Avalon Stoves Flush Wood Insert User's Manual
Contents
1. The leveling bolts The leveling bolts go into the holes should stick out at the rear corners this far from the of the insert base of the insert 5 Fireplace x l Hearth s 7 Z i i i Figure 5 Flue Installation Flue flexible or rigid Included in the owner s pack are three flue brackets and six self drilling screws Use these components to secure the flue to the fireplace insert Flue Opening Figure 6 Travis Industries 100 01157 4041116 Installation for qualified installers only 11 Block Off Plate Installation Whenever this appliance is installed with a direct connection a block off plate or other non combustible seal off device e g damper adapter will need to be installed This device is used to seal the chimney insuring no smoke enters the home and providing the chimney system with a seal to promote draft The directions below detail the steps for construction and installation of a block off plate 1 Travis Industries 100 01157 Determine a location for the block off plate at the top of the firebox below the damper area make it high enough to allow installation of the connection pipe The location should be level and in an area where it can be mounted easily Measure the width at the rear A and front B of the firebox at the height where the block off plate will be installed see Figure 7 Then measure the depth of the location2. 100 01157 5 Do not place clothing or other flammable items on or near this appliance Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance Do not make any changes to the appliance to increase combustion air Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are overfiring Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks 4041116 6 Features amp Specifications Installation Options Features e Masonry Fireplace Insert e EPA Phase II Approved e 2 9 Cubic Foot Firebox Volume WARNING Do not install this fireplace insert into a e Single Operating Control factory built metal Z C fireplace e Accepts Logs Up to 24 Long e Steel Plate Construction 5 16 amp 1 4 e Heavy Duty Refractory Firebrick e Standard High Tech Blower e Five Sided Convection Chamber Heating Specifications Approximate Maximum Heating Capacity in square feet 1 200 to 2 000 Maximum BTU s per Hour Cord Wood Calculation 73 300 Overall Efficiency Oregon Method 71 1 96 Maximum Burn Time Up to 12 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions 6 Diameter Flue Vent wee E gt Weight 450 Lbs 2
3. IF BY SERVICE IS NEEDED 4 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number Travis Industries has the option of either repairing or replacing the defective component If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 100 01157 4041116 Listing Label Listing Information CONTACT YOUR LOCAL BUILDING OR FIRE OFFICALS ABOUT RESTRICTIONS
4. plate d Measurement GO See the dimensions to determine the location of the center of the ms i See the dimensions to determine the location of the center of the flue d Figure 7 Measurement B 4041116 12 Installation for qualified installers only Surround Panel Installation The surround panels are available in two sizes shown below O w o ee FOR INSIDE FIT PANELS ONLY the panels may be cut down to fit within the fireplace see directions below Do not cut more than 4 A from each side panel The rheostat is mounted into the side panel It requires 1 8 and 3 8 diameter holes to be drilled into the panel A Position the rheostat a 9 minimum 3 away from the insert 1 Before installing the side panels position the insert over the hearth not inside the fireplace You may wish to place something under the insert to prevent scratching cardboard Install the side panels following the directions below Attach the surround panels with the 6 screws included with the fireplace insert HINT Before installing the panels pre thread the holes in the side of the insert use the self threading screws Run the rheostat wires behind the surround panel cut the lock tie holding them in place Run the power cord behind the su
5. to operate the bypass rod Bypass Pulled Out Used for starting and re loading Bypass Pushed In Used for normal operation Travis Industries 100 01157 4041116 20 Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below to ensure proper fire starting e Make sure the air control is pushed in and the by pass pulled out If additional air is needed open the doors 1 4 during the first five minutes of start up Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use If using a firestarter use only products specifically designed for stoves follow the manufacturer s instructions carefully If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light it This should start the chimney drafting this eliminates cold air blockage Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire oore Travis Industries 100 01157 4041116 Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control
6. 22 Hints for BUMIN see eaae aa a aiaa 23 Selecting Wood sssses rinna a 23 Troubleshooting oriri rm fee 24 Travis Industries 100 01157 4041116 y TA T g Travis Industries Safety Precautions The viewing door must be closed and latched during operation Never block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance 100 01157 Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a met
7. Hinge Asbly Upper Left 224 11098 Lower Glass Clip 2 224 23025 Door Hinge Asbly Upper Right 224 11099 with screws amp gasket Right Side Door w gasket Glass either side Right Door Handle Assembly 224 14057 Door Shield included with face HM Replacing the Glass 150 07108 ES 1 1 O Wood Door Handle 224 14062 Left Door Handle Assembly 224 14055 T The glass must not contact the door or glass clips directly The glass gasket and glass clip gaskets isolate the glass to prevent contact with the metal components Do not over tighten the glass clips Lay the glass gasket in the door frame cut off excess gasket Place the glass on the gasket Secure the glass clips to hold the glass in place make sure the glass clip gaskets are in place Replacing the Door Gasket The door gasket is attached to the outer groove of the door using stove gasket cement Before installing remove any residual cement Lay the gasket in place start at the lower outside corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove You may need to open and close the door repeatedly to get the gasket to seat fully Replacing the Door Handle See the illustration above for a component list see pg 26 for details on adjusting the door Travis Industries 100 01157 4041116 Maintaining Your Appliance Blower and Electrical Parts Description oy Pang J Description Joy
8. Hot Enough Wood is Wet see the section Selecting Wood on page 23 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Blower Does Not Run Stove is Not Up to Temperature This is normal The blower will come on when the stove is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable Stove Does Not Burn Long Depending upon wood draft and other factors the Enough burn time may be shorter then stated Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 26 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly Travis Industries 100 01157 4041116 Maintaining Your Appliance 25 Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard Daily Maintenance while stove is in use Remove Ash if necessary e Ash removal is not required once it builds up 1 2 to 1 of ash may be desirable because it slows the
9. Pat FLetBlowe n 2069 RightBlower n 22710070 Blower Grommet and Spacer 4 2 93005017 Rheostat n mooom FRheosatKnob 1 10904111 Power Cord n 100 0260 Firebox Parts Baffle Parts p TT AWA HC His FA DAMPER miss DAMPER RID EXTE HIC er T ASSY da Hr P PLATE SECDMHILAEY AR TUBE FHE SDC AF TIBE mn SEC XR TUBE MID FROUT mt IDs Description Qty Part iD Description Oty Part 1 Sec Air Tubes w Pins all 4 98900722 2 AirTube Pin w Screw I4 3 Baffle Front 210 05342 4 Baffle Rear 210 05343 5 Baffle Brick see page 31 0 6 Bypass Plate 221 12120 Damper Plate Assembly 221 122122 8 Damper Yoke 221 12123 9 Damper Rod Extension 10091508 L0 A 1 Baffle Removal 1 Remove the face to prevent damage Open the doors 2 Remove the front two air tubes see Air Tube Removal amp Replacement on the following page 3 Remove front baffle support rotate it forward to disengage it from the rear baffle 4 Remove front row of six bricks 5 Unscrew the damper rod extension from damper yoke and slide it forward to remove you may need to use pliers to unscrew the rod 6 Lift the damper yoke up to disengage it from the damper plate Remove the yoke from the stove this requires som
10. apply This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein
11. be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any dam
12. burn rate Generally remove ash once it has built up over 1 Follow the directions below to remove ash e Let the stove cool completely at least two hours after the last coal has extinguished coe e Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching e Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal T Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass especially on the sides Clean the glass by following the directions below Allow the stove to fully cool Apply glass cleaner or soapy water to the inside of the glass Wipe with newspaper or a paper towel 3 For Stubborn Creosote Dip newspaper or a paper towel in cool ashes and wipe it on the glass The ash acts a
13. creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage injury or death Travis Industries 100 01157 4041116 Maintaining Your Appliance Yearly Maintenance Touch Up Paint A Make sure the appliance has fully cooled prior to conducting service Included with the owner s pack of this appliance is a can of Stove Brite paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one hour before starting the appliance The touched up area will appear darker than the surrounding paint until it cures from heat Curing will give off some fumes while curing open windows to ventilate Cleaning the Air Duct and Blower Use a vacuum to clean the air ducts channels This prevents dust from bu
14. where the block off plate will be installed C Make a cardboard template of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly With the template in place mark the location of the flue see Dimensions on page 6 This location approximates the center of the flue when the insert is in place a slight offset may occur based upon insert and block off plate placement Remove the template and cut a 6 1 4 diameter hole centered on this mark Make the block off plate of 24 gage or thicker steel to match the template Drill two holes in each flange for mounting the plate Mount the block off plate using masonry screws Insulate the block off plate using high temperature fiberglass insulation Kaowool or equivalent and furnace cement allow the cement to dry for at least 24 hours before burning After placing the appliance and installing the pipe through the block off plate use high temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block off plate Block Off Plate Template 7 2 Flanges Measurement A for attaching the block off AEEEEEEENENENEN
15. 18 100 01157 Operation cise sence lds eca bs paite mre terti 17 Over Firing the Stove sese 17 Overnight BUM s i eee eed aes 22 Paint Touch Up Paint eese 27 Paint Curilg ere a inve 17 Re Loading the Stove 22 Safety Label due exer re tae 33 Safety Precautions ee 4 Nl 17 Smoke Enters Room Troubleshooting 24 Sounds Normal Operating Sounds 22 Startilig a Fire 2 oii ens 20 Stove Does Not Burn Long Enough 24 Stove is Not Hot Enough Troubleshooting 24 Table of Contents sieve cc reae es 3 Touch Up Painties eroui rnt eecd 27 Troubleshooting Operation 24 Warranty Card ssese 2 Wartatntyz oic e a e AER SER Reta sers 32 WOOd niece eer tesa la 23 Yearly Maintenance sese 27 4041116
16. 4 1 2 x 9 x 1 1 4 Brick Box of 9 Set of Three 3 Notched Bricks 8 486 f 2 5 Thick Travis Industries Part 175 00001 qty 1 99900102 box of 9 251 00049 251 00046 251 00048 251 00044 100 01157 Description m 1 1 4 thick 0 65 4 1 2 1 mi 1 1 4 thick Qty Part 251 00047 251 00043 4041116 32 Limited 7 Year Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance i is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Re Installation Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Glass breakage from thermal shock In cases where heater must be removed from home Door Assembly z for repairs a partial cost of re installation is covere
17. 8 7 8 gt gt 21 1 2 y NOTE Clearances are Electrical Line may be re routed measured from the base to opposite side of the fireplace insert Figure 1 Emissions 4 1 Grams Per Hour EPA Phase II Approved Travis Industries 100 01157 4041116 Installation for qualified installers only 7 SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert If you install the fireplace insert yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 29 replace before operation Packing List e Touch Up Pain
18. AND INSTALLATION INSPECTION IN YOUR AREA SERIAL NO yal Tested amp Beaverton Listed By Oregon USA TRAVIS INDUSTRIES HOUSE OF FIRE OMNI Test Laboratories Inc MODEL Report No 028 S 54 2 Flush Wood Insert WARNING DO NOT REMOVE THIS LABEL Listed Fireplace Insert for installation into a masonry fireplace only A representative product sample of this model stove has been tested to meet UL 1482 Standards for safety Install and use only in accordance with the manufacturer s installation and operation instructions Check all local building codes Install with a direct flue connector pipe or a full re line Do not connect this unit to a chimney flue serving another appliance Do not remove bricks or mortar from masonry fireplace The fireplace insert must be placed on a code conforming masonry hearth extending 16 in front and 8 to the sides of the insert For use with solid wood fuels only DO NOT USE GRATE OR ELEVATE FIRE Build fires directly on the fire brick Operate only with the door closed Inspect and clean chimney frequently Under certain conditions of use creosote buildup may occur raidly DO NOT OVERFIRE If heater glows you are overfiring OPEN DAMPER BEFORE OPENING LOADING DOORS Maintain 36 front clearance to all furnishings and other combustible materials DANGER Risk of electric shock Disconnect power before servicing unit Electrical Rating Volts 115 Amps 1 6 Hz 60 Note Replace glass only with 5mm Travis Industr
19. Figure 3 must be met Minimum Clearances k Sidewall to Insert 9 Side Facing 9 m Top Facing 39 n Mantel to Insert 41 1 2 O Hearth Front 16 p Hearth Side 8 q Front of Insert 36 X Extension onto Hearth 1 1 4 Measure from the base of the fireplace insert Figure 3 Face Dimensions Avalon Victorian Lace Fireplace Xtrordinair Arched Lopi Wilmington S 2 7 8 DX j 51 1 2 Radius 23 1 4 23 7 8 23 1 4 Figure 4 Travis Industries 100 01157 4041116 10 Installation for qualified installers only Drafting Performance This appliance relies upon natural draft to operate External forces such as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not be responsible for external forces leading to less than optimal performance Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped up hearth To install raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert Adjust the bolts until they extend the same height as the hearth steps up After the insert is installed fine tune the leveling bolts to level the insert see Figure 5
20. ad to damage of plated surfaces If you are uncertain of over firing conditions we suggest placing a stove thermometer e g Rutland amp Model 701 directly over the doors temperatures exceeding 800 are generally considered over firing and will void the warranty Travis Industries 100 01157 4041116 18 Operating Your Appliance Door Operation The door becomes hot during use Use a glove to open the door if the handle is hot o To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Opening the Doors Rotate the right door handle down Swing open the right door Swing open the left door Closing the Doors NOTE Make sure the door latch clears the left side door Rotate the door handle upwards to secure the With the door handle pointing doors down swing the right door shut Shut the left door first Travis Industries 100 01157 4041116 Operating Your Appliance 19 Bypass Operation The bypass controls the flow of smoke inside the heater When pulled out smoke goes directly up the flue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient e When starting or re loading pull the bypass out e During normal operation push the bypass in Use the included pull tool
21. age to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured use cord wood only Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not
22. al container with a tight lid and placed on a non combustible surface well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner 4041116 Travis Industries Safety Precautions Never try to repair or replace any part of this appliance unless instructions are given in this manual All other work must be done by a trained technician Allow the appliance to cool before carrying out any maintenance or cleaning Maintain the door and glass seal and keep them in good condition Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential damage s
23. clockwise the way until it clicks off without clicking off clockwise amp 4 6 amp The blower may be used to affect heat output i e to reduce heat output turn the blower down A Route the power cord in a location where it will not come in contact with the appliance or become hot Re Loading the Stove Follow the directions below to minimize smoke spillage while re loading the stove 1 Open the air control all the way push it in Open the bypass pull it out 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn This stove is large enough to accommodate burn times up to twelve hours Follow the steps below to achieve an overnight burn 1 2 3 4 Move the air control to high burn and let the stove become hot burn for approximately 15 minutes Load as much wood as possible Use large pieces if possible Let the stove burn on high for 15 minutes to keep the stove hot then turn the air control to low In the morning the stove should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Differences if chimney height and draft may lower overall burn times Normal Opera ting Sounds The steel may creak or click when the stove heats up Creaks and Clicks and cools down this is normal Blower Sounds The blower will make a slight humm as it p
24. d TRAVIS INDUSTRIES HOUSE OF FIRE Flush Wood Insert TM Owner s Manual Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Copyright 2007 Travis Travis Industries Inc Industries Inc 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 10 00 100 01157 yaa Listed 4041116 Tested to U L 1482 2 Introduction Introduction We welcome you as a new owner of a Travis Industries Flush Wood wood burning fireplace insert In purchasing a Flush Wood you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Flush Wood is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your applia
25. d Solid Brass or Cast Door Latch Assembly Glass Retainers Firebrick preauthorization required Plated Finish Breakage from thermal shock One Way Freight Allowance Plated Door Legs etc See Conditions amp Exclusions 9 below Accessories One way freight allowance on pre authorized repair Air Control Assembly Legs Pedestal Panels Blower done at factory is covered Slider Plate Pressure Plate Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Freight Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch One way freight allowance on pre authorized Air Control Assembly Assembly Glass Retainers repair done at factory is covered Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Air Control Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch Assembly Glass Retainers Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS 15 16 17 This new appliance must be installed by a qualified installer It must
26. e angling and rotation to remove 7 Remove the bypass plate and damper assembly by pulling forward and leaning the front edge down Remove the four rear bricks Remove rear baffle by angling one side down and then removing at an angle through the firebox opening Travis Industries 100 01157 4041116 Maintaining Your Appliance Air Tube Removal amp Replacement VIEW FROM THE FRONT VIEW FROM THE REAR Jl T po Air Channel Air Tube Bolt Air Tube Pin Air Tube AIR TUBE REMOVAL 3 8 Wrench Loosen this bolt 2 or 3 Note how the center of the air tube pin turns do not remove inserts into a hole on the air tube n With the bolt loosened the air tube can be slid out of the air channel 3 s m The pin will then disengage from the air tube you may wish to rotate the tube slightly Pivot the air tube downwards and slide it out of the air channel on the opposite side Travis Industries 100 01157 4041116 Maintaining Brick Removal amp Replacement Floor and Side Brick A Do not pry the brick they chip and crack easily Your Appliance Baffle Brick Remove the floor bricks first The side bricks are pinned in place by the floor firebrick Clean the firebox prior to replacing the brick Refer to the section Baffle Removal on page 29 for details on removing the baffle bricks ID Description Qty Brick Uncut
27. follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that it is properly installed and all of the requirements in this manual have been followed Keep all flammable materials 36 away from the front of the stove drapes furniture clothing etc Curing the Paint 2 to 4 hours This heater uses a heat activated paint that will emit some fumes while starting the first fire Open doors and windows to the room to vent these fumes This typically lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Stove This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the stove starts to glow red check the faceplate or inner top you are over firing the stove Shut the air control down to low and allow the stove to cool before proceeding Over firing may le
28. he directions below Do this procedure before installing the surround panels 1 Disconnect the molex connector and remove the power cord following the directions below Disconnect the molex connector leading from the power cord Rheostat Wires Use pliers to compress the strain relief from the top and bottom while pulling it out of the hole in the side of the insert Make sure the power cord is disconnected prior to conducting these steps 2 Connect the power cord to the left side following the directions below Remove the power cord Attach the molex connector on the power cord to the molex connector on the left side of the insert Re attach the strain relief to the left side use pliers to compress the strain relief from the top and bottom while pushing it into the hole Remove the button plug from the left side Travis Industries 100 01157 4041116 16 Insert with Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation options Make sure to follow the manufacturer s instructions for installation and support Insert with Direct Connection NOTE Direct connections require installation of an airtight block off plate or damper adapter see Block off Plate Installation on page 10 Travis Industries Installa
29. ies ceramic glass CLEARANCE TO COMBUSTIBLES MASONRY FIREPLACE INSTALLATION INSERT CLEARANCE DIAGRAM Minimum Clearance to Masonry Combustibles and Hearth Fireplace Requirements Installations A Sidewall to side of insert B Side facing to side of insert C Top facing from base of insert HEJ D Mantel from base of insert Maximum Mantel depth is 10 SIDEWALL Hearth Extension Front Hearth Extension Sides 81 16 HEARTH y EXTENSION Manufactured By em avis Industries Inc 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards Date of Manufacture 2004 2005 2006 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec HNNENMENMENEENMNEENNNENENHNEHBN Travis Industries 100 01157 33 4041116 Travis Industries Air Control Burn Rate 21 Air Tube Part Number n se 29 Air Tube Removal amp Replacement 30 Ash Disposal xt dd rere 25 Battle Parts 3 re Eee err dee 29 Baffle Removal and Replacement 29 Blower Cleaning eee 27 Blower Does Not Run Troubleshooting 24 Blower Operation sseeeeeee 22 Burn Rate cna ra A e ERR 21 Chimney Cleaning e 26 Chimney Inspection Creosote 26 Cleaning the ASh 25 Cleaning the Glass seeeeee 25 Clearance
30. nce Important Information No other Flush Wood appliance has the same serial number as yours The serial number is stamped onto the label on the back of the appliance This serial number will be needed in case you require service of any type Model Flush Wood Insert Serial Number Purchase Date Purchased From Register your warranty online at traviswarranty com Or mail your warranty card to Travis Industries House of Fire 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 Save Your Bill of Sale To receive full warranty coverage you will need to show evidence of the date you purchased your heater Do not mail your Bill of Sale to us We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur NATIONAL We suggest that our woodburning hearth FIREPLACE INSTITUTE products be installed and serviced by NFI CERTIFIED Wood Energy Technical www nficertified org Train i ng WETT 100 01157 professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are certified in Canada by Wood Energy 4041116 Travis Industries Table of Contents 3 General Information Maintaining Your Appliance Introd tion iii erri mee re echt Yn ERR 2 Daily Maintenance while stove is in
31. rning and creating odors The blower including blades should be vacuumed every year to remove any buildup of dust lint etc Remove the face Usea vacuum cleaner to remove any debris or dust in the convection chamber or near the blower WARNING do not touch the blower blades T Lz cr ur D Firebrick and Baffle Inspection Use the illustration on page 29 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Slide the bricks to eliminate any gaps Baffle Supports make sure the front and back baffle supports in are place and not degraded Slight scaling or rusting of the metal is normal Secondary Air Tubes Check the two air tubes and collars to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the pins hold the air tubes in place Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 100 01157 4041116 28 Maintaining Your Appliance Door Parts Description Qty Part Door Gasket 3 8 Rope DoorGasket Cement 1 220 00147 Door Hinge Asbly Lower Left 224 11096 Upper Glass Clip 224 23026 Door Hinge Asbly Lower Right 224 11097 with screws amp gasket Door
32. rround panel _____ cut the lock tie holding it in place Travis Industries 100 01157 4041116 2 3 Installation for qualified installers only Install the top panel following the directions below HINT Before installing the top panel position the insert in its final location 1 1 4 from the fireplace opening and attach the flue to the insert Slide the top panel into place The joggle clips on y the back of the panel insert over the tabs on the side panel and the flange on top of the insert Install the trim and rheostat following the directions below Trim Installation Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then P tighten the two set screws with a small standard Spring Clips screwdriver Slide the trim over the panels Place the Spring clips behind the panels at the locations shown This keeps the trim tight against the panels Top Trim 7 e nN Micro 1 16 Slotted Screwdriver 2 x Right Side Tim L Bracket Secure the rheostat using the included nut and star washer The knob presses into place Attach the rheostat wires orientation does not matter Knock Out for Power Cord A knock out is provided on both sides the trim Use pliers to remove the knock out This allows the power cord to pass under the trim Travi
33. rucial to good performance Wood Cutting and Storage Cut wood to length and Store the wood off th ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood L Air Flow gt li Air Flow r Travis Industries 100 01157 4041116 Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During Open the bypass pg 19 Start Up Open the air control pg 21 Cold Air Blockage burn a piece of newspaper to establish a draft If the flame is not getting enough air a small crack in the door is all that is needed Kindling Does Not Start Fire Open the bypass pg 19 Smolders Open the air control pg 21 Not enough starter paper use additional newspaper if necessary If the flame is not getting enough air a small crack in the door is all that is needed Smoke Enters Room While Re Open the bypass before opening the door pg 19 Loading Open the air control before opening the door pg 21 Let the air stabilize before fully opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn
34. s Industries 100 01157 4041116 14 Installation for qualified installers only Face Installation There are several face options available for this fireplace insert They all install with hooks that allow the face to be hung on the fireplace insert Follow the directions below to install the face bypass handle air control handle and door handle cover Face Installation The face has four hooks that hang on the cast iron tabs near the door hinges When installing make sure the hooks insert fully and lock into place f e Air Control Handle Un Screw the air control handle with rod from the air control Es Install the air control knob bypass control knob and handle shield following the directions below Bypass Knob Screw the bypass knob onto the damper control rod Handle Shield Installation Use the two nuts included with the face to secure the handle shield and emblem to the right side handle There may be a slight gap between the emblem and shield after installation this is normal Air Control Handle Screw the air control handle with rod attached onto the air control Travis Industries 100 01157 4041116 Installation for qualified installers only Re Routing the Electrical Cord to the Left Side The power cord is connected to the right side of the insert when it leaves the factory It may be re routed to the left side following t
35. s a light abrasive The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 100 01157 4041116 26 Maintaining Your Appliance Monthly Maintenance while appliance is in use A Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door can be lifted off the hinges if extensive repairs are conducted Use wood stove gasket cement to re adhere loose gasket High Temperature anti sieze may be used on the door hinges to eliminate squeaks The door must form an air tight seal to the firebox for the stove to work correctly Inspect the door gasket to make sure it forms an air tight seal to the firebox Severely frayed or thread bare gasket should be replaced If the glass is damaged replace it see Replacement Parts for details Door Frame The door latch should pull the door against the face of the stove but m Cam not so tight as to not allow full handle rotation If the latch requires tightening remove a fe washer between the door cam and top door frame If the latch is too tight add a washer between the door 9 Q cam and door frame TM Door Handle Note flat portion on bottom of door handle shaft Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The
36. s fireplace block off plate see page 11 Masonry Fireplace Requirements Page 16 e Chimney must have a clay tile liner or a stainless steel liner positive connection e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Chimney height 15 minimum 33 maximum e Entire fireplace including chimney must meet local building requirements e Figure 2 shows the minimum size requirements for the type of fireplace used rs Minimum Fireplace Size M sony Fireplace a Height front 21 1 2 b Height rear 21 1 2 c Width front 30 7 8 d Width rear 21 1 4 e Depth 20 1 2 f Hearth Depth 17 1 4 g Hearth Width 44 7 8 h Facing Width 46 7 8 i Facing Height 39 j Mantel Height 41 1 2 Includes 2 for power cord Figure 2 Hearth Requirements e The fireplace insert must be placed on the masonry hearth built to UBC standards e The non combustible extension in front of the insert must extend 16 in front of the insert and 8 to both sides Travis Industries 100 01157 4041116 Installation for qualified installers only 9 Insert Placement Requirements e The insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the insert e Insert and hearth must be installed on a level secure floor e The minimum clearances facing and hearth requirements in
37. s grins iin eed e 9 Creosote Check eicere dei eta 26 Daily Maintenance eseA 25 Dimensions eenm rmn 6 Door and Glass Inspection 26 Door Assembly ssses mA 28 Door Gasket Replacement sesssss 28 Door Handle Replacement uses 28 Door Opening tenete me nre tern b en 18 Door Parts er Uie WIRE DNA 28 Draft Performance esssseeee 10 Emi sso S ote Rat MR EENE 6 EPA Approval 1 25 run e M E tet nens 6 Face Dimensions eseeee 9 Feat res erie Avett Ave Riu 6 Fire Starting oet ene 20 Firebox Assembly sese 29 Firebox Parts eeie eee remi 29 Firebrick and Baffle Inspection 27 Firebrick Removal amp Replacement 29 Floor Protection Requirements Hearth 9 Glass Gleanirig iiir eR 25 Glass Replacement icce 28 Hearth Floor Protection seesssss 9 Heating Specifications sesssesssess 6 Hints for Burning seeeenees 23 Installation planning seen 7 Installation Options seen 6 Installations ia Ier 7 Listing Label issii tieien edgier airaa 33 Maintenance eiii eere donent c ihnen 25 Monthly Maintenance see 26 Noise Normal Operating Sounds 22 Opening the DOOF reee
38. sssssssessssse 9 i Firebox Parts 300 ta edaraten aare Rules 29 Drafting Performance eseseenee 10 Battle Parts ips caa PR este Lets 29 Leveling Bolt Installation esseeeeeese 10 Baffle Removal sss 29 Flue Installation eseseseeeeen 10 Air Tube Removal amp Replacement 30 Block Off Plate Installation seeesussss 11 Brick Removal amp Replacement u 31 Surround Panel Installation suus 12 Face Installation ccccccccecceeeeeseeeeeeeeeeneeenes 14 Warranty Re Routing the Electrical Cord to the Left Side 15 Waranty T atey s 32 Insert with Positive Connection 16 Listing Information Insert with Direct Connection ssssss 16 s Listing babel eie e eves Avy 33 Operating Your Appliance Index Safety Notlce ier ee REPRRS 17 Index c xot ee verte NUS 34 Before Your First Fire ccecececeeeeeeeeeeeees 17 Door Operation eren eene ne 18 Bypass Operation ssessesssssssssessss 19 Starting a Fire eer ee ip r ead 19 Adjusting the Burn Rate ieee 21 Ash Removal ssp orein ieee yea ib sees 21 Blower Operation sssessssseessssssesss 22 Re Loading the Stove esseesese 22 Overnight BU oa Pee 22 Normal Operating Sounds sees
39. t e Leveling Bolts e 3 Chimney Brackets with 6 Tek Self drilling screws for attaching the flue to the fireplace insert e 6 10 24 x 1 2 Type F Screws for surround panels e 7 Spring Clips for surround panels e Rheostat for blower e Pull Tool for Bypass Additional Accessories Needed for Installation 1 Face see your dealer for details see pg 14 2 Surround Panels see page 12 Suggested Order of Installation 1 Remove the firebrick and baffle components from the fireplace insert see pages 29 and 31 2 Place the fireplace on the hearth 12 from the fireplace on top of cardboard to prevent scratching If power is on the left side switch the power cord at this time see page 15 Install the side suround panels see page 12 Slide the insert into place it should portrude 1 1 4 from the fireplace opening Hook up the flue with the baffle components removed this allows for access from within the firebox Install the top panel and trim Then replace the firebrick and baffle components Install the face see page 14 Travis Industries 100 01157 4041116 8 Installation for qualified installers only Installation Considerations NOTE Face Seal Connections are not allowed with this fireplace insert Installation Type Insert with Positive Flue Full Reline Provides best draft Easiest to clean Easiest to install Insert with Direct Connect Flue Provides good draft Page 16 Require
40. the burn rate of the stove See the illustration below for details Use the air control to change the burn rate ag Low Burn High Burn air control closed air control open Za Ge Co rr or A Approximate Air Control Settings Overnight Burn Pulled Fully Out to 1 32 In Medium Burn 1 32 to 1 16 In Medium High Burn 1 16 to 3 16 In High Burn 3 16 to Pushed All the Way In The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal a gt Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally os dispersed they should be retained in the closed container until all cinders have thoroughly cooled Travis Industries 100 01157 4041116 Operating Your Appliance Blower Operation The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed OFF HIGH LO Turn the dial all the The high position is all the Turn the dial all way counter clockwise way counter
41. tion for qualified installers only Install a non combustible cover plate to prevent water E Bo from entering the chimney Combustible Mantle Surround Panels l See the section Insert ee Placement Requirements for minimum clearances and hearth required es Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner Combustible Mantle Surround Panels See the section me s Insert Placement Requirements for minimum clearances and hearth required Cap prevents water from entering Flue Liner The liner must be stainless steel connector or flexible vent Follow the liner manufacturer s insturctions for installation and support Airtight Insulated Clean Out Remove damper or wire it open Figure 8 i Flue Liner ja Airtight Insulated Clean Out Remove damper or wire it open Block off plate or damper adapter 100 01157 4041116 Operating Your Appliance Safety Notice If this appliance is not properly installed a house fire may result For your safety
42. use 25 Important Information o on 2 Remove Ash if necessary ssesss 25 Safety Precautions ccccccccccccesssceceesseeees 4 Clean the Glass if necessary 25 Features amp Specifications ccccccceceeeeeee scene 6 Monthly Maintenance while appliance is in use 26 Fireplace Insert Installation Door and Glass Inspection 26 Creosote Formation and Need for Removal 2 Planning The Installation esses 7 r Yearly Maintenance 27 Preparation for Installation 7 i Touch Up Palnt 12 1c toto tino ee eto e eoe 27 Packing Listesi o Rte 7 Bi A Cleaning the Air Duct and Blower 27 Additional Accessories Needed for Installation 7 Firebrick and Baffle Inspection 27 Suggested Order of Installation 7 fnstall sttom Considerations erster dae cr re 8 Door FANS E 28 Replacing the Glass ssssseess 28 Masonry Fireplace Requirements 8 Replacing the Door Gasket ssss 28 Hearth Requirements ssseeeeeeenee 8 f Replacing the Door Handle 28 Insert Placement Requirements n 9 Blower and Electrical Parts sesesuesssse 29 Face Dimensions s
43. ushes air through the stove Travis Industries 100 01157 4041116 Operating Your Appliance Hints for Burning e Get the appliance hot before adjusting to low burn e Use smaller pieces of wood during start up and high burns to increase temperature e Use larger pieces of wood for overnight or sustained burns e Stack the wood tightly together to establish a longer burn e Leave a bed of ashes 1 2 deep to allow for longer burns e Be considerate of neighbors amp the environment burn dry wood only e Burn small intense fires instead of large slow burning fires when possible e Learn your appliance s operating characteristics to obtain optimum performance Selecting Wood e Dry Wood is Key e Dry wood burns hot emits less smoke and creates less creosote d Testing Wood Moisture ly INA e Split wood stored in a dry area will pace M N be fully dry within a year This Heat M ji MN insures dry wood If purchasing neg T eads wood for immediate use test the aT To wood with a moisture meter Some ES 2 experienced wood burners can A measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Less Smoke and Creostoe More Smoke and Creostoe Why Dry Wood is Key Wet wood when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is c
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