no grease is applied to brake pad Wheel Bearings Jack SERVICE Hydraulic Fluid Le
9. OG RELIRE RE REGE REL RE NISSA I RIR SIRI SI SPSI SPSI SPSI SSP SEX A EE x CA ALA ALA AAA SISA EE S SE SE EE ES SES LESS Ze Ze E D lt e EX Ze SE A NINININI INI N N N SISSI RA RA RA RA RA RA RA RA RA RA RA RS AAA SG SSI RI RI SS EES BROLIN OOO lt EE CESSES EEE EES BARS CLEP IOI PO I NAR ZN SRR RR ED ESRI ISERIES BEER BEER ESS EE AA A SEIS Ze RA A i i PEPE CPE PEI PEPE PEPE RRR RRR RS EE SE E SE SPECIFICATIONS EscaLATE TRAILER Model Number ET 4000 Serial Number Manufactured by Bil Jax Inc 125 Taylor Parkway Archbold Ohio 43502 419 445 9675 Specifications Rated Capacity 4000 lbs 1814 4 kg max Weight Empty 1910 Ibs 866 4 kg Overall Width 94 in 238 8 cm Overall Length 185 in 469 9 cm Overall Height Bed Raised 36 in 91 4 cm Bed Height Raised 16 in 40 6 cm Bed Size Flat Surface 54 in wide x 96 in long 137 2 cm wide x 243 8 cm long Overall Bed Size 54 in wide x 120 in long Including Ramp 137 2 cm wide x 304 8 cm long Ramp Grade 6 degrees Hitch Size 2 in 5 08 cm ball Suspension Leaf Spring Brakes Standard Hydraulic Surge Optional Electric WARRANTY Bil Jax warrants its trailers for one year from the date of delivery against all defects of material and workmanship provided the unit i
10. ler frame where the rollers thread in Use a socket wrench with a 1 1 2 socket to unscrew and remove the rollers Install and tighten new rollers Retighten the setscrews NOTE It is easier to remove and replace one roller at a time You can adjust the jack to access each roller SERVICE 2 Lower the deck until the front or rear lift rollers can be removed from the roller access holes CAUTION The deck must be supported by the paved surface or shoring before the lift rollers are removed PARTS LIST Model ET 4000 ESCALATE TRAILER Hitch Section temno Panno Descon JL 1 B00 00 0114 Sup Tie Down Batey Cover 1 2 Bor 10 0150 Box Battery includes ida strap Li 3 Joe Ju Nylon Lock aere _ 4 Inner Cable Biel s June Immens 6 B0r 04 0002 Battery 12 Vol Desp Oyele 7 B0i 02 0060 swenwserrwr 8 Jansen Switch Toggle A 9 Bos oo oaas Ded UPDOWN 30 feor t0 0151 Light Marker 2 3 Janne Grommet mare tgp 2 32 Janne Plug Assembly Maker Lig 318 Joe Nu Hex ere wu B0r 09 0025 euno toe 2 35 Bot os oo57 Bushing Tube a 36 soros 0018 Boot Termin O Te 17 Rworono Om Den m 25 02 0086 ack Tongue O Hex Nut Self Locking 12 13 Screw Cap 1 2 13 x 5 22 Ierzen WasenSAEFM LE 23
11. quipment Contents SPECIAL FEATURES i etre tete SPEGIFIGATCION Sit TRAILER HITCHING eerst attert rs EQUIPMENT LOADING irent te PARTS EE O 01 WO MNN _ mu A N a step above 9 B33 01 0069 01 SAFETY Warnings and Cautions Observe all warning labels on the trailer The trailer warning labels are shown here as a reminder Other warnings and cautions are included in this manual Failure to observe all warnings may result in serious injury or death Failure to observe all cautions may result in equipment damage SPECIAL FEATURES WARNING Stand clear of trailer while deck is being raised or lowered Moving deck will create pinch points causing serious crushing injury WARNING A WARNING Stand clear of trailer while deck is being lowered Contact with trailer deck will cause serious crushing injury Trailer deck must be fully raised with transport clamp locked before towing trailer Failure to comply with these instructions may result in serious personal injury or death as well as damage to cargo The Bil Jax ESCALATE TRAILER includes all the features of a heavy duty trailer plus Escalator Deck and Hydraulic Lift WWW WN AA Heavy Duty Tie Down Brackets lt Es lt GRA EN A SS DS RA SNI GIS IGI S SGG A OE lt lt AAA AA AAA AAA AS PS Ri ESE AAA AAA AAA SSS EE E ROG R
12. s operated and maintained in compliance with Bil Jax s operating and maintenance instructions structural components are also warranted for one year Bil Jax will at its option repair or replace any unit or component part which fails to function properly in normal use This warranty does not apply if the trailer and or its component parts have been altered changed or repaired without the consent of Bil Jax or by anyone other than Bil Jax or its factory trained personnel nor if the trailer and or its components have been subjected to misuse negligence accident or any conditions deemed other than those considered as occurring during normal use Components not manufactured by Bil Jax are covered by their respective manufacturers warranties A list of those components and their warranties is available upon written request to Bil Jax Bil Jax shall not in any event be liable for the cost of any special indirect or consequential damages to anyone product or thing This warranty is in lieu of all other warranties expressed or implied We neither assume nor authorize any representative or other person to assume for us any other liability in connection with the sale rental or use of this product TRAILER HITCHING Hook Up the Trailer 1 Raise trailer and lift ball latch 2 Line up ball with hitch NOTE The trailer hitch uses a 2 inch ball 3 Lower hitch onto ball and close ball latch 4 Raise and secure jack E
13. vels 1 Remove cover from hydraulic pump Check fluid level in hydraulic reservoir Battery 1 Use hydrometer to check battery charge daily or weekly depending on frequency of use If the battery charge drops below 25 of full charge S G below 1 155 as corrected to 80 F the battery must be recharged Refer to step 2 before charging battery 3 Charge battery at one of the following charge rates The slow charge rate is preferred 22 hours 5 amps 5 hours 20 amps 2 hours 50 amps 2 Lower trailer deck If oil level is below 3 inches with deck down add 1 2 quart of hydraulic oil Use BP type HLP 46 or 10w hydraulic oil NOTE When trailer deck is raised hydraulic fluid level should be at least 1 2 of reservoir volume 3 Remove fill cap from surge brake reservoir Add DOT 3 brake fluid as needed to bring fluid level to 1 2 inch below fill port FILL CAP 2 Check the electrolyte level weekly If battery charge is low add water to bring electrolyte level just above plates If battery is fully charged add water to raise electrolyte to full mark in each cell Replacing the Lift Rollers 1 On a paved level surface pull trailer onto 4x6 blocks Jack up and unhitch the trailer NAA IIR A A N M VAARI DAN MAN AN Y NAN AA W x d SV Vo Ue AA NAAA GIO VS N 3 Loosen the setscrews that prevent the rollers from backing out The setscrews are located on the trai
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