Associated Equipment 3HP User's Manual
Contents
1.2. Dust Collector ACE INDUSTRIAL PRODUCTS 5043 FARLIN AVE ST LOUIS MO 63115 314 385 5178 FAX 314 385 3254 OPERATING INSTRUCTIONS amp PARTS LIST Read instructions carefully before attempting to assemble install operate move inspect or service your dust collector Retain instructions for future reference Description These dust collectors are designed to help maintain clean safe conditions around dust creating machines in workshops and factories The flexible hose included with each unit can be hooked directly onto the dust creating machine See page 7 for exhaust volumes required for different applications dust such as Aluminum Magnesium Tantalum Titanium or Zirconium Collecting these materials can result in a severe explosion and or fire resulting in death severe personal injury and extensive property damage Consult the National Fire Protection Association NFPA for NFPA 484 Standard for Combustible Metals Metal Powders and Metal Dusts 2002 Edition Also contact your local Fire Department for assistance None of these Dust Collectors are Not designed to be used on a system requiring high static pressure Avoid ducts smaller than 3 diameter as they require high static pressure and restrict air movement Do not use to collect hot metal dust plastic and cloth parts can be ignited Unpacking Carton must be in upright position before opening Inspect for shipping damage and advise
3. Operating Instructions and Parts Manual Assembly and Models See Figure 1 Page 4 1 Assembly includes the installation of the air baffle sealing gasket discharge bag elbow dust bag hose and nozzle 2 To install the air baffle and sealing gasket place the unit upside down on a cardboard covered flat area a Attach the air baffle 13 as shown using included bolts b Remove the paper protection from the sticky side of the gasket 12 and install on the underside of drum lid guard assembly 11 Surface should be clean and dry before application 3 Attach bag elbow filter bag hose and nozzle a Place the unit right side up on your container and attach the discharge bag elbow 4 on the discharge of the blower as shown in the illustration Insert and tighten the included sheet metal screws b Clamp the dust bag 9 on the other end of the elbow using the clamp enclosed 6 c Mount sheet metal reducing adapter 10 to the inlet on top of drum lid guard assembly using the squeeze lug to secure 4 HP Model only d Clamp suction hose 7 to reducing adapter or inlet with adjustable clamp 8 provided e Clamp nozzle 14 to suction hose with clamp 8 1 1 2 and 3HP Models See Figure 2 Page 5 1 Assembly includes the installation of the intake cylinder deflector elbow sealing gasket discharge bag elbow dust bag hose and nozzle 2 To install the intake cylinder deflector elbow and s
4. HP 2HP HP switch and 3 prong Motor 1 Phase ODP 9776t arounded plug tonusa 115 208 230 Volt 60 Hz pre Lt entisiol thang Motor 1 Phase TEFC 37753 37754 372193 Comer Ni 115 208 230 Volt 60 Hz _ 1 mo 1 2 ODP motor for old Motor 3 Phase TEFC 3 4HP Models with 2 37104 154 37207 3 1 230 460 Volt 60 Hz ee E cord plug and switch Motor 1 Phase EXP tor 115V Will be y 37102 71 372009 115 230 Volt 60 Hz FriSe E replaced with P N Motor 3 Phase EXP 372193 TEFC motor Q y 37105 7167 37227 230 460 Volt 60 Hz g R at correct price when 2 1 Switch 115V Only C ODP motor stock 3A 3C 1 Housing Blower amp Guard 34025DC 34025DC 34025DC runs out SA SEE RG SEA TEE 3 i 3 P N includes both 3B 1 Guard Discharge only 29330 29330 29330 sides of stamped steel Ca A Elbow Bag 51269 51269 51269 pausing with AA ABS 5 1 Wheel Blower 5500102 5500402 5530602 ischatgecguatl e 4 Clamp Dust Bag 31379 31379 31379 mounted Tailor 7 1 Hose PVC Inlet 31623 31624 31624 Pein enpa 8 2 Clamp Hose amp Nozzle 31013 31379 31379 for labllty teeeone 9 1 Bag Dust standard 25035 25035 25035 Onyaleanarge gusta 10 1 Reducer Inlet 1 3 HP only 51048 38 cai be burchased 11 1 Lid Inlet Guard Assembly 12062 12062 12062 _ separate 12 1 Gasket Lid u 31069 31069 31069 13 1 Baffle 51078 51078 51078 4 Standard hardware 14 1 Nozzle Square 51014 51015 51015 store items available 15 1
5. carrier immediately if damaged Check parts list for missing or damaged parts designed to collect any reactive metal High voltage electrical power can A DANGER cause severe injury or death Always disconnect or lock out from power source and let motor come to a complete stop before inspecting moving or servicing High speed rotating equipment can A WARNING cause severe personal injury Do not operate the collector unless the filter bag is attached high speed dust particles exiting from the blower outlet can cause severe eye damage and blindness Guards must always be in place Disconnect or lock out from power source and let motor come to a complete stop before inspecting moving or servicing Follow all local electrical and safety codes as well as National Electrical Codes NEC National Fire Protection Association NFPA standards and Occupational Safety and Health Act OSHA All electrical connections and wiring should be performed only by qualified personnel 2 Make sure the power source conforms to the requirements of your dust collector motor 3 Exercise caution when the unit is in operation There is a high speed blower wheel inside the blower housing and another on the top of the motor Both can amputate fingers or grab loose clothing or neckties Always wear safety glasses when operating the dust collector General Safety Information 4 THESE DUST COLLECTORS ARE TO
6. flexible hose is about 2 4 times that of smooth wall pipe DO NOT use any PVC or plastic pipe It can deliver a severe static electric shock caused by high velocity dust passing through it 4 The Dust Collector should be located as close to the machine as possible and preferably no more than 10 feet away 5 Use as few elbows as possible in your ductwork The loss through one 90 elbow is equal to approximately 10 feet of straight smooth wall pipe 6 If the dust collector will be used on more than one machine you should install slide gate dampers in the duct at each machine to close off that section of duct when using another machine This will allow the dust collector to pull from only one machine at a time and thus increase the dust collector performance 7 Typically a 11 2HP Model will work with up to 20 total feet of duct work a model 2HP Model will work with up to 30 total feet of duct work and a 3HP Model will work with up to 75 85 total feet of duct work These values are based on having dampers at each machine connection as in note 6 above and all duct work is smooth wall sheet metal Operating Instructions and Parts Manual Limited Warranty The seller warrants products of its own manufacture against defects of material and workmanship under normal use and service for a period of eighteen 18 months from date of shipment or twelve 12 months from date of installation which ever occurs first This warr
7. Cord amp Plug 115V Only locally 16 4 Bolt 3 8 16 x 1 2 Hex Head A A a Order from motor 4 Lock washer 3 8 y A A A manufacturer motor 6 Bolt 1 4 20 x 3 4 Hex Head A a a distributor or your 14 Lock washer 1 4 A A a nearest motor repair 14 Hex Nut 1 4 20 y A A A shop for that brand 8 Bolt 1 4 20 x 1 2 Hex Head A a a motor 6 Flat washer 1 4 a a a Operating Instructions and Parts Manual NOTE Figs Part 2B 3 and 8 must be in position at all times gt 3 ELBOW ASSEMBLY Replacement Parts List for 1 11 2 2 and 3HP Models f NOTES Ref Part Number for Model r 1 Includes 8 foot cord No Qty Description 1HP 1 72HP 2HP 3HP switch and 3 prong Motor 1 Phase TEFC 37755 grolinded plug tor tise 115 208 230 Volt 60 Hz a SE IERS on 115 Volt 1 Phase Motor 3 Phase TEFC CA tel i i 230 460 Volt 60 Hz 37254 37304 37353 374155 2 PIN includes both sides tor EXP of stamped steel pene ae rat Hz 37252 37302 housing with an ABS gt 7 discharge guard tor EXP voae BE 3725462 37305 37354 mounted This will only i gt be sold as an assembly 2A 20 1 ee SE 34029DC 34029DC 34029DC 3402000 for liability reasons 2B 1 Guard Discharge only 29318 29318 29318 29318 ecne guard Snap latch elbow assembly 2B can be purchase
8. P HEAVY AND 3 CAN BE OVERTURNED IF BUMPED OR NOT PLACED Read instructions carefully before attempting to assemble ON A CLEAN LEVEL SURFACE install operate move inspect or service your dust collector f Retain this manual for future reference Specifications Max Max dBA Standard Dust Bag Blower Max Full load amps 5 Approx Motor CFM S P Area Micron Wheel Hose Drum 115 Volt 230 Volt Ship HP 1 2 SFT Fabric Sq Ft 3 Dia Size Dia 4 1 Phase 3Phase Wt Ya 335 3 76 Cotton 12 5 10 8 3 x 60 20 5 8 1 8 32 Ye 450 7 78 Sateen 12 5 10 9 4 x60 20 6 8 1 9 48 Ya 580 F 78 12 5 10 105 8 4 x 60 20 8 8 2 4 53 1 700 41 2 83 Knit 18 0 5 105 e 5 x 60 24 11 2 3 2 72 11 2 875 6v 76 Polyester 18 0 5 IT 6 x60 24 16 0 4 4 85 2 1100 81 2 85 18 0 5 121 4 6 x 60 24 20 0 5 6 97 5 Select oversized bag Sa z Not 3 1300 10 84 from pages 5 and 6 13 6 x60 24 lavailable 76 118 1 Maximum CFM at 0 S P clean drum dust bag and with 5 feet of inlet hose 2 Maximum additional static pressure at which point there will be no air flow 3 Minimum micron size that standard dust bag will capture 4 See Specific Features For Each Model in catalog 5 Starting amps are approximately 6 7 times the full load amps High voltage amps are 1 2 of low voltage amps Amp loads shown above are approximate and vary with different motors
9. anty does not apply to any of Seller s products or any part thereof which has been subject to ordinary wear and tear accident abuse misuse overloading negligence or alteration This warranty does not cover systems or materials not of Seller s manufacture Expenses incurred by Buyer s in repairing or replacing any defective product will not be allowed except where authorized in writing and signed by an officer of the Seller The obligation of the Seller under this warranty shall be limited to repairing or replacing F O B Seller s plant or allowing credit at Sellers options THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS AND LIABILITIES OF THE SELLER THE BUYER ACKNOWLEDGES THAT NO OTHER REPRESENTATIONS WERE MADE TO HIM OR RELIED UPON HIM WITH RESPECT TO THE QUALITY OR FUNCTION OF THE PRODUCT HEREIN SOLD The Seller shall not be liable for any special direct indirect or consequential damages to Buyer s or anyone else by reason of any loss or any damage to any property or material processed by Buyer s with the products or on account of the character or quality of any property or material processed by Buyer s with the product On products furnished by Seller but manufactured by others such as motors Seller extends the same warranty as Seller received from the manufacturer thereof High voltage electri
10. cal power can A DANGER cause severe injury or death Always disconnect or lock out from power source and let motor come to a complete stop before inspecting moving or servicing High speed rotating equipment can A WARNING cause severe personal injury Do not operate the collector unless the filter bag is attached high speed dust particles exiting from the blower outlet can cause severe eye damage and blindness Guards must always be in place Disconnect or lock out from power source and let motor come to a complete stop before inspecting moving or servicing None of these Dust Collectors are A DANG designed to collect any reactive metal dust such as Aluminum Magnesium Tantalum Titanium or Zirconium Collecting these materials can result in a severe explosion and or fire resulting in death severe personal injury and extensive property damage Consult the National Fire Protection Association NFPA for NFPA 484 Standard for Combustible Metals Metal Powders and Metal Dusts 2002 Edition Also contact your local Fire Department for assistance Safety Guards All Dust Collectors have a safety guard on the discharge of the blower housing These guards are for your safety Removal of guards for any reason voids warranty and liability DO NOT OPERATE WITHOUT ALL GUARDS IN PLACE 314 385 5178 ACE INDUSTRIAL PRODUCTS 5043 FARLIN AVE ST LOUIS MO 63115 FAX 314 385 3254 1M 11 04 ADV
11. ce free and should not require any maintenance during the life of the unit If a vibration should develop it may indicate excessive wear or damage to the blower wheel In this case with the motor turned OFF and LOCKED OUT inspect the blower wheel If any damaged or excessively worn areas are noted replace the blower wheel Do not operate the dust collector A WARNING Es with a damaged or severely worn blower wheel The wheel may disintegrate at operating speed and high speed fragments may cause death or severe personal injury and property damage FILTER BAG DO NOT REMOVE WHILE UNIT IS RUNNING Periodically check the filter bag for worn or damaged areas Replace the bag if worn or damaged areas are found Do not operate with a worn or 44 CAUTION damaged filter bag as escaping dust could lead to respiration breathing problems and or eye damage or blindness If the interior surface of the bag becomes dirty and a noticeable drop off in air flow develops the bag may need to be cleaned Disconnect motor or lock out from power source Remove the bag and turn inside out Use low pressure air to dislodge surface dust If the dust is lodged below the surface the bag may be washed Wash using a cold water gentle cycle and line dry If the bag becomes dirty again very quickly another fabric type may be needed Do not wash felt fabric filter bags which have a surface coating gently r
12. d 3 1 GA 3B amp 3C 5126402 5126402 5126402 separately 4 1 Wheel Blower 5530602 5500702 5501002 5510304 A Standard hardware store 5 1 Hose PVC Inlet 31625 31626 31626 31626 N 6 2 Clamp Hose amp Nozzle 31016 31244 31244 31244 M Order from motor ie 1 Reducer Inlet 1HP only 51110 manufacturer motor 8 1 Bag Dust standard 25071 25071 25071 See Page 6 distributor or your AR 2 Elbow Inlet amp Deflector 12061 12061 12061 12061 Beate toto repair 10 1 Lid Drum 12060 12060 12060 12060 Oe phate 11 1 Gasket Lid 31070 31070 31070 31070 or 12 1 Nozzle Square 51016 51017 51017 51017 13 1 Cylinder Intake 51074 51074 51074 51074 14 1 Clamp Dust Bag 31244 31244 31244 See Page 6 15 1 Cord Set 115V Only Q 16 1 Switch 115V Only a 17 4 Bolt 3 8 16 x 1 2 Hex Head A A A A 4 Lock washer 3 8 A A A A 12 Bolt 1 4 20 x 3 4 Hex Head a a a A 18 Lock washer 1 4 A A A A 18 Hex Nut 1 4 20 A A A A 6 Bolt 1 4 20 x 1 Hex Head A A A A 4 Flat washer 1 4 A A A A Exhaust Volumes Required for Different Applications 1 1 The exhaust volume CFM requirements shown are from the American Conference of Governmental Industrial Hygienists ACGIH Industrial Ventilation A Manual of Recommended Practices 19th Edition Copyright 1986 Reprinted with permis sion Consult manual for more detailed recommendati
13. ealing gasket place the unit upside down on a cardboard covered flat area a The deflector elbow 9B is attached as shown by removing the two nuts installed at the factory b The intake cylinder 13 is attached as shown using 1 4 20 bolts supplied c Remove the paper protection from the sticky side of the sealing gasket 11 and install on the underside of the drum lid 10 3 Attach bag elbow filter bag hose and nozzle except 3HP Model a Place the unit right side up on your container and attach the discharge bag elbow 3A on the discharge of the blower as shown in the illustration Insert and tighten the included sheet metal screws See page 6 for filter bag attachment for 3HP Model b The dust bag is attached to the removable elbow sleeve 3C This sleeve slips over the end of the elbow and is held in place with snap latches Clamp the dust bag 8 to the sleeve 3C using the clamp 14 enclosed IMPORTANT The edge of the dust bag should be approximately 1 4 below the flange on the sleeve so that the snap latches can close completely If the fabric is too close to the flange the snap latch will rest on the fabric and not fully retain the dust bag Slip the 6 diameter O ring 3B over the end of the elbow 3A and seat against the retaining rib With snap latches in a raised position slide the sleeve 3C with attached bag onto the end of the elbow with a slight twisting motion until tight agai
14. er minute 20 to 26 1100 sfm Surface feet per minute 3 Requires 2 nozzles or hoods CFM s shown are total CFM for both nozzles or hoods 4 For all metalworking applications duct velocity should be at least 3500 FPM for light grinding or buffing and at least 4500 FPM for heavy grinding or buffing to prevent settling in duct work 5 The wheel hood should cover at least 75 of the wheel to be considered a good enclosure A a A A A an How To Select The Proper Size Dust Collector These dust collectors will give you excellent results in collecting wood chips fine dust and metal shavings they are not designed to work in large central system applications These are portable units that can be moved from machine to machine To select the proper size Dust Collector use the criteria below 1 Add the CFM REQUIRED for each machine per the above chart This is your TOTAL CFM REQUIRED 2 Now select the Dust Collector model from Page 1 with a Max CFM greater than your TOTAL CFM REQUIRED in step 1 If none of the models on Page 1 have a Max CFM greater than your TOTAL CFM required you will need more than one unit or a larger central system or you will need to shut off lines with dampers so dust collector is only pulling from one line at a time see notes 6 and 7 at right 3 If the unit will be in a fixed installation all ductwork should be sheet metal duct instead of flexible hose The pressure drop through
15. inse the coating with water Troubleshooting Chart SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Unit will not operate 2 Blower wheel loose Improper electrical connection Turn power OFF assure unit is wired per instructions Check and replace fuse or circuit breaker as needed but do not oversize for the circuit 2 Turn unit OFF Disconnect power cord Turn unit over amp spin wheel by hand Reposition and tighten set screws if necessary Low suction or flow rate Incorrect rotation 3 Dust bag dirty IS RUNNING 2 Suction hose too long DO NOT REMOVE WHILE UNIT Turn unit OFF and observe motor cooling wheel rotation as it stops Rewire correctly if necessary N Place unit closer to dust source and shorten hose w Clean dust bag Wash cotton or knit filter bags in standard washer line dry Do not wash internally coated felt bags gently rinse coating with clear water Replace bag if needed Tighten wheel set screws to 165 inch pounds Operating Instructions and Parts Manual Fig 1 14 NOTE Part 3B 4 and 9 must be in position at all times Replacement Parts List for 1 3 1 2 and 3 4 HP Models for Model ae Ref _ Part Number for Mc 1 Includes 8 foot cord No Qty Description HP
16. nst the O ring Snap the latches down To remove the dust bag for emptying snap up the latches and remove the sleeve reinstall as above c Mount the sheet metal reducing adapter 7 on the inlet elbow 9A using the squeeze lug to secure 1HP Model only d Clamp the suction hose 5 to the reducing adapter or inlet elbow using the adjustable clamp 6 provided e Clamp nozzle 12 to suction hose with clamp 6 Installation Place the assembled dust collector on the correct diameter drum not included Plastic containers should not be used as they cannot support the weight of the collector Place and HP Models on a container having a diameter of 19 20 This includes 30 gallon galvanized garbage cans or 30 35 gallon open top steel or fiber drums Do not use plastic drums Place 1 1 2 and 3 HP Models on a container having a diameter range of 23 24 such as a standard 55 gallon steel or fiber drum Do not use plastic drums Check motor rotation on 3 phase power connections the cooling fan on the motor should turn clockwise as observed from above An electrician can correct rotation by interchanging any two 3 phase power lead wires Operation Attach the dust collector inlet hose directly to the connector built into the dust producing tool If no built in connector position a hose end mounted nozzle where it will collect the dust NOTE Check the recommendation of the tool manufacturer for the req
17. ons Contact them at www acgih org 2 CFM s required are minimums per each equipment type Duct velocity should not be less than 3500 FPM to prevent wood dust from settling in duct work WOODWORKING METALWORKING Min CFM Required Equipment Size Equipment Size 4 Jointer Knife Length Up to 6 Buffing Belt Belt Width Up to 3 220 6 to 12 3 to 5 300 12 to 20 5 to 7 390 over 20 7 to 9 500 Sander Belt Belt Width Up to 6 790 3 9 to 11 610 Horizontal 6 to 9 900 3 11 to 13 740 9 to 14 1240 3 Buffing Wheel Whee Width 2 300 Sander Disc Disc Diameter Up to 12 350 5 3 500 12 to 18 450 4 610 18 to 26 550 5 740 Sander Drum Drum Surface Up to 200 350 6 1040 in square inches 201 to 400 550 Grinding Wheel Wheel Width 1 220 401 t0 700 785 Wheel speeds 5 1 1 2 220 701 to 1400 1100 below 6500 sf m 2 390 Saw Band Blade Width Up to 2 700 3 3 500 2 to 3 900 3 4 610 3 to 4 1350 3 5 880 Saw Radial Hood behind blade 430 6 1200 From port on blade guar 70 Grinding Wheel Wheel Width 1 220 Total 500 Wheel speeds 5 1 1 2 390 Saw Swing Blade Diameter Up to 20 350 above 6500 sf m 2 610 over 20 440 TE 740 Saw Table Blade Diameter Up to 16 350 4 880 16 to 24 440 5 1200 eg 550 Abbreviations used in charts Variety with dado 550 CFM Cubic feet of air per minute Planer Single Knife Length Up to 20 785 FPM Feet p
18. uired CFM air flow The CFM listed in the specifications for your collector should be greater than the required CFM to ensure dust collection See page 7 Empty the dust collection drum when it becomes half full if too full all dust will be carried into the dust bag Operating Instructions and Parts Manual Estimate 2 CFM reduction in air flow for each foot of duct 15 CFM reduction for each 90 curved bend Pneumatic conveyance of wood dust requires a minimum air velocity of 3500 FPM in the hose or duct higher for heavier materials CFM must not be reduced below the level required to provide this air velocity Maintenance High voltage electrical power can A DANGER cause severe injury or death Always disconnect or lock out from power source and let motor come to a complete stop before inspecting moving or servicing High speed rotating equipment can A WARNING cause severe personal injury Disconnect or lock out from power source and let motor come to a complete stop before inspecting moving or servicing MOTOR The bearings on the electrical motor are lubricated and sealed for life so they need no lubrication during use Keep the motor clean as excessive dirt may prevent proper cooling Use no more than 50 psi air to blow off excessive dirt Wear eye protection while using an A CAUTION air hose for cleaning BLOWER WHEEL AND STEEL COMPONENTS The cast aluminum blower wheel and steel components are maintenan
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