Arrow Plastic CL72-A User's Manual
Contents
1. 6 32x3 4 Screw 7 66462 Hasp 1 T T 65923 65004 8 32x3 8 Bolt 68 8Ax5 16 Screw 154 66646 Washer 164 66148 5 sheets of 40 Cap Protector 14 66183 66463 Roof Trim Cap 4 Swivel Staple 1 66149 Tool Hook 5 66150 Screw Driver Holder 1 11 Parts List 2 Side Floor Frame Ramp Front Rear Floor Frame Mid Wall Frame Side Wall Angle Roof Rafter Rear Wall Angle Horizontal Door Brace Right Roof Trim Left Roof Trim Front Roof Trim Peak Trim Door Header Rear Header Starter Strip Roof Panel Right Gable Left Gable Shelf Right Front Corner Panel Left Front Corner Panel Wall Panel Rear Corner Panel Right Door Left Door Right Door Jamb Left Door Jamb Astragal Foam Board Track Tool Holder Vertical Door Brace PO ND e 12 Assembly by Key 2 Tre 11 I EOS T CX E Step 1 Parts Needed For Door Header Assembly BJ14 The door header reinforces the front wall and roof It is made up of two pieces 1 Positioning the door header as shown attach a starter strip to head er using four screws where shown 9440 Door Header one 9442 Starter Strip one 14 9435 Horizontal Door Brace four 9936 Right Door one 9937 Left Door one 66612 Astragal one 67732 Foam Board two 9942 Vertical Door Brace t2. 4 penny Galvanized Nails 6 Concrete Blocks optional The platform should be level and flat free of bumps ridges etc to provide good support for the building The necessary materials may be obtained from your local lumber yard To construct the foundation follow instructions and diagram Construct frame using 10 penny galvanized nails Measure 16 24 40 6cm 61cm sections to construct inside frame see diagram Secure plywood to frame using 4 penny galvanized nails Allow 2 3 hours for construction Note Platform Slab will extend 9 16 1 4cm beyond floor frame on all four sides Seal this 9 16 of wood witha roofing cement not included or bevel this 9 16 of concrete when pouring for good water drainage OPTION 2 Concrete Slab The slab should be at least 3 to 4 8 10cm thick It must be level and flat to provide good support for the frame The following are the recommended materials for your foundation 1 x 4 s 2 5cm x 10cm will be removed once the concrete cures Concrete 6 Sheet of 6 mil plastic We recommend for a proper strength concrete to use a mix of 1 part cement 3 parts pea sized gravel 6 2 1 2 parts clean sand Prepare the Site Construct a Foundation 1 Dig a square 6 15cm deep into the ground remove grass 2 Fill up to 4 10cm in the square with gravel and tamp firm 3 Cover gravel with a sheet of 6 mil plastic 4 Construct a wood frame using four planks of 1x4 2 5
3. Wall Frame one 9454 Shelf four Step 10 Shelving Mid Frame Track 99522 Track Tool Holder one BK23 1 Fasten the mid wall frame across the middle of the rear wall using eight bolts and nuts fo eee RSS SUE Screw Driver Holder 5 Tool Hooks slide along track to any desired position Keeps rakes shovels brooms and much more in a safe and a accessible location 2Position a shelf inside mid wall 1 frame and slide to the end of building 4 Fasten using bolts and nuts through 7p panels p The Screw Driver Holder is engineered for all types of hand tools such as screwdrivers and pliers A total of seven hand tools may Repeat Step 2 for the opposite shelf 2 be stored 3Install remaining two shelves above the first two at the holes pro vided using bolts and nuts 4Fasten the track tool holder across the upper rear wall using eight screws from the outside 66148 Cap Protector Install Cap Protectors to the ends ofthe Tool Hooks and Screw Driver Holder 23 Parts Needed For Right Door Assembly one D oor Installation Left Door Assembly one 1 Position doors in corners of door opening as shown and fasten hinges with 7 16 flat head bolts and 6 32 hex nuts NOTE Be sure the heads on hinge pins are all installed toward the top hasp and staple be usedto keep doors closed or used with a p
4. that extra fasteners have been supplied for your convenience PLAN AHEAD Watch the Weather Be sure the day you select to install your building is dry and calm Do not attempt to assemble your building on a windy day Be careful on wet or muddy ground Teamwork Whenever possible two or more people should work together to assemble your building One person can position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your building Decide which method of anchoring and the type of foundation you wish to use in order to form a complete list of the materials you will need Eye Goggles Work Gloves No 2 Phillips Screwdriver Step Ladder Optional Time Savers Foundation Preparation With Hardened Magnetic Tip e Utility Knife Scissors Wrench Nut Driver Hammer and Nails s 527 or vari Pliers Electric Cordless Drill Spade or Shovel 2 ed Boris js Carpenter s Level Square e Hand Saw Power Saw as much as 40 Tape Measure e String for squaring frame e Lumber and or Concrete Selecting and Preparing Your Site Before assembly you will want to decide on a location for your building The best location is a level area with good drainage Allow enough working space for ease of moving parts into position during assembly Be sure there will be enough space at entrance for doors t
5. where shown Door Header Assembly 18 Parts Needed For 9441 Rear Header one Step 6 Wall Panels Rear Header 9445 Wall Panel two 19 Each wall panel has a crimped on one side The crimped rib should go under the rib of the panel that follows it The rear header supports the rear wall and roof 1 Fasten the wall panels at the top and bottom with screws 2Fasten overlapping ribs using two screws and a bolt with nut 3Positioning the rear header with small flange on top fasten to rear wall angle using seven screws Crimped Rib Underneath Panels rest on frame as shown Step 7 Parts Needed For Gables Roof Rafters 9433 Roof Rafter three 9448 Right Gable one 9449 Left Gable one 1 Liftandfastena right andleft gable under rear header to the right and left hand wall with four screws Join gables to header in the rear corners using a screw 2 Position roof rafters across width of building under rear header with tab on top of door header Fasten using two screws 20 The door jambs reinforce the door opening and provide an attractive trim Follow these steps for both door jambs 1Fasten a door jamb to the front corner panel with one bolt and nut as shown 2Fasten the top of the door jamb to the door header with two screws Do the sa
6. 9435 Foil Side 9942 15 Parts Needed For 8984 Side Floor Frame two 9429 Ramp one Step 3 Floor Frame Assembly 9430 Front Rear Floor Frame two BJ16 The floor frame at the front of building is made up of two pieces Proceed as follows 1 Center the ramp ontop of the front floor frame Join the frames by in serting four screws 2Place the floor frames on the foun dation Assemble the four corners of the floor frame using two screws at each corner as shown 3Measure the floor frame diagonally When the diagonal measurements are equal the floor frame is square NOTE Do not fasten the floor frame to your foundation at this time You will anchor the building after it is erected When Diagonal Measurements are Equal the Floor Frame is Square The floor frame must be square and level or holes will not align 16 9432 Side Wall Angle two Parts Needed For 6 9446 Right Front Corner Panel one 9447 Left Front Corner Panel one 9444 Rear Corner Panel two Corners Side Angles NOTE 9444 The remainder of the building assembly REAR requires many hours Do not continue beyond this point if you do not have enough time to complete the assembly today A partially assembled building can be severely damaged by light winds SIDE TOP VIEW SIDE Each screw and bolt in the wall re 2 quires a washer Wide Side 9447 FRONT 9446 1 P
7. Owner s Manual amp Assembly Instructions 01 Model CL72 A E eem COLLECTOR S EDITION a e is j ris Bo iL 7 7 ARROW World s Leading Maker of Storage Buildings CAUTION SOME PARTS HAVE SHARP EDGES CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP FOR SAFETY SAKE PLEASE READ 709021004 SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION WEAR GLOVES BUILDING DIMENSIONS Size rounded off to the nearest foot WHEN HANDLING METAL PARTS Exterior Dimensions Interior Dimensions Door Approx Foundation Storage Area Roof Edge to Roof Edge Wall to Wall Opening Size Size Sq Ft Cu Ft Width Depth Height Width Depth Height Width Height 7 x2 86 5 8 x 28 1 4 15 95 87 1 4 28 1 2 815 8 83 7 8 25 1 2 81 50 1 4 69 2 1m x 0 7m 220cm x 72cm 1 4m 2 7m 222cm 72cm 207cm 213cm 65cm 206cm 128cm 175cm BEFORE YOU BEGIN Owner s Manual Before beginning construction check local building codes regarding footings location and other requirements Study and understand this owner s manual Important information and helpful tips will make your construction easier and more enjoyable Assembly Instructions Instructions are supplied in this manual and contain all appropriate information for your building model Review all instructions before you begin and during assembly follow the step se
8. adlock not supplied to lock doors When the spring latch is engaged amp with hole in door header this will hold left door closed when notin use p 7 16 Flat Head Bolt and 46 32 Hex Nut 24 709021004
9. cm x 10cm lumber 5 Pour in concrete to fill in the hole and the frame giving a total of 4 8 10cm thick concrete Be sure surface is level Note Finished Slab dimensions with lumber removed Allow 3 5 hours for construction and a week for concrete curing time 10 Anchoring Anchoring Down The Building It is important that the entire floor frame be anchored after the building is erected Below are recommended ways of anchoring Arrow Anchoring Kit Model No AK4 or 60298 Anchoring into Wood Post Recommended for use with any suggested base Use 1 4 Wood Screws There are 1 4 0 63cm dia Contains 4 Anchors with Cable Clamps and holes provided in the frames for proper anchoring installation instruction 72 pana OVER THE BEAMS AND INTO THE GROUND Arrow Anchoring Kit Model No AK100 or 68383 Anchoring into Concrete Recommended for use with the concrete foundation 1 For poured concrete slab or footing or patio blocks Contains Corner gussets perimeter clips hardware Use 1 4 x 2 Lag Screws 1 4 masonary drill bit and installation instruction 2 For Anchor Post of Concrete poured after building is erected Use 1 4 x 6 Lag Screws BK11 Q 65103 8 32 Hex Nut 68 66714 6 32x7 16 Flat Hd Bolt 16 CREAR 5 a 9 O T TERREA MVP 66684 Spring Latch 1 66604 Hinge 4 Hardware 65941 6 32 Hex Nut 23 66645
10. me for the bottom into frame Repeat steps 1 through 2 for the op posite door jamb Parts Needed For Door Jambs 9452 Right Door Jamb one 9453 Left Door Jamb one 21 Step 9 Parts Needed For Roof Panel Trim 9436 Right Roof Trim one 9437 Left Roof Trim one 9438 Front Roof Trim one 9439 Peak Trim one 9443 Roof Panel one Each screw and bolt in the roof re quire a washer NOTE Measure the building diagonally again and make adjustments to make sure the building is square This will make the roof panel fit better and holes will align 1 Position roof panel on top and fas ten to rear header roof rafters and gables using screws 2 Attach the peak trim to the rear of roof using four screws into the rear header STEP 4 ow y Roof Trim Cap Roof Trim Cap 3Fasten front roof trim to the front flange on roof panel using five bolts and nuts as shown Z Attach the right amp left roof trim to the ends of the roof panel on each side of the building using two screws on each trim DFasten a roof trim cap to the peak of the right and left roof trim using a screw Attach remaining caps upside down to the ends ofthe front roof trim using a screw STEP m 2 9439 Parts Needed For 9431 Mid
11. ng finish periodically clean and wax the exterior surface Touch up scratches as soon as you notice them on your unit Immediately clean the area with a wire brush wash it and apply touch up paint per manufacturer s recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof can damage building making it unsafe to enter In snow country Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation Doors Always keep the door tracks clear of dirt and other debris that prevent them from sliding easily Lubricate door track annually with furniture polish or silicone spray Keep doors closed and locked to prevent wind damage Fasteners Use all washers supplied to protect against weather infiltration and to protect the metal from being scratched by screws Regularly check your building for loose screws bolts nuts etc and retighten them as necessary Moisture A plastic sheet vapor barrier placed under the entire floor area with good ventilation will reduce condensation Other Tips Wash off inked part numbers on coated panels with soap and water Silicone caulking may be used for watertight seals throughout the building Do not store swimming pool chemicals in your building Combustibles and corrosives must be stored in air tight approved containers Keep this Owner s Manual and Assembly Instructions fo
12. o open fully and enough space around the building to be able to fasten the panel screws from the outside Before you begin the first steps in assembling your parts a foundation should be constructed and an anchoring system should be ready to use SAFETY FIRST Safety precautions are important to follow throughout the construction of your building Care must be taken when handling various pieces of your building since some contain sharp edges Please wear work gloves eye protection and long sleeves when assembling or performing any maintenance on your build ing fety edge safety edge Keep children and pets away from worksite to avoid distractions and any accidents which may occur concentrate your total weight on the roof of the building When using a step ladder make sure that it is fully open and on even ground before climbing on it Practice caution with the tools being used in the assembly of this building Be familiar with the operation of all power tools Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds Call 1 800 851 1085 Do not attempt to assemble the building on a windy day because the large panels acting as a sail can be whipped about by the wind making construction difficult and unsafe i A CARE amp Finish For long lasti
13. osition right amp left front corner IEF panels at the corners of the floor frame as shown The widest part of EN each corner panel must be placed along the front of the building Fasten the corner panels to the floor frame STEP Washer with three screws where shown 4 9432 Crimper Rib STEP Underneath ES 9432 Keep holes aligned around building towards the top Support the corner panel with a step ladder until overlap is fastened 2 Attach the rear corner panels to the rear corners as shown The crimped rib should go under the rib of the adjacent panel Fasten overlap db ping rib using 2 screws and a bolt with nut 9444 9444 NOTE Be careful to install the correct panel in each position as shown 3Fasten the side wall angles across the top of the side panels using Screws Panels rest on frame as shown Screw 4 Double check the part numbers of the corner wall panels before pro ceeding The floor frame must be square and level or holes will not align 17 Parts Needed For Frames 9434 Rear Wall Angle one Door Header Assembly one The main frame pieces give rigidity to the front and rear walls 1 Fasten the rear wall angle across the top of the rear wall using four screws 2 Fasten the door header across the top of the frontwalls using two screws
14. quence carefully for correct results Foundation and Anchoring Your storage building must be anchored to prevent wind damage A foundation is also necessary as a base in order to construct a square and level building Anchoring and foundation materials are not included with your building We recommend the combined use of an Arrow Floor Foundation Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground Available by mail order or at your local dealer or you may construct the foundation and anchoring system of your choice Your assembly instructions provide information on a few methods commonly used to secure and level a storage building Parts and Parts List Check to be sure that you have all the necessary parts for your building All part numbers can be found on the parts All of these numbers before the must agree with the numbers on the parts list The parts list is located on page 12 elf you find that a part is missing include the model number of your building and contact Arrow Group Industries Inc Customer Service Department Route 50 East Breese Illinois 62230 1 800 851 1085 Separate contents of the carton by the part number while reviewing parts list The first few steps show how to join related parts to make larger sub assemblies which will be used later Familiarize yourself with the hardware and fasteners for easier use during construction These are packaged within the carton Note
15. r future reference ACCESSORIES ROOF STRENGTHENING heavy snow load KITS Extra roof beams and gable braces designed for added protection against heavy snow accumulation Increases the strength of your roof by 50 qM ANCHOR KIT Model No AK4 Anchor Kit contains heavy duty steel augers 60 18m of steel cable and 4 cable clamps No digging or concrete tm ARROW pouring just insert cable under roof LKR over roof beams into augers and twist augers into the ground For buildings larger than 10 x9 use 2 kits FLOOR FOUNDATION KITS MODELS 47410 FB5465 FB106 A FB109 A FB1010 AND FB1014 A A simple new floor frame system made of heavy duty hot dipped galvanized steel Use as foundation for plywood sand or stone TOOL HANGING RACK Model No TH100 The perfect tool organizer Twin 25 1 2 65cm steel channels plus five heavy duty snap in hangers and a small tool holder for Y screwdrivers pliers etc Holders slide along channel for fully adjustable spacing Great for garage basement or the back of any door Fits all Arrow storage buildings ANCHOR KIT Model No AK100 New concrete anchor system permits anchoring any size Arrow building directly to a concrete slab Each kit contains heavy duty hot dipped galvanized steel corner gussets and perimeter clips which fit over the floor frame and lag bolt into a concrete slab Full assembly instructions and a 1 4 masona
16. ry drill bit are included ATTIC KIT WORKBENCH KIT Heavy duty galvanized steel bars that fit all 10 wide Arrow buildings They install quickly and easily to help organize space and create more useable space as an attic or workbench Will hold up to 250 Ibs 113kg evenly distributed Model No Fits AT101 10 Long 250 Ib 113kg load Fits all Arrow 10 wide buildings Shipping Weight 16 Ibs 7kg Must be drilled for use as workbench in Estator Even weight distribution SHELF UNITS Heavy duty galvanized steel shelf units help organize storage space They easily mount on the wall or sit on the floor Fits all Arrow buildings AN SS Fh Model No S8404 Makes 8 to 12 20 30cm wide shelves in any length Brackets braces hardware included Lumber is not included Model No 55900 Grey color 3 shelves e Holds up to 85 Ibs 38kg even weight distribution Some drilling required to fit buildings without mid wall bracing THIS PAGE WAS LEFT BLANK INTENTIONALLY THIS PAGE WAS LEFT BLANK INTENTIONALLY Foundation The Foundation For Your Building OPTION 1 Wood Platform If you decide to build your own foundation be sure to select the appropriate materials These are the recommended materials for your foundation 2 x 4 s bcm x 10cm Pressure Treated Lumber 5 8 1 5cm 4 x 8 122cm x 244 Plywood exterior grade 10 amp
17. wo Parts Needed For Door Assembly The steps on this page tell how to assemble the doors Proceed as fol lows 1 Position hinges on sides of right and left door panels as shown and fasten with 7 16 flat head bolts out side and 6 hex nuts inside 2Slide foam board under lip of door away from hinges foil facing out ward See caution Hold the vertical 9 door brace against the long edge of the foam board inside the door and fasten to door using 5 bolts and nuts 3Cover ends of door panel with hor izontal door brace Edge of door panel slides into brace Fasten brac es to doors using two screws ZuUsing an awl ice pick or nail push holes through foam board atthe hasp and staple holes Attach hasp to right door and swivel staple to left door using 6 32x3 4 flat head bolts and 6 32 hex nuts Tighten nuts through foam board using a needle nose pli ers until they are against inside of door panel 5 Position astragal to right door as shown and fasten using six screws 6Fasten the spring latch at the top of left door using three screws END VIEW lt 6 32x3 4 Flat Head Bolt of 77 puc 6 Hex Nut S Hinge STEP A 1 Hinge 7 16 Flat Head Bolt CAUTION SHARP EDGE STEP iiis n STEP STEP 5 67732 Foil END VIEW 6 32x3 4 Flat Head Bolt Swivel Staple 6 Hex Nut STEP 6 ccena li s Swivel Staple 67732 7 16 Flat Head Bolt
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