Banner P4 User's Manual
Contents
1. Featuring the PresencePLUS P4 GEO Vision Sensor more sensors more solutions P4 co l E gt itl Page 2 al G PresencePLUS p The PresencePLUS P4 GEO is a vision sensor that inspects an area for features in any orientation or location Parts to be inspected can travel randomly through the sensing area saving the cost and complexity of hard fixturing e 360 pattern match High speed sensing can exceed 1500 parts per minute depending on the inspection User friendly setup e Remote TEACH Live video feed without a PC e 995 price Vision Sensors The P4 GEO uses the same user interface found in all PresencePLUS vision Sensors lt gt PresencePLUS Right Angle Vision Sensor Housing Style The P4 GEO is a self contained vision sensor no external controller is necessary BEZ Tome I In Line Housing Style Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Y Vision Sensors G PresencePLUS p t ml Remote TEACH PresencePLUS Software Capability After initial setup the P4 GEO can learn a 360 Part new target without Rotation a PC Easy to use requires minimal training Senses moving parts traveling in any position Live Video Feed The P4 GEO provides a live video output to display the sensing area without a PC Tools Menu Run Menu B2. P N 69950 rev C or later _ E _ a PresencePLUS Software P N 72806 gt E 9714 10th Avenue North Minneapolis MN 55441 e Phone 763 544 3164 www bannerengineering com p n 117998
3. anner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 3 Del G PresencePLUS p Vision Sensors Bi Color Status Indicators e Green PASS Red FAIL e Green POWER Red ERROR e Green READY Yellow TRIGGER e Standard C mount In Line e Black anodized aluminum e P20 environmental rating e Two housing styles available Right Angle Housing Style Banner Engineering Corp Minneapolis MN USA Page 4 www bannerengineering com Tel 763 544 3164 E GEO 12 Pin Discrete 1 0 PC Connection e Remote TEACH e Ethernet e External Trigger e Product Change e 4 user configurable UU e RS 232 connections 10 30V dc NTSC Video Monitor Optional e Live images e Holds failed inspection images e Choose from ring lights area lights and backlights e Infrared and visible LED options e Strobe option via sensor software e 24V dc see page 25 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 5 EE PresencePLUS p Vision Sensors e During Setup the user identifies a section of e The sensor searches images to find the e When the the image containing the target pattern in the template regardless of orientation sensor does not sensor s field of view FOV e When inspected images contain matching find a matching e A template of the pattern is generated for the patterns the ins
4. ardware Imager Imager Housing Lensing Technology Size Style Options Live Video Communication Discrete 1 0 6 Configurable Standard Ethernet B i gt Timing PresencePLus P4 G PresencePLUS j 4 Configurable In line or Standard Ethernet A CMOS 128x100 Rignt Ange C Mount RS 232C a iming Sdad 3 Configurable CMOS 512 x 384 Right Angle RS 232C Functional C Mount Timing Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Page 26 D i Hel Mere amp PresencePLUS p Location Rotation Inspection User Interface Adjustment Vision Tools Configuration Multiple Inspections Locate Pattern Count 90 Rotation BLOB Measurement Menu Driven Edge Pattern Find Object Test 10 Rotation Average Grey E E l E E B G P4 Locate Measurement Menu Driven GEO Find GEO Count 360 Rotation Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 G PresencePLUS Test Manual Quick TEACH TEACH Manual Quick TEACH TEACH Remote TEACH Manual Quick TEACH TEACH 12 Inspections Remotely Selectable 12 Inspections Remotely Selectable 4 Inspections Manually Selectable from Optional Hand Held Controller Page 27 For additional information Lighting Guide Quick Start P N 69951 rev C or later P N 118000 User s Manual Lens Selection Guide P N 117020
5. e 17 BN UL G PresencePLUS 4 Vision Sensors User Interface Teach Menu The Teach Menu sets the judgment tolerances of inspections on a good product Sample Size Use the Count option when there is a known sample set size System Capture Control e Determine how the information is updated to the PC i Teach Counts Display e Tracks the number of Samples used in each Teach process e Determines when the information displayed on the PC is updated e Initiates and stops the Teach process Banner Engineering Corp Minneapolis MN USA Page 18 www bannerengineering com e Tel 763 544 3164 Vision Sensors G PresencePLUS p b User Interface Run Menu BN T The Run Menu monitors the inspections System Run Monitor Select Log Selected Inspection Back up inp Software E Captured Inspection Backup Frame 17954 S D ke thecamera Capture Control 4 E Q lt u E ke thetrigger ass D Latched O Get Di ke theinspmar H GC 1 Execution time 237 9 ms agus TT 1 Execution time 0 1 ms Fal Count 0 Total Count 1 Results Navigation Window i e Each tool can be expanded to show the data collected Resolution 1 1 Stop e The window helps to quickly troubleshoot and e fine tune inspections Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Pass Fail Icon Sf In
6. e potentially costly return of a shipment Sensors Components P4 GEO P4GR 8 mm Lens LCF08 LEDWA80X80M White Area Light QS30L Trigger Sensor Operation Barcode reader verifies base container product and recalls proper lid inspection file in the P4 p X La m ex GEO The GEO performs a 360 da KN Configuration Geometric Count GEO Count Fo GEO Count tool Test tool inspection to verify correct lids and 4 Field of View 1 8 x 1 3 reject containers with incorrect lids P4 GED G PresencePLUS Working Distance 6 Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Page 8 T Vision Sensors G PresencePLUS p t ml Correct Container Lid Inspection Application User Interface Run Screen PASS Matching pattern passes regardless of orientation Tools Screen e Blue lines identify edges e The red rectangle shows the ROI for the GEO Count tool Run Screen No matching pattern is found No GEO Count tool ROI is shown Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 9 BN UL G PresencePLUS p 4 Vision Sensors Correct Part Verification Application Objective a Oh pose 3 Verify that the correct parts are AMI 9 i m NE ejected from a feeder bowl As fasteners eject from the feeder bowl a correct fastener in any orientation must be verified and an
7. econds Acquisition 500 frames per second max Image Size 128 x 100 pixels Levels of Gray Scale 256 Lens Mount C mount Discrete 1 0 1 Trigger IN 1 Strobe OUT 4 Configurable UU 1 Product Change 1 Remote TEACH Input Output Configuration NPN or PNP software selectable Output Rating 150 mA ON State Saturation Voltage lt 1V at 150 mA max NPN gt V 2V OFF State Leakage Current 100 microamps NPN or PNP E Banner Engineering Corp Minneapolis MN USA Page 24 www bannerengineering com Tel 763 544 3164 Vision Sensors G PresencePLUS p Bi Communication Display Options Memory Power Dimensions Mechanical Certifications RJ 45 Ethernet RS 232 flying leads PC or NTSC video 9 m 30 max cable length Stores up to 12 inspection files Voltage 10 30V dc 24V dc if a light source is powered by the sensor Current 500 milliamps maximum Right Angle 55 6 x 66 8 x 124 5 mm 4 9 x 2 63 x 2 2 H x W x L In Line 34 3 x 66 8 x 147 3 mm 1 35 x 2 63 x 5 8 H x W x L Measured length does not include connectors or cables Construction Black anodized aluminum Weight Approximately 0 29 kg 0 642 Ib Environmental Rating IEC IP20 NEMA 1 Operating Temperature 0 to 50 C 32 to 4122 F Maximum Relative Humidity 90 non condensing Approvals in process Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 25 G U GPresencePUS imes H
8. er Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 15 BN UL G PresencePLUS 4 Vision Sensors User Interface Setup Menu The Setup Menu captures a reference image and sets the trigger options Trigger Options e Continuous e Manual Setup e External Focus Trigger OFF Trigger Optio F e Trigger triggers the sensor when Manual is selected Auto Exposure Focus Value e Start sets exposure value e Number between 1 and 255 based on the contrast of the 50 47 m image e Undo reverts to previous setting Exposure e Time Setting and Gain e Used to control the brightness of the image Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 16 SR g EE PresencePLUuS p med User Interface Tools Menu The Tools Menu establishes the inspections that a sensor will execute Location Find e Locate tool e Geometric Find tool Bb GEO Find System Vision Tools Define Geometric Locate Find e Geometric Count tool GEO Count Communication Communication Clic e Tool labels Analysis Report Tool parameters ka Measure tool Quick Teach lt D e Test tool e Configures inspection Communication parameters based on the See h reference image Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Pag
9. incorrect fastener must be rejected Sensors Components P4 GEO P4GI 8 mm Lens LCF08 LEDRA80X80M Visible Red Area Light D10 Trigger Sensor P4 G PresencePLUS Operation gt ZS 4 XE The P4 GEO will verify the presence T AM a Configuration of correct fasteners in any GES orientation GEO Count tool Test tool Field of View 1 0 x 0 8 Working Distance 3 Banner Engineering Corp Minneapolis MN USA Paged 0 www bannerengineering com Tel 763 544 3164 X Vision Sensors G PresencePLUS p t jal Correct Part Verification Application User Interface Run Screen PASS e Matching pattern passes regardless of orientation Tools Screen e Blue lines identify edges e The red rectangle shows the ROI for the GEO Count tool Run Screen FAIL No matching pattern is found No GEO Count tool ROI is shown Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 11 Del G PresencePLUS p Vision Sensors Objective Inspect the current date and lot codes on film cartons Sensors Components P4 GEO P4GR 8 mm Lens LCF08 LEDGR62X62M Green Ring Light D10 Trigger Sensor Operation The P4 GEO inspects for missing incorrect or smudged characters Cartons that fail are diverted PA G PresencePLUS Configuration GEO Count tool Test tool Field of View PXOS Banner Engineering C
10. n ___ LCF25LT 25 mm lens with focus locking LCF50LT 50 mm lens with focus locking LCF75LT 75 mm lens with focus locking FLTUV UV lens filter clear glass Fits 8 mm 75 mm high performance lenses LEK C mount lens extension kit Refer to Banner Lens Guide P N 69950 rev C or later for Fits standard and high performance lenses more information Seege Banner Engineering Corp Minneapolis MN USA Page 22 www bannerengineering com Tel 763 544 3164 s Oraris GEO LED Ring Light Models Area Light Models EI Model Description LEDIA80X80M Infrared 850 nm LEDRA80X80M Visible Red 630 nm LEDWA80X80M White All Visible LEDBA80X80M Blue 464 to 475 nm LEDGA80X80M Green 520 to 540 nm LEDBR62X62M LEDBR80X80M Blue 464 to 475 nm LEDGR62X62M LEDGR80X80M Green 520 to 540 nm Backlight Models Specialty Lighting Le Model Description e On axis highly diffused and indirect lighting options for special needs e Refer to Banner Lighting Guide P N 69951 rev C or later for more information Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 23 BN UL G PresencePLUS 4 Vision Sensors Specifications Model Numbers Right Angle P4GR In Line P4GI Part Numbers Right Angle 71431 In Line 71432 Imager 2 56 x 2 06 mm 0 10 x 0 08 3 25 mm 0 13 diagonal CMOS pixel size 20 x 20 microns Exposure Time 0 01 to 20 47 millis
11. orp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 X Vision Sensors G PresencePLUS p l al Date Lot Code Application User Interface Run Screen PASS e Matching pattern passes regardless of orientation Tools Screen e Blue lines identify edges e The red rectangle shows the ROI for the GEO Count tool Run Screen e No matching pattern is found No GEO Count tool ROI is shown Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 12 bel G PresencePLUS p P4 G PresencePLUS Page 14 Objective Verify that a button assembly is assembled and oriented correctly before it is mounted in a steering wheel Sensor Model P4 GEO P4GI 12 mm Lens LCF12 LEDBA80X80M Blue Area Light OTB Trigger Operation After assembling components of a button assembly the operator triggers the P4 GEO to look at three patterns to verify the proper placement of the components Vision Sensors Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 AE Vision Sensors G PresencePLUS p med Component Inspection Application User Interface Run Screen PASS e Matching pattern passes regardless of orientation Tools Screen e Blue lines identify edges e The red rectangles show the ROI for each GEO Count tool Run Screen e Only two matching patterns are found Bann
12. pected part will PASS image the GEO Count tool een part wi e The template is stored in the sensor s non volatile memory If the sensor power is cycled the inspection will be saved Banner Engineering Corp Minneapolis MN USA ban ineering com e Tel 763 544 3164 Page 6 www Dannerengineering com Ie Vision Sensors G PresencePLUS p fiel Inspection Inspection TEACH New Inspection Change Condition e The P4 GEO e When the date code changes the GEO Count e Configure the e The GEO inspects inspects an ROI tool must be taught the new pattern P4 GEO to inspect the FOV for the for missing e Inspections taught via Remote TEACH are for the new date pattern of the new incorrect or saved in volatile memory If the sensor power by toggling the date code smudged is cycled the inspection must be re taught Remote Teach characters input NOTE Remote TEACH changes the GEO Count tool reference pattern only it does not change the exposure time ROI or sensor settings When Remote TEACH will be used to teach new patterns for future similar inspections initial setup must be carefully configured to accommodate all of the inspections Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page BN UL PresencePLUS 4 Vision Sensors Correct Container Lid Inspection Application Objective Verify that dairy product cartons have the correct lids preventing th
13. spection Passed o Inspection Failed Page 19 Del G PresencePLUS p Vision Sensors Basic kits include sensor and the appropriate bracket To complete a solution kit add lensing page 22 lighting page 23 QD cable and optional monitor Description P4GRKB P4 GEO Right Angle Sensor Basic Kit P4GIKB P4 GEO In line Sensor Basic Kit Model P4GRKB QD Cables 7 P4C06 2 m 6 5 Cable PPM7 7 LCD Wide Screen 10 m 32 Cable Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Page 20 E GEO owe Paca x e 2s EA srr Sensor P4GR P4 GEO Right Angle Sensor P4GI P4 GEO In Line Sensor K Kit B Bracket Cable Length 06 6 feet 23 23 feet 32 32 feet Lens Focal Length in mm 08 8 mm 12 12 mm 16 16 mm Lighting SRR Small Ring Light Red LRR Large Ring Light Red AR Area Light Red BR Backlight Red SRW Small Ring Light White LRW Large Ring Light White AW Area Light White BI Backlight Infrared SRB Small Ring Light Blue LRB Large Ring Light Blue AB Area Light Blue SRG Small Ring Light Green LRG Large Ring Light Green AG Area Light Green SRI Small Ring Light Infrared LRI Large Ring Light Infrared Al Area Light Infrared Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Page 91 Del PresencePLUS p Vision Sensors die Standard Lenses Fe High Performance Lenses Wok Description Model Desorptio
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