Bakers Pride Oven Countertop Rotisserie Oven FS User's Manual
Contents
1. too Hot or too CooL message as applicable When the oven temperature again reaches the Ready Range the audible alert will sound and the oven will be in the ready mode Cook Mode The cook mode may be entered at any time Press the START STOP button to begin a programmed timed cycle While timing the cooking cycle the display will alternate between the time remaining and the actual temperature When the time remaining reaches zero the controller will alarm and flash the message donE If hold mode is disabled for this program the unit will continue to alarm until the START STOP button is pressed which will then cancel the current cycle and the controller will enter the stop mode If hold mode is enabled the audible alert will sound for five 5 seconds or until a button is pressed The unit will then go into hold mode To cancel a cycle in progress press and hold the START STOP button for one 1 second To restart a cycle with the same programs press the START STOP button Hold Mode When the unit enters hold mode the display will show HoLd for one 1 second the accumulated time for two 2 seconds and the oven temperature for one 1 second The oven temperature will be regulated to the programmed hold temperature setting When the accumulated hold time reaches the hold time setting the display will flash the message HoLd donE and alarm until a button is pressed The control will now enter the stop mode2. associated LED illuminates START STOP This button is used to start and stop a cook or hold cycle UP AND DOWN ARROWS These buttons are used for setting time temperature by incrementing or decrementing to the desired value These buttons are used in conjunction with the COOK TEMP COOK TIME HOLD TEMP and HOLD TIME buttons COOK TEMP This button is used to review and or change the cook temperature for the individual program COOK TIME This button is used to review and or change the cook time for the individual program HOLD TEMP This button is used to review and or change the hold temperature for the individual program HOLD TIME This button is used to review and or change the hold time for the individual program REVIEW This button is used to review and or change a setting for any program 5 POWER ON OFF Switch Controls power to the entire unit 6 ROTOR CONTROL Controls power to the motor that turns the rotors if the POWER switch ON OFF Switch is on 7 OVEN LIGHTS ON OFF Controls power to the lights inside oven if the POWER switch is on Switch 8 PUSH TO RESET Switch Pressing this switch resets power to the rotor motor when the motor experiences an overload condition Countertop Rotisserie Oven Operation Controller Operation The FS contains a single stage cook and hold timer temperature controller that has 5 cook programs and 5 modes of operation This section explains the operating modes and programming of th
3. 0XX This unit when installed by an authorized BKI service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual 11 Countertop Rotisserie Oven Maintenance ACAUTION Maintenance Failure to comply with the maintenance below could result in a serious accident or equipment damage Failure to remove power from this unit before performing maintenance may cause severe electrical shock This unit may have more than one disconnect switch Scheduled Maintenance Oven Cleaning The oven must be cleaned at the end of each business day Cleaning is not only necessary for sanitary reasons but will increase sales appeal and maximize operating efficiency ACAUTION Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch Using abrasive cleaners may damage the cabinet finish Use only a mild soap and water solution DO NOT USE OVEN CLEANER on this machine Caustic cleaners can cause damage to the machine Never steam clean or get excess water in the interior of the cabinet as this can damage unit Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution 1 Turn off all switches and controls 2 Let the o
4. 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 5 then contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Countertop Rotisserie Oven Introduction Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 o pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain t
5. Countertop Rotisserie Oven MODEL FS Installation amp Operation Manual Serial Numbers 122912 and Higher AOSS CLH 74 Z Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective p
6. The hold cycle may be canceled by pressing the START STOP button for one 1 second Review Mode While a cycle is in progress the operator may enter the review mode and review and or change a setting for any program This is done by momentarily pressing the REVIEW button then pressing the ITEM SELECT button for the desired item program The display will be blank and the program LED will flash The operator may then press the function button and review change the setting If a button is not pressed within five 5 seconds the controller will exit review mode The cycle will continue to count accordingly up or down while in review mode 8 Countertop Rotisserie Oven Operation If a cycle is changed during a timed cook or hold cycle and the time is set for a value that is less than the elapsed time for the current cycle the cycle will be completed when the review mode is exited If the cycle in progress goes into audible alert while in review mode the controller will exit review mode and all changes will be canceled Programming Setting a Program 1 Press the ITEM SELECT button to select the desired program indicated by the illuminated LED Press and hold a function COOK TEMP COOK TIME HOLD TEMP OR HOLD TIME button The current setting will be displayed Press the UP or DOWN button as needed to display the required setting e The hold mode may be disabled on any program individually The timed cook cycle may also be disab
7. adaa badi aaae auaa aaaea Kada Eaa O aaaeei dapi audud adadan 11 Unpacking and Handliflguu uu uuu tesserae haceazensheuwedetencstdeaaadeaeteen aaea aaa anaa aaaea aaa daaa i daaa aaa aa 11 Location and CIearan66 siciieccetececesesectscsuveatenaasiecsichendiuchesabevssteeecsneebuauensivayedneckanetslbbavelet bax svccuuetgecdeesseceetuene Ea 11 WIrIB0 2222 E N AA A A NE A NEA E A A E 11 MaI tenan6ee u UU UU Uq uu iu aiaa anaa aeaaea aa adana Ha aaaea diaa haaa aaraa Vaaa radaas aaia anaidia adinetan 12 Scheduled MaInternman6a6 uuu uu ianiai aidsa daaa a a aa aa Hate i AANER AAA NA aaa 12 OVEN Cleah rissin iniaiaiai piqay Eaa aE E Aaa ox A EEA exes boca EE da EEA ANAA eA NAAA N 12 THOUDIGS NO OLMG PAA A E E T E E daeiead 13 Countertop Rotisserie Oven Introduction Introduction The FS is single revolving mild air convection countertop oven It utilizes a single revolving rotor system to ensure even product cooking The unit contains a single stage cook and hold computer with 5 customizable cook programs Electronic controls are provided for powering the unit turning on inside lights turning the rotors and resetting the unit The rotors are removable to allow for easy maintenance and cleaning The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation
8. art for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Countertop Rotisserie Oven Table of Contents Table of Contents Table Of COntGInt UI cers sneeveeceeeudiey eaaa a ea a aa araa aa aeai aiana ia daadaa aaia aaan 1 IYIFOducU p u u u E E E E T 2 Safety PreCautions u a L m ainni u au aqa q aa Tana EE NETA R TEE edain aiaia 2 Safety Sign
9. be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Countertop Rotisserie Oven Introduction Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touch any hot metal surface If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor Always wear non skid shoes when working around the oven or any other equipment Never wear loose clothing such as neckties or scarves while operating this equipment Keep loose hair tied back or in a hair net while operating this equipment Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free
10. e controller Modes Ready Mode This mode is used to inform the operator that the oven temperature is at the initial temperature Ready Range for a particular program Ready mode is entered following the initial warm up period after power up or when a new program is selected In case of changing to a new program the oven may have to cool down or warm up to reach the initial oven temperature for the newly selected program When the oven temperature enters the Ready Range for the current program the display will flash rEdy and an audible alert will sound At this time the display will alternate between the ready message and the current oven temperature With the oven temperature in the Ready Range a cycle may be started by pressing the START STOP button Stop Mode To enter the stop mode while a timing cycle is not in progress press and hold the START STOP button for one 1 second The display will alternate between STOP and the oven temperature To enter the stop mode while a timing cycle is in progress press and hold the START STOP button for two 2 seconds The controller will enter the ready mode after one 1 second Continuing to hold the START STOP button for an additional 1 second will put the controller in the stop mode To exit the stop mode press the START STOP button If the oven temperature is in the Ready Range the audible alert will sound If the oven temperature is not in the Ready Range the display will show the
11. e display will show PROB 10 Countertop Rotisserie Oven Installation Installation AWARNING Serious injury equipment damage or death could result if attempting to install this oven yourself Ensure that an authorized BKI service agent installs the oven Unpacking and Handling It is the owners responsibility to file all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or crates is found or if a shortage is found note this on the bill of lading all copies prior to signing If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line Remove all packing from the interior and exterior of the oven Location and Clearance Underwriters Laboratories requires that the oven have at least 6 clearance from combustible surfaces at the rear of the machine Wiring AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 2
12. el in the ON position The controller will automatically load the settings from the last program selected and begin regulating to the cook or hold temperature Typically the oven temperature is too cool upon power up If the oven temperature is below the programmed temperature the display will alternately flash too CooL until the oven temperature reaches the programmed temperature Countertop Rotisserie Oven Operation 2 Select the desired program by pressing the ITEM SELECT button until the LED corresponding to the desired program is illuminated 3 When the controller reaches the programmed temperature the display will alternate between rEdy and the current oven temperature The audible alert will also sound for five 5 seconds The audible alert may be canceled early by pressing the START STOP button The display will continue to flash the ready message During the ready message the operator may also change to a new program Since each program may be set for a different temperature the controller may require a warm up or cool down period for the oven to get in range If the oven temperature is out of range from the new setting the display will show either too Hot OPEn door or too CooL until the oven temperature comes within range of the new setting The ready message will again be displayed Once the display shows rEdy if the oven temperature falls out of range again due to the door opening to
13. hat you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Health And Sanitation Practices BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to NSF standards You must operate the equipment properly using only quality products and use meat thermometers to insure meats are thoroughly cooked Food Handling e Wash hands thoroughly in warm soapy water after handling raw poultry or meats e Clean and sanitize all utensils and surfaces that have been in contact with raw products Clean and sanitize the meat forks or baskets between cooking e Never place cooked meats on the same surfaces used to prepare raw meats unless the area has been thoroughly cleaned and sanitized Storage Of Raw Meats e Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie e Raw product must always be stored at temperatures below 38 F 3 C e Never store or mix raw foods above cooked foods as this is a health hazard The drippings from raw foods contaminate cooked or processed foods e All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated Coding Cooked Foods All products cooked during the day should be sold the sa
14. led and the controller will operate as a holding timer This is done by setting the cook or hold time to OFF e The controller may also operate with the cook and or hold temperature set to OFF When both the cook and hold temperature are set to OFF the controller will not regulate the oven temperature This feature is intended for demonstration or display purposes Reviewing a Program 1 Press the REVIEW button The display will be blank and a program LED will be flashing 2 Press the ITEM SELECT button to display the flashing LED for the desired program 3 Press and hold the desired function button The current setting will be displayed 4 To change the setting press the UP or DOWN button while holding the function button e f a button is not pressed within five 5 seconds the controller will exit review mode and continue the cycle previously in progress e The cycle in progress will continue to count up or down accordingly while in the review mode e Ifa cycle is changed during a timed cook and or hold cycle and the time is set for a value that is less than the elapsed time for the current cycle the current cycle will be completed when the review mode is exited e If the cycle in progress goes into audible alert while in review mode the controller will exit review mode and all changes will be canceled Cooking 1 Place the POWER switch OVEN LIGHTS switch and ROTOR CONTROL switch located on the front pan
15. load product the too Hot or too CooL message will not be displayed The too Hot or too CooL messages are disabled during a cycle 4 Open the oven door and load the product Use the ROTOR CONTROL switch on the front panel to operate the rotor during loading 5 Once the product is loaded close the door 6 When the display is flashing the ready message and you want to start the cook cycle press the START STOP button 7 When a cook cycle ends do one of the following e f a hold time temperature has not been programmed an alarm will sound and the display will flash the message donE until a button is pressed Press the START STOP bution to enter the stop mode e f ahold time temperature has been programmed the hold cycle will start During the hold cycle the oven temperature will be regulated to the programmed hold temperature setting When the accumulated hold time reaches the hold time setting an alarm sounds and the display will flash the message HoLd donE until a button is pressed Press the START STOP button to enter the stop mode Power Failure During Cooking Cycle The controller will suspend operation retaining programs and cycle times When power is restored operation will resume where left off when power failed Probe Thermocouple Diagnostics If the probe thermocouple inside the oven stops working the controller will cancel the cooking cycle an audible alert will sound and th
16. me day NOTE It is not the intent of the rotisserie program to have unsold merchandise at the end of the cooking day Follow your company s procedures for the handling of any leftover product Storage Of Prepared Foods e Cold foods should be kept at or below 38 F 3 C e Hot foods must be maintained to meet local health codes usually a minimum 145 F 63 C Countertop Rotisserie Oven Introduction Safety Labels N0202 N0363 r A NOTICE A This rotisserie oven has been equipped with removable rotors By spinning the hubs counter clockwise the rotors can be easily removed for cleaning Allow unit to cool to room temperature before cleaning Countertop Rotisserie Oven Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the oven s controls and indicators ITEM SELECT START STOP DA OGB oO o Countertop Rotisserie Oven Operation Item Description Function 1 HEAT ON LED llluminates to indicate that the oven is calling for heat It cuts off only when the temperature is reached 2 TIME TEMP Display Shows time temperature and other messages during operation 3 Program LEDs 1 5 llluminates to represent the program selected 4 Function Buttons ITEM SELECT This button is used to select the program When this button is pressed the controller advances to the next program and its
17. operation and maintenance will result in long lasting dependability to ensure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed ADANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also
18. s and Messages U u assassssssssssssa 2 Safe Work Practices v uu ua uu anaa aa aeia aa iaaiaee ian aaa daaa a AAi aAA ENa Taaa aaiae 3 Health And Sanitation PractiCes c ccccccccceseeeeeeeceeeeeeaeeeeeeeecaeeecaaeeseaeeseaeeesaaeeeeaaeseeeeeccaeeesaaaeseaeeseeeessaeeesaesennees 4 Food HandIiNg sannir S tected eed uu u a uku tke hua uu doa Aoi ei a aN ee 4 Storage OF Raw Meals asse aiaia a aada aE aa kaeda naaa aaa a aaa aiana 4 Coding COOKed FOOdS E A E E E E EE 4 Storage Of Prepared FOOS sescssehecesevet cccacssiwechucteasenseyedcesdetvwcay shvbedevesurswcedeydanvesnrnwedl SAAE Na Eaa a AENEA aR 4 Safety Labels uu ua residensen ka vin oa EKA aAA EAA Eaa E eoa A Eea aa ENE Eaa 5 OTOLE 1o p u UU E E asas ussswasuusaswasugqaawsasustawsusuqaqusssussussuusssuas 6 Controls And IMGICALONS sirriiruseiuucaiiinani ned naiai aa habas A EEE a eiaa qaputa qa 6 Controller OPS ratiOM sridi iiao aed aa aE eiaa AAE EEN A Sana BA aaea 8 M00652 aia qa a E E eed E E E E 8 PrOgrarnimiflg 2 uay a sasana qaqaqa EA A A a aa AAO ened iat EEE SEEE SEA 9 COOKING 22 22 a ETEA A A E O T 9 Power Failure During Cooking Cycle ccccccccccceessecsesceceeeeeceaeeeenaeeeaaeeecaaeeseaaessaaeesaeeesaaesssaaeesseeseeaeeseaesseaeeeaes 10 Probe Thermocoupl Diagnostics cieccccccecicaceade agi acecessenecdabensteaeeusceedun teased e aAa eiaa aa aAA aaae Kaaa E Naa i 10 DDS teal Ath OM iiini eects III u cence conn ce sace suq qasqa saus ca le duuda
19. t an authorized BKI service agent for corrective action Oven does not heat at all Improper program settings Check program settings Heating elements not functioning Contact an authorized BKI service agent for corrective action Bad relay Contact an authorized BKI service agent for corrective action Doors may not be closed Close the doors Oven heats up slowly Improper line voltage Check incoming voltage If problem persists contact an authorized BKI service agent for corrective action Heating element not functioning Contact an authorized BKI service agent for corrective action Lights are not working Light switch may not be on Turn the LIGHTS switch on If problem persists contact an authorized BKI service agent for corrective action Controller displays PROB Thermocouple connection is loose or thermocouple defective Contact an authorized BKI service agent for corrective action Controller displays faulty temperature readings above 400 degrees Defective controller Defective heating elements or Defective thermocouple Contact an authorized BKI service agent for corrective action 13 P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A L10129 0407
20. ven cool to room temperature 3 Pull grease drawer out of oven and empty it s contents 4 Clean grease drawer and tray area with hot soapy water 5 Remove all food products from the unit Remove meat forks hanging baskets and rotors from the unit and place them in a large sink to soak in hot cleaning solution BKI Cleaner 6 Clean the outside and inside of the rotisserie oven with warm water a sponge and an approved cleaner which is authorized for use on food surface areas 7 Clean meat forks hanging baskets and rotors with warm water a sponge and BK Cleaner Wipe dry with a clean cloth 8 Reassemble the oven 12 Countertop Rotisserie Oven Troubleshooting Maintenance Problem Cause Possible Solution Unit will not turn on Power to unit is not on Problem with building power panel circuit breaker or fuse Check circuit breaker or fuses at building power panel If problem persists contact an authorized electrician for corrective action Power cord may not be plugged into outlet Plug cord into outlet Blown fuse Contact an authorized BKI service agent for corrective action Not rotating Motor circuit breaker tripped Press the reset button If problem persists contact an authorized BKI service agent for corrective action ROTOR switch may not be activated Make sure the ROTOR switch is on Rotor switch not functioning Defective switch Contac
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