BENDIX 13-TLR-1 User's Manual
Contents
1. CATALOG 13 TLR 1 BENDIX PARTS CATALOG Bendix ABS for Trailers Antilock Systems and Components Bendix EC 30 ABS Pages 13 TLR 1 to 13 TLR 13 Gen 4 and Gen 5 ABS formerly marketed under the Eaton brand name Pages 13 TLR 14 to 13 TLR 20 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 1 3 TLR 2 Antilock MC 12 Modulator Controller IMPORTANT REPLACEMENT INFORMATION The MC 12 Modulator Controller and all of its subassemblies and components are OBSOLETE and must be replaced with a com plete MC 30 assembly and pigtail wire harness MC 30 conversion kits which contain both the MC 30 and the appropriate pigtail wire harness have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catalog Page for kit contents DELIVERY PORTS SUPPLY 2 Horizontal PORT 17 1 2 P T DELIVERY oc ve Oy PORTS 2 PORTS Vertical 4 Vertical SUPPLY PORT DET BRACKET MOUNTED MC 12 RESERVOIR MOUNTED MC 12 BRACKET MOUNTED MC 12 4 PSI CRACK PRESSURE RESERVOIR MOUNTED MC 12 4 PSI CRACK PRESSURE Pc No MC 30 Kit Equivalent Pc No MC 30 Kit Equivalent 5001628 Kit Group 2 800820 este AA AA e ko e at is similar to the shown IMPORTANT 5008309 Kit Group 1 800737 REPLACEMENT KIT NOTE NOTE 1 MC 30 that is similar to the MC 12 shown in the left column Each Kit Group 1 22. MC 30 TRAILER CONTROLLER CHANGEOVER Service Po No Po No of the housing and is lightly engraved on the top surface Serv Comments Replacement Pc No 800735 01 X 801260 801229 AXLE STEER 801267 NOPLC 8001268 Ol o 0 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG M 30T Trailer Modulator Antilock 1 3 IL R 1 1 ANTILOCK CONTROLLER CONTROLLER MOUNTING SOLENOID BRACKET CONNECTOR SERVICE EN PORT T4 FPT HA 1 MOUNTING SOLENOID i T BRACKET HOUSING DELIVERY PORTS AL 2 VERTICAL gee f 2 HORIZONTAL KE J 1 3 8 P T eni ur EXHAUST VAIN t a PORT SUPPLY PORT Gere SOLENOID 1 2 P T regi bta HOUSING BRACKET MOUNT M 30T SOLENOID CONNECTOR a SERVICE SOLENOID PORT HOUSING 1 4 P T S M RT is A EccL ir nmm a a VERTICAL DELIVERY E 7 PORTS 4 a po M 30T 3 8 P T c CHANGEOVER RESERVOIR MOUNT M 30T Seng fre 4 Pc No o 3 5007658 800740 2 5007660 800741 5008271 800821 EI 5009716 801134 5009718 801135 MAINTENANCE KIT 102802 5009720 801136 CONTAINS THE FOLLOWING PARTS 0009724 801134 KEYED TO THE ILLUSTRATION 5009725 801135 ABOVE 5009726 801136 KEY QTY DESCRIPTION RETAINING RING Pc No Style Mig Brkt Rotatn Press 1 1 SU E ES MT NO 90 4psi eF a ES MT NO 90 5 5 5 1 VALVE SPRING vr a EME
3. 4 5010953 800736 4psi 5010681 5010958 800736 4psi 5010373 Ft 5010963 800736 5010680 7 In 5008565 800819 800776 5008568 800819 4psi 800779 9 9 Ft F 5010954 80081 4psi 5010681 5010959 80081 4psi 5010373 5010964 800819 rht 4psi 5010680 7 In 500973 Res 5 5 psi 500973 9 5 Ft 501095 501096 Ft 5010966 801132 Res 9 psi 5010680 3 Pin 17 In i Ft Ft i BW9049 O 2002 Bendix Commercial Vehicle Systems LLC AII Rights Reserved 12 2002 Printed in U S A pilis MCE 12 to EC 30 1 3 TLR 8 Dolly Conversion Kits MC 30 BRKT MT Fe 4 POWER pb DC 4 WARNING PC NO 278615 CABLE TR 3 PIGTAIL WIRE HARNESS PC NO 101450 MCE 12 TO MC 30 DOLLY CONVERSION KITS CONTAIN QTY PC NO DESCRIPTION 1 SEE CHART MC 30 MODULATOR CONTROLLER ASSY 1 SEE CHART PIGTAIL WIRE HARNESS 1 101450 TR 3 INVERSION VALVE 1 2 8615 DC 4 DOUBLE CHECK VALVE Pc No Config Press Pc No Conn Length 500856 Ft 500856 4 psi 5 Ft 501095 4 psi 501096 4 psi 501096 7 In 5009733 Ft 5009735 Brkt 5 Ft 5010957 801133 5010681 5010962 801133 5 5 psi 5010373 5010967 801133 Brkt 5 5 psi 5010680 3 Pin 17 In TI et Co TH BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG MC 30 Modulator Controller Antilock 1 3 TLR 9 MC 30 MODULATOR CONTROLLER ASSEMBLY
4. and two 7 9 ft 2 4 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 0 0 0 cee eee 300219 0 7 ft 0 2 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300374 7 9 ft 2 4 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300256 X2 Style E 2 Sensor Extension Harness Blink code Diagnostics 5 9 ft 1 8 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300233 5 9 ft 1 8 m Sensor Harnesses 5 9 ft 1 8 m Diagnostic Harness 300282 8 0 ft 2 4 m Sensor Harnesses 5 9 ft 1 8 m Diagnostic Harness 300255 X2 Style F 4 Sensor Extension Harness Blink code Diagnostics Two 6 0 ft 1 8 m and two 8 0 ft 2 4 m Sensor Harnesses 10 0 ft 3 0 m Diagnostic Harness eee eee 5011721 Four 8 0 ft 2 4 m Sensor Harnesses 10 0 ft 3 0 m Diagnostic Harness lesus 5011722 X2 Style G Power Harness Power Harness with Warning Light Bullet 39 6 ft 12 0 m 300225 Power Harness with Warning Light Bullet 49 2 ft 15 0 m 300226 Power Harness with Warning Light Bullet 65 6 ft 20 0 m 300227 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC AII Rights Reserved 12 2002 Printed in U S A s STYLEA a pm AUTE Mn i In RH STYLE C J Jm a STYLE E CADCM Gen 4 and Gen 5 1 3 TLR 1 8 Trailer Antilock Trailer Modulator Relay Valves Trailer Modulator Relay V
5. 3 4 NPT Tank mounted 300359 Once limited stock on hand is depleted Once limited stock on hand is depleted replacement part is 300358 2 pipe plugs required replacement part is 300360 2 pipe plugs required 3 Relay Valve with Gen 4 ECU 300253 4 Relay Valve with Gen 4 ECU 300253 4 0 PSIG 4 0 PSIG Crack Pressure Frame mounted with Crack Pressure 3 4 NPT Tank mounted 300268 Once limited stock on hand is depleted Once limited stock on hand is depleted replacement part is 300357 replacement part is 300359 3 Dolly Relay Valve with Gen 4 ECU 300253 4 0 PSIG Crack Pressure Frame mounted with Bracket 300406 Note Relay valve or modulator valves may be serviced independently BW9049 O 2002 Bendix Commercial Vehicle Systems LLC AII Rights Reserved 12 2002 Printed in U S A CATALOG Gen 4 and Gen 5 1 3 TLR 1 6 Trailer Antilock Standard Trailer Electronic Control Units ECUs 4 Components Standard Trailer ECUS Standard Generation 5 Control Unit With Power Line Carrier PLC Standard 4S 2M 2S 2M 2S 1M Side Control Limited Stock of Earlier Model may be Available Standard Generation 4 Control Unit Standard 4S 2M 2S 2M 2S 1M Side Control Once limited stock on hand is depleted replacement part is 300341 1 Relay Valve with Gen 5 ECU 300341 PLC 4 0 PSIG Crack Pressure 4 Delivery Ports Frame mounted with Bracket Changeover Previous Gen 4 version 300217 i
6. The MC 30 is the Bendix Antilock Braking System ABS controller assembly intended for application on air braked heavy duty trailers semi trailers and dollies EC 30AT The Bendix MC 30 incorporates an integral LED diagnostic display with magnetic CONTROLLER reset for easy diagnostics and fault code clearing Blink code diagnostics are standard and advanced diagnostic tool support is also available MC 30 supports PLC communication for warning lamp full diagnostics capability Other customized options are available in this feature rich ABS system The ABS function of the MC 30 is designed to provide a towed vehicle with improved stability and control during braking while providing the maximum available braking force For complete M 30 information see Bendix Service Data Sheet SD 13 4834 MODULATOR DELIVERY PORTS 4 Vertical RESERVOIR MOUNTED MC 30 30 PIN seo Has ELECTRICAL CONNECTOR DELIVERY PORTS 2 Horizontal EXHAUST lA G 2 Vertical PORT OU SUPPLY PORT Li BRACKET MOUNTED MC 30 o bb NS PORT RESERVOIR MOUNTED MC 30 MC 30 MC 30 CHANGEOVER CHANGEOVER Service Service MC 30 MC 30 MC 30 CHANGEOVER CHANGEOVER CHANGEOVER Pe No Pe No Pc No Pc No Pe No Pc No Pc No pum Pc No BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 TLR 10 MC 30 EC 30 M 30 Crack Serv Serv Serv Press Pc No Pc No Pc No Hes
7. amp 3 contains five different replace ment kit numbers The difference between the five re RESERVOIR MOUNTED MC 12 placement kits is the type of connector used on the power lead of and the length of the power lead on the pigtail 5 5 PSI CRACK PRESSURE wiring harness included in the kit Power leads can have MC 12 Replace With MC 30 either a 3 4 or 5 pin connector and the lead can be Pc No MC 30 Kit Eauivalent either 19 5 feet or 5 feet in length z j 65530 Kit Group 3 801132 See the MC 30 Conversion Kit Catalog Page for kit con 550719 Kit Group 3 801132 tents and additional information NOTE 1 MC 30 that is similar to the MC 12 shown in the left column BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG MCE 12 Modulator Controller Antilock 1 3 TLR 3 IMPORTANT REPLACEMENT INFORMATION The MCE 12 Modulator Controller for converter dollies and all of its subassemblies and components are OBSOLETE and must be replaced with a complete MC 30 assembly and pigtail wire harness MC 30 con version kits which contain the MC 30 the appropriate pigtail wire har ness and air valves have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catalog Page for kit contents EC 12 CONTROLLER EV 1 EMERGENCY VALVE T NOT AVAILABLE l AS A SERVICE MEM a E ME 12 v9 m MODULATOR sag Ai POE JE Ev 1 EMERGENCY VALVE NOT AV
8. record blink code bp ig niam mienil 4 Reler Lo blink code chorl for description 3 mi na To Clear Fault Codes Hamme pomer erie WEE Lr pm er NA Lar pa toro ILE BASIC SYSTEM Jump pirs A and E on the broiler diagnostic ports H em i er coply ground at the ballet cornector i i aL da Iri ler Apply power to trailer key switch or brake pedal i SEGELN Ranwa the jumper nr ground tron step 2 at lens j OTEUCETICLT Une pal ied 7 seconds otter applying power r Grounding Jumper Read foult codes and verify thot foults are cleared al cial Ari Mal itarar ae Trailer Diagnostic Label Gen 5 Formerly 300381 a 5011262 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 TLR 20 SENSOR CONNECTION E e a e Wheel End Speed Sensor Extension Harnesses Gen 4 and Gen 5 Trailer Antilock 3 3ft 1 0M 0 cece ec e 300257 6 6 ft 2 0 M 2 300258 9 8 ft 30 m 2 300259 13 2 ft 40 m 2 a 300260 SENSOR CONNECTION Wheel End Speed Sensor Extension Harnesses with One End Unterminated 6 6 ft 2 0 M 2 300090 9 8 ft 30 M 2 ananuna e 300091 16 4 ft 5 0 M ooo isses 300092 26 3 ft 80 M 2 300093 32 8 ft 10 0 M 2 eee 300094 39 4 ft 12 0 M 2 300095 VALVE CONNECTION X SSeS 22S 22S CX P an d ie d Threaded Modulator Valve Extension Harn
9. 008756 800936 15008757 800937 15008758 800938 15008759 800939 15008760 800940 15008761 800941 15008762 800942 15008763 800944 5008764 800945 15008765 800946 15008766 800947 15008767 800948 15008768 800949 15008769 800950 5008770 800952 YES CATALOG Diagnostic Cable Extension Antilock 1 3 IL R 1 3 TO MC 30 PIGTAIL CABLE ASSY TS TO MC 30 DIAGNOSTIC TOOL CHANGEOVER Service puma Service Pc No Cable Lenath 5007833 5007833 800790 801038 5009193 801038 801039 5009194 801039 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Gen 4 and Gen 5 Basic Trailer Electronic Control 13 TLR 14 Trailer Antilock Units ECUs amp Components Basic Trailer ECUs and Hardware Components Basic Generation 5 Control Unit With Power Line Carrier PLC Basic 25 1M only 2 000 e ee eee 300340 Basic Generation 5 Control Unit for Dollies With Power Line Carrier PLC Basic 2S 1Monly 0 00 ee see 300405 CONNECTOR NOT USED Limited Stock of Earlier Model may be Available Basic Generation 4 Control Unit Basic 25 1M only Once limited stock on hand is depleted replacement part is 300340 Basic Harnesses 2 Sensors 1 valve 3 3 ft 1m 300263 2 Sensors 1 valve 9 8 ft 3Jm 300264 2 Sensors 1 valve 15 1 ft 4 6 m 300262 2 Se
10. 5 Antilock EC 30 Rotn Note 1 Brkt Brkt NOTE 1 Rotation orientation is looking at the modulator exhaust port and rotating clockwise Rotation is from the centerline of the EC 30T 30 pin connector to the centerline of the bracket for bracket mounted M 30s and from the centerline of the supply port to the centerline of the EC 30T 30 pin connector for the reservoir mount M 30s 3 8 P 270 2 3 8P Potential MC 30 Modulator Controller MC 30 Comments Note 2 Replcmt 801242 801247 801248 Eo Eo Vert Del Ports 9 8 P 9 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P Horiz Del Ports N N N N BIB 4 A 4 A 44 Steer Axle Control _ Steer Axle Control BIN B N R a MIN 4MM 2 3 8 PT NOTE 2 Effective March 1 2001 all towed vehicles must transmit a signal to control an in cab trailer ABS warning lamp Trailers built after this date will transmit the status of the trailer ABS unit over the ignition power wire blue wire of the J560 connector using Power Line Carrier PLC communications Trailer built before this date can use ABS controllers without the PLC Function N NN EC 30 Trailer Controller CONNECTOR EC 30 ANTILOCK CONTROLLER NOTE The controller part number is found on the identification label DIAGNOSTIC WINDOW attached to the edge
11. 873 500875 500875 500875 500875 500875 500875 500875 500876 500876 500876 500876 500876 500876 500876 500876 500876 500876 5008770 800778 800779 800780 800780 NO 800781 800956 NO 800782 800957 NO 800783 800935 NO 800784 800936 NO 800785 800781 NO 800786 800782 YES 800787 800937 YES 800956 800938 YES 800957 800939 YES 800935 800940 YES 800943 800783 YES 800951 800941 YES 800936 800942 YES 800937 800943 YES 800938 800944 YES 800939 800784 YES 800940 800785 YES 800941 800945 YES 800942 800946 YES 800944 800947 YES 800945 800948 YES 800946 800786 YES 800947 800949 YES 800948 800950 YES 800949 800951 YES 800950 800952 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A lt lt lt lt lt lt lt lt lt lt lt lt x lt lt lt lt lt lt z mim m m NG NG m m m na no m m m no m mm m TT TT m Lk sad GAAN PAN RUN sees sena ce 5006240 800775 5007819 800776 5007820 800777 15007821 800778 15007822 800779 15007823 800780 15007824 800781 15007825 800782 15007826 800783 15007827 800784 15007828 800785 5007829 800786 15007830 800787 15008731 800956 15008732 800957 15008753 800935 15008754 800943 15008755 800951 15
12. AILABLE AS A SERVICE ITEM SUPPLY SUPPLY DELIVERY DELIVERY PORTS A OR a 2 Horizontal Vertical BRACKET MOUNTED MCE 12 4 PSI CRACK PRESSURE MCE 12 Replace With MC 30 Pc No MC 30 Kit Equivalent 65297 Kit Group 4 800820 IMPORTANT 65396 Kit Group 4 800820 REPLACEMENT KIT NOTE 65422 Kit Group 4 800820 Each Kit Group 4 amp 5 contains five different replace ee e aros i ts ment kit numbers The difference between the five re p placement kits is the type of connector used on the power 090714 Kit Group 4 800820 lead of and the length of the power lead on the pigtail 800368 Kit Group 4 800820 wiring harness included in the kit Power leads can have 5003959 Kit Group 4 800820 either a 3 4 or 5 pin connector and the lead can be either 19 5 feet or 5 feet in length NOTE 1 MC 30 that is similar to the MCE 12 shown in the left column See the MC 30 Conversion Kit Catalog Page for kit con tents and additional information BRACKET MOUNTED MCE 12 5 5 PSI CRACK PRESSURE MCE 12 MC 30 Pc No MC 30 Kit Equivalent NOTE 1 MC 30 that is similar to the MCE 12 shown in the left column BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 TLR 4 zer EC 12 to EC 30 Controller Controller Assy IMPORTANT REPLACEMENT INFORMATION The EC 12 Controller is OBSOLETE and must be replaced with a complete MC 30 modulator controller assembly A series of
13. MC 30 conversion kits have been developed to assist in the change over Because the EC 12 cannot be replaced without also replacing the modulator it controls it is nec essary to determine the style and crack pressure of the modulator assembly A kit group contain ing five different kits is shown for each modulator style The difference between the five replace ment kits is the type of connector used on the power lead of and the length of the power lead on the pigtail wiring harness included in the kit Power leads can have either a 3 4 or 5 pin connector and the lead can be either 19 5 feet or 5 feet in length See the MC 30 Conversion Kit Catalog Page for kit contents and additional information EC 12 CONTROLLER Ch BRACKET MOUNTED MC 12 RESERVOIR MOUNTED MC 12 BRACKET MOUNTED MCE 12 TER BRACKET MOUNTED MC 12 4 PSI CRACK PRESSURE RESERVOIR MOUNTED MC 12 BRACKET MOUNTED MCE 12 4 PSI CRACK PRESSURE 4 PSI CRACK PRESSURE Use one of the five kits in Kit Use one of the five kits in Kit GROUP 1 to replace this style GROUP 4 to replace this style MC 12 MC 12 RESERVOIR MOUNTED MC 12 BRACKET MOUNTED MCE 12 5 5 PSI CRACK PRESSURE 5 5 PSI CRACK PRESSURE Use one of the five kits in Kit GROUP 2 to replace this style MC 12 Use one of the five kits in Kit Use one of the five kits in Kit GROUP 3 to replace this style GROUP 5 to replace this style MC 12 MC 12 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Right
14. MEMEMEhN 6 1 VALVE RETAINER ES MT YES 90 4psi E luce ES MT YES 90 5 5psi p ee S Y 800821 BRKT MT YES 90 4psi 801136 BRKT MT YES 90 5 5 psi NOTE 1 Rotation orientation is looking at the modulator exhaust port and rotating clockwise Rotation is from the centerline of the control port to the centerline of the mounting bracket for bracket mounted M 30 and from the centerline of the supply port to the centerline of the control port for all other M 30s BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 1 2 TLR 1 2 Antilock Trailer MC 30 Pigtail Cable Assy MODULATOR 2 CABLE 12 IN LONG PACKARD METRI PACK 280 SERIES CONNECTOR EE ANAN MODULATOR 1 CABLE 15 IN LONG PACKARD METRI PACK 280 SERIES CONNECTOR gigi py Ta AUX CABLE WE F 9IN LONG a DEUTSCH DTM06 8S CONNECTOR DIAGNOSTIC CABLE i B N 9 IN LONG a A S POWER amp WARNING CABLE DE YER aklasan n b PACKARD WEATHER PACK uo va Be E 5 PIN CONNECTOR a RIGHT 8 LEFT FRONT S LCD SENSORS SEE CHART FOR LENGTH SPEED SENSORS apre 9 IN LONG DEUTSCH DT04 2P E A hn F CONNECTOR CHANGEOVER Service Diag Pwr Warning Right Left Pc No Pc No Cable 2 Cable Ca Length Rear Sen 800775 800775 i 800776 800776 500624 800777 N 500781 500782 500782 500782 500782 500782 500782 500782 500782 500782 500782 500783 500873 500
15. alves Without ECU Used with Gen 4 amp 5 ECUs Twist Lock Connectors Note Where 2 port valve is required unused ports may be plugged Trailer Relay Valves Twist Lock Connectors 4 PSIG Crack Pressure 1 4 Delivery ports frame mounted with bracket for use with 4 type 30 chambers 300215 2 4 Delivery ports 3 4 NPT tank mounted for use with 4 type 30 chambers 300193 Limited Stock of Earlier Two Delivery Port Models may be Available Trailer Relay Valves Twist Lock Connectors 4 PSIG Crack Pressure 3 2 Delivery ports frame mounted with bracket for 4 2 Delivery ports 3 4 NPT tank mounted for use use with 2 type 30 chambers 300214 with 2 type 30 chambers 300192 Once limited stock on hand is depleted Once limited stock on hand is depleted replacement part is 300215 2 pipe plugs required replacement part is 300193 2 pipe plugs required Note Relay valve or modulator valves may be serviced independently BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Gen 4 and Gen 5 pere Spring Brake Control Valves Trailer Antilock 13 TLR 19 Spring Brake Control Valves 1 TEV Spring Brake Priority 300251 2 STEV Service Brake Priority 300252 Trailer Diagnostic Labels Bendix Trailer ABS HAL FEATURE SYSTEME Boniy To Feod Foult Codes Da Appl
16. dietus 300244 PO MAO cetera ara tesa etd dos Pac Bea eg ite Acte cedes 300220 IOA EG AP eee bu etate TUE 300245 24 61 ho Me aL Boe ees a E PA aod Bee 300297 X1 Style B 2 valves all have one valve harness of 1 65 ft 0 5 m 3 3 ft 1 0 m second valve harness 3 3 ft 1 0 m 300231 3 3 ft 1 0 m second valve harness 21 0 ft 6 4 m 300348 3 3 ft 1 0 m second valve harness 38 9 ft 11 9 m 300334 9 8 ft 3 0 m second valve harness 3 3 ft 1 00m1 300246 9 8 ft 3 0 m second valve harness 21 0 ft 6 4 m 300347 9 8 ft 3 0 m second valve harness 38 9 ft 11 9 m 300333 15 1 ft 4 6 m second valve harness 3 3 ft 1 0 m 300221 15 1 ft 4 6 m second valve harness 21 0 ft 6 4 m 300349 15 1 ft 4 6 m second valve harness 38 9 ft 11 9 m 300335 19 7 ft 6 0 m second valve harness 3 3 ft 1 0 m 300247 19 7 ft 6 0 m second valve harness 21 0 ft 6 4 m 300346 19 7 ft 6 0 m second valve harness 38 9 ft 11 9 m 300332 X2 Style C 2 Sensor Extension Harness Full Diagnostics 5 9 ft 1 8 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300218 7 9 ft 2 4 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300254 X2 Style D 4 Sensor Extension Harness Full Diagnostics Two 5 9 ft 1 8 m
17. e power ia krailur key smitch or broke pedal Bo Shori pina A ced E n imr broiler disgnoetic pari er apply ground of the bullet coreeclar for 1 f ol lee asrends and relanes m 3 Observe broiler ABS warning light ond record blink code a Am dala Carina requires Cs ET 4 Rel n Bli P k dn ja ipli i ul que part No FO e valve B Faull 4 Refer Lo Blink cade shark Tor descriplian an leng Blink on Final pulse 11 18 ledaraal ECU Ta Sleor Foult Gades kalala pn lad 1 Renova power kal Ka ie voltage ASIC SYSTEM al in scefehicle must be drives lo tura 2 Sori pies A ond GET on ther broiler diogmostic pari warning light off ater sensor tanli er apply ground oi the bullet comecar Example r I 3 Apply power tn trailer For al lensi 2 seconds Tie Ende indicoles 7s Im systen alio key witch or braia pedal bo foult qaaocioted with senior H 4 Remove the shark or ground fron step 7 y E Pppp HO gal T aaa i 4 Read fault codag and verify thot foulle ane clagredess oe gt m NEP a i Y F For assistance 1 aUU ATR BRAKE Trailer Diagnostic Label Gen 4 Formerly 300275 a a 5011261 Bendix Trailer ABS STARDARD SYSTEM To Rend Fault Codes Apply power to Ira Lad key switch or brake padal 2 dump pins A osd 5 on the broiler diagnostic gari er apply ground Ng the bullal coonector for al leget Z seconds and release fieri alt aaa E 3 Observe lroiler ABS warning ighb and
18. esses with One End Unterminated 3 3ft 1 0m 2 ee 300113 9 8 ft 30 m esses 300096 13 1 ft 4 0 m oo e 300097 19 7 ft 6 0 m 2 300098 25 1 ft 7 6 M oo e 300384 29 5 ft 9 0 M 2 300099 39 4 ft 12 0 M 2 300100 49 2 ft 15 0 M csse 300101 VALVE CONNECTION Extension Harnesses HARNESS CONNECTION ECU CONNECTION ECU CONNECTION KZ ECU CONNECTION Bayonet Modulator Valve Extension Harnesses with One End Unterminated 25 1 ft 7 6 M 2 300385 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A
19. nsors 1 valve 19 7 ft 6 0 m 300265 2 Sensors 1 valve 24 6 ft 7 5 m 300298 Diagnostic Extension Harness OLA n E 300281 Replacement Cover 300271 Replacement Bracket 300270 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A ATALOG Gen 4 and Gen 5 Trailer Antilock 1 3 TLR 1 5 Trailer ABS Basic Basic Trailer ABS 1 Relay Valve with Gen 5 ECU 300340 PLC 4 0 2 Relay Valve with Gen 5 ECU 300340 PLC 4 0 PSIG Crack Pressure 4 Delivery Ports PSIG Crack Pressure 4 Delivery Ports Frame mounted with Bracket 300358 3 4 NPT Tank mounted 300360 Limited Stock of Earlier Model may be Available Limited Stock of Earlier Model may be Available Relay Valve with Gen 4 ECU 300253 4 0 PSIG Relay Valve with Gen 4 ECU 300253 4 0 PSIG Crack Pressure 4 Delivery Ports Frame mounted Crack Pressure 4 Delivery Ports with Bracket 3 4 NPT Tank mounted Once limited stock on hand is depleted replacement Once limited stock on hand is depleted replacement part is 300358 part is 300360 Limited Stock of Earlier Two Delivery Port Models may be Available Trailer ABS 2 Delivery Port Models 3 Relay Valve with Gen 5 ECU 300340 PLC 4 Relay Valve with Gen 5 ECU 300340 PLC 4 0 PSIG Crack Pressure Frame mounted with 4 0 PSIG Crack Pressure
20. s Reserved 12 2002 Printed in U S A M 12 Modulator CATALOG Antilock Modulator Assys 1 3 TLR 5 IMPORTANT REPLACEMENT INFORMATION The M 12 Modulator is OBSOLETE and must be replaced with a complete MC 30 assembly and pigtail wire harness MC 30 conversion kits which contain both the MC 30 and the ap propriate pigtail wire harness have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catalog Page for kit contents SUPPLY DELIVERY PORT rp PORTS 4 Vertical RESERVOIR MOUNTED MC 12 RESERVOIR MOUNTED M 12 4 PSI CRACK PRESSURE cel a MC 30 Kit 550579 Kit Group 1 RESERVOIR MOUNTED MC 12 5 5 PSI CRACK PRESSURE Pc No MC 30 Kit IMPORTANT REPLACEMENT KIT NOTE Either of two 2 MC 30 kits can be used to replace each M 12 The difference between the two replacement kits shown for each M 12 is the length of the pigtail wiring harness included in the kit The first replacement kit part number shown contains a pigtail harness that is 5 feet in length while the second kit part number contains a pigtail harness that is 19 5 feet in length DELIVERY PORTS 2Vertical 2 Horizontal SUPPLY PORT BRACKET MOUNTED MC 12 BRACKET MOUNTED M 12 4 PSI CRACK PRESSURE Replace With MC 30 Kit 65346 Kit Group 2 65367 Kit Group 2 65392 Kit Group 2 550423 Kit Group 2 550452 Kit Group 2 550514 Kit Group 2 M 12 MAINTENANCE KIT 102802 Is still available to service
21. s replaced by 300362 300362 300341 X2 HARNESSES INSTALLED HERE X1 HARNESSES INSTALLED HERE 2 Relay Valve with Gen 5 ECU 300341 PLC 4 0 PSIG Crack Pressure 4 Delivery Ports 3 4 NPT Tank mounted Changeover Previous Gen 4 version 300213 is replaced by 300364 300364 Limited Stock of Earlier Two Delivery Port Models may be Available Two Delivery Port Models 3 Relay Valve with Gen 5 ECU 300341 PLC 4 0 PSIG Crack Pressure Frame mounted with Bracket Once limited stock on hand is depleted replacement part is 300362 2 pipe plugs required Changeover Previous Gen 4 version 300216 is replaced by 300361 300361 4 Relay Valve with Gen 5 ECU 300341 PLC 4 0 PSIG Crack Pressure 3 4 NPT Tank mounted Once limited stock on hand is depleted replacement part is 300364 2 pipe plugs required Changeover Previous Gen 4 version 300212 is replaced by 300363 300363 Note Relay valve or modulator valves may be serviced independently BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Standard Trailer Hardware Gen 4 and Gen 5 CATALOG Components Trailer Antilock 13 T LR 17 Standard Trailer Hardware Components See opposite page for X1 and X2 Harness installation X1 Style A 1 valve SORTA EON PM C aie eae ete wR Rape E ewes 300232 9 8 T1009 TL Adee ice ds ed Ma GAN ABAD MADAANAN NAA
22. the lower relay valve section of the modulator Solenoid and electrical components and subassemblies are not available The following parts are contained in the kit QTY DESCRIPTION 1 RETAINING RING EXH COVER CPL O RING O RING VALVE SPRING VALVE RETAINER INL 8 EXH VALVE O RING O RING Note The gasket 560355 used between the controller and M 12 modulator must be purchased separately Detail parts other than those listed above are not available for service BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Antilock 1 3 ILR 6 Modulator Assys IMPORTANT REPLACEMENT INFORMATION ME 12 Modulator The ME 12 Modulator is OBSOLETE and must be replaced with a complete MC 30 assem bly and pigtail wire harness MC 30 conversion kits which contain the MC 30 appropriate pigtail wire harness and required air valving have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catalog Page for kit contents A maintenance kit for the ME 12 is still available and shown here DELIVERY PORTS 2Vertical SUPPLY 2 Horizontal PORT BRACKET MOUNTED ME 12 BRACKET MOUNTED ME 12 4 PSI CRACK PRESSURE E Replace With MC 30 Kit Pc No 65644 Kit Group 4 BRACKET MOUNTED ME 12 5 5 PSI CRACK PRESSURE E Replace With MC 30 Kit Pc No 800548 Kit Group 5 ME 12 MAINTENANCE KIT 102802 Is still available to service the lower rela
23. y valve section of the modulator Solenoid and electrical components and subassemblies are not available The following parts are contained in the kit QTY DESCRIPTION 1 RETAINING RING EXH COVER CPL O RING O RING VALVE SPRING VALVE RETAINER INL 8 EXH VALVE O RING O RING Note The gasket 560355 used between the controller and ME 12 modulator must be pur chased separately Detail parts other than those listed above are not available for service IMPORTANT REPLACEMENT KIT NOTE Either of two 2 MC 30 kits can be used to replace each ME 12 The difference between the two replacement kits shown for each ME 12 is the length of the pigtail wiring harness included in the kit The first replacement kit part number shown contains a pigtail harness that is 5 feet in length while the second kit part number contains a pigtail harness that is 19 5 feet in length BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A MC 12 to EC 30 CATALOG Trailer Conversion Kits ADIUSeR 13 TLR 7 MC 30 BRKT MT MC 30 RES MT POWER amp pb WARNING CABLE PIGTAIL WIRE HARNESS MC 12 TO MC 30 TRAILER CONVERSION KITS CONTAIN QTY PC NO DESCRIPTION 1 SEE CHART MC 30 MODULATOR CONTROLLER ASSY 1 SEE CHART PIGTAIL WIRE HARNESS MC 30 Assembl Pigtail Wire Harness c No Config Press Pc No Conn Length 5008564 800736 800776 Ft 5008567 800736 psi 800779 5 Ft
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