BENDIX BW2488 User's Manual
Contents
1. 107512X 1006140 107512X Navistar G5006642 107813X 1516307091 107513X OBI 1657974091 108110X 011205511 108557X 1672563092 107506X 060710501 inis 107866X 1672564C92 107507X G1215501AT 5004118X 1686542091 108110X OB120023 107512X 1688704091 108110X Oshkosh 1689954 92 107514X 2GH918 107507X 1691205091 108110X 5MB5339 107623X 1694005C91 5004613X Prevost 1694005 92 5004613X 641190 107813X 1694006 91 107506 Thomas Built 1694007091 107507X 61130294 108804 1694953091 107514X 61190909 107514X 1696864C91 5004614X 0 20 ss zann 10965374 1696864 92 50046142 Volvo 1829993X101 5002973X 3093850 107981X 2003252C94 5004613X 3946077 108937X 2003252C95 5004613X 39460798 108935X genuine Bendix compressors Genuine Bendix compressors are only available through authorized Bendix distributors Look for the distinctive tag that says Remfd by Bendix in U S A to ensure your product will live up to the rigorous Bendix standards To learn more about Bendix remanufactured compressors or to find the authorized distributor nearest you talk to your Bendix account manager call 1 800 1 800 247 2725 or visit www bendix com At Bendi2. 107869 1662628 5005503X 3417958 107506X F1HT2875AA 107518X 303GB5109A 107869X 1671288 5005790 3417959 _ 2 107507X F1HT2875BA 107514X 303GB51183 108869X 1789497 5008249X 3609998 107507X F1HT2875BB 107514X 303GB5113A 108869X 1903939957 5008249 3609999 107506X 2875 108804 303GB5114 5003728X Bendix Bendix OE Piece Number eng Compressor Changeover OE Bendix OE Bendix OE Bendix OE Bendix Number Reman No Number Reman No Number Reman No Number Reman No Mack Cont d 2003252 97 5004613X 3949430 10751274 303GB5114A 50037284 2003253 94 50046144 3949432 10762374 303GB51144 108866X 2003253C95 5004614X 8022813 108935X 303GB5123 5002865X 2003253C97 5004614X 8022814 108937X 303GB5123A 5002865X 3551971 92 5015314X 80622835 107507X 303GB5124 5002868X 355197106C93 5015314X 816666 107981X 303GB5124A 5002868X 3565547C91 5014488X 85101164 107509X 303GB5125M 5002548X 3565547 92 5014488X 85102167 108804X 303GB5126M 5002548X 3565548C91 5014489X 85102168 107622X 745107869X 107869X 3565548692 5014489X 851021609 107507X 745065262 107869X 3596420091 5014144X 851
3. 5002548 5002548 107507 5002713 50027 13 5001912X 5001912X Reman No 107869X 107869X 107869X 107508X 107813X 107512X 108557X 108557 107507 109604 108869 108869 108869 108935 108935 109604 5004614 5004614 5002983 5002983 107507 109287 109287 109287 107508 5002983 109287 109382 109382 5004187 5004187 109604 109604 109604 109552 109552X 109604X 109552X 109659X 109382X 109659X 5002713X 5002713X Bendix Bendix m OE Piece Number Compressor Changeover OE Bendix OE Bendix OE Bendix OE Bendix Number Reman No Number Reman No Number Reman No Number Reman No Ag Chem Equip 1855140 5007465X Detroit Diesel F3HT2875FB 108804X 21990599 5002984X 1655145 5007468X 23505234 107622X F3HT2875FG 108804X Caterpillar 21990959 dins 5002984X 20900230 ku 95 107623X F HT2875AA 107866X 1029991 senos 5002984X 91 2152675 107981X 23509780 otc 107813X F81A2875AA 5002178X 1029553 5002983X OR3404 109251X 23511334 107622X F81A2875BA 5002177X 1043823 107981 OR3405 109287 2395117995 s 108110X F81Z2875AA 5002178X 1067851 109552X OR3410 109603X 23514502 107513X YC352875AA 5005272X 1067852 109552X OR3411 109604X 23914503 2 5 5 109647X YC3Z72875AA 500527
4. 02 5008248 107812 5003323 5008249 107813 5003324 5008250 107819 9003553 9008251 107820 Reman No 107507X 107512 107623 109604 107813 107869 108557 108869 108935 5004614 5002983 109287 109382 5004187 109552 109604 109659 107623 5002713 131076 107507 107508 107512X 109604X 109604X 107623X 109604X 107623X 107507X 107508X 5002868X 107512X 107623X 107508X 107510X 107507X 107512X 107813X 107623X 107813X 107813X 107507X 107507X Reman No 5009205X 5004188X 5009205 5009283 5015314 5015314 5015314 5014488 5014488 5011016 5012663 109653 5012665 5014144 5014144 5014488 5014488 5015314 5015314 5015615 Reman No 5003563 109251 109251 108866 5011016 5011016 5011016 5004188 5004124 5004124 5004613 5004613 5004880 5004880 5004880 5004880 5005272 107514 5005272 5005503 5005503 5005503 5005790 5005790 5005790 5005790 5007465 5004188 109603 107509 109251 5008249 5008249 5008249 5008249 5007465 5007465 5007465 5009283 5008249 5008249 5008249 5008249 Reman No 107514X 5000602X 5000602 5011016 5002177X 5011016X 5015615X 5002984X 5002984X 5004188X 5004188X 5002178X 107506X 5002984X 5002984X 5001911X 5001940X 5001911X 109809X 108066X 5002984X 5002177X 5002178X 5002865X 5002865X 107866X
5. 02173 108866 745065457 5004613 3596420 92 5014144 85102174 5004613X 745 10750 7 107507 35964210 92 5014489X 85102179 107514X 745 1075058 107508 3596421 93 5014489X 90102161 108869 745X107510 5002868X 3599754091 5014488X 85102184 107813X 745 107869 107869 3599754 92 5014488X 85102188 108110 745X107981 107981X 3605399 91 5015314X 85106353 5002868 745 108110 108110 366357C91 5019320X 85106354 5004188 745 108804 108804 BX107622B1 107622X 700010043 107508 745X108866 108866X BX108110B1 108110X 700013205 107622X 745X108869 108869X Neoplan 700018001 107506X 745X109287 109287X 3020105009 107512X 700018003 109604X 745X5002865 5002865X PCO01000001 001 107507X 745X5002868 5002868X New Flyer 745 5002983 5002983X 018822 107813X 745 5002984 5002984X Eeer 107623 745 5003728 5003728X 6328219H 107507X 745X5004188 5004188X 6336882H 5004187 745X5002983 5002983X North MCIS TMC 50129493 107507X 17 107813X 5014871 107813X G1006140 107512X 436023604704 107507X 31018889 5004187X 436023804704 107507X 35006642 107813X Nova Bus XG1006140
6. 107509 107510 107511 107513 107514 107622 107622 107514 107513 107506 107509 5002865 107513 107514 Bendix Bendix Tu Flo 550 amp Tu Flo 750 Remanufactured Compressor Changeover Bendix Tu Flo 550 Bendix Tu Flo 550 Bendix Tu Flo 550 Bendix Tu Flo 750 Compressor Compressor Compressor Compressor Part No Part No Part No Part No 5000594 5003563 9008554 65198 5000600 5003645 5008609 65203 5000602 5003646 5009205 65217 5000832 5003728 5009283 65240 5000848 5003762 5009328 65260 5000859 5003888 5009329 65262 5001085 5003889 5009330 65334 5001522 5004082 5009391 65388 5001523 5004088 5009392 65408 5001614 5004124 5011016 65461 5001615 5004611 5012663 65466 5001708 5004613 5012665 65491 5001710 9004711 9012665 65521 9001773 9004880 9014143 65538 9001774 9004882 9014144 65601 5001869 9004883 5014484 65607 9001904 9004950 9014488 65642 9001911 9005028 9015314 65671 5001938 9005272 9015318 65683 5002002 9005500 9015615 65714 9002032 9005502 107001 5002177 9005503 107002 5002178 5005606 107006 5002222 5005770 107023 5002640 5005790 107043 5002814 5005791 107051 5002839 5005791 107053 5002864 5005933 107096 5002865 5006820 107507 5002984 5006822 107508 5003072 5006824 107510 5003150 5006887 107512 5003153 5007361 107623 5003179 5007362 107779 5003228 5007363 107780 5003229 5007465 107781 5003230 5007466 107782 9003254 5007467 107783 5003264 9007911 107784 50033
7. 109551 5001617 5004614 5012666 109552 5001660 5005349 5013156 109604 5001662 5005349N 5013157 109626 5001662 5005412 5014145 109633 5001711 5005413 5014485 109657 5001788 5005414 5014489 109659 5001789 5005415 109824 5001870 5005416 109863 5001912 5005417 Reman No 109604X 5002713X 107508X 5002983X 5002983X 109659X 5004118X 109287X 109604X 5002713X 107508X 5002983X 5002983X 5002983X 5000603X 5004187X 109552X 109604X 107508X 5003852X 5002983X 5002983X 5002983X 5002983X 5009770X 5004187X 5014489X 5014489X 5014489X 107813X 5009770X 5013157X 109552X 5012664X 5012666X 5013157X 5013157X 5014146X 5014489X 5014489X Reman No 109659X 5002713X 5002983X 5002868X 5002548X 5002548X 5002868X 5002713X 5002713X 5002983X 5002868X 5002868X 5002973X 5002973X 5002983X 5002983X 5002983X 5002983X 5002713X 5002713X 5002713X 107507X 109287X 109287X 108869X 5003852X 5004118X 5003852X 5004187X 5004118X 5004118X 5004118X 5004187X 5004614X 5004614X 109659X 109659X 109552X 109552X 5004118X 109287X 109287X 109287X Reman No 107623X 131076X 131076X 107623 5000603 5002548 5001912 5002548 5002868 5002713 5002868 5002973 5002983 108869 5003852 5004118 5004187 5004614 5002983 5014489 5009770 5012664 5012666 5013157 5014489 107623 107623 5000603 5000603 107508 109552 5002983 5002983 5004187 5004187 5002548
8. 2X 1069089 107981X OR3659 107509X 23516840 5004188X Freightliner 1091317 109251X OR3845 5002984X 23516841 5004187X F3HT2875FC 108804X 1091318 109287X 4115 107508 23522122 5004188X F81A2875AA 50021782 1092996 107981 0R4382 109603X 23922123 5004187 F81A2875BA 5002177X 1102751 109659X OR4383 109604X 23522852 5003852 Gillig 1105 64 109251X 0 4740 5002713X 23920795 ues 5003852X 8216809 5004187X 1105766 109287X 0OR8252 5011016X 23529487 5013157X 8205281000 107813 EE 109603 O0R8253 5002713X 23550462 5000603X 8205281001 107813X 1137666 109604X Eeer 109809 23550468 5000602X 8217427000 107507 1170070 109809 0R8329 109659 23550476 131075 8217427001 107507X 1182798 5002984X 0 8340 5002984X 23550477 131076X 8225658000 5003852X 1182806 5002713X 0 8341 5002713X 23330109 131075 GMC 1221713 109552X OR8442 5002983X 23550711 5000603X 12470332 5001940X 220966 scenic 107514X OR9013 5004118X 23550716 5000602X 12546827 1079
9. 5001940X 5002865X 5002865X 5002984X 5003254X 5003153X 5003153X 5003302X 5002984X 5002984X 5002984X 5003254X 107506X 5003302X 5003302X 5003302X 5003563X Bendix Tu Flo 550 6 Tu Flo 750 Remanufactured Compressor Changeover Bendix Tu Flo 750 Bendix Tu Flo 750 Bendix Tu Flo 750 Bendix Tu Flo 750 Compressor Compressor Compressor Compressor Part No Part No Part No Part No 107867 109868 9001939 9005418 107868 109894 5002033 9005419 107869 131076 9002082 9005420 107871 800017 9002223 9005421 108238 800061 5002328 9005422 108295 800159 9002548 9005438 108556 800180 9002641 9005459 108557 800241 9002652 9005466 108584 800246 9002713 9005473 108732 800256 5002826 9005478 108867 800274 5002867 9005483 108868 800290 9002868 9005491 108869 800291 9002972 9005492 108934 800355 5002973 5005496 108935 800362 5002983 5005932 108989 800385 5003231 5005934 109110 800394 5003232 5006716 109111 800469 5003233 5006821 109141 800725 5003234 5006823 109142 801099 5003235 5006832 109198 801149 5003236 5007468 109285 801485 5003265 5007468 109286 801507 5003648 5007469 109287 801598 5003649 5007471 109320 801828 5003729 9008127 109322 5000191 5003834 5008610 109336 5000193 9003850 5009393 109382 5000601 9003852 5009394 109383 5000603 5004083 5009394 109426 5000641 5004112 5009746 109430 5000799 5004113 5009770 109545 5001533 5004118 5009792 109546 5001534 5004187 5010279 109547 5001616 5004612 5012664
10. 5239 vestis 107623X RE06609099 5015615X 1494915 5011016X 4P3956 107981X R3516840 5004188 Mack 1569365 5004880X 611670 107981X R3516841 5004187X 7456562 107869 1609845 109659X TUE TON m 107508X DINA 745065262 107869X 1647557 109552X 9Y6320 5002983 1689954 91 107514 4506545 5004613 1647558 109552X Clark Equipment 2991783 91 5004613X 451088696 108866X 164 559 5004118X E12977284 107506X FIxible 745800241 5002548X 1647560 109287X Cummins 97821800002 107813X 45800273 5002865 1647561 109287X TOU eeng 107507 97821800151 107507 745800274 5002868 1647562 109287X 3069181 107507X 97821800218 107813X 745800354 108866X 1647563 109604X 30692115 107506 9 821800222 10855774 45800355 10886974 1647564 5002713X 3074470 107506X 97827900151 107507 745800468 5004613 1647565 107508X 3074471 107507X Ford 303GB5103 107510X 1647566 5002983X 31664495 107506X 1316679 5002984X 303GB5105 107511X 1647567 50029834 3166446 10750724 F1HT2875AA 107866X 303GB5109
11. 63X 108866X 5011016X 5004124 5004188 5004613 5004880 5005272 5005503 5005790 5008249 5007465 5008249 5009205 5009283 5015314 5014488 5012663 109653 5012665 5014144 5014488 5015314 107514 107622 107622 5011016 5011016 107981 Reman No 108937 107509 107509 107981 109603 108804 5004613 5004613 5004613 107981 5002984 5002984 107506 108804 109251 109251 107981 109251 5002984 5002984 109251 107981 5004188 5004188 109451 109451 107981 109603 109603 109603 109603 10964774 10964774 109653 10965374 10980972 10980972 5002984 5002984 5002984 107622 107981 131075 Reman No 107866X 107866X 107622X 107622X 109603 109603 107866 107509 109603 107506 107506 107981 107981 107981 107511 108066 108066 108110 108110 108110 107514 107514 107981 107981 107981 107981 107514 108110 108110 108110 108110 107506 107514 107514 109603 107981 108804 108804 108866 108866 108866 108110 108937 Reman No 107506X 107509X 107510X 107511X 107513X 107514X 107622X 107866X 109603 107981 108066 108110 107514 108804 108866 108937 5004613 5002984 109251 5004188 109451 109603 109647X 109653 109809 107622 5002984 131075 107506
12. 81X 1259562 107981 OR9626 109659 23950719 131076 15025056 5001940 1266110 107514X OR9756 5011016X 5241310001 5003153X 10102069 ichs 5001940 1268214 5011016 OR9757 5004880X 5311300005 5001912X 15155242 5003563X T9 T0679 iocos 5002984X 0R9762 inse 109603X 5961300005 5001911X 15666202 108066X 1329819 5002984 OR9763 109604X E23529487 5013157X 15674783 108066 1329814 5002713X OR9764 107509X H23505234 109867X 15742181 108066X 1399009 5002983 0R9765 107508 R235052835 109868X 15977688 107981X 1434924 5004118X OR9766 109251X R23509780 107813X 159 8946 107981X 1439185 5002984X 179 949 7 5008249 R23522122 5004188 15987055 109451X 1439186 5002983 4P0586 109604X R23522128 5004187 GOV NSN 1442906 109251X 4P0598 107981 R23529487 5013157 2835014358024 50041872 1442907 109287X 4P0619 109603X R23534455 5013830X John Deere 1444412 5003254 54 0676 107509 R35052324 107622 RE506359 5009283 1450840 5003302X 4P2419 107981X R350
13. charging systems Bendix Tu Flo 550 and Tu Flo 750 Remanufactured Compressors An easy to use guide for selecting the best remanufactured compressor a genuine Bendix Remanufactured Compressor for your application The following information is included to make your changeover easier than ever Illustrations for visual comparison of the most popular configurations Engine application information A Bendix piece number to Bendix remanufactured exchange piece number cross reference An OE customer piece number to Bendix remanufactured exchange piece number cross reference Installation accessories and maintenance kits Tu Flo 550 Air Compressor Core Class 1A 5011016X 5008249X 107981X Left Inlet Bendix Tu Flo 550 amp Tu Flo 750 Remanufactured Compressors Our most popular configurations w core group and core class identification Unless indicated inlet amp discharge locations are as shown Tu Flo 750 Air Compressor Core Class 2A Beef 50041184 Compressor C7 Acert C9 Acert Port Orientation Core Group 1A Top inlet unless noted Removable rear flange cover High torque thru drive Tu Flo 550 Air Compressor Core Class 1A Tu Flo 550 Air Compressor Core Class 1A 3406 C10 C12 C15 C16 109251 5002984 rear end cover studs CAT 3176 C15 C16 5005790X Tu Flo 750 Air Compressor Tu Flo 750 Core Class 2A Air Compressor 109287X Cor
14. cing the governor be sure to check T Pea Hi ini 4 vehicle requirements to ensure the proper lay eee pressure settings 800361 105 130 Non Adjustable Bendix AD IS Air Dryer Core Group 05 Application Core Class 16 Bendix ST 4 Number of Safety Valve Piece Exhaust Pressure No Thread Size Holes Setting 131081 1 4 18 9 16 includes washer Cs mme tone T2 T7 Bend 574 Hole Maintenance Kits Bendix Tu Flo 550 Bendix Tu Flo 750 Kit Description Compressor Compressor Unloader Kit 107515N Cylinder Head Maintenance Kit 107516N Crankshaft Bearing Kit 107969N Crankshaft Bearing Kit NEM 5006944 Standard Piston and Wrist Pin Kit Services 2 pistons Standard 107643 15 Repair 107644 2 Repair 107645 3 Repair 107646 sss Piston Ring Kits services 2 pistons Standard 5005361 15 Repair 5005362 2 Repair 5005363 3 Repair 5005364 Connecting Rod Kit 108841 108841 contains 2 rods Connecting Rod Insert Kit Standard 107651 1 Repair 107652 2 4 Repair 107653 3 Repair 107654 4 Repair 107655 Piston Rings amp Connecting Rod Kits contains two sets 24 Repair 5000333 5000330 3 Repair 5000332 5000329 Bendix Bendix Tu Flo 550 amp Tu Flo 750 Bendix Remanufactured Compressor Changeover bg Bendix Tu Flo 550 Bendix Tu Flo 550 Bendix Tu Fl
15. e Class 2A CAT 5 CAT 3306 Core Group 1A Core Group 1A rear end cover studs 3176 C15 C16 5002983X Tu Flo 550 Tu Flo 550 Air Compressor Air Compressor Core Class 1E Core Class 1B 108804X 107506X top air inlet 109653X left air inlet Tu Flo 750 Tu Flo 750 Air Compressor 37 tooth gear Air Compressor Core Class 2B Core Class 2E 107507X Cummins ISB amp C 109382X Cummins Core Group 1 top air inlet ISM N14 M11 Core Group 1B Optional Tu Flo9 550 amp 750 compressors available with premium crankshafts for severe duty applications See Bendix bulletin TCH 001 054 Bendix Tu Flo 550 Air Compressor Core Class 1D Series 60 non EGR 5004188X 69 tooth gear w 21 tooth spline Bendix Tu Flo 750 Air Compressor Core Class 2D Series 60 non EGR amp Series 50 50041874 ore Group 69 tooth gear w 21 tooth spline Bendix 8 9225 air compressor upgrade available Tu Flo 550 Air Compressor Core Class 60 T444E 107514X NPT Ports International V8 Pre 2004 Core Group 1I Tu Flo 550 Air Compressor Core Class 1G DT466 HT530 5004613X Tu Flo 750 Air Compressor Core Class 2G NPT Ports HT530 International 1 6 SUUS Pre 2004 Core Group 1G DDC Core Group 1C International V8 2004 Core Group 1I International 1 6 2004 Core Group 1G Bottom drain amp metric ports Tu Flo 550 Ai
16. o 550 Bendix Tu Flo 550 Compressor Compressor Compressor Compressor Part No Part No Part No Part No 65197 107518 108937 131075 65200 107519 108969 800018 65201 107622 108986 800060 65202 107785 108987 800074 65204 107806 108988 800178 65205 107807 109013 800183 65216 107866 109087 800222 65264 107914 109088 800223 65266 107917 109088 800245 65273 107974 109136 800273 65278 107975 109138 800292 65288 107979 109139 800315 65302 107980 109197 800324 65376 107981 109212 800328 65387 108018 109250 800341 65409 108065 109251 800354 65457 108066 109253 800364 65465 108108 109279 800386 65475 108109 109319 800395 65537 108110 109321 800468 65542 108111 109335 800505 65606 108112 109367 800552 65638 108193 109425 800572 65641 108194 109429 800594 65664 108236 109450 800718 65672 108237 109451 800724 65684 108277 109522 800816 65713 108456 109542 801043 107000 108457 109543 801072 107003 108467 109544 801087 107004 108468 109603 801098 107005 108583 109646 801484 107007 108588 109647 801506 107008 108589 109649 801506 107042 108729 109653 801795 107095 108730 109777 801827 107098 108803 109809 801971 107099 108804 109816 5000130 107506 108864 109860 5000190 107509 108865 109861 5000192 107511 108866 109867 5000291 107513 108924 109882 5000292 107514 108936 109893 5000559 Reman No 131075X 107622X 5000602X 5011016X 5001911X 5001940X 5002177X 5002178X 5002865X 5002865X 5002984X 5003153X 5003254X 5003302X 50035
17. r Compressor Core Class 1C Series 60 non EGR 107622X 21 tooth spline Tu Flo 750 Air Compressor Core Class 2C Series 60 non EGR amp Series 50 107623X 21 tooth spline Bendix BA 922 air compressor upgrade available Tu Flo 550 Air Compressor Core Class 60 VT365 5015314X M18 water port amp M10 oil port Engines built before 6 2005 may require kit pc no 5016415 for oil and water port adapters see Bendix Bulletin 001 055 Tu Flo 550 Air Compressor Core Class 1G DT466 5014144 HT570 5014488X Tu Flo 750 Air Compressor Core Class 2G HT570 5014489X Optional Tu Flo9 550 amp 750 compressors available with premium crankshafts for severe duty applications See Bendix bulletin TCH 001 054 Premium crankshaft for severe duty applications Tu Flo 550 Air Compressor Core Class 1H Bendix Tu Flo 550 Air Compressor Core Class 1F 108866X 108937X Pre 1997 5002865X Tu Flo 750 Air Compressor Core Class 2H Bendix Tu Flo 750 108935 Air Compressor Core Class 2F 108869X Mack Extended Volvo Core Group 1F 5002868X Core Group 1H Head contoured for special clearance application Accessories Bendix D 2 Governor Piece Range No psi Comments 065018 100 120 Non Adjustable 275491X 100 120 Adjustable W 275707 105 125 Non Adjustable U XX 284358X 105 125 Adiustabl Before repla
18. x our commitment to quality doesn t end when the compressor leaves our location We stand behind every genuine Bendix remanufactured compressor with complete warranty protection from one of the best programs in the industry comprehensive core return and allowance program our dedicated 10096 ASE certified sales and service teams a veteran field technical support team to troubleshoot and resolve your air brake system challenges a technical support phone line representing nearly 85 years of comprehensive collective experience to supply answers to your technical questions In addition to the sales and service professionals you deal with face to face there is an entire team working behind the scenes that produce the top quality Bendix products on which you can depend From research and development to engineering from production to quality control and marketing rest assured you have nearly 65 years of practical experience hard at work for you 11 ndix To learn more about Bendix remanufactured compressors or to find the authorized distributor nearest you talk to your Bendix account manager call 1 800 AIR BRAKE 1 800 247 2725 or visit www bendix com Bendix Commercial Vehicle Systems LLC 901 Cleveland Street Elyria Ohio 44035 www Bendix com BW2488 2012 Bendix Commercial Vehicle Systems LLC a member of the Knorr Bremse Group All Rights Reserved
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