Backyard Discovery Swing Sets 35211 User's Manual
Contents
1. Note It is vital that the fort be level before and after each phase of assembly Step 4 Attach Rockwall Rocks GY and GX to Rockwall Boards M71 using bolts A through rock and board and into previously placed T nut and with screw BR as shown Step 1 Gather the 6 Rockwall Boards M71 and hammer 3 8 T nuts BF into large hole on each board Step 2 Attach first Rockwall Board M71 by placing the board flush with the bottom of the fort floor where shown and attaching to Uprights E2 with screws BV as shown The T nut must go to the inside of the fort Repeat process for remaining 5 Rockwall boards making sure to space boards 2 7 8 apart Boards must be placed so the rock holes alternate from top to bottom Step 3 Attach Rockwall Board M72 to fort eaqually spaced below last Rockwall Board M71 as shown Fort Assembly Phase 6 Parts needed Hardware needed 4 EA YELLOW HAND GRIP W100043 8 CE WASHER FLAT 9x18 H100106 8 CG WASHER LOCK INT 8x15 H100108 Phase Notes 8 CH SCREW TAPPING 14x1 1 2 H100109 Assemble with hardware as shown To prevent board splitting you must pre drill each board before attaching with a 1 8 drill bit Step 1 Attach 1 Hand Grip EA to the side of each upright and ladder rail with screw CH and washers CG amp CE as shown2. AD WASHER LOCK EXT 12x19 2 PLCS D NUT BARREL WH 5 16x7 8 2 PLCS 2 AC WASHER LOCK EXT 8x19 2 PLCS Z LAG SCREW WH 5 16 2 2 PLCS AC WASHER LOCK EXT 8x19 2 PLCS K BOLT WH 5 16x2 2 PLCS DESCRIPTION LAG SCREW WH 5 16x2 WASHER LOCK EXT 12x19 BOLT WH 5 16x2 NUT BARREL WH 5 16x7 8 AD WASHER LOCK EXT 12x19 WASHER LOCK EXT 8x19 2 PLCS BOLT WH 5 16x4 1 2 D NUT BARREL WH 5 16x7 8 ANGLE BRACE E77 2 PLCS END SUPPORT H79 GROUND BOARD H80 SWING BEAM SUPPORT W70 lt 4 Ft Swing Beam Phase 3 Phase Notes Assemble with hardware as shown J BOLT WH 5 16x1 3 4 2 PLCS AD WASHER LOCK EXT 12x19 2 PLCS D NUT BARREL WH 5 16 7 8 2 PLCS QTY DESCRIPTION 2 NUT BARREL WH 5 16 7 8 2 WASHER LOCK EXT 12x19 2 BOLT WH 5 16x1 3 4 4 Ft Swing Beam Phase 4 Phase Notes e Assemble with hardware as shown CJ NUT LOCK 5 16 6 PLCS CD WASHER FLAT 8x27 6 PLCS CB WASHER SAFETY 17x30 6 PLCS BZ SWING HANGER QUICK LINK 6 PLCS DESCRIPTION WASHER FLAT 8x27 NUT LOCK 5 16 SWING HANGER QUICK LINK WASHER FLAT 17x30 Fort Assembly Phase 1 Parts needed Hardware needed 2 FORT UPRIGHT W101140 12 D NUT BARREL WH 5 16 7 8 H100005 2 E2 FPRT UPRIGHT W101139 12 AD WASHER LOCK EXT 12x19 H100031 2 H1 FLOOR BRACE W101147 12 AC WASHER
3. 1 4 Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill materials like rubber tiles or poured in place surfaces X3 1 4 1 Installations of these surfaces generally require a professional and are not do it yourself projects X3 1 4 2 Review surface specification before purchasing this type of surfacing Ask the installer manufacturer for a report showing that the product has been tested to the following safety standard ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment This report should show the specific height for which the surface is intended to protect against serious head injury This height should be equal to or greater than the fall height vertical distance between a designated play surface elevated surface for standing sitting or climbing and the protective surfacing below of your play equipment X3 1 4 3 Check the protective surfacing frequently for wear X3 1 5 Placement Proper placement and maintenance of protective surfacing is essential Be sure to X3 1 5 1 Extend surfacing at least 6 feet from the equipment in all directions X3 1 5 2 For to fro swings extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended 9 This information has been extracted from the CPSC publication
4. S Note lt is vital that the fort be level before and after each phase of assembly Step 3 Finish securing the Fort Plate GL to the uprights and cross beam using Screws BJ through open holes as shown Step 2 Attach Roof Assembly to back of fort by placing Bolt K and Washer AC through the Cross Beam G1 and the top hole on Plate GL then through the upright and secure using hardware AD and D as shown These two holes not centered Correct installation requires the holes to be installed as shown Step 1 Roof Assembly to front uprights of fort using hardware D and K as shown FRONT SIDE BACK SIDE Hardware needed 4 D NUT BARREL WH 5 16x7 8 H100005 4 AD WASHER LOCK EXT 12x19 H100031 4 AC WASHER LOCK EXT 8x19 H100030 4 BJ SCREW TAPPING 14x1 H100080 4 K BOLT WH 5 16 2 H100012 2 BV SCREW 8 2 1 4 H100091 Step 4 Attach roof upright to floor brace using Screws BV as shown Edges Parallel Fort Assembly Phase 9 Parts needed 4 WALL SLAT W101148 2 M5 LOWER WALL RAIL W101154 1 GP ROOF TARP 100150 Phase Notes Assemble with hardware as shown Step 1 Attach one end of each Wall Slats to the inside of the Corss Beams G1 G2 with Screws BQ and attach the other end to the out
5. 36 36 354 e 6 71 100022 5 8 x3 3 8 20 1 4 16x86x514 1 SWING BLOCK SAFETY RAIL W101149 5 8 x2 3 8 66 1 8 16x60x1680 Parts Identification Wood Components NOT TO SCALE 8 M4 PICNIC TABLE BOARD W101151 5 8 3 3 8 x17 3 8 16x86x442 1 H2 TARP UPRIGHT W101144 1 3 3 8 20 1 4 24 86 514 2 M5 LOWER WALL RAIL W101154 5 8 x3 3 8 13 1 2 16x86x344 1 H79 END SUPPORT W100992 1 3 1 2 42 24x86x1072 2 H1 FLOOR 101147 1 x3 3 8 54 3 4 24 86 1392 9 o 4 WALL SLAT W101148 5 8 x3 3 8 x38 16 86 964 2 K1 TARP END CAP W101145 5 8 5 1 4 x22 1 4 16 134 565 1 G1 TARP SWING BEAM CROSS BRACE W101153 1 5 1 4 46 1 2 24 134 1182 1 M77 SLIDE BRACE W100544 5 8 X3 3 8 17 1 4 16x86x438 o o 2 M78 CENTER SLIDE W100545 5 8 x3 3 8 17 1 4 16x86x438 2 P2 PICNIC TABLE SEAT SUPPORT W101156 1 3 8 x1 3 8 x30 36 36 762 3 1 FLOOR SUPPORT W101152 5 8 2 3 8 x15 1 2 16x60x394 4 M72 ROCK WALL SLAT W100023 5 8 x3 3 8 x20 1 4 16x86x514 Parts Identification Hardware 2 AN B
6. In the U S it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset 11 The end beam is not straight up and down Why not This is normal Backyard Discovery designs playsets this way to ensure the strongest structure possible The slight angle adds strength and reduces rocking and twisting 12 The S hooks for the swings won t close What is wrong Backyard Discovery recommends placing them on a hard surface such as concrete don t do this on anything that will dent such as metal or finished wood or glass which will break It will take quite a few strokes but the hooks will close For more information and frequently asked questions please refer to our website at www swingsetsonline com Rev5 20 10 BRS Tools Required for Installation These are the tools that are generally required for assembly of our swing sets These tools are not included tn the swing set purchase Level 24 Open End Wrenches Nut Drivers 1 2 amp 9 16 1 2 amp 7 16 3 8 Drive Ratchet 1 2 8 Claw Hammer 9 16 STD Sockets 1 2 amp 9 16 Deep Sockets
7. 3 8 Cordless Drill or Electric Drill 3 16 5 16 amp 3 8 Drill Bits Drill Attachments Phillips Head Screw 3 8 Socket Driver Torque Head Screw 5 An Adult w an Adult Helper Phillips amp Straight Rubber Mallet Optional Blade Screw Drivers Ladder Basic Setup Dimensions Place the set on level ground not less than 6 ft 2 m from any structure or obstruction such as a fence garage house overhanging branches launary lines or electrical wires Safe Play Zone 72 201 5 8 22 1 4 a 1 2 E zl 5 S Important Assembly Notes Maximum fall height 6 3 5 16 1 9m 1 While assembling unit take time before and after each phase to make sure fort is level If fort is not level assembly will be difficult and improper assembly may result Extra care must be taken to insure the fort is square 2 Pay close attention to the ITEMS NEEDED FOR EACH PHASE They can be a valuable aid when sorting your wood and hardware Assembly will be made easier if items are sorted by phase 3 Pay close attention to make sure you are using the correct hardware in the correct phases Using incorrect hardware may result in improper assembly
8. 4 Whenever a T nut is used follow these directions Place T nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposite side Hand tighten to make sure the bolt is in the T nut DO NOT over tighten 5 Read the steps of each phase thoroughly The written steps may include important information not shown in the illustrations Parts Identification Wood Components NOT TO SCALE 2 E1 FORT UPRIGHT W101140 1 3 8 3 3 8 85 5 8 36x86x2176 o 2 E2 FORT UPRIGHT W101139 1 3 8 x3 3 8 x85 5 8 36 86 2176 o o 2 M1 GROUND BOARD W101146 5 8 x3 3 8 85 1 2 16x86x2172 o o o o 1 H80 GROUND BOARD W100990 1 x3 3 8 x87 3 8 24x86x2218 2 E77 ANGLE BRACE W100991 1 3 8 3 3 8 x74 3 8 36 86 1890 o o 5 M2 FLOOR BOARD W101143 5 8 X3 3 8 x53 3 4 16 86 1366 1 TARP UPRIGHT W101141 1 3 8 3 3 8 54 5 8 36 86 1386 1 G2 TARP CROSS BRACE W101142 1 5 1 4 46 1 2 24 134 1182 1 SB70 SWING BEAM W100955 2 x5 1 4 x89 1 2 50 134 2274 1 W70 SWING BEAM SUPPORT W100956 2 3 3 8 47 3 8 50 86 1204 4 P1 TABLE UPRIGHT W101155 1 3 8 x1 3 8 x46 1 4 36 36 1175 g 2 PICNIC TABLE SUPPORT W101157 1 3 8 x1 3 8 x13 7 8
9. or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been designed for safety and quality Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product This product is warranted for RESIDENTIAL USE ONLY Under no circumstance should a Backyard Discovery product be used in public settings Such use may lead to product failure and potential injury Any and all public use will void this warranty Backyard Discovery disclaims all other representations and warranties of any kind express or implied This Warranty gives you specific legal rights You may have other rights as well which vary from state to state or province to province This warranty excludes all consequential damages however some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you Product Age Customer Pays All Parts 0 30 days from date of purchase 0 and free shipping 31 days to 1 year 0 S amp H Wood Rot and Decay Only 1 year 0 and free shipping 2 years 2096 4 S amp H 3 years 40 S amp H 4 years 60 S amp H 5 years 80 4 S amp H Over 5 years 10096 S amp
10. section of instruction manual The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit On site adult supervision is required Instruct children not to walk close to in front of behind or between moving swings or other moving playground equipment Instruct children to sit in and never stand on swings Instruct children not to twist the chains and ropes and not to loop them over the top support bar since this may reduce the strength of the chain or rope Instruct children not to jump from swings or other playground equipment in motion Instruct children to not to push empty seats The seat may hit them and cause serious injury Instruct and teach children to sit in the center of the swings with their full weight on the seats Instruct children not to use the equipment in a manner other than intended 1 0 Instruct children to always go down slides feet first Never slide head first 11 Instruct children to look before they slide to make sure no one is at the bottom 12 Instruct children to never run up a slide as this increases their chances of falling 13 The parents should dress children appropriately Examples would include the use of well fitting shoes and the avoidance of ponchos scarfs and other loose fitting clothing that is potentially hazardous while using equipment 14 Instruct children not to climb when the equipment is wet 15 Instr
11. 2 BL SCREW TAPPING 14x3 4 H100083 Phase Notes Assemble with hardware as shown Step 1 Place Floor Supports N1 on Floor Boards M2 approximately 3 11 16 from both edges of M2 boards and attach the remaining N1 support as shown Attach 1 supports to M2 boards using screws BR as shown Finally secure L Brackets GW to N1 supports using screws BL as shown 7 Step 2 Attach Floor Panel to Floor Brace H1 using 22 screws as shown Note It is vital that the fort be level before and after each phase of assembly Fort Assembly Phase 4 Parts needed Hardware needed 3 GE MONKEY BAR RUNG 4100151 6 CH SCREW TAPPING 14x1 1 2 H100109 Phase Notes Assemble with hardware as shown DS Note It is vital that the fort be level before and after each phase of assembly Step 1 Secure Monkey Bar Rungs to Uprights with screws as shown Fort Assembly Phase 5 Hardware needed Parts needed 171 6 BF T NUT 3 8 H100073 MC BOC BOARD 102022 6 A BOLT FA 3 8 1 1 2 H100001 1 M72 ROCKWALL SLAT W100023 3 GX CLIMBING ROCK BLUE SMALL A100159 6 BR SCREW TAPPING 8x1 1 8 100088 28 SCREW 8 2 1 4 H100091 3 GY CLIMBING ROCK YELLOW SMALL 100160 Phase Notes Assemble with hardware as shown
12. Fort Assembly Phase 7 Parts needed Hardware needed 1 G1 TARP SWING BEAM CROSS BRACE W101153 2 D NUT BARREL WH 5 16x7 8 H100005 1 G2 TARP CROSS BRACE W101142 2 AD WASHER LOCK EXT 12x19 H100031 1 H2 TARP UPRIGHT W101144 4 AC WASHER LOCK EXT 8x19 H100030 2 TARP END CAP W101145 2 H BOLT WH 5 16x1 1 2 H100010 1 M72 ROCK WALL SLAT W100023 2 L BOLT WH 5 16 2 1 4 H100013 1 TARP UPRIGHT W101141 2 BG T NUT 5 16 H100074 12 BV SCREW 8 2 1 4 H100091 Phase Notes 12 Assemble with hardware as shown These two holes in G1 amp G2 boards are not centered Correct installation requires the holes to be installed as shown Step 3 Attach Rock Wall Slat M72 to top of Tarp Uprights 2 amp using screws as shown Step 1 Attach Tarp Uprights H2 amp E3 to Tarp Swing Beam Cross Brace G1 amp Tarp Cross Brace G2 using Safe T Fuse hardware as shown M Use a 10mm drill bit to open holes if hardware does not fit into holes Step 2 Attach Tarp End Caps K1 to ends of Cross Braces G1 amp G2 using screws BV as shown Fort Assembly Phase 8 Parts needed 2 GL PLATE 3 HOLE BLUE A100149 Phase Notes Assemble with hardware as shown The Roof Assembly attaches differently on back of the Fort then it does on the front
13. H Rev5 20 10 BRS
14. HC BACKYARD DISCOVERY ID TAG A100164 4 WASHER SPLIT 5 16 H100095 4 CD WASHER FLAT 8x27 H100105 4 AJ BOLT HEX 5 16x1 1 4 H100042 Phase Notes 4 CY SCREW 8x5 8 H100128 Assemble with hardware as shown Step 1 Attach the Swing Beam Assembly to G1 Tarp Swing Cross Beam using Bolts AJ Washer BX amp Washer CD through the angle brackets amp G1 cross beam and into T Nut BG that will need to be hammered in the holes on the backside of G1 as shown Step 2 Attach Backyard Discovery ID Tag HC on Swing Beam SB70 using Screws CY as shown Slide Attachment Phase 1 Hardware needed E 3 B NUT BARREL WH 5 16 5 8 H100004 3 AD WASHER LOCK EXT 12x19 H100031 3 CM BOLT WH 5 16x1 2 H100115 Phase Notes 9 5 Assemble with hardware shown Step 1 Center the wave slide assembly in the opening opposite the swing beam assembly as shown Step 2 Using a drill with a 3 8 bit drill a hole through the holes on the slide and through the fort floor Step 3 Attach the Slide Assembly to the fort floor using the Safe T Fuse hardware as shown SLIDE DRILLING PATTERN Instructions Phase 1 Anchorin 6 BV SCREW 8x2 1 4 H100091 Hardware neede
15. ISIBLE LA SIGUIENTE INFORMACI N CUANDO LLAME 1 NUMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL DE ENSAMBLAJE 2 DESCRIPCION DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS Owner s Manual Play Set Dear Customer Please read entire booklet completely before beginning the assembly process Equipment is recommended for use by children 3 to 10 years of age Structures are not intended for public use The Company does not warranty any of its residential structures subjected to commercial use such as Daycare Preschool Nursery School Recreational Park or any similar Commercial Application WARNING This Symbol points out important safety instructions which if not followed could endanger the personal safety of yourself and your children and or damage your property You MUST read and follow all instructions in this manual before attempting to use this playcenter WARNING Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored Please follow all recommendations below Failure to do so may result in the warranty being void and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always keep the safety of your children in mind as your play structure is being built and as your chi
16. LOCK EXT 8x19 H100030 2 M1 GROUND BOARD W101146 4 H BOLT WH 5 16x1 1 2 H100010 8 K BOLT WH 5 16x2 H100012 OREINT PRE DRILLED HOLES Phase Notes IN THE NARROW EDGES OF Assemble with hardware as shown E1 AND E2 UPRIGHTS TO For ease during assembly assemble uprights flat on the ground THE OUTSIDE OF ASSEMBLY Step 1 Attach H1 Floor Brace to the inside of E1 amp E2 Fort Uprights using hardware D and K as shown oes Note It is vital that the fort be level before and after each phase of assembly Step 2 Attach M1 Ground Board to the outside of E1 amp E2 Fort Uprights using hardware D AC and H as shown Fort Assembly Phase 2 Parts needed Hardware needed 2 M72 ROCK WALL SLAT W100023 8 BV SCREW 8x2 1 4 H100091 Phase Notes e Assemble with hardware as shown S D Note It is vital that the fort be level before and after each phase of assembly ORIENT PRE DRILLED HOLES IN THE NARROW EDGES OF E1 AND E2 UPRIGHTS TO THE OUTSIDE OF ASSEMBLY Step 1 Attach M72 Rock Wall Slat to the edges of E1 amp E2 Fort Uprights using hardware BV as shown Fort Assembly Phase 3 Parts needed Hardware needed ans needed _ 30 BR SCREW 8 1 1 8 H100088 1 z OOR 6 GW L BRACKET BLUE 54 x 67 H100158 1
17. M TRIANGLE PLATE 105 5 HOLE 3 GX Climbing A100152 Rock Blue Small A100159 Backyard DISCOVERY 1 BYD ID LARGE 2011 WITH AGES 1 GP TARP 4x513x1913 A100150 4100164 6 GW L BRACKET 54x67 AJ001598 2 GQ L BRACKET 66x66x127 BLUE 3 METAL RUNG 511 4 A100153 6 KD PLASTIC GROUND STAKE BROWN A100179 2 HD SWING SEAT ASSEMBLY YELLOW A100170 me 3 6 lt 1 KF TRAPEZE KIT A100109 4 Ft Swing Beam Phase 1 Phase Notes Assemble with hardware as shown GQ L BRACKET 66x66x127 BLUE 2 PLCS AN BOLT HEX 5 16x2 3 4 2 PLCS J BOLT WH 5 16x1 3 4 2 PLCS CD WASHER FLAT 8x27 4 PLCS CJ NUT LOCK 5 16 2 PLCS D NUT BARREL WH 5 16x7 8 2 PLCS AD WASHER LOCK EXT 12x19 2 PLCS GM TRIANGLE PLATE 105 5 HOLE 2 PLCS QTY DESCRIPTION 4 WASHER FLAT 8x27 2 NUT LOCK 5 16 2 L BRACKET 66x66x127 BLUE 2 BOLT HEX 5 16x2 3 4 1 SWING BEAM 2 NUT BARREL WH 5 16x7 8 2 WASHER LOCK EXT 12x19 2 TRIANGLE PLATE 105 5 HOLE 2 BOLT WH 5 16x1 3 4 4 Ft Swing Beam Phase 2 Phase Notes Assemble with hardware as shown AD WASHER LOCK EXT 12x19 1 D NUT BARREL WH 5 16 7 8 1 PLC K BOLT WH 5 16x2 2 PLCS AC WASHER LOCK EXT 8x19 2 PLCS AC WASHER LOCK EXT 8x19 1PLC KA BOLT WH 5 16x4 1 2 1 9
18. OLT HEX 5 16x2 3 4 H100047 6 BG T NUT 5 16 H100074 p 6 BF T NUT 3 8 H100073 47 AC WASHER LOCK EXT 8x19 H100030 53 AD WASHER LOCK EXT 12x19 H100031 6 A BOLT FA 3 8x1 1 2 H100001 9 BC SCREW PWH 8x3 4 H100070 111211 gt 2 P BOLT WH 5 16 3 H100016 45 D NUT BARREL WH 5 16x7 8 H100005 1 KA BOLT WH 5 16 4 1 2 H100021 Parts Identification Hardware 2 8 WASHER LOCK INT 8x15 100108 10 CE WASHER FLAT 9x18 H100106 14 5 14 1 1 2 100109 12 BL SCREW TAPPING 14 3 4 H100083 2 T 40 Torx Wrench A100041 4 WASHER SPLIT 5 16 H100095 10 CJ NUT LOCK 5 16 100110 6 BZ SWING HANGER QUICK LINK H100099 16 CD WASHER FLAT 8x27 H100105 4 BS SCREW PFH 8x1 3 4 H100089 2 35 BP SCREW 8x1 1 2 100086 6 CB WASHER SAFETY 17x30 H100103 Parts Identification Accessories NOT TO SCALE 2 GL PLATE 3 HOLE BLUE A100149 4 EA HAND GRIP YELLOW PLASTIC 1 HA SLIDE RAIL 8 BLUE LEFT A100162 A100043 3 GY Climbing Rock Yellow Small A100160 1 EM SLIDE BED 8 YELLOW A100056 2 G
19. Picninc Table Seat Supports P2 to Picnic Table Uprights P1 using Safe T Fuse hardware as shown Step 2 Attach Frame Support to inside of each Ground Beam M1 using Safe T Fuse hardware as shown Fort Assembly Phase 11 gt 8 4 PICNIC TABLE BOARD W101151 6 D NUT BARREL WH 5 16x7 8 H100005 6 AD WASHER LOCK EXT 12x19 H100031 6 AC WASHER LOCK EXT 8x19 H100030 Phase Notes Assemble with hardware as shown OEE WE 2 H BOLT WH 5 16x1 1 2 H100010 32 BP SCREW 8x1 1 2 H100086 4 BS SCREW 8x1 3 4 H100089 ON Note It is vital that the fort be level before and after each phase of assembly Step 1 Attach back side Picnic Table Frame to H1 Floor Support using Safe T Fuse hardware Attach N2 Swing Block Safety Rail to the outside of E1 amp E2 Left Fort Upright Assembly with screws BS as shown Step 2 Attach front side Picnic Table Frame to H1 Floor Support and M1 Ground Floor using Safe T Fuse hardware as shown Step 3 Attach the Picnic Table y Boards M4 to the frame with Screws BP shown 2 Boards M4 will be used for each seat and 4 Boards will be used for the table top owing Beam Attachment Phase 1 Hardware needed Parts needed L E BEAM ASSEMBLY 4 BG T NUT 5 16 H100074 1
20. SSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE e SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED FYOU CAN T FIND ALL OF THE PARTS CHECK PACKING MATERIAL SMALL PARTS MAY HAVE FALLEN INTO IT DURING SHIPMENT e IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED PLEASE CALL THE HELP LINE 1 800 856 4445 OR VISIT www swingsetsonline com LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE PRESTANDO ESPECIAL ATENCI N A LOS CONSEJOS TILES IMPORTANTES Y A LA INFORMACI N SOBRE SEGURIDAD DESPU S DE QUE HAYA LE DO EL MANUAL DE ENSAMBLAJE PODR DECIDIR SI NECESITA AYUDA PROFESIONAL PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA e SEPARE E IDENTIFIQUE TODAS LAS PIEZAS COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS SINOPUEDE ENCONTRAR TODAS LAS PIEZAS REVISE EL MATERIAL DE EMPAQUE ES POSIBLE QUE ALGUNAS PIEZAS PEQUE AS PUEDAN HABERSE CA DO ALL DURANTE EL ENV O MANT NGASE ALEJADO DE LOS NINOS MENORES A LA EDAD RECOMENDADA 5 TIENE PROBLEMAS CON EL ENSAMBLAJE SI ALGUNA PIEZA FALTA O EST DA ADA LLAME A LA LINEA DE AYUDA AL 1 800 856 4445 O VISITE www swingsetsonline com PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL 1 MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL 2 DESRIPTION OF THE PART FROM THE PARTS LIST POR FAVOR TENGA V
21. Yukon 111 Backyard Wooden Swing Set Model 35211 DISCOVERY e Owner s Manual Frequently Asked Questions e Assembly Instructions e Warranty Information Manufacturer Backyard Discovery 3001 North House Pittsburg KS 66762 1 800 856 4445 Register your new swing set on line www swingsetonline com you will also find any updates on assembly instructions and information to order replacement parts Features the Sac Trust fastening system Save this assembly manual for future reference in the event that you need to order replacement parts INS 35211 SB15 Yukon III 10 23 12 Made in China STOP PARE Missing A Part CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item If you have assembly questions or if you need parts whether they are missing or damaged Call Toll Free Help Line or visit www swingsetsonline com iLL MENOS ANTES DE REGRESAR A LA TIENDA La tienda donde realiz la compra no almacena piezas de este producto Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que 8 llame gratis a la l nea de ayuda 1 800 856 4445 PLEASE READ THIS BEFORE STARTING ASSEMBLY POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE READ THE ASSEMBLY MANUAL COMPLETELY PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION e AFTER YOU HAVE READ THE A
22. ble Shredded bark mulch 6 1 83m 10 3 05m 11 3 35m 7 2 13m Engineered Wood Fibers 6 1 83m 7 2 13m gt 12 3 66m 6 1 83m Fine Sand 5 1 52m 5 1 52m 9 2 74m 5 1 52m Coarse Sand 5 1 52m 5 1 52m 6 1 83m 4 1 22m Fine Gravel 5 1 52m 7 2 13m 10 3 05m 6 1 83m Medium Gravel 5 1 52m 5 1 52m 6 1 83m 5 1 52m Shredded Tires 10 12 3 0 3 6m N A N A N A This data is from tests conducted by independent testing laboratories on a 6 inch depth of uncompressed shredded tire samples produced by four manufacturers The tests reported critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292 Operating Instructions NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious or fatal injury Please review these safety rules regularly with your children This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area the total Unit capacity is outlined in the Basic Setup Dimensions
23. d Parts needed Stake Stake Stake Swing Trapeze Stake Stake Stake 6 KD PLASTIC GROUND STAKE BROWN A100179 2 FB SWING SEAT ASSEMBLY A100170 1 KF PLASTIC TRAPEZE BAR ASSEMBLY YELLOW A100109 Install the screw into the upright so that the tip of the screw does not stick through Make sure you have enough wood to accommodate Assemble with hardware as shown the screw before installing FAILURE TO USE STAKES CAN VOID WARRANTY amp CAUSE INJURY Phase Notes ground against boards where shown and attach with Screws as Step 1 Drive Stakes KD into the shown Step 2 Attach Swing Seat Assembly FB to swing beam pre assembled quick clips installed on Step 3 Attach Trapeze Bar Assembly the swing beam KF to swing beam using every bolt screw and nut is tight Make sure every board is secure Make sure the fort is level and enjoy your swing set Final Step Double check and make sure Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical Adventure Playsets and Leisure Time Products Backyard Discovery warrants that this product is free fro
24. e Check all wood members for deterioration and splinters Sand down splinters and replace deteriorating wood members e Reinstall any plastic parts such as swing seats or any other items that were removed for the cold season e Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth Replace as necessary Twice a month during play season e Tighten all hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing e Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth Replace as necessary Once a month during play season Lubricate all metallic moving parts per manufacturer s instructions e Check all moving parts including swing seats ropes cables and chains for wear rust or other deterioration Replace as needed At the end of each play season or when the temperature drops below 322 F Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use e Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth Replace as necessary Rev5 09 12 Owner s Manual Play Set Additional Maintenance Check the swing beam and hardware every two weeks due to wood expansion and contraction It is particularly important that
25. he likelihood of the play set tipping over and loose fill surfacing material washing away during heavy rains 3 Place the equipment not less than 6 ft 1 8 m from any structure or obstruction such as a fence garage house overhanging branches laundry lines or electrical wires Provide enough room so that the children can use the equipment safely For example for structures with multiple play activities a slide should not exit in front of a swing 5 Itis a good idea to place your Playcenter in an area that is convenient for adults to watch children at play 6 Create a site free of obstacles that could cause injuries such as low overhanging tree branches overhead wires tree stumps and or roots large rocks bricks and concrete Additional suggestions in the Suggested Playground Surfacing Section Do not build your playset on top of surfacing material Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns A slide that faces north will receive the least direct sunlight Separate active and quiet activities from each other For example locate sandboxes away from swings or use a guararail or barrier to separate the sandbox from the movement of the swings A Suggested Playground Surfacing a Do not install home playground equipment over concrete asphalt packed earth grass carpet or any other hard surface A fall onto a hard surface can result in serious i
26. ldren play on the set Before your children play on the set please review the Operation Instructions with them to help ensure their safety PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE Y AN REFER TO THEM AS NEEDED IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE IT IS REQUIRED THAT YOU PROVIDE WITH THE PART NUMBERS WHEN ORDERING PARTS For Your Records Please take time and fill out the information below This information will be needed for warranty issues Where Purchased Date of Purchase Staple Receipt Here Installation Date Installed by Tracking Number yr Product 559 Total 5584 vou Far Shaping Wh Tracking Number 04 201 2 S 99999 1 100 Tracking Number 04 201 2 S Tracking Number Reference Label Tracking ID number on the carton and back of the ID plate are included for tracking purposes associated with warranty claims 040012 5 i Identification Plate 5 09 12 Owner s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height Positioning Your Playcenter 1 The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper Place in a flat area of your yard to minimize ground preparation 2 Choose a level location for the equipment This can reduce t
27. m defect in materials and workmanship for a period of one 1 year from the original date of purchase This one 1 year warranty covers all parts including wood hardware and accessories All wood carries a five 5 year pro rated warranty against rot and decay Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty In addition Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging This warranty applies to the original owner and registrant and is non transferable Hegular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty Maintenance guidelines are provided in the Owner s Manual This Limited Warranty does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or the entire product Vandalism improper use failure due to loading or use beyond the capacities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking
28. njury to the equipment user a Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Shredded bark mulch wood chips fine sand and fine gravel are added as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All surface material should extend a minimum of 6 feet in all directions around the play area Do not apply playground surfacing until after the unit is completely constructed Playset should not be built on top of surfacing a Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging a Installations of rubber tiles or poured in place surfaces other than loose fill materials generally require a professional and are not do it yourself projects Shall use Playground Surfacing Materials other than loose fill material which comply with the safely standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment D D Rev5 09 12 Owner s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet m of Tested Materials Uncompressed Depth Compressed Depth 6 152mm 9 228mm 12 304mm to 9 228mm Wood Chips 7 2 13m 10 3 05m 11 3 35m 10 3 05m Dou
29. playset be positioned on a flat level area for maximum safety and durability The stakes provided should be used to secure it firmly to the ground 2 What size area is recommended for the playset Backyard Discovery recommends at least a 6 six foot perimeter around and above the playset for maximum safety 3 What age range is appropriate for the playsets Backyard Discovery playsets are recommended for children ages 3 10 years 4 Is the wood treated with chemicals Backyard Discovery uses 100 Chinese Cedar wood which is naturally bug resistant decay and rot resistant To help ensure your child s safety our wood is completely chemical free and we do not use pressure treated wood The stain we use is a top coat using a water based product that is for appearance only 5 How often should the playset be stained Backyard Discovery recommends the playset be stained once each year A water or oil based stain can be used at the customer s discretion 6 Why does it seem that my swing set is developing cracks Wood is a natural material no two pieces are exactly alike Each piece has its own characteristics and personality and reacts differently to climate changes When any wood product is exposed to the elements it develops wood checks A check is the radial separation of the wood fibers running with the grain of the wood These are caused by the varying temperature and moisture conditions A check is not a crack it does no
30. pth of surfacing overtime The surfacing will also compact displace and settle and should be periodically refilled to maintain at least a 9 inch depth X3 1 2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height If maintained properly this should be adequate At depths less than 6 inches the protective material is too easily displaced or compacted NOTE Do not install home playground equipment over concrete asphalt or any other hard surface A fall onto a hard surface can result in serious injury to the equipment user Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness Carpeting and thin mats are generally not adequate protective surfacing Ground level equipment such as a sandbox activity wall playhouse or other equipment that has no elevated play surface does not need any protective surfacing 1 3 Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging Don t forget to account for water drainage X3 1 3 1 Check and maintain the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing X3 1 3 2 Do not install loose fill surfacing over hard surfaces such as concrete or asphalt
31. s Playground Surfacing Technical Information Guide and Handbook for Public Playground Safety Copies of these reports can be obtained by sending a postcard to the Office of Public Affairs U S Consumer Product Safety Commission Washington D C 20207 or call the toll free hotline 1 800 638 2772 Rev5 09 12 Owner s Manual Play Set The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard Users of this standard are expressly advised that determination of the validity of any such parent rights and the risk of infringement of such rights are entirely their own responsibility The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised either approved or withdrawn Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters Your comments will receive careful consideration at a meeting of the responsible technical committee which you may attend If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards 100 Barr Harbor Drive West Conshohocken PA 19428 Rev5 09 12 Play Set Assembly Manual FAQs 1 Does the area for the playset need to be level Yes Backyard Discovery recommends the
32. sembly services Please see our warranty for more information about damaged and missing part replacement coverage Backyard Discovery will not reimburse Customer for the price of parts purchased Rev5 09 12 Owner s Manual Play Set APPENDIX A Information on Playground Surfacing Materials The following information is from the United States Consumer Product Safety Commission s Information Sheet for playground surfacing material also see the following website for additional information www cpsc gov cpscpub pubs 323 html X3 SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK X3 1 Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock absorbing protective surfacing under and around your play equipment The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292 There are different types of surfacing to choose from whichever product you select follow these guidelines X3 1 1 Loose Fill Materials X3 1 1 1 Maintain a minimum depth of 9 inches of loose fill materials such as wood mulch chips engineered wood fiber EWF or shredded recycled rubber mulch for equipment up to 8 feet high and 9 inches of sand or pea gravel for equipment up to 5 feet high NOTE An initial fill level of 12 inches will compress to about a 9 inch de
33. side of Floor Supports with Screws as shown Step 2 Attach top end of each Lower Wall Rails M5 to the inside of wall slats with Screws BQ as shown Make sure the diagonal corners of M5 rails are flush with the outside edge of wall slats Hardware needed 9 BC SCREW PWH 8x3 4 H100070 20 SCREW 8x1 1 4 H100087 Step 3 Drape Tarp GP over support M72 and Tarp End Caps Attach one side of tarp to inside of of with 3 Screws Pull other side of tarp tight and attach to the inside of other K1 end cap using 3 Screws Finally secure tarp to 72 support with 3 Screws BC as shown The wall slats should be spaced 2 3 4 away from uprights Fort Assembly Phase 10 Parts needed Hardware needed 4 P1 PICNIC TABLE UPRIGHT W101155 10 D NUT BARREL WH 5 16x7 8 100005 2 P2 PICNIC TABLE SEAT SUPPORT W101156 10 AD WASHER LOCK 12 19 H100031 2 PICNIC TABLE SUPPORT A100157 10 AC WASHER LOCK EXT8x19 H100030 1 N2 SWING BLOCK SAFETY RAIL W101149 6 M BOLT WH 5 16 2 1 2 H100014 2 H BOLT WH 5 16x1 1 2 H100010 2 P BOLT WH 5 16x3 H100016 Phase Notes Assemble with hardware as shown Step 1 Assemble the 2 Picnic Table Frames by attaching Picnic Table Supports P3 Swing Block Safety Rail N2 and
34. t affect the strength or durability of the wood or structural integrity of the play set 7 Do Backyard Discovery playsets come with a warranty Yes All Backyard Discovery products carry a 1 year replacement warranty on all parts for manufacturer s defect Our wood carries a 5 year warranty on rot and decay as well Please see warranty details for more information 8 What is the best way to get started assembling the playset Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly This will not only allow faster assembly but will also identify any parts that may be missing or damaged so they can be replaced before assembly If parts are missing or need replacement go to Rev5 20 10 BRS www swingsetsonline com support aspx and follow the prompts to order them Next read the assembly manual and get the tools ready for the job as recommended in the manual If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery s website www swingsetsonline com 9 The playset seems to rock or sway too much What s wrong Rocking is caused by uneven ground or obstructions such as rocks roots etc under the ground rails These should be removed and the ground underneath re leveled to prevent rocking Also ensure the playset is securely staked to the ground using the stakes provided 10 The 2 4 boards do not measure 2 4 Why not
35. this procedure be followed at the beginning of each Season Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sand may be necessary to maintain a safe playing environment Treat your playset with stain regularly to help prevent severe checking splitting and other weather damage A waterbourne transparent stain has been applied to your playset This is done for color only Once or twice a year depending on your climate conditions you must apply some type of protection sealant to the wood of your unit Prior to the application of sealant lightly sand any rough spots on your playset Please note this is a requirement of your warranty e Assembling and maintaining the playset on a level location is very important As your children play your playset will slowly dig its way into the soil and it is very important that it settles evenly Make sure the playset is level and true one each year or at the beginning of each play Season Disposal Instructions When the Playcenter use is no longer desired it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded Third Party Assembly Customer may in their sole discretion elect to use a third party person or service to assemble this product Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any as
36. uct children to never jump from a fort deck They should always use the ladder ramp or slide 16 Instruct children to never crawl or walk across the top of monkey bars 17 Instruct children to never crawl on top of a fort roof aK ON 5 09 12 Owner s Manual Play Set 18 Verify that any suspended climbing ropes chain or cable are secured at both ends and that they cannot be looped back on it 19 Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment such as but not limited to jump ropes clothesline pet leashes cables and chain as they may cause a strangulation hazard 20 Instruct children to never wrap their legs around swing chain 21 Instruct children to never slide down the swing chain 22 Instruct children to remove their bike or other sports helmet before playing on playground equipment Maintenance Instructions At the beginning of each play season e Tighten all hardware Lubricate all metallic moving parts per manufacturer s instructions Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing e Check all moving parts including swing seats ropes cables and chains for wear rust or other deterioration Replace as needed e Check metal parts for rust If found sand and repaint using a Lead based paint meeting the requirements of 16 1303
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