Bakers Pride Oven FW-15 User's Manual
Contents
1. 12 Components SECURE 12 FW 12 FW 15 CUF Side Breather 12 FW 12 FW 15 PASS THRU Side 14 FW 15 CWP Bottom Breather A 16 FW 15 PASS THRU Bottom Breath r aaa aaa aaa 18 FW 121 Side Breather RR 20 a ascensum 21 FW 15DTO Bottom Breather ics etae torta 22 ACCESSONOS ene desc ect 24 llanto ee 25 W 12 I W 15 Side Breather 25 FW 12 FW 15 Bottom Breather i 26 W 15 220V England 27 28 FW 15DTO Bottom Breather ue 29 wia india 31 Warmer Introduction Introduction Congratulations You have chosen a Fry Warmer that will give you many years of fine service from the original manufacturer BKI The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and mainte2. 2 Safety Signs and Messages 2 Sale Work 2 Safety 4 u 5 Instructions For Shipping aa Ta RaT Ean 5 Electrical Information And 5 Installation 5 FW 12 amp FW 121 Side Breather cies deerit erae ied rie FA re 5 FW 15 Side 6 FW 15 Bottom 7 FW 15T FW 15DTO Bottom IAR aN EEEa 9 e cacti saw LEG 10 Scheduled LLULLU Ui 10 Gleaning ae 10 Troubleshooting e ELSE 11 oai 11 Lamp une tei w 11 Replacement m
3. COUNTER TOP ATTACHMENT BRKT FB31203403 HEATED AIRFLOW 5 5 PERFORATED REMOVABLE HOLDING PAN WB31207500 INSERT PAN PART QTY DESCRIPTION C0119 1 CALROD 120V 1000W 140C C U SWITCH 50005 1 CORD SET 115 76 M0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW WB31207500 1 PER PAN INSERT W 4 SHIELD FW15 21 Warmer Replacement Parts FW 15DTO Bottom Breather GE SOLID PANEL SIDE VIEW NT VI REAR VIEW OF CHUTE 1 WITH PAN REMOVABLE SIDE PANEL RIGHT SIDE ONLY a ELECTRICAL ACCESS HEATED CHUTE FOR PACKAGED PRODUCT 5 5 400W CERAMIC HEATERS 0080 40W LIGHT LH0021 amp B0066 5 5 SIDE PANEL RIGHT SIDE ONLY 5 5 REMOVABLE TRAY FOR HOLDING PACKAGED PRODUCT PACKAGE BACK STOP 22 Warmer Replacement Parts RECESSED LIFT HANDLES COUNTER TOP TOWER ATTACHMENT BRKT FB31203403 HEATED AIRFLOW 1000W HEATER BLOWER INSIDE TOWER C0119 amp 5 5 PERFORATED M0093 REMOVABLE HOLDING PAN WB31207500 INSERT PAN PART QTY DESCRIPTION 0066 1 BULB 40A15 130V TEFLON COATED 0119 1 CALROD 120 1000W 140 C U SWITCH 0080 2 CALROD 120V 400W CERAMIC CS0005 2 CORD SET 115V 76 FB31204803 1 DIVIDER PAN FW CUF LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V FB312034
4. MOOOL IMJ H31V3H t 103 9M E 85 04 1VNIWY3L 2INVH3O Z 600W H3MO18 40104 1 29 SIM SHUN Wiring Diagrams Fry Warmer NIK 39138 dW31 lH 325 4340388 wmm am mau ma swe w 511 Saw SZUM 9 ON GOON avo A8 2 8 1 03 9n1 080081 2018 TVNIWHJL 1700H1 83010HdWv 1 99008 8n8 650081 0IWvH30 40018 TVNIW331 08002 S331V3H 2INV33O 513971 SLONS0 SYSEWNN 04104202 3LON 30 Warmer Notes Notes 31 Warmer Notes 32 Warmer Notes 33 Box 80400 Simpsonville 5 29680 0400 USA http www bkideas com Made and printed in the U S A 110224 0407
5. of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 4 then contact Technical Services Department P O Box 80400 Simpsonville 5 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer certain your employees know how to operate the equipment Make certain your employees are aware of the safety precautions on the equipment and in this manual Make certain that you have thoroughly trained your employees about operating the equipment safely certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Warmer Safety Labels N0200 INJURY A WARNING CONNECT ONLY TO APPROVED 3 PRONG GROUNDED CIRCUIT FAILURE TO DO SO COULD RESULT IN SERIOUS A CAUTION CONNECT ONLY TO APPROVED 3 PRONG GROUNDED CIRCUIT FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY DO NOT COVE
6. 03 1 PAN RETAINING BRKT FW WB31207500 1 PER PAN INSERT W 4 SHIELD FW15 23 Warmer Replacement Parts Accessories PART DESCRIPTION PICTURE WB31216000 COUNTER TOP COLLAR WELDMENT WITH LINER PAN ATTACHED BOTTOM BREATHER FW WB31211900 COUNTER TOP COLLAR WELDMENT WITHOUT LINER PAN ATTACHED BOTTOM BREATHER FW WB31217700 COUNTER COLLAR WELDMENT FW TOWER W PAN LINER BOTTOM BREATHER AN3121460S FW HEATER MOTOR ASSY BAY MOTOR WN31206400 TABLE TOP ADAPTER FW 12 WN31206500 TABLE TOP ADAPTER FW 15 24 Wiring Diagrams Fry Warmer Wiring Diagrams FW 12 FW 15 Side Breather dW3l IH 3078 32978 N3339 z s omong 61102 331V3H 0L 04 9N1 GNNOYD 57080081 32018 TvNIWHJL 8G6004 1VNIWH3IL 21Wv332 57 600 5706004 ASSV N3W018 H0OLOW 57 95805 HOLIMS 1200H1 33010Hdv1 99008 8108 650081 JINVH30 9018 TVNIWH3L 08002 S331Y3H 2 2 S138V ONISIM 310 30 SYJ WNN 0310419 3LON 6 8 9 4 t E z l 25 Wiring Diagrams Fry Warmer FW 12 FW 15 Bottom Breather dW3l IH 3018 OV 18 N3339 61109 331V3H MOOOL 04 9M 080081 40018 1VNIWHJL 89 03 1VNINH31 329 600N ASSV H3MOTB 80L1ON 1700H1 83010HdNv 1 99008
7. 2 Multi purpose Sealant Feed power cord supplied up through holes in WB31216000 Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual Position main unit on WB31216000 Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the WB31216000 Countertop Collar Weldment Without Liner Pan WB31211900 1 2 Obtain a suitable countertop location for the unit Cut a hole in the countertop for the countertop collar weldment without liner pan WB31211900 according to illustration below CUTOUT SPECIFICATIONS 2 187 i 18 000 _____ 11625 n L 1750 16 000 REQUIRED CUTOUT 11 625 IN COUNTERTOP EXISTING CUTOUT IN FOR BOTTOM BREATHER COUNTERTOP FOR FW 15 UNIT 15 PAN INSERT i 2 187 Using a 1 8 drill bit drill holes in the countertop used to secure WB31211900 to the countertop Secure WB31211900 to countertop with 8 sheet metal screws Seal WB31211900 to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant Feed power cord supplied up through holes in WB31211900 Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual
8. 31201503 CERAMIC HEATERS ATTACHMENT BRACKET IN TOP 000080 wB31219900 HEATED AIR HEATER AND BLOWER INSIDE BASE 5 5 COUNTER TOP INSERT PAN 5 5 PERFORATED HOLDING PAN P0121 18 Warmer Replacement Parts PART T DESCRIPTION B0066 1 BULB 40A15 130V TEFLON COATED 0119 1 CALROD 120V 1000W 140C C U SWITCH C0080 2 CALROD 120V 400W CERAMIC CS0024 1 CORD SET 12 3 SJTO 8 30 LEAD FB31201503 1 DIVIDER PAN FW15 WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0121 1 PAN INSERT 15 FW 19 Warmer Replacement Parts FW 12T Side Breather RECESSED LIFT HANDLES 22272222222222222222222222222222222222222272222222222222222274 COUNTER TOWER ATTACHMENT BRKT FB31203403 HEATED AIRFLOW 1000W HEATER BLOWER INSIDE TOWER C0119 amp S S PERFORATED M0093 REMOVABLE HOLDING PAN WB31204100 INSERT PAN PART QTY DESCRIPTION WB31204100 1 BLOWER PAN FW 12 WELD C0119 1 CALROD 120V 1000W 140C C U SWITCH C 0005 1 CORD SET 115V 7 6 0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW 20 Warmer Replacement Parts FW 15T Bottom Breather 1000W HEATER BLOWER INSIDE TOWER C0119 amp M0093 22272222222222222222222222222222222222222272222222222222222274 RECESSED LIFT HANDLES
9. 81n8 690081 2 4 432 2018 TVNIWN31 08002 S331V3H SINVY3D S 138V1 310N3Q0 938 031540 310 26 Wiring Diagrams Fry Warmer dWJL IH 23978 n N3389 31IHM FW 15 220V England g x z EBP 1001 AB Navyo 40109 83LV3H 0001 01 103 901 GNNOYS 6 080081 40018 1TYNIWYJL 8 8G 04 1VNINNJL OIWVN30 1600N ASSV H3MOTB YOLOW 99205 HOLIMS 1200H1 333010HdW v1 55508 87108 022 650081 2 32 30018 1VNINH3L G000 SH31V3H OIAV339 27 Wiring Diagrams Fry Warmer FW 12TIFW 15T HOLIMS 330 0 LNOHLM 303 WY3OVIO 61102 0001 1 3 H31V3H v 403 9M ONNOYS 5 138V 3LON3Q 5 38 031534429 31ON 8S 03 TVNINH3L INVES Z 600 83M018 40LOW 1 39IAM3S 404 TIVO ANL MOM LON 5300 7715 33M018 dl NO MOVE HOLIMS NANL SALNNIN 404 ONY 330 HOLIMS 33MOd HOLMS LINN H3MOTA il NOLLN3LAI V 209 28 Wiring Diagrams Fry Warmer FW 15DTO Bottom Breather 7321 435 403 TIVO ONY NIVOV 1 LON 5300 NUS 33M018 31 NO HOVE HOLIMS 430 HOLIMS 43MOd SdlHl HOLIMS LINN 33MO 8 3l NOILN LLV HOLIMS 330 LNOHLIM 143 804 WVHOVIO 9NINIM 61109
10. Fry Warmer MODELS FW 12 FW 15 FW 12T FW 15T FW 15DTO Service Manual Serial Numbers 120182 and Higher Fresh ideas in foodservice equipment Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for
11. LDING PAN 1000W HEATER C0119 P0129 OR P0121 BLOWER M0093 INSID BASE POWER SWITCH S0356 12 Warmer Replacement Parts PART QTY DESCRIPTION B0066 1 BULB 40A15 130V TEFLON COATED 0119 1 CALROD 120 1000W 140 C U SWITCH C0080 2 CALROD 120V 400W CERAMIC CS0024 1 CORD SET 12 3 SJTO 8 30 LEAD FB31204803 1 DIVIDER PAN FW CUF WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 TEMP M0093 1 MOTOR BLOWER ASSY 120V P0129 1 PAN INSERT 12 FW P0121 1 PAN INSERT 15 FW 50356 1 SWITCH ROCKER 16 250V 13 Warmer Replacement Parts FW 12 FW 15 PASS THRU Side Breather FRONT VIEW ELECTRICAL ACCESS POWER SWITCH 50356 SIDE VIEW WITH PAN COUNTER LIGHT BULB AND HOLDER 0066 8 LH0021 OR 80555 8 LH0021 DIVIDER PAN FB31201503 CERAMIC HEATERS ATTACHMENT BRACKET IN TOP OF UNIT WB31219900 C0080 OR 0057 HEATED AIR HEATER AND BLOWER utra S S COUNTER INSIDE BAS TOP INSERT PAN S S PERFORATED HOLDING PAN P0129 OR P0121 14 Warmer Replacement Parts PART QTY DESCRIPTION B0555 1 BULB 150W 240V HALOGEN COATED 220V England B0066 1 BULB 40A15 130V TEFLON COATED 0119 1 CALROD 120 1000W 140C C U SWITCH C0080 2 CALROD 120V 400W CERAMIC C0127 1 CALROD 220V 1000W 140C C U SWITCH 220V England C0057 2 CERAMIC H
12. R OR REMOVE THIS LABEL Introduction This lamp has been treated to resist e and must be with a similarly treated lamp in order to maintain compliance with NSF standards HIGH VOLTAGE power off before servicing NWARNING 0158 Warmer Installation Installation AAWARNING Serious injury equipment damage or death could result if attempting to install this unit yourself Ensure that an authorized service agent install the oven Instructions For Shipping Damage You are responsible for filing all freight claims with the delivering truck line Inspect all cartons and crates for damage when they arrive If there is damage noted to shipping crates or cartons or if a shortage is found note this on the bill of lading all copies before signing If damage is detected when the equipment is uncrated immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your equipment Ask for an immediate inspection of your concealed damage item Crating material MUST be retained to show the inspector from the truck line Electrical Information And Grounding AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes with the Nati
13. TION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Warmer Introduction Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville 5 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location
14. TR 400W FULL SIZE 220 240V 220V England CS0024 1 CORD SET 12 3 5 8 30 LEAD FB31201503 1 DIVIDER PAN FW15 WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 TEMP M0093 1 MOTOR BLOWER ASSY 120V M0091 1 MOTOR BLOWER ASSY 220V England P0129 1 PAN INSERT 12 FW 0121 1 PAN INSERT 15 FW 50356 1 SWITCH ROCKER 16 250V These parts are only associated with the 220V England model 15 Warmer Replacement Parts FW 15 CUF Bottom Breather ELECTRICAL ACCESS COUNTER 40W LIGHT BULB 0066 amp LH0021 DIVIDER PAN FB31204803 ATTACHMENT BRACKET WB31219900 400W CERAMIC HEATERS IN TOP OF UNIT C0080 HEATED AIR 5 5 PERFORATED HOLDING PAN P0121 1000W HEATER C0119 _ BLOWER M0093 A 5 5 COUNTER INSERT 16 Warmer Replacement Parts PART T DESCRIPTION B0066 1 BULB 40A15 130V TEFLON COATED 0119 1 CALROD 120 1000W 140C C U SWITCH C0080 2 CALROD 120V 400W CERAMIC CS0024 1 CORD SET 12 3 SJTO 8 30 LEAD FB31204803 1 DIVIDER PAN FW CUF WB31219900 1 GREASE DEFL RET BRKT WELD FW LH0021 1 LAMPHOLDER 62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0121 1 PAN INSERT 15 FW 17 Warmer Replacement Parts FW 15 PASS THRU Bottom Breather FRONT VIEW ELECTRICAL ACCESS COUNTER LIGHT BULB AND HOLDER 80066 8 LH0021 DIVIDER PAN FB
15. Warmer Installation 8 Position main unit on WB31211900 9 Fit pan insert to main unit by lifiing the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop FW 15T FW 15DTO Bottom Breather Countertop Collar Weldment With Liner Pan WB31217700 1 Obtain a suitable countertop location for the unit 2 Cut holes in the countertop for the countertop collar weldment with liner pan WB31217700 according to illustration below CUTOUT SPECIFICATIONS 7 00 140 0 796 d 1 958 f 5 02 i i 1 390 i 3 288 2 437 J Sz 18 000 5a lt 13 220 11 126 aks 25 16 000 woo REQUIRED CUTOUT IN COUNTERTOP FOR 15 INSERT 1 863 2 437 1 390 3 063 i 0 796 8 956 gt 0 609 3 Using a 1 8 drill bit drill holes in the countertop used to secure WB31217700 to the countertop 4 Secure WB31217700 to countertop with 8 sheet metal screws 5 Seal WB31217700 to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant 6 Feed power cord supplied up through holes in WB31217700 7 Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual 8 Position main unit on WB31217700 9 Fit pan insert to main unit by liftin
16. er WN31206500 1 2 10 Obtain a suitable countertop location for the unit that will provide a clearance of 4 from the side louvers Position the adapter WN31206500 on the countertop Using a 1 8 drill bit drill holes in the countertop used to secure the adapter to the countertop Using a 2 hole saw drill a hole in the countertop directly under the hole in the adapter used for the power cord to pass through Secure adapter to countertop with 8 sheet metal screws Seal adapter to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant Feed power cord supplied up through holes in countertop and adapter Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual Position main unit on the adapter and secure using 8 sheet metal screws Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the adapter Warmer Installation Countertop Cutout 1 2 Obtain a suitable countertop location for the unit that will provide a clearance of 4 from the side louvers Cut a 16 x 18 hole in the countertop to fit the pan insert Using a 1 8 drill bit drill holes in the countertop used to secure the main unit to the countertop Using a 2 hole saw drill a hole in the countertop
17. g the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the WB31217700 Warmer Maintenance Maintenance ACAUTION Failure to comply with the maintenance below could result in a serious accident AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs electrical repair Ensure that a licensed electrician perform electrical repair Scheduled Maintenance Cleaning This unit should be cleaned at the end of each working day Use the following procedure A DANGER Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch ACAUTION Never use abrasive cleaners that may damage the finish Never steam clean the interior Avoid getting excess water in the interior of the unit Do not clean the heater blower assembly by applying compressed air Do not leave this unit on and unattended after business hours 1 Turn the unit off and allow it to cool down to room temperature 2 Remove any food 3 Remove the pan and tray and clean around the slotted holes at the air discharge on the chute Clean the pan and tray 4 Clean the air intakes using a mild soap and water solution When cleaning an FW 15 Bottom Breather tilt unit up and clean the dust off the screen attached to the base 5 Sponge the inside and outside of the unit with a mild soap and water solu
18. nance will result in long lasting dependability to insure the highest profitable return on your investment PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 This unit must be sealed to the counter after it is installed to conform to NSF Standard 4 4 28 Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed ADANGER This message indicates an imminently hazardous situation that if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAU
19. onal Electrical Code ANSI NFPA 70 20XX ACAUTION The FW 15DTO has 2 power supply cords Ensure that each cord is connected to a separate power supply circuit Always unplug both power cords before servicing moving or testing the unit BKI Fry Warmers are wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Installation Instructions If a side or back panel is removed on the chute the other two sides must be sealed with NSF approved silicone Seal all inside seams greater than 1 32 FW 12 amp FW 12T Side Breather Countertop Adapter FW 12 only 1 Obtain a suitable countertop location for the unit that will provide a clearance of 4 from the side louvers 2 Position the adapter WN31206400 on the countertop 3 Using a 1 8 drill bit drill holes in the countertop used to secure the adapter to the countertop 4 Using a 2 hole saw drill a hole in the countertop directly under the hole in the adapter used for the power cord to pass through 5 Secure adapter to countertop with 8 sheet metal screws 6 Seal adapter to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant 7 Feed power cord supplied up through holes countertop and adapter Warmer Installation 8 9 Connect
20. switch at the power supply are supplying power to the unit If problem persists contact licensed electrician Warmer chute is heating and the perforated pan is not heating Fan has overheated and cut off or fan has failed Or Heating coil has failed Check to see if dust or any other object is blocking the air intake Remove blockage if necessary If problem persists contact an authorized service agent for corrective action Contact an authorized BKI service agent for corrective action Repair Lamp Replacement Before replacing any parts make sure the power has been turned off and the unit has cooled down Only use Teflon coated lamp to prevent glass contamination 1 sure power to the unit is OFF and the unit has cooled down 2 Carefully remove the faulty lamp 3 Replace with the new lamp 11 Warmer Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Components FW 12 FW 15 CUF Side Breather ELECTRICAL ACCESS SIDE VIEW WITH PAN COUNTER 40W LIGHT BULB 80066 amp LHOO21 DIVIDER PAN FB31204803 ATTACHMENT BRACKET WB31219900 400W CERAMIC HEATERS IN TOP OF UNIT C0080 HEATED AIR S S PERFORATED HO
21. the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge Factory Simpsonville SC or authorized Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Warmer Table of Contents Table of Contents Table 1 pp M 2 Safety Precautions
22. tion being sure to clean all areas Avoid getting water in the interior of the unit 6 Wipe the parts and unit dry with a soft clean cloth and replace the pan and tray 10 Warmer Troubleshooting Refer to the table below for troubleshooting information Maintenance Problem Cause Possible Solution Warmer chute is not holding heat Ceramic heating element failure Contact an authorized BKI service agent for corrective action Noisy fan Fan blade is dirty or fan bearings are failing Contact an authorized BKI service agent for corrective action FW 15 FW 15T FW 15DTO Bottom Breather Warmer chute is not heating and perforated pan is not heating No power to unit Make sure that the circuit breaker and switch at the power supply are supplying power to the unit If problem persists contact licensed electrician Warmer chute is heating and the perforated pan is not heating Fan has overheated and cut off Or Heating coil has failed Wipe the dust from the air intake louvers to allow proper airflow and prevent fan overheating Turn the power switch off Wait 60 seconds Turn the power switch back on Contact an authorized BKI service agent for corrective action FW 12 FW 12T FW 15 Side B Warmer chute is not heating and perforated pan is not heating reather No power to unit or main switch is off Make sure that the circuit breaker and
23. under where the main unit will be secured for the power cord to pass through Feed power cord supplied up through hole in countertop Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual Position main unit on the countertop and secure using 8 sheet metal screws Seal main unit to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop FW 15 Bottom Breather Countertop Collar Weldment With Liner Pan WB31216000 1 2 3 Obtain a suitable countertop location for the unit Cut holes in the countertop for the countertop collar weldment with liner pan WB31216000 according to illustration below CUTOUT SPECIFICATIONS 2 187 18 000 11 625 12750 16 000 REQUIRED CUTOUT 11 625 IN COUNTERTOP REQUIRED CUTOUT IN FOR BOTTOM BREATHER COUNTERTOP FOR FW 15 UNIT 15 PAN INSERT 2187 Using a 1 8 drill bit drill holes in the countertop used to secure WB31216000 to the countertop Warmer Installation 4 5 Secure WB31216000 to countertop with 8 sheet metal screws Seal WB31216000 to the countertop to conform to NSF Standard 4 4 28 Dow Corning RTV 73
24. wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual Position main unit on the adapter and secure using 8 sheet metal screws 10 Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the adapter Countertop Cutout FW 12 8 FW 12T 1 2 Obtain a suitable countertop location for the unit that will provide a clearance of 4 from the side louvers Cut a 12 x 20 hole in the countertop to fit the pan insert Using a 1 8 drill bit drill holes in the countertop used to secure the main unit to the countertop Using a 2 hole saw drill a hole in the countertop under where the main unit will be secured for the power cord to pass through Feed power cord supplied up through hole in countertop Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual Position main unit on the countertop and secure using 8 sheet metal screws Seal main unit to the countertop after it is installed to conform to NSF Standard 4 4 28 Dow Corning RTV 732 Multi purpose Sealant Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop FW 15 Side Breather Countertop Adapt
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