Bakers Pride Oven BLF-F User's Manual
Contents
1. iMTR 5 PUMP a MOTOR 230V Vigor AA pM dE L MERCURY RELAY 0154 S 5 LIFT ACTUATOR n oe M0084 et det fol i IS T CP0102 ig g pa eig Jy y 4 nad d paz 9 Y 1 xl 5 3 9 28 Wee j 1 DRAN 52 See PE oo 5 ee 4s 3 p n Lo W RELAY NS g R0131 2 HERMISTOR HI LIMIT 540 al T0036 fo ool 9 PIN CAP PLUG 4 E 5 a CONNECTOR Ld CAP PLUG T T oo CONNECTOR 423 BASKET LIFT 53 27 MR UP DOWN 12 A gt PROBE BRN T2 N 44 HEATER2. IRCT o UN 4 CONDUCTOR RECEPTACLE NEMA 6 RC0015 v G px iMTR PUMP a a B Fl MOTOR m M0047 TUM MA LADDER DIAGRAM TB ASSY AER TBOO46 2 THREE PHASE HEATER TB0047 3 5675W 240V C0031 E pea 2 5212W 240V 230V 0031 4769W 240V 220 C0031 N GUT LE LS IM 3 7 L 1 4 gt Fal 2 E LIFT ACTUATOR 5 I gt wd 1 M0084 I 2 54 se M Jax 3 6 UP N TO O V N Bc 1RCT N 10 gt Y Y 13 2 ga m gt lt 3 RC0015 y RE 4 N i N 777 m 114 a FILTER 13 gd 7 Hi LIMIT 8 2 p OFF E gue 4 1 10036 RELAY 10 FILTER 3 PoLE LZ E MOTOR R0148 12 4 M0047 12 14 contactor 480148 5 14 12 v No t zi 5 1 gt gt 10032 12 LL 60 2 9 DRAIN 52 250 Sl 1809 XM o Ay TB0011 4 5 6 Sk RAISE CYCLE ao W RELAY 2 8 9 SS RELAY 5 0 31 2 20R RO131 a mo HERMISIOR HI LI
3. 1300 g INLIA ON 1300 T3NVd NOMS CIMIIA YIONNN 33IM S310N30 TANVd 10 41 02 01 340 WSINVHO3MW Lin 55 HOLMS uaingnoo JAG YOLON JN Wows savan 930704 NMOHS T3NVd AVIY 48 Wiring Diagrams Automatic Lift Fryer Figure 19 European BLF FC 220V 380V 230V 400V 240V 415V Sheet 2 of 4 800W YOLWALOV LIN 201042 GAN S L HOLIOvdVO 64605 HOLMS 1 10H AVI3H M 110081 32018 TYNINYAL 02203 310d S 40123 02 ITWW34 99203 310d S 4O1293NNOO JIWA S00M 23S 2VAvC lid Ov OvZ SOZ SS3NNVH M 33WNOJSNVHL LL 03 310d 9 YOLOINNOD 31WW33 49503 310d 9 480193NNOO JWW 890081 690081 90081 2 590081 ASSV 2018 TWNINYSL 090014 HOZ 9 VW3N 310v1d303N 00074 IHON 1074 7003 102 APZ 46003 YSL 35 3 5005 AOSZ HOLIMSOMOIN M NOIOM 47106 AOSZ HOLIMS 3208 AMVIN3WOM 16002 MSZ9S IN3W313 15009 022 9 89 IN3W313 ONILVAH 05009 802 MSL9S IN34313 9NLV3H 87103 AOSZ 310d AVI3M 826185 ASSV MOISINN3HL PELOY AVTI AUNDYIM 0105 AOSZ HOLIMS 335208 96001 0 5 NMOHS LON 6 00d9 dW31 IH MOTT
4. EX 3 Equipotential ground plane i 3 Full DISCONMECHOM ua 3 Safe Work PACUCES 4 Safety Labels sasa 8 Installation kuwa dan 9 Operation E 10 Gontrols and IBdIGatorS Lu e e ai ia 10 Gare of the Shortenimg 3 2 ira re desee alain 13 BLF F Operation 13 Start mE 13 geom 14 BLF FC Operation ET EE 16 System Programming aa NG daa Fer ced subi 16 Product Programming nd ska na cree Eau an nie e alaa 18 SLAIN 21 e 21 e 23 M 24 Assembliesi as IMS 24 ACCOSSOMOS fep PE 37 ELT 39 Wiring 41 NOUS AA 52 Automatic Lift Fryer Introduction Introduction The BLF Fryer is compact attractive and functional in design It is constructed of a stainless steel fryer pot for clea
5. Q39NIH 13Nvd WONJ OZMA TANVd OMINOO 3013390 WSINVHO3W Lin SS HOLIMS NMOQ INI YOLOW LN SQv31 558 1913 030703 NMOHS S TANYA AV133 HOLIMS in an 44 Wiring Diagrams Automatic Lift Fryer Figure 18 Domestic BLF FC 208V 220V 240V Sheet 2 of 4 LI 800 XOLYNLOY 1311 201042 AOZ CAN 64 NOLIOvdVO 5505 HOLIMS LELOY AVTSY M 110081 TWNINYIL 04604 310d S 801093NNOO 31VW33 99203 310d S HO193NNOO JWW SOOM 23S OVAvZ 2 0 2 802 SS3NHVH M MIWYOISNWVUL 1103 310d 9 80103NNOO L9 04 310d 9 80103NNOO TIWN 890081 690081 90081 2 S90081 ASSY 32018 TVNIW331 090014 402 9 WARN 310v1d43238 00073 1078 5003 AOvZ 1100 APZ 46003 3SN4 5005 AOSZ HOLIMSONOIW M YOLON 42105 A0SZ HOLIMS 8330023 ANVIN3WON 16002 A0 Z 6 96 IN3 313 SNILV3H 1 002 AOZZ 9 89 IN3 313 9NILV3H 0 002 802 MSZ9S IN3W313 87105 AOSZ 310d 8 lt 6185 55 MOISIWS3HL PELOY AVIAN ANNOYS 0105 AOSZ HOLIMS 3204 9 001 OFS H9IH NMOHS LON 6 00d2 43TIOHINOO dWi3l IH AVID DTT3A NADJE adang 39NV30 cp qa CID 2v18 IND 3349 C1n3N 31IH SIUM 30 ON ON
6. Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 8 then contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Automatic Lift Fryer Introduction Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Automatic Lift Fryer Safety Labels 01
7. 1 12 8 12 SEA 2 SNP N Table 8 Rear Panel BLF F Parts ITEM PART QTY DESCRIPTION 1 T0036 1 THERMOSTAT HI LIMIT 540 DEG 2 TB0064 1 TERM BLOCK 4 CONDUCTOR CTR 3 0065 2 TERM BLOCK 4 CONDUCTOR W MTG FOOT 4 0068 1 TERM BLOCK END PLATE 5 0069 1 BLOCK JUMPER not shown 6 R0148 1 RELAY 3 POLE 42CF35AG 7 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 8 F0097 2 FUSE 15A 300V SC15 TIME DELAY 9 R0134 3 RELAY MERCURY MDI 60NO220A 10 F0154 2 BUSHING BLK 1 3 16 HEYCO SNAP 11 F0342 3 CLAMP CABLE 3 16 12 0001 2 FUSE HOLDER 15A 300 13 FT0080 1 CONNECTOR BOX 7483 1 14 FT0277 1 PLUG HOLE 7 8 1 2 CONDUIT 15 R0131 2 RELAY PLUG IN 3PDT 240V COIL 32 Automatic Lift Fryer Replacement Parts Figure 9 Rear Panel BLF FC Table 9 Rear Panel BLF FC Parts ITEM PART QTY DESCRIPTION 1 T0036 1 THERMOSTAT HI LIMIT 540 DEG 2 R0148 1 RELAY 3 POLE 42CF35AG 3 0064 1 TERM BLOCK 4 CONDUCTOR CTR 4 0065 2 TERM BLOCK 4 CONDUCTOR W MTG FOOT 5 0068 1 TERM BLOCK END PLATE 6 R0134 3 RELAY MERCURY MDI 60NO220A 7 W0054 1 TRANSFORMER ASSY 240V 8 0069 1 BLOCK JUMPER not shown 9 F0154 2 BUSHING BLK 1 3 16 HEYCO SNAP 10 R0044 2 RELAY X 40 SGL FRYER 11 F0097 2 FUSE 15A 300V SC15 TIME D
8. 13007 8 SIUM 30 ON ON 13000 iva 8 Sahiy S3UM 30 ON ON 13007 iva 8 A0 Z AOZZ 504 3018 193NNOO ASOZ NMOHS SV 3UIM 193NNOO NOLLO3NNOO YINYOISNVYL 45 Automatic Lift Fryer Wiring Diagrams Figure 18 Domestic BLF FC 208V 220V 240V Sheet 3 of 4 THREE PHASE HEATER ELEMENT CONNECTION 208V 5675W 55930 240V 5675W C0031 240V 220V 4769W C0031 S B 160913 FILTER UNIT RECEPTACLE BREAKER SIZE BREAKER SIZE 60 KILOWATIS 17 14 3 OWATTS 17 zl 2 z m RAISE CYCLE RELAY R0131 LOWER CYCLE RELAY 90131 OF WIRES 3 No OF WIRES T OF WIRES Lo jx UFT DRIVE MOTOR BK MO084 VOLTAGE 240 VOLTAGE 220 VOLTAGE BLF C BLF FC MODEL No BLF C BLF FC BLF C BLF FC 8 7 SOLENOID VALVE RELAY R0044 4 8 03 DATE 4 8 03 4 8 03 PROVED 8 46 Automatic Lift Fryer Wiring Diagrams Figure 18 Domestic BLF FC 208V 220V 240V Sheet 4 of 4 S 160913 No BLF C BLF FC MODEL Wo BLF C BLF FC MODEL Wo BLF C BLF FC THERMISTOR ASSY 8581938 DATE B DATE DATE 4 8 03 PROVED ADM PPRO ADM PROVED ADM 47 Wiring Diagrams Automatic Lift Fryer Figure 19 European BLF FC 220V 380V 230V 400V 240V 415V Sheet 1 of 4 1941 312 14323 UNA 331114 ZS HOLIMS JIQNVH 9 SNOLLO3NNOO 331V3H JSvHd FIVLIOA 13000 g
9. valve is closed 2 Fill pot with shortening to about one inch below the fill mark A WARNING Risk of fire exists if the oil level drops below the minimum oil level The level of oil within the pot must not fall below 5mm of the maximum oil level A WARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening ACAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot A CAUTION The fryer has a maximum temperature setting of 375 F 190 C for BLF and BLF F or 390 F 200 C for BLF FC Do not use oil shortening with a flashpoint less than 554 F 290 C NOTICE Use only high quality shortening that has low moisture content a high smoke point and no additives 13 Automatic Lift Fryer Operation 3 The digital timer has a STIR OIL function that operates in one of four reconfigurable modes If the timer needs to be reconfigured follow step a If the timer does not need to be reconfigured follow step b a Press and hold the ALARM button and at the same time place the FILTER OFF FRY switch in the FRY position The display will show the word STIR
10. 3 8 SQ HEAD PIPE 27 Automatic Lift Fryer Replacement Parts Figure 5 Drain Motor Piping Assembly TO QUICK DISCONNECT ASSEMBLY 28 Automatic Lift Fryer Replacement Parts Table 5 Drain Motor Piping Assembly Parts ITEM PART QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 0044 1 ELL STREET 3 8 90 DEG BLACK 3 FT0412 2 NIPPLE 3 8 NPT X 1 1 2 SCH 40 4 5 1314 1 BALL VALVE ASSY FRYERS 5 FT0538 1 TEE 1 2 X 1 2 X 3 8 BLK 6 0507 1 CONNECTOR MALE 10FBU S NKL PLTD 7 FT0536 3 COUPLING 5 8 45 FLARE TO 8 FT0543 1 DRAIN VALVE BRACKET FRYERS 9 TU0206 1 TUBING 29 1 2 ID 10 TU0205 1 TUBING 12 1 2 ID 11 P0070 1 PUMP ONLY FOR HAIGHT MOTOR 12 F0254 2 PIN COTTER HAIRPIN 213 13 F0255 1 PIN CLEVIS 3 16 X 1 1 4 14 F0253 1 PIN CLEVIS 3 16 X 1 3 4 15 SP0014 2 SPACER ALUM 5 X 125 16 SP0034 2 SPACER DRAIN VALVE BRKT FRYERS 17 NUT253 2 NUT 6 32 S S 18 8 NYLON 18 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 19 LZ0130 1 SWITCH ACT COVER FKMA247 20 50054 1 SWITCH MICRO BZ 2RW822 A2 21 H0089 1 HANDLE SUPPORT PLATE 22 N0285 1 DECAL BLF F DRAIN HNDL PLATE 23 SCR194 2 SCREW 6 32 X 1 SL RD HD MS 24 H0215 1 HANDLE DRAIN VALVE BLF 25 C0672 1 COVER DRAIN HANDLE RED 26 SCRO006 3 SCREW 8 X 1 2 PHIL PAN HEAD 27 MA19100508 1 FILL VALVE HANDLE FRYERS 28 C0668 1 COVER FILL HANDLE BLACK 29 P0081 1 PLUG F H4F4 7 7 QUIK DISCONN 30 B0851 1 BUSHING BLK HEX RED
11. 5 16 WASHER 5 8 INT TOOTH LOCK WSH107 Figure 15 17 Figure 15 Components 39 Replacement Parts Automatic Lift Fryer 40 Automatic Lift Fryer Wiring Diagrams Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit Wiring Diagram Figure BLF BLF F 208 220V 240V 3 Phase Figure 16 BLF BLF F 220V 380V 230V 400V 240V 415V 3 Phase Figure 17 Domestic BLF FC 208V 220V 240V Figure 18 European BLF FC 220V 380V 230V 400V 240V 415V Figure 19 41 Automatic Lift Fryer Wiring Diagrams Figure 16 BLF BLF F 208 220V 240V 3 Phase LADDER DIAGRAM THREE PHASE HEATER 5 30 5675W 240V C0031 GLI 12 13 4769W 240V 220V C0031 E CRI MRI 1 j 4 5 2 7 A 5 6 N 1RCT F1 10 15 SE lt SC15 lt 2009 8 fu FILTER 13 OFF e Wy Si ei 10 FILTER B MOTOR 2 14 0047 5 s0054 CRI 4 412 4 CONTACTOR R0148 4 12 16 14 RAISE CYCLE e RELAY ole 2 2 T 16 2 NG al 09 davis CYCLE FILTER RECEPTACLE NI NEMA 6 20 RCO015
12. 70 A DANGER HIGH VOLTAGE Electrical components should be serviced only by licensed electrician A DANGER INSTRUCTION SAFETY MANUAL Before operating this fryer study the manual located in this pocket Understand all safety and warning Instructions If you hove my on the operation of this fryer contoct j 1 864 963 3471 or your authorized service agent Follure to follow these Instructions con result in severe personal Injury death Return the manual to this pocket Do not cover or remove this kabel If this manual is lost or unreadable contact BKI PO Box 80400 Simpsonville SC 29680 0400 1 864 963 3471 A WARNING Slipping tripping can result in serious injury DO NOT drip oil on floor Keep area clean and dry ALWAYS lock wheels to prevent spillage of hot oil Do not cover or remove this lobe NO175 N0162 ACAUTION Hot Surfaces Do Not Touch SAFETY INSTRUCTIONS Read Instruction Manual before operating unit to avoid possibility of serious injury Do not smoke anywhere near fryer 2 Fill fry pot with oil to Level mark Do not overfill Hot oil may overflow ALWAYS remove excess moisture from food before frying Handle must be securely attached to basket applies only to detachable handle DO NOT OVERLOAD BASKET ALWAYS use insulated mitts when handling basket ALWAYS hold filter hose down over pot to drain all oil from hose Fill valve must be
13. Automatic Lift Fryer MODELS BLF F amp BLF FC Service Manual Serial Numbers 137733 and higher a NS ner Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective
14. ELAY 12 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 13 F0342 3 CLAMP CABLE 3 16 14 0001 2 FUSE HOLDER 15A 300 15 FT0080 1 CONNECTOR BOX 7483 1 16 FT0277 1 PLUG HOLE 7 8 1 2 CONDUIT 17 R0131 2 RELAY PLUG IN 3PDT 240V COIL 33 Automatic Lift Fryer Replacement Parts Figure 10 Oil Vat Assembly 34 Automatic Lift Fryer Replacement Parts Table 10 Oil Vat Assembly Parts ITEM PART QTY DESCRIPTION 1 SB1991 1 QUIK DISCONNECT BRACKET WELDMENT 2 O0013 1 O RING FLUOROCARBON V680 70 3 WB16010400 1 FILTER VAT TUBE WELD BLF 4 SB7659 1 FILTER SCREEN FITTING SPOTWELD 5 FS0003 1 FILTER SCREEN TOP 6 FS0002 1 FILTER SCREEN INTERCEPTOR 7 FS0001 1 FILTER SCREEN BOTTOM 8 0004 1 NUT SCREEN RETAINING BLF F amp 9 WB16010600 1 FILTER VAT WELD QUIK DISC 10 FKMA357 1 COVER FILTER VAT 11 N0395 1 DECAL VAT COVER SAFETY WARN 12 SB7675 1 CRUMB BASKET WELD Figure 11 Quick Disconnect Assembly 3 5 1 2 4 0 0 cef e Q 6 Table 11 Quick Disconnect Assembly Parts Not included with SB1997S ITEM PART QTY DESCRIPTION 1 B0996 1 BALL 11 16 STEEL BEARING 2 FT0429 1 QUICK DISCONNECT PUMP SIDE 3 FT0500 1 QUICK DISCONNECT VAT SIDE 4 FT0536 1 COUPLING 5 8 45j FLARE TO 5 00013 2 O RING FLUOROCARBON V680 70 6 00014 1 O RING PARKER 2 124 LARGE 7 50138 1 SPRING FOR QUICK DISCONNECT 8 SCR453 2 SCREW 10 24
15. F F DOMESTIC AN16017300 FRONT PANEL BLF FC EUROPE AN16017800 Figure 7 Table 7 FRONT PANEL BLF FC DOMESTIC AN16017400 REAR PANEL BLF F EUROPE AN16017500 Figure 8 Table 8 REAR PANEL BLF F DOMESTIC AN16017100 REAR PANEL BLF FC EUROPE AN16017600 Figure 9 Table 9 REAR PANEL BLF FC DOMESTIC AN16017200 OIL VAT ASSEMBLY AN16010200 Figure 10 Table 10 QUICK DISCONNECT ASSEMBLY AN19103300 Figure 11 Table 11 SB1997S TERM BLOCK ASSEMBLY ENGLAND AN19102100 Figure 12 Table 12 24 Automatic Lift Fryer Replacement Parts Figure 3 Door Assembly DOOR BACK Table 3 Door Assembly Parts ITEM PART QTY DESCRIPTION 1 F0083 2 THREAD INSERT 10 24 STEEL 2 H0010 1 HINGE LH PIN HALF 3 N0165 1 DECAL NOTICE LOST MANUAL 4 N0175 1 DECAL SLIPPING ADMONITIONS 5 0176 1 DECAL INSTR SAFETY MANUAL 6 N0527 1 DECAL SAFETY INSTR FRYERS 7 P0022 1 HANDLE PULL SS P60 1010 8 RIV172 3 RIVET 1 8 X 1 4 CS PLT POP 9 SB1951 1 INSIDE DOOR POCKET MAGNET WELD BLF 10 SCR008 6 SCREW 10 X 1 2 PHIL TRUSS HD 11 SCR383 2 SCREW 10 24 X 1 2 PHIL TRUSS HD 12 WFKMA178 1 DOOR FRYER OUTSIDE WELD 13 H0009 1 HINGE RH PIN HALF 25 Automatic Lift Fryer Replacement Parts Figure 4 Drain Valve amp Plugs 2 26 Automatic Lift Fryer Replacement Parts Table 4 Drain Valve amp Plugs Parts ITEM PART QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 FT0243 2 PLUG
16. IA NMOSE 314 39NV3D 3n18 138 AVW N3339 KAM THOM ARRANA IL D 3SWHd 08 022 418 3 0 8 r FOVLTON 310 TON ILTA 94 318 13001 ON 1300 ON 73001 g 8 g 49 Automatic Lift Fryer Wiring Diagrams Figure 19 European BLF FC 220V 380V 230V 400V 240V 415V Sheet 3 of 4 THREE PHASE HEATER ELEMENT CONNECTION 240V 5675W 00031 240V 230V 5212W 0051 240V 220V 4769W C0031 S B 160919 FILTER UNIT RECEPTACLE FT0060 FILTER PUMP RAISE CYCLE RELAY R0131 LOWER CYCLE RELAY RO131 UFT DRIVE MOTOR BK M0084 VOLTAGE mos __ VOLTAGE man MODEL No 4 8 03 BLF C BLF FC MODEL No DATE 4 8 03 BLF C BLF FC 4 8 03 BLF C BLF FC SOLENOID VALVE RELAY R0044 50 Automatic Lift Fryer Wiring Diagrams Figure 19 European BLF FC 220V 380V 230V 400V 240V 415V Sheet 4 of 4 S 160919 No BLF C BLF FC MODEL Wo BLF C BLF FC MODEL Wo BLF C BLF FC THERMISTOR ASSY 8581938 8 DATE DATE 4 8 03 PPROVED B ADM DT WE Pi vss PPROVED ADM 51 Automatic Lift Fryer Notes Notes 52 Automatic Lift Fryer 53 Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A 110226 0808
17. MIT 540 T0036 T 9 p P 4 PIN CONNECTOR LILA CAP PLUG 2434 fs CONNECTOR Ge o T E E Oe og 0751 BASKET LIFT 3 12 208 5 RED AMIR UP DOWN 0127 un T 2 lt BCR oq LIFT MOTOR ial EH 412 og il 10084 Y 9 620102 BLK 18 gt T2 sl 23 AA CONTRO Teme CTRL SA POWER i CR2 LEA 4 12 5 14 aa ni TR FILTER FRY S1 pantia TIMER 250V 50104 j 208 240 Ly 10032 lin G Ware aHie 10 PILOT LIGHT 12 PL0004 EHe gt H 3 BLK RED 1 DHT BRN gt THERMOCOUPLE 5B7656 BRN L DT OPERATOR CONTROL PANEL VIEWED WITH PANEL HINGED DOWNWARD MODEL No VOLTAGE AMPS KILOWATTS BREAKER SIZE a n E 437 DOD BLF B 240 415 23 7 7 30 7n OF WIRES PHASE No OF WIRES A Z 220 400 56 6 3 4 230 400 228 15 6 30 DRAWN BY DATE REV N SAWING ORAWN 8 DA A D B 90 220 5 3 11 19 07 20 980 217 45 50 935 43 Wiring Diagrams Automatic Lift Fryer Figure 18 Domestic BLF FC 208V 220V 240V Sheet 1 of 4 319v1d3034 531113 ZS HOLIMS rmn SNOILLO3NNOO 331Vv3H ON 13007 8 340444 ON 1300 8 340840 ON 13007 8 3 08dd YIGHNNN 33IM S310N3Q0 Q
18. PTION ENTER E Miis PROGRAM GLBLFLTR INPUT NUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT NO ENTER Figure 1 System Programming Seguence 16 Automatic Lift Fryer Table 1 System Programming Procedure Operation STEP ACTION DISPLAY COMMENTS Press the FILTER OFF FRY switch to FRY LOW Press PROG on the keypad PROGRAM CODE Input 1712 and ENTER PROGRAM SYSTEM Press ENTER PROGRAM DEGREES F This command allows you to choose the temperature scale option you want to use The display will show either show F or C 5 Press TOGGLE CLEAR until the PROGRAM DEGREES X refers to the desired option is displayed X temperature scale you have chosen 6 Press ENTER PROGRAM APL TYBE This command allows you ELECTRIC to choose the appliance type you are using The display may show ELECTRIC GAS OR ALF 7 Press TOGGLE CLEAR until the PROGRAM APL TYBE X refers to the appliance desired option is displayed X type you have chosen 8 Press ENTER PROGRAM MELTCYCL This command allows you YES to set the melt cycle option This is normally set to yes if you are using solid shortening The display will show either YES or NO 9 Press TOGGLE CLEAR until the PROGRAM MELTCYCL X refers to the melt cycle desired option is displayed X option chosen 10 Press ENTER PROGRAM GLBLFLTR This command allows you 0 to specify the total
19. RAM FILTER INPUT NUMBER OF FRY CYCLES BEFORE FILTER LOCKOUT A TOGGLE CLEAR_ STAIGHT TIME ENTER Figure 2 Product Programming Sequence 18 Automatic Lift Fryer Operation Table 2 Product Programming Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER OFF FRY LOW switch to FRY 2 Press PROG on the keypad PROGRAM CODE 3 Input 1724 and press ENTER PROGRAM PRODUCT 4 Select the program product PROGRAM PRODUCT X X refers to the program number 1 8 number you selected 5 Press ENTER PROGRAM TIME1 This command allows you 00 00 to specify the cooking time for this stage The time displayed may be a previously programmed value 6 Press TOGGLE CLEAR and PROGRAM TIME1 XX XX refers to the input the number of minutes you XX XX number of minutes you want to cook input 7 Press ENTER PROGRAM TEMP 1 This command allows you 000 F to specify the cooking temperature for this stage The temperature displayed may be a previously programmed temperature The temperature scale may also display C depending on the system option that is set 8 Press TOGGLE CLEAR and PROGRAM XXX refers to the cooking input the cooking temperature for XXX F temperature you input product to be cooked 9 Press ENTER PROGRAM TEMPCOM This command enables FLEX TIME you to select whether or not time is allowed for the fryer
20. TEMP v TEMP CTRL 14 RELAYS PON Gu 70075 80134 12 15 14 4 Wen IT LIGHT 12 04 89 BLK RED BRN lt gt THERMOCOUPLE 587656 BRN A L OPERATOR CONTROL PANEL VIEWED WITH PANEL HINGED DOWNWARD MODEL No AMPS KILOWATTS BREAKER SIZE BLF B 47 5 17 0 60 PHASE m 5 220 37 5 14 3 50 DRAWN BY DATE REY No JRAWN JA 240 41 0 17 0 50 JTD 11 16 07 42 Automatic Lift Fryer Wiring Diagrams Figure 17 BLF BLF F 220V 380V 230V 400V 240V 415V 3 Phase 240V N 240V LEGEND
21. UCING 31 MA19100800 1 TUBING TEE TO DISCONNECT 32 FT0132 1 ELL STREET 1 2 90 DEG BLACK 33 M0053 1 MOTOR LEESON LESS CORD PUMP 29 Automatic Lift Fryer Replacement Parts Figure 6 Front Panel BLF F FRONT VIEW OFF STOP RESET mac Af c o BLF Auto Lift Fryer THERMOSTAT T i 1 2 4 REAR VIEW Table 6 Front Panel BLF F Parts ITEM PART QTY DESCRIPTION 1 N0523 1 DECAL CTL PNL BLF F 2 50127 1 SWITCH ROCKER 2P 3 POS 3 50104 1 SWITCH RKR DPDT 15A 250V LAMP 4 0032 1 TIMER 230V DIGITAL 4 BUTTON 5 PL0004 1 PILOT LIGHT ROUND 250V 6 T0075 1 THERMOSTAT SOLID STATE FRYER 7 K0040 1 KNOB S S STRAT T0075 30 Automatic Lift Fryer Replacement Parts Figure 7 Front Panel BLF FC FRONT VIEW ___ o O O O O O O 00000000 200228 COMPUTER 00000 00000 00000 REAR VIEW Table 7 Front Panel BLF FC Parts ITEM PART QTY DESCRIPTION 1 0525 1 DECAL CTL PNL BLF FC 2 50127 1 SWITCH ROCKER 2P 3 POS 3 50104 1 SWITCH RKR DPDT 15A 250V LAMP 4 CP0039 1 CONTROLLER VFD LESS HARNESS 31 Automatic Lift Fryer Replacement Parts Figure 8 Rear Panel BLF F AN N E AAN A v CENT Y 13 10 6 4 2 3
22. X3 8 WASHERED Automatic Lift Fryer Replacement Parts Figure 12 Terminal Block Assembly OM C0 C 906000990209 Goo 999999 Table 12 Terminal Block Assembly Parts ITEM PART QTY DESCRIPTION 1 TB0044 N 4 TERM BLOCK TAGS N 2 TB0049 1 TERM BLOCK 2 POLE JUMPER 3 0048 1 BLOCK GROUND BLOCK 4 TB0047 4 TERM BLOCK END PLATE WAP 5 TB0046 5 TERM BLOCK WDU10 102030 6 TB0044 G 2 TERM BLOCK TAGS PIC GROUND 7 TB0044 C 2 TERM BLOCK TAGS C 8 TB0044 B 2 TERM BLOCK TAGS 9 TB0044 A 2 TERM BLOCK TAGS A 10 MA10503700 1 RAIL CUT TO 3 94 TB0045 11 0051 1 TERM BLOCK END BRKT EW35 36 Automatic Lift Fryer Replacement Parts Accessories Description Accessory Figure Item BASKET BLF B0112 Figure 13 1 BASKET BLF GRANDE option B0121 Figure 13 2 BRUSH DRAIN LONG WHITE B0075 Figure 13 3 BRUSH L TIPPED 40152 B0063 Figure 13 4 BRUSH POT SCRUBBER WHITE B0049 Figure 13 5 CORD SET BLF FC 7 option SB7655 Figure 13 6 FILTER HOSE FEMALE SOCKET option SB2332 Figure 13 7 FILTER VAT DOLLY BLF F option SB7650 Figure 13 8 GLOVE NEOPRENE G0089 Figure 13 9 FILTER FKM F 13 5 X 20 5 0007 Figure 13 10 RESTRAINT FT0279 Figure 13 11 STIR STICK FOR 75 BLF option P0149 Figure 13 12 STORAGE COVER option AN16007300 Figur
23. alarm time is 0 00 which disables it The ALARM time is saved on power down in the same manner as the last interval time When a time cycle is running and the alarm time has elapsed the internal alarm will sound for 10 seconds For example a cycle time 10 00 and alarm time of 2 00 would cause the alarm to sound for 10 seconds once the controller has counted down from 10 00 to 8 00 This button is used to cancel the STIR OIL alarm This button is also used to reconfigure the STIR OIL Function A B C D preset buttons These buttons are used to save and recall preset cycle and alarm times saving operator time and minimizing error when changing interval cycle times and alarm times To save the current interval and alarm times into one of the preset locations press and hold the A B C or D preset button for 2 seconds and the controller will double chirp to indicate the times have been saved To recall any preset time press and quickly release the appropriate button and the time values are loaded and displayed These buttons are also used to reconfigure the STIR OIL function Beeper A beeper sounds when the timer counts down to 0 Pressing the START STOP button stops the beeper and resets the timer causing the display to return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons The beeper will also sound for 10 seconds if the alarm time has elapsed during a timing cyc
24. arby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per IEC60417 1 This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol Full Disconnection NOTICE In accordance with Local and or National wiring codes the installer must provide a means of full disconnection under over voltage Category III conditions An IEC approved cord and plug combination will meet this requirement Units not provided with a cord and plug do not meet this requirement In accordance with Local and or National wiring codes the installer must provide the means of full disconnection NOTICE The fryer is designed to hold a maximum of 75 Ib 34 kg of oil shortening Automatic Lift Fryer Safe Work Practices Introduction Keep The Casters Locked To avoid spilling shortening keep the casters locked If any shortening spills near your fryer clean it up immediately Noncombustible Floors Only Make sure your floor is noncombustible Do not operate your fryer on floors that are wood carpeted or have rubber mats e Placing your fryer on a combustible floor could cause a fire Serious injury could result e Examples o
25. e 14 Table 13 Figure 13 Accessories 37 Automatic Lift Fryer Replacement Parts Table 13 Storage Cover Assembly Parts ITEM PART QTY DESCRIPTION 1 FB16009303 1 HANGER FRY POT COVER BLF 2 SCR136 1 SCREW 10 24 X 3 8 SLTD TRUSS 3 0358 1 DECAL BLF COVER CAUTION 4 K0044 1 KNOB LARGE COVER 3200 5 FB16007003 1 COVER STORAGE BLF TOP 6 N0162 1 DECAL CAUTION HOT SURFACES 7 SCR007 2 SCREW 8 X 3 4 PHIL TRUSS HD 8 SCR005 1 SCREW 8 X 1 2 PHIL TRUSS HD Figure 14 Storage Cover Assembly Optional 38 Automatic Lift Fryer Replacement Parts Components Description Component Figure ltem CALROD 208V 5675W FKM F C0030 Figure 15 1 CALROD 240V 5675W FKM F C0031 CASTER W TOP PLATE 5 C0406 Figure 15 2 CAPACITOR 7 5 MFD 370 VAC CP0102 Figure 15 3 WASHER TEFLON FRYER CALROD 0059 Figure 15 4 HINGE SLIP WING RH H0051 Figure 15 5 HINGE SLIP WING LH 0052 Figure 15 6 BRACKET CALROD FKMA258 170006 Figure 15 7 BRACKET BACK PLATE 259 LZ0007 Figure 15 8 MOTOR BALL DRIVE ACTUATOR M0084 Figure 15 9 NUT 5 8 18 HEX NUT237 Figure 15 10 SWITCH 1A 250VAC SPDT S0353 Figure 15 11 PROBE ASSEMBLY KIT COMPUTER SB1938 Figure 15 12 THERMISTER PROBE FTGS ASSEMBLY SB7656 Figure 15 13 FILTER BAG CLIP FKM F ST0015 Figure 15 14 COLLAR LIFT ADJ WELD BLF WA16015600 Figure 15 15 BASKET LIFT ARM WELD LINEAR ACTUATOR WB16015800 Figure 1
26. en shortening is hot Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot ACAUTION The fryer has a maximum temperature setting of 375 F 190 C for ALF and ALF F or 390 F 200 C for ALF FC Do not use oil shortening with a flashpoint less than 554 F 290 C NOTICE Use only high quality shortening that has low moisture content a high smoke point and no additives 3 Place the FILTER OFF FRY switch to the FRY position The question Is the Fry Pot filled If yes press ENTER will appear on the computer display The shortening will heat and begin to reach the fill mark inside the pot Add more shortening as required to reach the fill mark Once the oil reaches the fill mark press the ENTER button The computer will display STIR OIL and automatically enter the STIR OIL mode In this mode the computer will heat the oil to 255 F and hold that temperature Stir the oil freely while it is heating Press the 0 button when finished stirring the oil IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening while it is initially heating may cause the HI LIMIT safety dev
27. essage indicates an imminently hazardous situation which if not avoided will result in death or serious injury AAWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Automatic Lift Fryer Introduction Specific Precautions AAWARNING Risk of fire exists if the oil level drops below 5mm of the maximum oil level Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for the life cycle of oil shortening Do not open the drain valve or the fill valve while the fryer is under pressure Serious burns may result AC AUTION Follow operator instructions regarding effects of surge boiling of over wet foods and proper load size ACAUTION This unit may incorporate components that contain Mercury The use of Mercury relays is an industry standard ACAUTION Eavipotential ground plane When a high current flows through a conductor differences in potential appear between the conductor and ne
28. f noncombustible floors where you can safely place your fryer are concrete tile and ceramic Keep The Area Around Your Fryer Uncluttered Make sure to keep the area around your fryer clear of any obstacles Serious injury can occur if you trip or fall near the fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Keep The Floor Around Your Fryer Clean Of Shortening Make sure to keep the floor around your fryer clean of shortening and other liquids Serious injury can occur if you slip near your fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Automatic Lift Fryer Introduction Do Not Overfill The Fryer With Shortening Hot shortening and steam may escape and burn you if you put too much shortening in the fryer Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot Heat the shortening If needed carefully add more shortening to bring the level to the fill marks Do Not Let Any Water Get Into The Fryer Always remove excess moisture from food before placing it into the fryer basket Water will cause the hot shortening to spatter You could be burned Do Not Overload The Basket With Food Hot shortening and steam may escape and burn you if you place too much food in the basket Wear Safe Clothing Appropriate To Your Job A
29. hile it is initially heating may cause the HI LIMIT safety device to disable the power due to a false overtemperature condition 4 Setthe thermostat to the desired cook temperature The temperature light will go on When the temperature is reached the light will go off The light will continue to cycle on and off as the fryer maintains the set temperature 5 Raise the basket to the top position by depressing the basket switch to the BASKET UP position 6 Press and hold the TIME SELECT arrow buttons on the digital timer until the desired cook time is displayed or recall a preset time by quickly pressing the appropriate preset button 7 The shortening will heat and begin to reach the fill mark inside the pot Add more shortening as required to reach the fill mark Cooking 1 Ensure that the Start Up procedures have been performed 2 When frying chicken lower the basket into the shortening by depressing the basket switch to the BASKET DOWN position AWARNING Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes 14 Automatic Lift Fryer Operation 6 Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 48 50 pieces of chicken Activate the timer by pressing the START STOP button on the digital timer The timer will begin the coun
30. ice to disable the power due to a false overtemperature condition Cooking 1 2 Ensure that the Start Up procedures have been performed Press the desired program number on the keypad The computer will still display LOW The fryer will begin to heat to the temperature that has been factory preset When READY appears on the display the fryer is up to the desired temperature When frying chicken lower the basket into the shortening by depressing the basket switch to the BASKET DOWN position A WARNING Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot Carefully drop pieces of chicken into pot to prevent shortening splashes 21 Automatic Lift Fryer Operation 4 7 Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks The fryer is designed to accommodate 48 50 pieces of chicken Press the desired program number a second time The red light above the program number will flash and the computer will display COOK This will start a countdown in minutes and seconds until the end of the cycle At the end of the cooking cycle the computer will display DONE and signal with a series of audible beeps The basket will automatically rise out of the pot Press the selected number once again to stop the cook cycle Allow the basket to drain A DANGER Failure to use the insulated mitts will result in injury Always use the ins
31. in proper position and rinse hose disconnected before frying Disconnect filter hose before pressing the pump motor reset button Hot oil can resume flowing when reset button is pressed NEVER pump water through pump or use filter pump while cleaning unit 10 ALWAYS tum off fryer when not in use Do nci cover or remove Tes Later Introduction N0358 A CAUTION 1 THIS COVER IS ONLY FOR OVERNIGHT STORAGE 2 REMOVE COVER BEFORE TURNING FRYER ON 3 TURN OFF POWER BEFORE COVERING VAT 4 IF IT IS NECESSARY TO REMOVE COVER FROM A HOT VAT USE INSULATED A WARNING VAT COVER MUST BE IN PLACE WHEN CRUMBCATCHER 15 IN USE AN WARNING Disconnect filter hose before pressing reset button Hot oil can resume flowing when reset button is pressed Do not cover 4 remove this label NO168 Automatic Lift Fryer Installation Installation For installation information refer to Automatic Lift Fryer MODELS BLF F amp BLF FC Installation and Operation Manual LI0225 Automatic Lift Fryer Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer s controls and indicators 1 2 3 M 06909090 008800 CONTROL PANEL BLF FC 10 Automatic Lift Fryer Operation ltem Description Function 1 Computer Used to program the cooking computer and activate the programs 2 Mo
32. le When the STIR OIL function begins the beeper will sound until the ALARM or START STOP button is pressed Display Used to display the time It also displays the words STIR then OIL in 5 second intervals until the ALARM or START STOP button is pressed High Limit Reset Switch Located under the control panel If the heating elements inside the pot reach an unsafe temperature power is automatically removed from the control panel lift mechanism and elements Pressing this switch returns power to the control panel lift mechanism and elements Drain Lever DRAIN OPEN When placed in this position the drain valve opens and shortening in the pot drains into the vat Also power is removed from the control panel lift mechanism and elements DRAIN CLOSED When placed in this position the drain valve is closed to prevent shortening from draining into the pot 11 Fill Lever 10 Rinse Hose Connector Used to connect the Rinse hose for cleaning and refilling the pot Pump Motor Reset Switch FILL THRU POT When placed in this position shortening can be pumped automatically from the vat to the pot if the rocker switch is in the FILTER position FILL THRU HOSE When placed in this position shortening can be pumped from the vat to the pot via a connected hose if the rocker switch is in the FILTER position If the motor overheats while filtering it will automatically shut off Wait 15 minu
33. lways wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces You received a pair of insulated mitts with your fryer If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKT Distributor Always wear non skid shoes when working around the fryer or any other equipment that uses shortening Never wear loose clothing such as neckties or scarves while operating your fryer Keep loose hair tied back or in a hair net while operating your fryer Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil Always wear appropriate personal protection equipment during the boil out process to guard against possible injury from hot cleaning solution Automatic Lift Fryer Introduction Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition
34. m minutes you input 16 Press ENTER PROGRAM FILTER This command allows you 0 to specify the number of fry cycles you want to complete for this program before a message is displayed reminding you to filter the shortening filter lockout The filter value displayed may be a previously programmed value 17 Press TOGGLE CLEAR and PROGRAM FILTER X refers to the number of input the number of fry cycles X program cycles you want you want to complete before to complete before filtering enabling filter lockout the shortening 18 Press ENTER PROGRAM PRODUCT 19 If you wish to input more programs proceed by pressing the next program number and follow steps 5 through 18 or press PROG to exit the programming mode 20 Automatic Lift Fryer Operation Start Up 1 Make sure the main drain valve is closed 2 Fill pot with shortening to about one inch below the mark A WARNING Risk of fire exists if the oil level drops below the minimum oil level The level of oil within the pot must not fall below 5mm of the maximum oil level AAWARNING Use of oil shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires Follow the oil manufacturers guidelines for lifecycle of oil shortening ACAUTION Overfilling the fryer pot with shortening could lead to serious injury Ensure that the fryer pot is filled with shortening only to the fill mark wh
35. mentary Switch BASKET UP Momentarily pushing the switch to this position causes the lift mechanism to rise This is enabled only when the FILTER OFF FRY switch is in the FRY position BASKET DOWN Momentarily pushing the switch to this position causes the lift mechanism to lower This is enabled only when the FILTER OFF FRY switch is in the FRY position 3 Rocker Switch FILTER When placed in this position power is applied to the motor and shorting is pumped into the pot directly or thru the fill hose OFF When placed in this position power is removed from the pump motor heating elements and lift mechanism FRY When placed in this position power is supplied to the thermostat heating elements and lift mechanism 4 Thermostat Knob Used to set the temperature of the shortening 5 Thermostat Light Illuminates to indicate that the set temperature of the shortening has been reached 6 Digital Timer The digital timer consists of an LED display beeper and 8 buttons described below LED indicator Prior to the start of a timing cycle the LED will be OFF When running a timing cycle the LED will flash At the end of a timing cycle the LED will turn ON steady When idle the LED is off TIME SELECT 2 Two arrow buttons on the front panel are used to set the time arrow buttons Hold the UP ARROW button down to increase the time The longer the button is held down the faster the rate at which the time will inc
36. ning ease Exclusive patented features and safety devices offer flexibility efficiency and reliability plus PERFECTION IN FRYING The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed ADANGER This m
37. number of fry cycles to complete among all product programs before a message is displayed reminding you to filter the shortening filter lockout 11 Press TOGGLE CLEAR and PROGRAM GLBLFLTR X refers to the number of input the number of fry cycles X program cycles you want you want to complete among all to complete among all product programs before product programs before enabling filter lockout filtering the shortening 12 Press ENTER PROGRAM SYSTEM 13 Press PROG to exit the LOW programming mode 17 Automatic Lift Fryer Product Programming Operation Use the following figure and table to set a maximum of eight product programs The product programs must be set before cooking can begin READY STATE Y PROG PROGRAM CODE INPUT 1724 i ENTER PROGRAM PRODUCT SELECT PROGRAM 1 8 gt y ENTER PROG PI PROGRAM TIMEX p INPUT STAGE X COOKING TIME STAGE 1 ENTER 00 00 Y Y NO PROGRAM TEMPX INPUT STAGE X COOKING TEMPERATURE YES Y ENTER ENTER PROGRAM TEMPCOMX E SELECT STAGE X TEMPERATURE COMPENSATION OPTION ALF IS NO DOES TIME gt ELECTRIC OR GAS ENTER PROGRAM VALVEX SELECT STAGE X SOLENOID VALVE OPTION STAGE 2 3 4 OR 5 ENTER YES lt gt FLEX TIME Y ENTER YES IS lt 5 2 Y PROGRAM PREALARM INPUT PREALARM VALUE Y ENTER PROG
38. part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Automatic Lift Fryer Table of Contents Table of Contents Table of Contents u a NGA wa aaa adana bun anu 1 Introduction lai 2 Safety uii ez 2 Safety Signs and 8 2 Specific
39. rease The DOWN ARROW button is used in the same manner as the UP ARROW button except it will cause the time to decrease The time is increased or decreased in 30 second increments START STOP Starting the Timer Pressing this button while the timer is not button active will cause the timer to begin counting down the time on the display Stopping the Timer Pressing this button while the timer is active will stop the timer from counting down and display the remaining time Time cannot be changed with the TIME SELECT buttons at this point If this button is pressed again the timer will continue counting down from the point it was stopped Resetting the Timer Pressing and holding this button for longer than two 2 seconds will reset the timer and the display will return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons Canceling The STIR OIL Function Pressing this button cancels the STIR OIL function while it is active 11 Automatic Lift Fryer Operation ltem Description Function 6 ALARM button This button allows the user to set an elapsed time at which the internal alarm will sound during a cycle The time is set by pressing and holding the ALARM button while using the UP and DOWN arrows to change the time The controller will limit the alarm time to be less than the currently programmed interval cycle time The default
40. t down At the end of the frying cycle the digital timer beeper will sound and the basket will automatically rise to its top position Press the START STOP button on the digital timer Allow the basket to drain ADANGER Failure to use the insulated mitts will result in injury Always use the insulated 10 mitts when handling the hot fry basket Remove basket from the lift and empty carefully Return the basket to the lift Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fryer at the end of each day If you do not plan to use the fryer for an hour or more turn the thermostat down to 150 When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position 15 Automatic Lift Fryer Operation BLF FC Operation System Programming Use the following figure and table to set options that apply to each product programs READY STATE lt Y PROG PROGRAM CODE INPUT 1712 ENTER Y PROGRAM SYSTEM PROG ENTER PROGRAM DEGREES veo TOGGLE CLEAR SELECT SYSTEM TEMPERATURE Op gt SCALE OPTION Y PROGRAM APL TYPE SELECT SYSTEM APPLIANCE TYPE OPTION ENTER TOGGLE CLEAR TOGGLE CLEAR lt gt ELECTRIC a gt gt GAS ja ALF PROGRAM MELT CYCLE 1 TOGGLE CLEAR SELECT SYSTEM MELT CYCLE 4 YES 4 O
41. tes to allow motor to cool before pressing this switch 12 Automatic Lift Fryer Operation Care of the Shortening To extend the life of your shortening for the best possible flavor in your products and for economy and efficiency of operation we urge you to follow these recommendations 1 Use only high quality frying shortening without additives of low moisture content and with a high smoke point 2 Press excess moisture from products before breading The more moisture released in the shortening the quicker it will break down 3 Filter at least once a day or once every three loads during frequent cooking 4 Clean any residue or crust formations from the sides and bottom of the pot each time you filter the shortening 5 Add fresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON THE POT WALL 6 DO NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use If you expect an elapsed time of one hour or more between cooking press the 0 button on the BLF FC model On the BLF F set the thermostat to 150 F 7 Shortening changes are determined by the quantity and type of food prepared Excessive boiling and foaming are definite signs of shortening breakdown 8 After you have finished frying for the day filter the shortening and replace the filter pad Also thoroughly clean the pot of sediment and crumbs and empty the condensate pan BLF F Operation Start Up 1 Make sure the main drain
42. to recover from temperature loss while cooking during this stage The FLEX TIME option will allow the fryer to recover from temperature loss 10 Press TOGGLE CLEAR until the PROGRAM TEMPCOM X refers to the desired option is displayed X temperature compensation option selected 11 Press ENTER PROGRAM VALVE1 CLOSED This command allows you to specify whether the solenoid valve will be open or closed during this stage 19 Automatic Lift Fryer Operation STEP ACTION DISPLAY COMMENTS 12 Press TOGGLE CLEAR until the PROGRAM VALVE1 X refers to the solenoid desired option is displayed X valve option selected OPEN is used for Models ALF and BLF Automatic Lift fryers If your program requires the solenoid valve to be closed while cooking choose the CLOSED option 13 Repeat steps 5 12 when The time and temperature programming stages 2 3 4 and of each stage has to be 5 for Electric and Gas appliance less than the preceding types stage Repeat steps 5 10 when programming stages 2 3 4 and 5 for an ALF appliance type 14 Press ENTER PROGRAM PREALARM This command allows you 00 00 to specify the number of minutes before the end of the cooking time for each stage until the alarm sound The prealarm value displayed may be a previously programmed value 15 Press TOGGLE CLEAR and PROGRAM PREALARM XX XX refers to the input the prealarm minutes XX XX prealar
43. ulated 10 11 12 13 mitts when handling the hot fry basket Remove basket from the lift and empty carefully Return the basket to the lift Remember to filter the shortening at least every third frying cycle load Refer to the procedure in this manual Also filter the shortening and clean the fryer at the end of each day Press the 0 button Idle 255 F will display This will automatically hold the shortening at a cooler temperature To escape the idle mode press the 0 button again and the fryer will heat to its original temperature When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position 22 Automatic Lift Fryer Maintenance Maintenance For maintenance information refer to Automatic Lift Fryer MODELS BLF F amp BLF FC Installation and Operation Manual LI0225 23 Automatic Lift Fryer Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number model number and voltage on the rating tag affixed to the unit Replacement Parts Assemblies Description Assembly Figure Table DOOR ASSEMBLY AB16006700 Figure 3 Table 3 DRAIN VALVE amp PLUGS SB1999S Figure 4 Table 4 DRAIN MOTOR PIPING ASSEMBLY N A Figure 5 Table 5 FRONT PANEL BLF F EUROPE AN16017700 Figure 6 Table 6 FRONT PANEL BL
44. until the ALARM button is released When the button is release the display will show the current configuration mode To change this mode select the timer key that represents the mode you want Refer to the table below KEY DISPLAY MODE DESCRIPTION A PN New or unchanged timer Alarm sounds at the end of the internal 6 minute countdown B OFF Defeats the STIR OIL function Timer operates as if it had no STIR OIL function C PrES STIR OIL function for all Pressure Fryers D LiFT STIR OIL function for all Autolift Fryers The display will now show the selected mode Proceed to step c b Once the fryer is filled with shortening place the FILTER OFF FRY switch the FRY position c Unless the STIR OIL function is operating in the OFF mode the digital timer activates a STIR OIL function and begins an internal six minute countdown not displayed At the end of the internal countdown the display shows the words STIR then OIL in 5 second intervals and the alarm sounds Depress the ALARM button and stir the shortening freely while it is heating IMPORTANT Before the first cooking operation each day stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking Failure to do this can result in a crusty skin on the product surface with an undercooked product internally In addition in some cases failure to stir the shortening w
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