BENDIX 01-CM-1 User's Manual
Contents
1. CUMMINS SINGLE CYLINDER TO BENDIX HO ee eet 0 TILT ae See eas 3 MOUNTING FLANGE BENDIX ihai SR 1 2 NPT for Top Discharge Compressors ge Side Discharge KERORA ae TOP DISCHARGE SIDE DISCHARGE COMPRESSOR HARDWARE HARDWARE MODEL COMPRESSOR KIT COMPRESSOR KIT ee eee TE 750 CHANGEOVER DETAILS AND SPECIFICATIONS BENDIX TU FLO SERIES inlet Flange type located in cylinder biock inlet fitting provided in changeover kits Discharge Single female 1 2 NPT port located in top center of cylinder head for top discharge compressors Single flanged port located on side of cylinder head for side discharge compressors Drive Drive gear may be reused on any compressor The drive couplings for the TF 500 550 700 750 are interchangeable with each other but are not interchangeable with the Cummins or Dees ge Geren ann ier oe ae o TF 501 couplings a es en kOe ee en ee a TF 501 integral machined fuel pump drive and same spider as Cummins ide BE alae a ce Be ae TF 500 Requires installation of the drive body on crankshaft eee kee ee ies See Sa Cae eon a rate All drive components except the drive gear are included in the changeover kit Drive gears may be purchased separately from Cummins if existing gear can not be removed e 3 8 NPT ports located on sideof Cooling Both 1 2 and 3 8 NPT female ports in head and block j 1 i io connection2. e See Note A 6 a Pe See Note E Fo To Water Pump Port On Engine Block see Note B Existing Drive Gear See Note D To Engine Manifold Inlet Hose See Note C Compressor Changeover Hardware Kit Pc No 260689 A Remove existing water line and fitting and install item 6 in water return manifold B Remove existing water line and fitting and install item 6 in engine C Use existing hose clamps to secure items 15 and 19 D Remove the existing drive gear and inspect on TF 501 If unable to remove a drive gear must be purchased from Cummins Gear Retention is accomplished by a press drive fit therefore gears with or without a keyway may be used CHANGEOVER KITS 260689 AND 260690 To Existing Discharge Line See Note F To Existing Discharge Line See Note F Compressor Changeover Kit Pc No 260690 Side Discharge Compressor not included in Kit CHANGEOVER INFORMATION E See proper figure Above to install items 7 11 side discharge or item 11 Top discharge F If existing discharge line is 5 8 tubing install items 12 and 13 cut existing discharge line as necessary and discard item 14 If existing discharge line is flexible hose use the shortest possible length of item 12 and 14 and discard item 13 CHANGEOVER KITS 260689 AND 260690 CONSIST OF THE FOLLOWING AS INDICATED QUANTITY IN QUANTITY IN KIT 260689 KIT 260690 DESCRIPTION Drive Coupling 7 16 14x1 Ca
3. g drive gear and inspect gear for presence of a keyway groove If the gear incorporates a keyway it can be reinstalled on the compressor If no keyway is present drive gear with keyway must be pur chased from Cummins Drive gear retention is dependent CHANGEOVER KITS on the keyway 260691 AND 260692 CHANGEOVER KITS 260691 AND 260692 CONSIST OF THE FOLLOWING AS INDICATED QUANTITY IN QUANTITY IN KEY QUANTITY IN QUANTITY IN DESCRIPTION KIT 260691 _KIT 260692 NO DESCRIPTION KIT 260691 _ KIT 260692 Drive Coupling 7 16 14x1 Cap Screw Spider Coupling 3 8 24x 3 4 Cap Screw Lockwasher Fiat Washer Spider Coupling Body Key 3 8 P T Push on Ftg for 1 2 Hose 1 2 0 x3 Length Heater Hose 3 8 P T Street Elbow 1 2 P T x 1 2 Tubing Elbow Body 3 8 P T x 1 2 Tubing Elbow Lockwasher Gasket 1 1 D x 18 in Length High Temp Hose Discharge Adapter 5 16 18x1 Cap Screw Lockwasher Gasket 1 2 P T x 5 8 Tubing Elbow 5 8 Tubing Union 5 8 x 12 Long Copper Tubing 5 8 Tubing x 1 2 Female P T Body amp 3 8 P T x 5 8 P T Face Bushing G Hose Clamp RO am at eo AD S NS Inlet Adapter N a i ee d DO M M M M M M ne mes M a 3 k AD M M M ok awk d A Ot 5 16 x3 4 Cap Screw CUMMINS SINGLE CYLINDER TO BENDIX TU FLO 501 To Water Manifold On Other Side Of Engin
4. of lines and direction of flow differs from Cummins The changeover kit includes the necessary hose to lengthen lines as needed Mounting Same Oil Supply Same Changeover to this compressor model may require reducer bush ings for the water ports CUMMINS SINGLE CYLINDER TO BENDIX TU FLO 500 550 700 amp 750 To Water Pump Port Existing Line To On Engine Block N Water Manifold See Note B On Other Side ea Of Engine See Note A See Note E To Existing Discharge Line See Note F Existing Drive Gear See Note D To Existing Compressor Changeover Kit Pc No 260692 stint bag Side Discharge To Engine Manifold Inlet Hose See Note C Compressor Changeover Kit Compressor not included in Kit Pc No 260691 CHANGEOVER INFORMATION A If existing water line is 1 2 tubing install item 12 or E See proper figure Above to install items 19 23 side 13 and cut tubing to fit If line is hose connect directly discharge or item 23 Top discharge to head and discard items 12 and 13 F If existing discharge line is 5 8 tubing install items 24 and B Remove existing water line and fitting from engine and 25 cut existing discharge line as necessary and discard install item 9 in engine item 26 If existing discharge line is flexible hose use the C Use existing clamps to secure items 14 and 18 shortest possible length of item 25 install item 26 and discard item 24 D Remove the existin
5. p Screw Spider Coupling Q 3 8 P T Street Elbow 1 2 1 D x 5 Length Heater Hose 9 3 8 P T Push on Ftg for 1 2 1 D Hose Discharge Adapter Gasket 5 16 18x1 Cap Screw Lockwasher 1 2 P T x 5 8 Tubing Elbow NNA BA oa 4 PS Ho KEY QUANTITY IN QUANTITY IN NO DESCRIPTION KIT 260689 KIT 260690 5 8 x 12 Long Copper Tubing 5 8 Tubing Union 5 8 Tubing x 1 2 P T Body Inlet Adapter Gasket 5 16 18 x 3 4 Cap Screw Lockwasher 1 1 D x 18 Long High Temp Hose 3 8 P T x 1 2 P T Face Bushing Hose Clamp _ 0660 900806
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