Berkel PM20 User's Manual
Contents
1. The wire whip should be used for whipping cream Cream to be whipped should be 24 hours old should contain 30 butter fat and should be well chilled in fact near freezing temperature is desirable since the cooler the cream the better the whipping Warm cream may turn into butter instead of whipped cream To prevent splashing out of the bowl start whipping the cream at slow speed and increase the speed as the cream thickens EGG WHITES Use the wire whip and be sure that the eggs are at room temperature and that both the mixing bowl and wire whip are free from all traces of fat or oil or the egg whites won t whip In some installations one bowl will be kept and used exclusively for beating egg whites Another bowl will be used exclusively for the oily type mixes Start beating the eggs at low speed and gradu ally increase the speed MERINGUES Use the wire whip Meringues can be made perfect by the gradual addition of sugar to eggs that have not been beaten too stiffly MAYONNAISE Use the wire whip Depending on the quantity of mayonnaise to be made a commercially purchased 1 gallon 2 gallon or 6 gallon oil dropper attachment should be used This oil dropper attachment is attached to the mixer and automatically adds oil to the batch at a controlled rate of flow Most mayonnaise recipes contain whole eggs corn or cottonseed oil vinegar sugar salt mustard and white pepper The eggs should be placed in the mixing bowl first an2. The bowl guard is not in place Rotate the bowl guard fully to the right The bowl is not fully up and in place Lift the bowl to its fully up position Motor operates but planetary does not turn in any of the 3 speeds e Internal drive or transmission linkage is inoperative Contact your nearest Designated Berkel Service Location Hard to shift speeds e Make sure the shift lever is fully engaged 10 PM10 amp PM20 OWNER OPERATOR MANUAL e Turn the timer to hold position shift to the desired speed and then move the start toggle button e Transmission adjustment may be necessary Contact your nearest Designated Berkel Service Location Overload circuit breaker tripped e Mixer is overloaded causing the circuit breaker to trip See the Product Capacity Chart on page 13 Mixer slips out of gear under load e Make sure the shift lever is adequately engaged e If mixer shift lever is adequately engaged and slipping still exists then contact your nearest Designated Berkel Service Location Product not being properly mixed at the bottom of the bowl e Inadequate water to product ratio AR e Excessive clearance at the bottom of the bowl and attachment Contact your nearest Designated Berkel Service Location REPAIR PARTS REPAIR SERVICE Please contact your nearest Designated Berkel Service Location for any repair parts and or repair service required on your Berkel slicer A list of DBSL s can be found on the website at www
3. This procedure eliminates severe strain to the beater and to the mixer proper and consequently adds to their life and effi ciency SS WIRE Whip Used for whipping creaming beating eggs meringues small amounts of mayonnaise icings and for whipping milk or cream into mashed potatoes after they have been broken up with batter beater TAPER HUB ATTACHMENTS The mixer has an attachment hub located on the front A cover must be removed before the attachment can be set into place Once in place a locking knob secures the attachment to the mixer 1 VSPH 4975 00103 The VSPH VEGETABLE SHREDDER PLATE HOLDER vegetable cutter attachment provides fast cutting grating and shredding of an abundant variety of food products The high polished all aluminum housing features 5 available stainless steel plates for grating or shredding and an optional knife for cutting Very helpful for volume cutting and grating for such products as lettuce tomatoes cheese cabbage carrots cucumbers etc The recommended speed would be low FCMC 4975 00452 The FCMC Foop CUTTER MIXER CHOPPER is a grinder attachment used for small grinding processes It is very durable and easy to clean The recommended speed would be low or medium not high PM10 amp PM20 OWwNER OPERATOR MANUAL 9 CLEANING AND SANITIZING The Models PM10 and PM20 mixers have been designed for a minimal amount of owner mainte nance After use thoroughly clean the bowl and a
4. SHOP MATERIALS Angel Food 8 10 oz Cake Lb 7 Box or Slab Cake Lb 10 Cup Cakes Doz 18 Layer Cake Lb Pound Cake Lb Pasta Basic Egg Noodle Lb Sponge Cake Batter Lb Sugar Cookies Doz Bread Roll Dough Lb Light Medium 60 AR E Heavy 50 AR O Pizza Dough Lb Thin 40 AR O Med 50 AR 7 Thick 60 AR O Whole Wheat Dough 70 AR Pie Dough Lb Raised Doughnut Dough 65 AR 4 Eggs amp Sugar For Sponge Cake 4 Fondant Icing Lb 6 Marshmallow Icing Lb 1 Shortening amp Sugar Creamed Lb 8 Ifhi gluten flour reduce batch 10 2nd speed do not use at 50 AR or lower IST SPEED 2ND SPEED 3RD SPEED NOTE Absorption ratio AR water weight divided by flour weight Ex Absorption ratio of a mixture containing 6 lbs of flour and 3 lbs of water 3lbs 6lbs 50 50 AR Capacity depends on moisture content of dough Above capacities based on 12 flour moisture at 70 water temperature CAUTION IF HIGHER THAN RECOMMENDED SPEEDS ARE EMPLOYED AND OR LISTED CAPACITIES ARE EXCEEDED OVERLOAD CONDITION WILL RESULT PM10 amp PM20 Owner OPERATOR MANUAL 13 The Choice of Experience Warranty Effective February 14 2002 Berkel Company Berkel warrants to the Buyer of new equipment that said equipment when installed in accordance with our instructions and subjected to normal use is free from defects in material or workmanship for a period of one 1 year f
5. been added stop the mixer and scrape down the sides of the mixing bowl with a spatula or bowl scraper to insure a smooth mix Be careful not to add sugar until the butter or shortening has been thoroughly creamed Some recipes call for yolks and whites to be beaten separately This is not necessary with your mixer as the mechanical mixing 1s efficient enough to allow the addition of whole eggs When adding dry ingredients stop the mixer occasionally and scrape the upper part of the bowl with a spatula or bowl scraper to make sure that every portion will be efficiently mixed into the recipe Always operate the mixer on slow speed while adding dry ingredients Do most of the beating before the flour and milk are added Over beating after addition of these two ingredients causes a sub standard mixture 7 MIxING DOUGH Always use the dough hook for mixing heavy dough mixtures Do not overload the mixer with batches that are too large See the capacity chart for capacities of the various size bowls Remember an increased mixing time means a decreased fermentation time Weighing ingredi ents each time you mix will ensure a standard product Stop the mixer occasionally to lower the dough mass from the hook and to scrape the bowl Important In mixing heavy dough be sure to use the spiral dough hook be sure not to overload the mixer see the capacity chart and be sure to start the mixer on low speed 8 Briscurr Mix Use the wire whip Mix shor
6. berkel com Pull down the service tab and then click on your start for the nearest DBSL Additional information may be obtained from Technical Service Support Center Berkel Company 4406 Technology Drive South Bend IN 46628 9700 574 232 8222 800 348 0251 PM10 amp PM20 OWNER OPERATOR MANUAL e 11 SPECIFICATIONS BowL CAPACITY DIMENSIONS Height Width Depth PLANETARY SPEEDS Low Medium High Aux Hus SPEEDS Low Medium High NET WEIGHT Gross WEIGHT VOLTAGE HORSEPOWER AMPS START RUN 12 PM10 amp PM20 OWNER OPERATOR MANUAL PM10 10 qt 9 5 1 15 1 2 395mm 15 1 2 395 mm 24 610 mm 40 rpm 80 rpm 143 rpm 97 rpm 191 rpm 344 rpm 74 Ib 34 kg 83 lb 38 kg 115 60 1 1 2 HP 6 1 1A PM20 20 qt 18 9 1 36 3 4 933mm 22 558mm 30 1 4 768mm 46 rpm 85 rpm 155 rpm 106 rpm 196 rpm 357 rpm 225 lb 102 kg 248 Ib 112 kg 115 60 1 3 4 HP 8 5 1 5 A M IXING BOWL CAPACITY CHART Bowl Capacity Qt 10 20 30 40 60 80 Model PM20 PM30 PM40 PM60 PM80 Motor HP 1 2 1 1 5 4 5 Small Bowls Available as Extras 20 30 30 40 30 40 60 Overall Space Required Floor 14X 18 15X 22 24 X 25 24 X 25 32 X 44 32 X 44 KITCHEN MATERIALS CAPACITY CHART FINISHED MATERIALS Egg Whites Qt 1 2 1 1 2 Mashed Potatoes Lb 11 40 Mayonnaise Qt of Oil 8 18 Meringue Qty of Water 1 4 2 Waffle or Hot Cake Batter Qt 4 24 Whipped Cream Qt 2 12 BAKE
7. hook on the planetary and turn on the mixer in low speed Check to see that there 1s clearance between the bowl and the dough hook at all times The clearance between the dough hook and the bowl has been preset at the factory and should be approximately 4 The gearbox in your mixer is permanently lubricated and will require no additional lubrication by the customer O PERATING INSTRUCTIONS Rotate the bowl guard as far to the left as possible Lower the bowl yoke to its lowest position using the bowl lift handle Install mixing bowl onto bowl yoke pins Make sure the pin on the rear of the bowl properly engages with rear of bowl yoke Rotate the two clips on the yoke to lock the bowl to the yoke Slip the desired attachment to the beater shaft and rotate to the left to lock it in place Refer to the capacity chart on page 13 and then fill the mixing bowl with the ingredients Raise the bowl to its fully up position The mixer will not start until the bowl is fully up Rotate the bowl guard fully to the right The mixer will not start until the bowl guard is fully to the right Your PM20 mixer is equipped with a 15 minute timer If the mixing sequence is timed then do one of the following e If the desired time is less than 10 minutes then turn the timer past 10 then return to the desired mixing time e If the desired time is more than 10 minutes then simply turn the knob to the desired time If the mixing sequence is not timed then the timer m
8. OWNER OPERATOR MANUAL MODELS PM10 amp PM20 MIXERS NOTICIA IMPORTANTE IMPORTANT NOTICE Este manual contiene importantes instrucciones This manual contains Important Safety de seguridad que deben ser seguidas el pie de la Instructions which must be strictly letra cuando utilice esta maquina followed when using this equipment BK46701 November 2003 BEFORE USING THIS EQUIPMENT Berkel s mixers are designed to mix bakery and deli type food products safely and efficiently However unless the operator is properly trained and supervised there is the possibility of a serious injury It is the responsibility of the owner to ensure that this mixer is used properly and safely strictly following the instructions contained in this manual and any requirements of local law No one should use or service this mixer without proper training and super vision All operators should be thoroughly familiar with the procedures contained in this manual Even so Berkel cannot anticipate every circum stance or environment in which its mixers will be used You the owner and operator must remain alert to the hazards posed by the function of a mixer particularly the rotating tools No one under 18 years of age should operate this equipment If you are uncertain about a particular task ask your supervisor This manual contains a number of safe practices in the General Safety In struction Section Additional warnings are placed throughout th
9. d beaten for approximately five minutes at high speed The speed should then be reduced to slow speed and add the dry ingredients that have already been mixed together Mix at high speed for approxi mately five minutes Then the oil dropper should be turned on so that the oil is gradually added to the batch for 10 to 20 minutes after which time the vinegar is poured in slowly The mixing should be discontinued after the vinegar has been thoroughly mixed into the batch The last PM10 amp PM20 OwNER OPERATOR MANUAL 7 operation in making mayonnaise involves stopping the mixer scraping the upper part of the bowl with a spatula or bowl scraper to make sure that every portion will be evenly mixed into the recipe Mayonnaise becomes a thicker and more stable product when the oil is added very slowly 5 MASHING POTATOES Use the batter beater and pre heat the bowl and beater Start the operation on low speed When the potatoes have been broken up stop the mixer and add the milk or cream butter and season ing Many operators like to change to the wire whip or to the four wing whip for whipping in the milk or cream since more of a whipping action is obtained to produce a fluffier mashed potato 6 CAKE BATTERS AND COOKIE DOUGH Use the batter beater Butter or shortening can be thoroughly creamed in about 10 minutes The butter or shortening should be at room temperature Sugar should be added to recipes at a me dium speed When all of the sugar has
10. esconecte la maquina antes de limpiar sanitizar o arreglar 3 LA M QUINA DEBE apoyarse sobre un nivel solido y plano 4 EN CASO de que la maquina se trabe apague y desconcte antes de sacar lo que la obstruye 5 SIEMPRE apague la batidora antes de colocar los accessorios 6 UTILIZE unicamente los repuestos provistos por el fabricante 7 MANTENGA manos brazos cabello y ropa suelta LEJOS de toda parte en movimiento de la m quina 8 NUNCA ponga las manos en el tazon cuando la batidora esta operando 9 NUNCA toque los utensilios en rotacion 10 El tapacubo debe estar en su lugar cuando los accesorios no se estan usando 11 ENCASO de que los membretes de PELIGRO se desprendan de la m quina o sean illegibles llame al fabricante o a su representante de service Berkel para que lo reemplace Sin Cargo 2 PM10 amp PM20 OWNER OPERATOR MANUAL 11 WARNING ROTATING TOOLS To avoid serious personal injury follow all the instructions in this manual and NEVER touch this machine without training and authorization by your supervisor TURN OFF AND UNPLUG machine before cleaning sanitizing or servicing MACHINE MUST BE on solid level support SHOULD MACHINE JAM turn off and unplug before removing obstruction ALWAYS turn off the mixer before Y fitting attachments and accessories USE ONLY the attachments and accessories provided by the manufacturer KEEP hands arms hair and loose clothing clear o
11. f all moving parts NEVER put hands in bow when mixer is in Operation Never touch rotating tools The attachment hubcap must be in place when the attachments are not being used SHOULD any warning label on a machine come off or become unreadable contact the manufacturer or your Designated Berkel Service Location for a free replacement PM10 amp PM20 OWwNER OPERATOR MANUAL 3 E QUIPMENT DESCRIPTION Shift Lever Timer Start Stop Switch Attachment Hub Bowl Guard Attachment Bowl Bowl Locks 4 PM10 amp PM20 OWNER OPERATOR MANUAL THE BASICS The models PM10 and PM20 planetary mixers are designed for mixing doughs cremes pota toes mixes sauces and toppings They have bowl guards no volt release and 3 fixed speeds In addition the PM20 has a 15 minute timer The PM20 comes equipped with a 12 taper hub for accepting any 12 attachment while the PM10 has a 8 taper hub for accepting any 8 attachment On the PM20 the optional VSPH can be used for slicing shredding and grating while the FCMC can be used for chopping and grinding REVIEW THIS MANUAL COMPLETELY BEFORE USING YOUR MIXER INSTALLATION SAFE OPERATION REQUIRES PROPER INSTALLATION AND AN ADEQUATE WORK AREA General 1 Berkel suggests having an Authorized Berkel Service Technician install your mixer A list of Designated Berkel Service Locations DBSL can be found at www berkel com This technician will demonstrate the operation of the mixe
12. is manual WARNINGS RELATED TO YOUR PERSONAL SAFETY ARE INDI CATED BY AWARNING If any warning label wall chart or manual becomes misplaced damaged or illegible please contact your nearest distributor or Berkel directly for a free replacement Remember however THIS MANUAL OR THE WARNING LABELS DO NOT REPLACE THE NEED TO BE ALERT AND TO USE YOUR COMMON SENSE WHEN USING THIS MIXER TABLE OF CONTENTS Page a A et es CR An me 2 3 Eguipment Description RSR RS Aes nec nl e ee lage 4 TABS a a Sn Oe 5 LR D ETAT PE A NA Ol dS E 5 Operating Mmstructions nesr e TE e a a ec ee 6 Prod ct Suggestions o whe dl nl e e e ae 7 BOWLACCESSONES S 8 Attachments AA i Sas ia A ER aN des cera Reh 9 Taper UM PEAS TINS INES A nn e S a 9 VS ara NAICS AU A cde Soy wa cee Seed ds 10 A A Monee ese vee sale ts a aN Manes ae TR dc OR Ged 10 R DAR ATES EA o e O te 11 Specifications A e ni 12 A Rs RS Er Ati SE Ae CEE CASE SOE PEE en cr S 13 WY TAINS nee A Ma el OO a M ACI 14 The Berkel Company World s Leading Manufacturer of Slicer and Food Processing Equipment BERKEL COMPANY 4406 Technology Drive South Bend Indiana 46628 9700 574 232 8222 Fax 574 232 8116 800 348 0251 Printed in USA Berkel Company Part No 3175 00935 PELIGRO CUCHILLA FILOSA Para evitar serios accidentes a su persona siga las instrucciones de este manual y 1 NUNCA utlice esta maquina sin previa instruccion y autorizacion de su supervisor 2 Apague y d
13. ligation or liability connection with said equipment This warranty supersedes any and all prior warranties to the subject hereof Model 180 slicers carry a 90 day warranty BK46701 November 2003
14. r 2 On the PM20 loosen and remove the 4 lag bolts holding the mixer to the shipping skid On the PM10 simply open the box remove the Styrofoam and lift the mixer out of the box 3 Install the mixer in a well lighted area with adequate unobstructed space so the operator can move about freely This location must also be solid and level 4 For 110 volt mixers plug into a grounded wall outlet Never by pass the mixer s electrical switches or circuits Never activate the mixer using a wall switch A licensed electrician ac cording to local codes should wire 220 volt mixers To prevent the possibility of electrical shock the mixer must be grounded 5 Before attaching any accessories attachments to the mixer refer to the operating instructions on page 6 and turn on the mixer in low speed Check that the rotation of the planetary matches the sticker on the front of the mixer If the rotation does not match the sticker then turn off immedi ately and contact a qualified electrician to check the wiring The direction must match the label Make sure the mixer is running smoothly with no obstruction PM10 amp PM20 OWwNER OPERATOR MANUAL 5 wl re he 10 11 Make sure the warning labels supplied with the mixer are in place The warning labels are a Read Owners Manual 3175 00755 above the start stop switch on the right side of the machine b Keep Hands Clear 3175 00777 on the left side of the machine Put the dough
15. rom the date of sale BERKEL SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MER CHANTABILITY OR EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Berkel s obligation and liability under this warranty is expressly limited to repairing or re placing equipment that proves to be defective in material or workmanship within the appli cable warranty period Berkel or a Designated Berkel Service Location will perform all repairs pursuant to this warranty Berkel expressly excludes responsibility for incidental or consequential damages to buyer or any third party including without limitation damages arising from personal injuries lost profits loss of business opportunity loss of property economic losses or statutory or exemplary damages whether in negligence warranty strict liability or otherwise This warranty does not apply to periodic maintenance of equipment including but not limited to lubrication replacement of worn blades knives stones knobs accessories and miscella neous expendable supply items and other adjustments required due to installation set up or normal wear These warranties are given only to the first purchaser from a Berkel Authorized Channel of Distribution No warranty is given to subsequent transferees The foregoing warranty provisions are a complete and exclusive statement of the warranty between the buyer and seller Berkel neither assumes nor authorizes any persons to assume any other ob
16. tening and dry ingredients until shortening is blended and mixture is granular in appearance Turn off mixer Scrape bowl down with bowl knife Store in covered can until ready for use Use beater or dough hook when adding liquid start mixing on slow speed Do not over mix BOWL ACCESSORIES 1 Bowl Dollies This device is a low profile cart used for transporting a bowl that is loaded with product from one place to another 8 PM10 amp PM20 OWNER OPERATOR MANUAL ATTACHMENTS 1 ALUMINUM SPIRAL DouGH Hook Used for mixing bread or roll dough of standard consistency biscuits meat loaf etc The alumi num spiral dough hook is a special dough hook for mixing heavy doughs such as white graham or rye bread noodles pretzels Italian bread and pizza Dough hooks should always be operated at slow speed only Do not use other types of beaters for dough work doing so will result in damage to either the beaters or to the mixer itself Never exceed capacities as listed ALUMINUM BATTER BEATER Furnished as part of the standard equipment Used for mixing batters such as cake and muffin batters creaming butter mashing potatoes and vegetables light cakes icings and the average run of light work Never use this beater for heavy dough work When mashing potatoes etc it is advisable to start with the bowl at its lowest position and then as the potatoes or other ingredients break up the bowl should be gradually raised to its working position
17. ttachments with hot soapy water The mixer housing can be wiped down with a damp cloth Rinse sanitize and allow to air dry When sanitizing be sure to use only an approved sanitizing solution This will help kill germs and bacteria If accessories have been used example VSPH apply some Berkel USDA approved food equipment oil to the auxiliary drive socket and accessory shafts for lubrication Use only USDA authorized Berkel oil or grease to prevent possible food contamination For your convenience this oil is supplied in the following quantities 2 oz part 4675 00182 16 oz part 4675 00183 or one gallon part 4675 00184 containers The grease is supplied in a pack of three 3 ounce tubes part 4675 00185 TROUBLESHOOTING If your mixer should fail to function there are a few things you can check before calling a service technician If you do need service visit our web site at www berkel com Pull down the service tab and click on your state A list of the Designated Berkel Service Locations will be shown Motor will not operate when start toggle button is moved e The mixer is overloaded activating the thermal overload switch Correct the situation causing the overload by reducing the load or reducing mixing speed See the product capacity chart on page 13 e Turn the timer past 0 or to the hold position for manual operation The mixer will not operate when the timer is at the 0 position
18. ust be rotated to the hold position The mixer will not start if left at 0 Put the mixer in position 1 low speed and start with the toggle switch PM20 The toggle switch should be moved to the left It is a momentary position and when you release the switch 1t will move back into its center position Check to see that there is clearance between the bowl and the dough hook at all times The clearance between the dough hook and the bowl has been preset at the factory and should be approximately 4 If not then contact you nearest DBSL Your mixer is supplied with an electrical overload The condition that caused the overload should be rectified before the mixer is restarted Three signs that the motor may be overloaded are A The attachment may rotate considerably slower B The attachment does not rotate at a uniform speed C The overload circuit breaker is popped out 6 PM10 amp PM20 OWNER OPERATOR MANUAL Overloading can be avoided by A Using the product capacity chart for recommended speeds and batch sizes B Selecting a slower speed C Reducing the ingredient batch size SPEED SELECTIONS SPEED MIXTURES Speed 1 Low Heavy mixture bread dough heavy batters and potatoes Speed 2 Medium Lighter mixtures light dough which must rise quickly cake batters and some whipping operations Speed 3 High Light work shipping cream beating eggs and mixing thin batters PRODUCT SUGGESTIONS WHIPPING CREAM
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