Audiovox TV Cables User's Manual
Contents
1. Address Dealer Name Dealer Address Date Purchased Date Installed Make amp Year of Car Mileage at Installation Form 4313 Page 232. he connection point for the Vehicle Speed enaor is not correct Check steps to entering diagnostic mode and try agai You must spin the wheel at least 3 MPH or faster in order to test an auxiliary signal CTC D wheel by hand as fast as you can LED should flash Form 4313 Page 19 Testing the TACH Signal If all of the previous functions are correct check the TACH Signal 1 Turn the Cruise Control Switch to the OFF position 2 Turn the ignition switch to the OFF position 3 Press and hold the RESUME ACCEL slide switch while you turn the ignition switch to the ON position and start the engine Now release the RESUME ACCEL slide switch If you are using a 250 3592 or 250 3593 dash mount Cruise Coatrol Switch turn the ignition switch to the ON position and start the engine hold the RESUME ACCE button down while you turn the Cruise Control Switch to the ON position 4 The Diagnostics LED should be flashing Rev the engine the LED should flash faster at higher RPM s If not e Check steps to entering diagnostic mode and try again e Connection to TACH Signal source is bad OT mr memes TACH Signal connection point is not correct CONTROL SWITCH TESTS To de the test 1 Unplug the 8 pin connector from the Actuator Assembly 2 Ground the test light lead and verify that the test light works by proving with a known power source 3 Follow Test Chart A for a Closed Circuit Control Switch Test Chart
3. VSS Vehicle Speed Signal Gray wire connection point and wire color Alternative Speed Signal Source Part _ Tachometer Signal Blue wire connection point and color Actuator Assembly programming switch settings 1 2 3 4 7 6 7 8 9 10 ON OFF List the parts used for the throttle connection and cable anchoring Rete to the Parts List an Parts Diagram on Pages 4 5 Form 4313 Page 22 36 MONTH 36 000 MILE LIMITED WARRANTY AUDIOVOX CORPORATION The Company warrants to the original retail purchaser of this Cruise Product that should this product or any part thereof under normal use and conditions be proven defective material or workmanship within 36 months or 36 000 miles of the original purchase such defect s will be repaired or replaced at the Company s option without charge for the parts To obtain repair or replacement within the terms of this Warranty the product is to be delivered with proof of warranty coverage e g dated bill of sale specification of defect s transportation prepaid to an approved warranty station or the Company at the address shown below ti Was ha al di Ci ei ea i i mb Ar pr d nate RE teem systems This Warranty does not apply to any product or part thereof which in the opinion of the Company has been damaged through alteration improper installation mishandling misuse neglect or accident This Warranty is in lieu of all other express warranties or liabilities ANY IMPLIED W
4. B for au Open Circuit Control Switcl TEST CHART A FOR CLOSED CIRCUIT CONTROL SWITCH IGNITION CONTROL SWITCH SWITCH DARK POSITIONS POSITIONS GREEN ON press and hold SET COAST ON press and hold RESUME ACCEL TEST CHARTB FOR OPEN CIRCUIT CO CONTROL SWITCH POSITIONS 3 mn wn DARK GREEN ON press and hold SET COAST ON press and hold RESUME ACCEL Form 4313 Page 20 BROWN OFF ON BROWN OFF OFF ON 17 ade g CICY ULIOY BROWN OPTIONAL SPEED SENSOR IGNITION POWER NORMALLY CLOSED CONTROL SWITCH ON OFF SET RESUME _ NORMALLY OPEN CONTROL SWITCH 3 z Z p z gt S oo Dot TEC i CAL SERVICE In the event that you need technical assistance with trouble shooting please have the following information ready when calling our Techhical Service Department 910 277 1828 This information is important for a proper and speedy diagnosis of the problems encountered Model Number of Cruise Control System printed on box and manufacturers code printed on the Actuator Assembly Ss Ss Fes Vehicle Make Model and Year Engine and Transmission Ensure that the Brake Switch wiring connections are correct E Red wire of Wiring Harness Assembly is connected to HOT SIDE color Violet wire of Wiring Harness Assembly is connected to COLD SIDE color Ensure that the Brown wire is connected to an ignition power source Speed Signal Source
5. ARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY ANY ACTION FOR BREACH OF ANY WARRANTY HERE UNDER INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY MUST BE BROUGHT WITHIN A PERIOD OF 18 MONTHS FROM DATE OF ORIGINAL PURCHASE IN NO CASE SHALL THE COMPANY BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR BREACH OF THIS OR ANY OTHER WARRANTY EXPRESS OR IMPLIED WHATSOEVER No person or representative is authorized to assume for the Company any liability other than expressed herein in connection with the sale of this product THE EXTENT OF THE COMPANY S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT PROVIDED ABOVE AND IN NO EVENT SHALL THE COMPANY S LIABILITY EXCEED THE PURCHASE PRICE PAID BY THE PURCHASER FOR THE PRODUCT Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damage so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may also have other rights which vary from state to state IN EASTERN U S A AUDIOVOX CORPORATION 60 ARKAY DRIVE HAUPPAUGE NEW YORK 11788 Phone 516 231 6051 IN WESTERN U S A AUDIOVOX WEST CORPORATION 16808 MARQUARDT AYE CERRITOS CA 90701 Phone 213 926 7758 OWNER S WARRANTY RECORD To be completed by selling dealer and retained by customer Customer s Name
6. Connector And slide the Connector Cover over Lhe Bead Chain Connector Figure 18 3 Slide the Throttle Clip over the throttle pulley attachment stud Push Throttle Clip onto the stud until it snaps firmly onto the stud Bead Chain Connector De Bead Chain Connector Cover Throttle Clip with Cable FIGURE 18 Form 4313 Page 13 Anchoring Cable Assembly There are three 3 types of connectors used to anchor the Cable Assembly A Snap In Adapter B General Motors Blank Anchor C Threaded Tube Clamp A In A er To use the Snap In Adapter it will be necessary to form threads on the end of the Cable Assembly This is casily accomplished by placing the 1 4 20 Nut on the end of the Cable Assembly with your fingers Then use a 7 16 box end wrench and turn clockwise until the desired amount of threads have been formed Figure 19 2 After the threads have been formed screw the Snap In Adapter on to the Cable Assembly Figure 20 NOTE Cable Assembly must extend past the end of the Snap In Adapter on all applications 3 The Snap In Adapter snaps into the square hole of the Extension Bracket Figure 21 or snaps into an existing square hole on the vchicle common on GM vehicles Figure 22 Form 4313 Page 14 Nut 1 4 x 20 Cable 7 16 Box Assembly End Wrench gt 1 3 8 1 12 Formed Threads FIGURE 19 INSTALLATION PROCEDURES j g i wnchoring Cable Asse
7. INSTALLATION PROCEDURES j TTACHING CABLE continued 2 Attach the Bead Chain to the Two Bead Connector Secure beads by folding down the metal tabs The following parts will be used when installed properly Two Bead Connector Bead Chain Two Bead Connector Bead Chain Bead Chain Connector and Bead Chain Connector Cover Figure 16 3 Remove clip or pin which retains throttle cabie and washer if provided and install Two Bead bat Connector on the same side of throttle cable as Bead Chain Connector the Cable Assembly will be anchored This is necessary so that Cable Assembly and throttle Benk Chain CORRE Ca cable will not cross 4 The Two Bead may need to be bent so that it clears the throttle cable Figure 17 Also the a 4 Tie Strap can be used to hold the Two FIGURE 16 Bead Connector to the sleeve of the throttle cable Figure 17 NOTE After the Cable Assembly has been Attached manually move the throttle to assure the Cable Assembly does not hang up on any part of the vehicle GM Ford and Chrysler Throttle sing TH iP 1 Some GM Ford and Chrysler vehicles have an attachment stud on the throttle pulley BF s Two Bead Connector aenea i A Throttle Cable o a 4 Tie Sirap Bead de Connector Connector Cover i FIGURE 17 2 Slide a Bead Chain Connector Cover over the cruise cable then attach the Bead Chain Connector to the cable Attach the Throttle Clip with Cable to the Bead Chain
8. er lead to unpainted metal part of vehicle The metal you touch if it makes continuity is ground Bracket for parking brake lever is usually a good ground Turn ignition switch off NOTE Some fuse panels are behind shields which must be removed first On other vehicles the screw that mounts the panel must be removed to get to the fuses 5 14 1 Ces a 23 NOTE DO NOT USE THE ENGINE AS A GROUNDING POINT DO NOT CONNECT TO THE EXTENSION BRACKET Fuse panel fuse that has 12 volts when key is ON and 0 volts when key is OFF or in the START CRANK BROWN ACCESSORY POWER position CONSTANT POWER Hot side of brake switch 12 volts w GROUND Cold side of brake switch 0 resistance when brake is not BLUE See Vehicle Technical Information Guide Form 2482 or consult Vehicle Shop Manual GRAY VEHICLE SPEED SENSOR Sec Vehicle Technical Information Guide Form 2482 or consult Vehicle Shop Manual Form 4313 Page 18 SELF DIAGNOSTICS PROCEDURES ntering Diagnostics Mode 1 Turn the Cruise Control Switch to the OFF position 2 Turn the ignition switch to the OFF position 3 Press and hold the RESUME ACCEL slide switch while you turn the ignition switch to the ON position without starting the engine Now release the RESUME ACCEL slide switch If you are using a 250 3592 250 3593 250 3742 or 250 3743 Cruise Control Switch turn the ignition switch to the ON position without starting the e
9. mbly Continued General Motors Blank Anchor 1 To Jocate the blank anchor on General Motors Drill 1 4 F vehicles it is necessary to remove the air This Side cleaner The blank anchor is located above FIGURE 23 the throttle anchor 2 This anchor is hollow except at one end Use a 1 4 bit and drill as shown in Figure 23 3 Before using the 1 4 20 Nut remove the Adjustable Sleeve from the Cable Assembly Then use the 1 4 20 Nut to form threads on the end of the Cable Assembly This is casily accomplished by first placing the 1 4 20 Nut on the end of the Cable Assembly with your fingers and then use a 7 16 box end wrench and turn clockwise until the desired amount of threads have been formed Figure 19 page 14 4 Insert the Cable Assembly through the blank anchor and thread the other 1 4 20 Nut in place Figure 24 NOTE If you do not use the other 1 4 20 Nut install a Tube Clamp and the Threaded Tube Clamp 6 to 7 from the anchor point Figure 25 This will keep the Cable Assembly from backing out of the anchor 5 The 1 4 20 Nut can algo be used if there is a pre existing 1 4 hole in a bracket on the vehicle or if it is possible to drill a 1 4 hole in a bracket on the vehicle Figure 26 Nut 1 4 20 Form 4313 Page 15 1 To use Threaded Tube Clamp it wilt be necessary to form threads on the end of the Cable Assembly This is easily accomplished by firs
10. ngine hold the RESUME ACCEL button down while you turn the Cruise Control Switch to the ON position 4 The Diagnostics LED should be off at this time sting the Cruise Control Switch Brake Switch Wiring and Vehicle Speed Sensor VSS Signal _IF NOT Press and release SET COAST button LED should light each time button is veck steps to entering diagnostics mode pressed and go out when it is released __IF NOT d IF YES Check steps to entering diagnostic mode and Press and release the Check power to Actuator Assembly if none of the diagnostic commands are functioning Check Cruise Control Switch Es IF NOT_ RESUME ACCEL switch LED should light cach time the switch is pressed and to out when it is released set incorrectly reset and re enter ic mode heck power to Actuator Assembly if me of the diagnostic commands are ni Press and release the BRAKE LED should light each time BRAKE is RE heck Cruise Control Switch essed and go out when it is released ri aaa alia IF yes i IF NOT Test VEHICLE SPEED SENSOR Check power to Actuator Assembly if none VSS of the diagnostic commands are functioning heck steps to entering diagnostic mode A second person is required to check d i visual status of the LED Push car at a least three 3 feet forward or Switch witch wiring to Brake backward LED should flash at least ee ee oe once wee 3 feet IF NOT__ onnection to the Vehicle Speed Sensor is ad
11. t placing the 1 4 20 Nut on the end of the Cable Assembty with your fingers and then use a 7 16 box end wrench and tum Clockwise until the desired amount of threads have been formed Figure 19 page 14 After the threads have been formed screw the Threaded Tube Clamp onto the Cable Assembly Figure 27 Th Threaded Tube Clamp may be used to anchor the Cable Assembly to the existing throttle cable bracket Figure 28 In some cases there is an existing hole in other cases you can drill a 3 16 hole in the bracket The Threaded Tube Clamp may also be used to amcar ie Senet CN RG Oe Rene Bracket Figure 29 Form 4313 Page 16 INSTALLATION PROCEDURES Screw 1 4 14 x 3 4 INSTALLATION PROCEDURES larness Assembly Push Rubber Cover Grommet securely into place on the cover of the Actuator Assembly Figure 30 Straighten the Harmess Assembly and find the 4 pin mating connectors Separate the 4 pin connectors A small screw driver may be needed Harness Assembly needs a 3 4 hole to pass through bulkhead You may find one nearby such as the speedometer cable hole or a small one you can file larger If you find the right size hole in the right place remove rubber grommet If not drill saw or punch a 3 4 hole in bulkhead A hole a couple of inches to the left or slightly higher than the steering column is usually a ace Figure 31 OTE Check inside before drilling sawing or ling s0 yo
12. u don t damage anythin From engine side pass four pin connector and VIOLET wire through hole If you did not hook up the BLUE TACH wire and GRAY VSS wire under 3 4 Hole in Bulkhead the hood pass them through to the inside also Reattach 4 pin mating connectors and make necessary wire connections See page 18 Harness Assembly jealing Bulkhead eal hole in bulkhead with Sealing Putty as shown 1 Figure 32 y JARI NING 8 bit sf is pe cap ree Maot toai rause the Cruise Control to work improperty oss bly causing damage to your vehicle and a PE a nad yo Palle rn EE db ie RS VI Te en HE et LU FIGURE 32 Form 4313 Page 17 INSTALLATION PROCEDURES Cu yoge Cruise Control Switch Installation t ail If your Cruise Control switch is the type which clamps on the turn signal lever requires cutting the turn signal Jever or is mounted on the instrument panel follow instructions packaged with it If you have a switch which replaces the complete original equipment turn signal lever remove the existing lever and install the Cruise Control switch and lever assembly as instructed in the vehicle shop service manual WIRING ATTACHMENTS TO VEHICLE To find a place to get electrical power you will need to ground one lead of your test light or volt ohm meter Find electrical ground by turning on the ignition switch and touching one lead to a hot fused terminal at fuse panel touch oth
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