Antunes, AJ UF-420/440 User's Manual
Contents
1. Fitting broken or loose Not enough pipe thread sealant used Retighten or replace the fitting Redo the fitting with the proper amount of seal ant P N 1010827 Rev D 04 06 15 BS as Filtration Technologies UF SERIES WATER FILTRATION SYSTEM TBP itunes amp ca POWER CORD NOTE ALL WIRED TO BE 16 GA AWM 105 C UNLESS OTHERWISE SPECIFIED O 14 GA AWM 105 C A 22 GA AWM 105 C BLK BRN WHT BLU El GRN YEL TERMINAL BLOCK GND WHT SOLENOID VALVE REPLACEMENT PARTS UF 420 440 Item Part Description Qty Item Part Description Qty No No 1 7000432 Timer 120V For Mfg s 1 7000358 Solenoid Valve Coil Kit 230V 1 9700440 amp 9700450 For Mfg s 9700442 amp 9700452 7000433 Timer 230V For Mfg s 1 13 0504034 Clamp Filter 4 1 9700442 amp 9700452 14 0504033 Mounting Bracket 4 1 2 1001116 Label Timer 1 15 2090122 Cartridge Filter 4 x 20 For 1 3 0700463 Power Cord 5 15P CF For 1 Mfg s 9700440 and 9700442 models 9700440 amp 9700450 2090123 Cartridge Filter 4 x 40 For 1 0700634 Power Cord CEE 7 7 HC 1 Mfg s 9700450 and 9700452 For Mfg s 9700442 amp 9700452 16 0011911 Connector End Cap 4 2 0700354 Power Cord Chinese Australian 1 17 2180177 Cap End 2 2 10 Amp 250 VAC Assembly only 18 0200224 O Ring 4 2 for Mfg 9700443 amp 9700453 only 19 2190134 Tee Strainer 3 4 NPT 1 4 040K251 Str2. button at desired setting Figure 13 4 If after ten seconds the Start button is not pressed the unit automatically returns to the Flush Interval Mode NOTE Fd times are displayed in 5 second intervals up to 60 seconds Table B NY Fa STAR a IN NS J Figure 12 LED Display for Flush Duration E START 5 SJ NY Fi Flush Interval Fd Flush Duration Mode Mode 1 10 minutes 5 5 seconds 5 50 Minutes 10 10 seconds 0i 1 Hour 15 15 Seconds le 12 Hours O 30 Seconds 24 24 hours 60 60 Seconds Table B LED Display Settings EE START 5 Figure 10 Fi LED Display for Flush Interval Mode E N START FAS O EY gt Figure 11 Time display for Fi Mode 30 Minutes P N 1010827 Rev D 04 06 Figure 13 Time Display for Fd Mode 15 Seconds Manual Flushing NOTE Manual flushing only works when unit is in Flush Interval Mode Fi While the unit is in Flush Interval Mode decimal point flashing hold the start button down for 6 7 seconds until the LED displays FL Figure 14 Continue hold ing the button down to keep the drain open Drain will remain open for as long as start button is depressed FL will flash on LED Releasing the button closes the drain and puts the unit back into startup mode After ten seconds if the start button is not pressed the unit a
3. by Flush Interval Fi and its settings OJ At any time during this sequence which lasts approximately 30 seconds the UF unit can be pro Figure 6 LED Display for Flush Interval Mode grammed SETTING THE FLUSH INTERVAL FI 1 When Fi Figure 5 is displayed press and release the Start button to view the current set ting W y 2 To make a program change press and hold the gt I Start button to scroll through settings release Figure 7 Time Setting Fi Mode 22 Hours the Start button at the desired setting Figure 5 3 If after ten seconds the Start button is not co pressed the unit automatically returns to the Flush Interval Mode NOTE Flush Interval times are displayed in ten minute intervals After fifty minutes Flush Interval times are displayed in hours Table A Figure 8 LED Display for Flush Duration Mode SETTING FLUSH DURATION FD N IS y 7 2 When Fd is displayed press and release the re Start button to view the current setting Figure 8 3 To make a program change press and hold the Start button to scroll through settings release N S J the Start button at the desired setting Figure 9 Figure 9 Time Setting Fd Mode 55 Seconds 4 After ten seconds unless button is depressed unit automatically returns to Flush Interval Mode Programming Timer During Interval FI a Mode NOTE Fd times are displayed in 5 second interva
4. carefully observed Disconnect the power source before performing any service or maintenance on the unit All electrical connections must be in accordance with local electrical codes and any other appli cable codes WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appli ance If the supply cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person This equipment is to be installed to comply with the local plumbing code and any other applicable code IMPORTANT SAFETY INFORMATION Water pressure must not exceed the membrane differential pressure of 45 psig 3 1 bar To reduce water pressure install a water pressure regulator and set system inlet water pressure to 45 psi 3 1 bar Protect from becoming dry If the membrane dries out irreversible damage to the membrane may result Protect the filter from becoming dry by keeping it wet and sealed at all times Protect from freezing If the membrane freezes during operation or storage irreversible damage to the membrane and brittle crack ing of the cartridge or housing may result Protect from direct sunlight or other UV sources Avoid long term exposure to
5. following for about two seconds each BB e FB followed by its time settings in seconds e Ft and its time setting in minutes or hours The F8 and F sequence repeats for 30 seconds after which the unit automatically returns to the Flush Interval Mode Ft The time setting for F will be displayed and the decimal point will flash in one second intervals A caution A Ingesting the protective solution may cause irrita tion of the gastrointestinal tract colic diarrhea or other similar symptoms 2 Open the tap or faucet closest downstream to the filter system 3 Slowly open the inlet water valve and allow water to enter the system 4 Press and hold the Start button After 6 7 sec onds the drain valve will open and FL will appear on the display 5 Continue holding the Start button down for at least 30 seconds to keep the drain open This flushes air out of the center of the hollow fibers of the car tridge filter The drain will remain open as long as the Start button is pressed Check to make sure that the drain water is directed into the drain with out splashing 6 Release the Start button This closes the drain valve Water should continue to flow through the system and out of the open tap Allow water to flow out of the tap for at least 15 minutes at maxi mum flow rate 7 Close the tap and let the system stand without water flow for 15 minutes to allow any trapped air to come out of the hollow
6. normal use and ser vice and when installed in accordance with manufacturer s recommendations To insure continued proper operation of the units follow the maintenance procedure outlined in the Owner s Manual 1 This warranty does not cover cost of installation defects caused by improper storage or handling prior to placing of the equipment This warranty does not include overtime charges or work done by unauthorized service agencies or personnel This warranty does not cover normal maintenance calibration or regular adjustments as specified in operating and maintenance instructions of this manual and or labor involved in moving adjacent objects to gain access to the Equipment This warranty does not cover consumable items such as filtration membranes This warranty does not pay travel mileage or any other charges for an authorized service agency to reach the equipment location 2 Antunes Filtration Technologies reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regulations Changes to update equipment do not constitute a warranty charge 3 If shipment is damaged in transit the purchaser should make a claim directly upon the carrier Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier s receipt Damage should be reported to the carri
7. suit application Note that the trans membrane pressure must be 5 2 5 bar 7 36 psi Locating and Mounting the system Consider these points before mounting the system Note the location of the water supply drain and an appropriate electrical outlet when choosing a mounting location Remember to allow for access to the timer programmer controls Do not mount the system above any electrical equipment or above items that may be damaged if they get wet P N 1010827 Rev D 04 06 AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM INSTALLATION continued Install the system in a location that will allow for future service access e Mount the system on a wall using appropriate mounting hardware Remember to consider the operating weight of the system when choosing mounting hardware Depending on the type of wall the system is being mounted to wall reinforcement may be necessary Mount the filtration unit using the Mounting Bracket Figure 3 using 1 4 by 1 bolts or bolts of the metric equivalent 9 3 4 24 8 cm Figure 3 Mounting Bracket Front View INLET WATER PLUMBING It is recommended that the inlet water plumbing line be 3 4 NPT or larger A shutoff valve not supplied should be installed in the line leading to the system The valve should be mounted close to the system inlet and sized properly for the inlet plumbing line This valve will all
8. Components TA as Filtration Technologies UF SERIES WATER FILTRATION SYSTEM An Antunes amp Co INSTALLATION Unpacking 1 Remove the system and all packing materials from the shipping carton 2 Remove all packing materials and protective cov erings from the system 3 Remove the information packet To prevent any delay in obtaining warranty coverage fill out and mail the warranty card NOTE If any parts are damaged contact Antunes Filtration Technologies IMMEDIATELY at 1 800 253 2991 in the U S only or 1 630 784 1000 Equipment Setup GENERAL When placing the unit into service pay attention to the following guidelines e Make sure power to the unit is off Do not immerse cord or plug in water e Keep cord away from heated surfaces ELECTRICAL Ensure that the line voltage corresponds to the stated voltage on the units specification label Make sure that the plug on the power cord from the system and the outlet match For proper operation and to ensure the highest quality water from the system make sure that the system is not connected to a switched electrical outlet PLUMBING NOTE This unit is designed to use tap water not to exceed 104 F 40 C The UF 420 and UF 440 systems use the following con nections Figure 1 e Water Inlet 3 4 NPT e Permeate Product Water 3 4 NPT e Drain 3 4 NPT When making a plumbing connection to the system remember to use a back up wrench on t
9. D Interval 1 hour Duration 15 seconds Less than 45 psi Greater than Required Inlet water strainer 150 Flush Program 1 NTU micron 100 mesh screen Interval 1 hour Required Permeate Tank Duration 15 seconds Greater than Greater than Required Pressure regulator Flush Program 45 psi 1 NTU Required Inlet water strainer 150 Interval 1 hour micron 100 mesh screen Duration 15 seconds Required Permeate Tank P N 1010827 Rev D 04 06 5 AP Antunes Filtration Technologies UF SERIES WATER FILTRATION SYSTEM Ap Antunes amp Co SPECIFICATIONS Electrical Ratings Model Voltage Watts Hertz UF 420 120 10 50 60 UF 440 230 10 50 60 Electrical Cord amp Plug Configurations Letter Description Configuration Code C Commercial Cord H Harmonized Cord TES H C CEE 7 7 16 Amp 250 VAC Assembly ZEN Only D C F 5 15P 15 Amp 120 O VAC Non Locking GRN mi Assembly Only d al o Tine Filter Cartridge Capacities 100 psig 690 kPa Maximum Operating Pressure 104 F 40 C Maximum Operating Temp Minimum Operating Temp 40 F 4 C Maximum Membrane Differential Pressure 45 psi pH Range 3 10 MWCO 100 kD System Capacities Series UF 420 UF 440 Liters per hour 1500 2000 Liters per minute 25 33 3 Gallons per hour 396 528 Gallons per minute 6 6 8 8 A WARNING A H K Chinese Austra
10. MANUFACTURING NUMBERS 9700440 9700442 A A gico M7 Filtration Technologies 9700453 DIVISION OF A J ANTUNES amp CO WATER FILTRATION SYSTEM UF 420 440 Series P N 1010827 Rev D 04 06 OTT om VETTEL UF SERIES WATER FILTRATION SYSTEM An Antunes amp Co TABLE OF CONTENTS Owner Information cccccceseeeeeeeeseeeeeeseeseeeeneneenenees 2 Generals rare anerkennen 2 Warranty Information nennen 2 Service Technical Assistance 2 Important Safety Information uuussennssnnnnnnnnnennnenn 3 Specifications nee 4 Electrical Ratings u 4400ner sn nnnnnnnsnnnnennnn nn 4 Electrical Cord amp Plug Configurations 4 Dimensions een 4 Specifications Filter Cartridges 4 COMpPONeSNtS gt 2 2 een aa E aaaea AFE Ea 5 Installation z ss zsr2425422228220GanegeRtarhape siar inet 6 UnpackI ca ee eee riia 6 Equipment Setup ccccecceeeeeseeeeeceeeeeeeeeeeteeeeees 6 Locating and Mounting the system 6 Filtration Process uer eni EA 9 LED Display in N 9 A TA 9 Starting the SysteM occconinninccicnnnccccccnnnnoncccnnnano nono 9 Programming Timer During Startup 10 Programming Timer During Interval Fl Mode 10 Manual Flushing sinice rinane aeeiiaii 11 Maintenance 2 0ccscicecscetseceneecevenceeceedtu
11. RNING A GENERAL WARNING Indicates informa tion important to the proper operation of the equipment Failure to observe may result in damage to the equipment and or severe bodily injury or death AWARNING A ELECTRICAL WARNING Indicates infor mation relating to possible shock hazard Failure to observe may result in damage to the equipment and or severe bodily injury or death A CAUTION A GENERAL CAUTION Indicates informa tion important to the proper operation of the equipment Failure to observe may result in damage to the equipment P N 1010827 Rev D 04 06 In addition to the warnings and cautions in this manual use the following guidelines for safe operation of the unit Read all instructions before using equipment e Install or locate the equipment only for its intend ed use as described in this manual Do not use corrosive chemicals in this equipment Do not operate this equipment if it has a dam aged cord or plug if it is not working properly or if it has been damaged or dropped This equipment should be serviced by qualified personnel only Contact Everpure for repair Do not immerse cord or plug in water e Keep cord away from heated surfaces TA as Filtration Technologies UF SERIES WATER FILTRATION SYSTEM Ap Antunes amp Co IMPORTANT SAFETY INFORMATION continued The following warnings and cautions appear throughout this manual and should be
12. ain Relief Power Cord 1 20 2090133 Screen Tee Strainer 3 4 NPT 1 5 4060355 Terminal Block 1 21 0200223 Gasket Tee Strainer 3 4 NPT 1 6 0503983 Control Housing 1 22 2070117 Close Nipple 3 4 NPT 1 7 7000359 Cover Gasket Kit 1 23 2190126 90 Elbow 3 4 NPT 1 8 7000362 Cover Control Housing Kit 1 24 2190141 Union 3 4 1 Incl Items 2 amp 7 25 2190131 Adaptor 1 25 to 3 4 1 NC 3 4 NPT For Mfg 5 28 1001101 Label Wiring Diagram 1 9700440 amp 300490 29 308P157 Screw Tap 8 32 x 3 8 12 4040174 Solenoid Valve 230V 1 30 308P143 Nut Keps 8 32 2 NESS NET AES Mats 31 306P101 Nut Hex 6 32 2 Ri al 32 304P105 Nut Keps 4 40 4 10 7000357 Solenoid Valve Coil Kit 120 V 1 33 308P124 One Way Screw 8 32 4 For Mfg s 9700440 amp 9700450 34 06P123 Screw 6 32 x 7 8 2 Ap 16 P N 1010827 Rev D 04 06 Antunes Filtration Technologies AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM REPLACEMENT PARTS UF 420 440 continued P N 1010827 Rev D 04 06 17 AP Antunes Filtration Technologies LIMITED WARRANTY Equipment manufactured by Antunes Filtration Technologies Division of A J Antunes amp Co has been constructed of the finest materials available and manufactured to high quality standards These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory whichever occurs first under
13. cause a leak Do not use abrasive cleansers on any plastic parts Protect from water hammer The system must be protected from shock pressure surges or pulsation that may occur inside water pipes Water hammer occurs in pipes when a valve or faucet shuts quickly Install a water hammer arrestor pres sure vessel containing compressed air separated from the water by a diaphragm to reduce pressure shock P N 1010827 Rev D 04 06 AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM WATER CONDITION EQUIPMENT GUIDELINES The following table describes the required or recommended equipment and suggested flush programming to be used with your filtration system based on the Inlet Water Pressure Inlet Turbidity and daily water use Inlet Water Inlet Turbidity Required Additional Equipment Water Use Flush Program Pressure NTU Installed Gallons Per psi Day Less than 45 psi Less than 1 NTU Required No additional equipment Less than Flush Program Recommended Inlet water strainer 300 GPD Interval 6 hour 150 micron 100 mesh screen Duration 15 seconds Recommended Permeate Tank Greater than Flush Program 300 GPD Interval 1 hour Duration 15 seconds Greater than Less than 1 NTU Required Pressure regulator Less than Flush Program 45 psi Recommended Inlet water strainer 300 GPD Interval 6 hour 150 micron 100 mesh screen Duration 15 seconds Recommended Permeate Tank Greater than Flush Program 300 GP
14. ceececeecteneeesveeees 12 Checking the Timer Program 12 Changing the Cartridges u nennen 12 Troubleshooting uusresssnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 13 Replacement Parts UF 420 440 uuuunuunnennnsnannnnnn 14 Wiring Diagram esuussnrsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 14 LIMITED WARRANTY cccsssseeeeeseseeerees Back Cover OWNER INFORMATION General Antunes Filtration Technologies a Division of A J Antunes amp Company has partnered with compa nies from around the globe to produce the UF Series water filtration systems The UF Series removes bac teria and provides a substantial reduction of viruses that can enter a typical water supply This patented technology is now available to you sized for your par ticular application All filter configurations utilize NeoH capillary membranes providing the latest innovation in reusable surface filtration technology This manual provides the safety installation and operating procedures for the UF Series water filtration systems We recommend that all information contained in this manual be read prior to installing and operating the unit Your UF Series unit is manufactured from the finest materials available and is assembled to AFT s strict quality standards This unit has been tested at the factory to ensure dependable trouble free operation Warranty Information Please read the full text of the Limited Warranty in this ma
15. direct sunlight or other UV sources The filter should be stored in a dark spot TA a Filtration Technologies Protect from high temperatures or abrupt variation in temperature The maximum operating temperature is 1000F 400C Avoid abrupt variations in temperature Any tempera ture variation should be made slowly Protect from rough handling or dropping Mechanical damage external breakage and or internal breakage of the filter can result if the system is dropped or bumped Handle with care at all times during trans portation and installation Protect from organic solvents and concentrated acids Prevent any and all contact of the membrane with strong solvents solvents containing chlorine or con centrated acids Do not use strong solvents or con centrated acids on any plastic parts of the filter system Examples of some solvents to avoid acetone methyl acetate nail polish remover hexane spot removers turpentine toluene paint thinners dry cleaning solu tions insecticides Protect from abrasive material The membranes must be protected from abrasive materials like shavings left in a pipe Abrasive materials in contact with the membrane can cause irreversible damage to the membrane All pipes must be flushed clean before installing the filter All plastic parts of the filter system must be protected from sharp objects like knives sand paper or other tools Cutting or nicking a plastic part can weaken it and
16. downstream plumbing be sani tized at least once a year When necessary follow the Sanitizing the System and Lines procedure in the Installation section of this manual P N 1010827 Rev D 04 06 AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM Problem Possible Cause Corrective Action Unit does not have power The power cord is not correctly plugged in Plug power cord in correctly The Control Display is blank The power cord is not correctly plugged in Control Board is inoperable Transformer is inoperable Plug power cord in correctly Contact your maintenance person or Authorized Service agency No water comes out of the filter system Inlet Valve closed Open the Inlet Valve Inlet Strainer is plugged Clean replace Inlet Strainer End of the capillaries plugged Clean replace Filter Cartridge Low water flow pressure out of system See above See above The system may be in a flush cycle Wait for the flush cycle to end Flushing program not set correctly for water conditions Decrease the flush interval and increase the flush duration refer to the Operation section of this manual Drain Valve is stuck open Replace rebuild the Drain Valve The inlet water pressure is too low Boost the inlet water pressure replace pipes Water tastes bad Storage shipping solution not completely flushed out of system Flush syste
17. er This damage is not covered under this warranty 4 Warranty charges do not include freight or foreign excise municipal or other sales or use taxes All such freight and taxes are the responsibility of the purchaser 5 THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PAR TICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPE CIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFOR MANCE OF THIS WARRANTY AN Antunes amp Co A J Antunes amp Co Antunes Equipment Headquarters Manufacturing Manufacturing Suzhou Ltd 180 Kehoe Boulevard 9 Hou Ju Road Building 24 Carol Stream Illinois 60188 USA S amp T Park SND Phone 630 784 1000 Suzhou Jiangsu China 215011 Toll Free 800 253 2991 Phone 86 512 6841 3637 Fax 630 784 1650 Fax 86 512 6841 3907 www ajantunes com
18. fibers Check for leaks at all fittings 8 After 15 minutes without water flow open the tap for 5 minutes to allow any trapped air to be flushed out 9 Close the tap Flushing is complete TA a Filtration Technologies SANITIZING THE SYSTEM AND LINES The plumbing must be sanitized to eliminate possible contamination that may have occurred during the instal lation process Chlorine bleach can be used to sanitize the plumbing The amount of bleach used depends on the size of the system installed and the amount of plumbing downstream of the filter system Generally one ounce 30 ml of bleach will be sufficient to sanitize the system 1 Make sure that the system has been flushed of air and debris as described in the Flushing and Starting up the System section of this manual 2 Open the tap closest downstream to the filtration system and close the inlet water valve and allow the system to depressurize 3 Place a bucket under the strainer at the inlet connection to the system Open the strainer by unscrewing the cap Water will flow out of the strainer as the system drains 4 When the water flow from the strainer stops pour the liquid bleach into the strainer Be careful not to spill bleach onto clothing or skin Re attach the cap on the strainer 5 Slowly open the inlet water valve and allow water to flow out of the tap until the smell of bleach is present 6 Close the tap and let the system stand without water f
19. h the Flush Interval Mode and the Flush Duration Mode can be automated by programming the timer During the Flush Interval Mode the valve is not powered in order to keep water filtering during a power outage LED Display Fi Flush Interval Mode is the time between flushings and is displayed in minutes or hours FB Flush Duration Mode is the amount of time used to flush and remove debris from filter cartridge and is displayed in seconds FL Manual Flush Mode operation solenoid is manually activated by the user P N 1010827 Rev D 04 06 11 Starting the System Power up the unit The LED read out displays the following for about two seconds each 1 88 2 FE followed by its time settings in seconds 3 Fi and its time setting in minutes or hours The F and F sequence repeats for 30 seconds after which the unit automatically returns to the Flush Interval Mode Ft The time setting for F will be displayed and the decimal point will flash in one second intervals NOTE The timer can be programmed immediately after start up or while in Flush Interval Mode Figure 5 LED Display Front Panel BS as Filtration Technologies UF SERIES WATER FILTRATION SYSTEM FBP ses amp ca Programming Timer During Startup FEZ DL NOTE Once the UF unit is powered up the LED display cycles through the default or current settings Flush Duration Fd and its setting will pa be followed
20. he supporting plumbing Always use a good quality approved pipe sealant or Teflon tape on pipe threads Be careful not to get the pipe sealant inside the pipe when making the connections Do not over tighten the connections It is recommend ed that plastic fittings be used when connecting to the ee Filtration Technologies plastic connections of the system This will reduce the possibility of cracking the connections due to overtight ening If soldered plumbing is used do not apply heat to or near the filtration system The use of union O ring seal connections is highly recommended for ease of installation and future servicing SUGGESTED TOOLS AND SUPPLIES FOR INSTALLATION The following tools and supplies are suggested to make the installation easier e Screwdriver Adjustable wrenches Drill with bits Pipe wrenches Strap wrench e Level up to 6 diameter Pipe dope or Teflon Tape measure tape e Two gallon bucket Fresh 5 1 4 liq uid chlorine bleach such as Clorox ACAUTION A This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators Inc BOCA and the Food Service Sanitation Manual of the Food and Drug Administration FDA ACAUTION amp Water pressure must not exceed a membrane burst pressure of 7 bar 100 psi To reduce water pressure install a water pressure regulator and set water pressure to
21. lian 10 Amp 250 VAC Assembly only Sip Used in Model Designation Indicates that the Plug comes with a Harmonized Cord Indicates that the Plug comes with a Commercial Cord H A Filtration Technologies ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJU RY OR DEATH e Electrical ground is required on this appliance Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appliance e Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded ACAUTION A All electrical connections must be in accordance with local electrical codes and any other applicable codes P N 1010827 Rev D 04 06 AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM Dimensions SPECIFICATIONS continued Components Y gt R Figure 1 Dimensions Unit A B Cc Operating Width Depth Height Weight inches inches inches w water Ibs UF 420 6 1 16 14 7 8 33 718 30 UF 440 6 1 16 14 27 32 53 17 32 51 P N 1010827 Rev D 04 06 Permeate LED Display Program Button Filter Cartridge Inlet Strainer Figure 2
22. low for at least 15 minutes to allow the bleach to sanitize the pipes 7 After 15 minutes without water flow open the tap and flush until the presence of bleach is gone All other taps should be opened to flush any bleach from the plumbing 8 Close the tap The sanitization is complete Program the timer following the procedure outlined in the Operation section of this manual Strainer Screen Q Inlet Bottom Su of Filtration Unit Strainer Cap Figure 4 Sanitizing the System P N 1010827 Rev D 04 06 AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM INSTALLATION continued Drain Line Secure from System End 2 5 1 cm minimum Standpipe Drain Line from System Secure End A 2 5 1 cm lt _ Floor Drain Figure 4 Proper Draining OPERATION Filtration Process Water filtration in the UF Series is accomplished using two modes e Flush Interval Ft on the LED display e Flush Duration F2 on LED display During the Flush Interval mode water enters the inlet and flows through the filter element before exiting the Permeate outlet as usable product water After a cer tain period of time depending upon water quality the filter has to be cleaned This is accomplished through the Flush Duration Mode During this mode the drain valve opens and flushes the membrane to remove debris collected inside the membrane walls NOTE Bot
23. ls up to 60 seconds Table A TO SET FI FLUSH INTERVAL MODE NOTE After power up and cycling Fi time setting displays a flashing decimal point Fi Flush Interval Fd Flush Duration 1 Press and hold down start button for four Mode Mode seconds Release button LED will display Fa 1 10 minutes 5 5 seconds followed by its setting j 10 50 Minutes 0 10 seconds 2 When F Figure 10 is displayed press and release 0i 1 Hour 15 15 Seconds button to view current setting 1 A je rA HOURS 30 30 Seconds 3 To make a change press and hold down the start 24 24 hours 60 60 Seconds Table A LED Display Settings Af 12 P N 1010827 Rev D 04 06 Antunes Filtration Technologies AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM OPERATION continued button to scroll through settings release button at desired setting Figure 11 4 After ten seconds if start button is not pressed unit automatically returns to Flush Interval Mode NOTE Fi times are displayed in ten minute inter vals after fifty minutes they are displayed in hours Table B TO SET FD FLUSH DURATION MODE 1 Press and hold the Start button for four seconds Release button LED will display F2 2 When F is displayed Figure 12 press and release the Start button to view the current setting 3 To make a change press and hold the Start but ton to scroll through settings release the Start
24. m for a longer period of time Biological growth in pipes Sanitize plumbing Water conditions changed Consider installing taste and odor filtration Broken capillary in Filter Cartridge Replace Filter Cartridge Flush runs continuously Drain Valve stuck open Replace rebuild the Drain Valve Controller sending continuous signal to valve Replace the controller Flush runs too long Program duration set too long Re program the unit to flush for a shorter dura tion of time Flush occurs at time of high water usage The Flush Interval is set to interfere with water use Change Flush Interval reprogram time Unplug unit and plug in at a time of lower water usage Water splashes at drain during flush Drain line not positioned properly Reposition the end of the drain line Water leaks at the ends of the Filter Cartridge after changing cartridges Cartridge end connections are not tight enough Tighten with strap wrench if necessary O rings not lubricated Lubricate O rings with food grade lubricant O rings are split cut or twisted Replace O rings Water leaks from Permeate port Permeate port is not tight enough Tighten with strap wrench if necessary O ring not lubricated Lubricate O ring with food grade lubricant O ring split cut or twisted Replace O ring Water leaks from system fitting or connection
25. nual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty IMPORTANT Keep these instructions for future reference If the unit changes ownership be sure this manual accompanies the equipment TA a Filtration Technologies P N 1010827 01 03 AN Antunes amp Co UF SERIES WATER FILTRATION SYSTEM OWNER INFORMATION continued Service Technical Assistance If you experience any problems with the installation or operation of your unit contact Antunes Filtration Technologies at 1 630 784 1000 or toll free in the United States only at 1 800 253 2991 Fill in the information in the next column and have it handy when calling for assistance The serial number is on the specification plate located on the unit Purchased From Date of Purchase Model No Serial No Mfg No IMPORTANT A J Antunes and Company reserves the right to change specifications and product design with out notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the unit AWA
26. ow for easier servicing and future cartridge change out The system should only be connected to the cold water line To ensure that the highest quality water is produced from the system the plumbing leading to the filter system must be flushed clear of all debris before the system is hooked up Before making the connection to the inlet of the filter system hold a bucket or other con tainer at the inlet water line and slowly open the inlet water valved Allow the pipe to flush until all debris is removed P N 1010827 Rev D 04 06 9 PERMEATE LINE PLUMBING To ensure the highest quality and safest water it is recommended that a check valve to prevent backflow is installed in the water line after the permeate connec tion This helps prevent possible contamination of the filter system due to other equipment downstream The check valve not supplied should be mounted close to the system outlet and sized properly for the plumbing line Check with local codes for the proper specifica tion DRAIN LINE PLUMBING The drain line is used to flush away the particle buildup when cleaning the filter The drain line must be able to support the flow rate when the system flushes The flow rate from the flush depends on the inlet water pres sure inlet pipe size and system selected It is recom mended that the drain line be as large as or larger than the inlet plumbing line The drain line should be as short as possible sloping downward
27. the Start button to help drain the system 5 Reattach the cap on the strainer when the water flow stops Unplug the power cord Figure 14 Manual Flush 6 Using a strap wrench up to 6 capacity loosen the top and bottom end caps DO NOT remove the top and bottom End Caps yet 7 Disconnect the permeate port connection ni Filtration Technologies 14 8 Using a screwdriver remove the screws from the cartridge bracket and set the bracket and screws aside 9 Unscrew the cartridge end caps from the car tridge being careful to retain the O rings from each cap Set the O rings aside 10 Install a new cartridge to the system using the cartridge bracket and screws saved from Step 8 11 Connect the permeate port connection 12 Inspect the O rings to make sure they are clean and are not splitting or cut For all O rings make sure they are lubricated with an approved food grade lubricant acceptable for drinking water use 13 For each end cap position the O ring between the end of the cartridge and cap and screw the cap onto the cartridge Tighten with strap wrench as necessary 14 Follow the Flushing and Starting the System and Sanitizing the System and Lines procedures in the Installation section of this manual to complete the cartridge change System sanitization Over time and use the plumbing downstream from the system may require sanitization It is recommended that the system and
28. uto matically returns to the Flush Interval Mode Fi BS as Filtration Technologies UF SERIES WATER FILTRATION SYSTEM An Antunes amp Co MAINTENANCE The filtration system is designed to require very little maintenance To ensure that the water is of the highest quality occasionally some service is required Checking the Timer Program During normal operation the system displays the time setting for the Flush Interval Mode Fi and the deci mal will flash in one second intervals This is the time between flushing not a time of day setting Over time it is possible that the time that the system flushes occurs at a time of high water use If this cre ates a problem the timer can be reset by unplugging the power cord waiting for 5 seconds and plugging the power cord in again The timer then begins timing from the point power is restored to the system Follow the procedures within the Operation section of this manual to check and set the timer settings Changing the Cartridges While the filtration system is designed for long life eventually the cartridges will need to be replaced 1 Open the faucet or tap closest downstream to the filtration system 2 Close the inlet water valve and allow the system to depressurize 3 Place a bucket under the strainer at the inlet connection to the system Open the strainer by unscrewing the cap Water will flow out of the strainer as the system drains 4 Press and hold
29. without kinks or loops Be sure that the drain used is not blocked or restricted The filter system must be protected from possible back contamination by the installation of an air gap between the drain connection of the system and the drain Figure 4 This gap in the line with no physical contact between the system and sewer prevents contamination of the system in the event of a backed up sewer NOTE Make sure that the end of the drain line is positioned and secured at least 2 inches above the drain so that the water flow is directed into the drain without splashing FLUSHING AND STARTING THE SYSTEM To ensure that the highest quality water is produced from the system the plumbing leading from the filter system must be flushed clear of all debris after the system is hooked up After making the connection to the outlet of the filter system open a faucet or tap closest to the filter system then slowly open the inlet water valve Allow the pipe to flush until all debris is removed The unit also must be flushed to remove air and the shipping storage solution For maximum quality the permeate water produced during the flushing procedure must be discarded Direct this permeate water to drain BS as Filtration Technologies UF SERIES WATER FILTRATION SYSTEM Ap Antunes amp Co INSTALLATION continued 1 Plug the power cord into the appropriate electrical outlet The unit will power up and the LED display will display the
Download Pdf Manuals
Related Search