American Standard Elongated One-Piece Toilet 2003 User's Manual
Contents
1. COUPLING COUPLING Uy NUT NUT Th WATER WATER WATER WATER 9 SHUT OFF SHUT OFF SHUT OFF SHUT OFF 94 These parts must be used as Use existing Use existing spiral cone Captive cone illustrated to insure water tight coupling nut washer Fluidmaster cone washers already connection Use of existing and washer washer may not seal included No coupling nut may result in completely on spiral type additional water leakage Water supply supply line washers needed tube or pipe must extend at least 1 2 inside threaded shank of valve does not apply to flanged tubing With correct washers in place see Step 8a tighten COUPLING NUT 1 4 turn beyond hand tight AUTION DO NOT USE CAUTION Overtightening of pare A bites LOCK NUT or COUPLING DO NOT OVERTIGHTEN NUT could result in breakage PLASTIC SUPPLY LINE and potential flooding ADJUSTMENTS Turn supply on ARM NIPPLE a Adjust water level to level indicated on tank by adjusting float cup See Step 10 CRITICAL LEVEL MARK C L MUST BE 1 ABOVE OVERFLOW PIPE If bowl fails to siphon an adjustment may be required with the lift chain Simply remove the bead chain from the retainment clip see Fig 9a and take up slack on the chain and reinsert ADJUSTMENT InN 7 on lift rod Make sure the chain Pap is not too taut Turn on water supply Submerge the FLOAT CUP under the water for 30 seconds Adjust the water to de2. cleaners TROUBLESHOOTING IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY repeat Step 13 IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON USE it is a signal you are wasting water because 4 LIFT ARM FIRST The end of the refill tube is inserted into overflow pipe below water level in tank Attach refill tube to overflow pipe using S clip provided e The flush valve is leaking because it s worn dirty or misaligned IF FILL VALVE WON T TURN ON OR SHUT OFF IMPORTANT Always clear e While holding a e Replace TOP by engaging or REFILL OF TANK WATER IS SLOW after sand and rust from system container over the lugs and rotating 1 8 turn valve has been in use for some time Fluidmaster e Make sure water supply is off uncapped VALVE to clockwise MAKE CERTAIN Model 242 Replacement Seal may be needed Remove valve TOP by lifting prevent splashing turn TIP IS TURNED TO THE r arm and rotating top and arm water supply on and LOCKED POSITION VALVE Go to onr webs te ru ella for 1 8 turn counterclockwise off a few times Leave MAY NOT TURN ON IF TOP P i pressing down slightly on cap water supply off IS NOT FULLY TURNED TO For troubleshooting information please contact THE LOCKED POSITION D GUARANTEE This Fluidmaster product is guaranteed to be free from defective materials and F l UI d ma ste rime workmanship for a period of one year Units returned to Fluidmaster will be replaced without charge 30800 Rancho Viejo Road
3. from tank and bowl b Disconnect and remove supply line NOTE f replacing valve first shut off main water supply c Remove old mounting hardware remove toilet and plug floor waste opening to prevent escaping sewer gases d Remove closet bolts from flange and clean away old wax putty etc from base area NOTE Mounting surface must be clean and level before new toilet is installed ROUGHING IN DIMENSIONS NOTE Distance from wall to closet flange centerline must be as listed below FINISHED WALL FINISHED WALL a 2 a 29 3 4 756mm Model 2004 756mm Model 2034 1 gt 44mm j1 44mm C L OF SEAT 16 3 4 C L OF SEAT 16 3 4 POST HOLES POST HOLES 2osmm a 5 1 2 140mm 2omim eo3mm a 5 1 2 140mm 25mm CENTERS CENTERS 18 1 2_ Sa I____ 18 1 2___ 470mm SUPPLY AS REQ 16 1 2 419mm 1 1 4 1 2 32mm 43mm 4 1 2 FINISHED FINISHED 10 3 4 gt 13 1 2 tammy FLOOR 40 3 4 j 13 1 2 FLOOR jy 27mm nm 343mm 10 3 4 273mm 343mm e 10 3 4 273 MEENE 2 _ 273mm 05mm N C L OF OUTLET 273mm Osan IN cit OF OUTLET 5 CLOSET FLANGE TAPERED WASHER CLOSET l i BOLT SEALANT INSTALL CLOSET BOLTS INSTALL WAX SEAL POSITION TOILET ON FLANGE Install closet bolts in flange Invert toilet on floor cushion to prevent a Unplug floor waste opening and install toilet on closet channel turn 90 and sl
4. 1134 XXX0A Traditional Bolt Cap Kit 034783 XXX0A Bolt Cap Kit 128 072989 0070A PROBLEM Does not flush Poor or sluggish flush Toilet leaks Toilet does not shut off Refill Tube Clip TROUBLESHOOTING GUIDE POSSIBLE CAUSE a Water supply valve closed Supply line blocked Flush valve chain too loose or disconnected Sand or debris lodged in water control Bowl water level too low Supply valve partly closed Partially clogged trapway and or drain pipe and or vent Supply pressure too low Flush valve chain too tight holding flush valve open Poor supply line connection Poor bowl to tank floor connection Flush valve seal leaking or deformed Sand or debris lodged in water control CORRECTIVE ACTION Open valve and allow water to fill tank Shut off water supply disconnect supply line and inspect all gaskets and washers Reassemble Also see Fluidmaster maintenance see Step 13 Readjust chain length as required Shut off water supply Remove cap and clean as per Step 13 Check that refill tube is connected to water control and inserted into tank overflow without being kinked or damaged see Step 11a Open supply valve fully Be sure that proper supply tube size is used Remove obstruction Consult a plumber if necessary Normal supply pressure must be at least 20 psi Readjust chain length as needed Review Step 9b Review
5. INSTALLATION INSTRUCTIONS Ameren Stam dard Champion 4 Model 2004 Normal Height Elongated One Piece Toilet CHAM PION Model 2034 Right Height Elongated One Piece Toilet Flushing System Thank you for selecting American Standard the benchmark of fine quality for over 100 years To ensure this product is installed properly please read these instructions carefully before you begin Certain installations may require professional help Also be sure your installation conforms to local codes A CAUTION PRODUCT IS FRAGILE TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE NOTE Pictures may not exactly define contour of china and components NOTE BACK TO BACK INSTALLATION Depending upon your plumbing and venting conditions the flow from the Champion in a back to back installation may create a vacuum on the system and draw water from the opposing bowl The National Standards Plumbing Code prohibits the use of a cross fitting for drainage as throw over is possible The code does approve a directional Y style fitting with proper venting to direct the water downward and away from the other toilet Recommended fitting type for back to back installations RECOMMENDED TOOLS AND MATERIALS Regular Screwdriver Adjustable Wrench Putty Knife Sealant Carpenters Level Wax Ring Gasket Flexible Supply Tube Closet Bolts Hacksaw Tape Measure REMOVE OLD TOILET a Close toilet supply valve and flush tank completely Towel or sponge remaining water
6. San Juan Capistrano CA 92675 949 728 2000 800 631 2011 that were not manufactured by Fluidmaster Inc www fluidmaster com A s e 2001 Fluidmaster Inc See next page for Champion 4 Ten Year Worry Free Limited Warranty Registered trademark of Fluidmaster Inc Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves 3 730865 100 Rev H Repair parts are determined by toilet tank number which can be found marked inside tank REPAIR PARTS LIST NOTE XXX represents color or trim finish options Specify when ordering 738772 XXX0A PART NO DESCRIPTION Champion 4 Trip Lever Assembly 2004 014 2004 314 2034 014 2034 314 2034 004 735105 XXX0A Champion 4 Chinaware Tank Cover KIS KIS 5325 01 XXX Champion 4 Seat 738565 425 0070A Champion 4 Water Control Assembly 7301111 0070A Champion 4 Valve Seal Kit 3280 040 0070A Champion 4 Flush Valve Assembly 738826 0070A Champion 4 Adapter Assembly Kit 247 738570 1020A Champion 4 PVC Refill Tube 738985 0070A Champion 4 Clevis Pin Assembly NISISTSISYS SISISISISISTSVSTSS NISISTSISYS KISISISISISI NSIS 738963 XXX0A Traditional Trip Lever Assembly 738126 XXX0A Traditional Chinaware Tank Cover 5260 012 XXX Traditional Seat 730
7. Step 8 of installation procedure Review Step 4 through 6 of installation procedure Clean debris from seal surface Replace flush valve seal as needed see Step 11 Shut off water supply Remove cap and clean as per Step 13 NS ISISISISISUSISTSTSYS CHAMPION 4 FLUSHING SYSTEM TEN YEAR WORRY FREE LIMITED WARRANTY For this warranty to become effective the accompanying warranty registration card and proof of purchase must be completed and returned to the address on the warranty registration card within 30 days of purchase If inspection of this American Standard plumbing product inclusive of china and all mechanical components within ten years after its initial purchase confirms that it is defective in materials or workmanship American Standard will repair or at its option exchange the product for a similar model This warranty does not apply to local building code compliance Since local building codes vary considerably the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation This warranty shall be void if the product has been moved from its initial place of installation if it has been subjected to faulty maintenance abuse misuse accident or other damage if it was not installed in accordance with American Standard s instructions or if it has been modified in a manner inconsistent with the product as shipped by American Standard Thi
8. ention Director of Consumer Affairs For residents of the United States warranty information may also be obtained by calling the following toll free number 800 442 1902 www americanstandard us com 730865 100 Rev H
9. ide into damage and tista eee e flange so bolts project through mounting holes place 6 152mm apart and 9 p b Loosely install retainer washers and nuts Side of end of ring facing toilet Apply a thin parallel to wall bead of sealh ia ick ei washers marked THIS SIDE UP must face up Product names listed herein are trademarks of American Standard Inc American Standard Inc 2007 730865 100 Rev H SAVE FOR FUTURE USE INSTALL TOILET BOLT CAP Sr a Position toilet squarely to wall and with a rocking motion press bowl down fully on wax ring and flange Alternately tighten nuts until toilet is firmly seated on floor A CAUTION DO NOT OVERTIGHTEN NUTS OR BASE MAY BE DAMAGED Install caps on washers If necessary cut bolt height to size before installing caps Smooth off the bead of sealant around base Remove excess sealant CLOSET BOLT 7 INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer s directions Before continuing determine the type of water supply connection you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply DO NOT use plumber s putty to seal these fittings METAL COPPER METAL FLANGED METAL SPIRAL VINYL BRAIDED FLARED TUBING TUBING TUBING CONNECTOR FN LOCK NUT F N LOCK NUT EFA Lock NUT took NUT CONE EXISTING EXISTING COUPLING WASHER WASHER CONE NUT WASHER _ COUPLING _ EXISTING
10. s warranty DOES NOT COVER any damage caused by the use of in tank cleaners American Standard s option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation nor shall American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product all of which are expressly excluded from this warranty Some states or provinces do not allow the exclusion or limitation of implied warranties so this exclusion may not apply to you This warranty gives you specific legal rights You may have other statutory rights that vary from state to state or from province to province in which case this warranty does not affect such statutory rights For service under this warranty it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased or that a service request including a description of the product model and of the defect be sent to the following address In Mexico Customer Service Manager Ideal Standard S A de C V Via Morelos 330 Col Santa Clara Ecatepec 55540 Edo Mexico www americanstandard com mx In Canada American Standard 2480 Stanfield Rd Mississauga Ontario Canada L4Y 1S2 Toll Free 800 387 0369 www americanstandard ca In the United States American Standard Inc P O Box 6820 Piscataway New Jersey 08855 Att
11. sired level by turning WATER LEVEL CONE WASHER AEA j PARTS FOR WATER ADJUSTMENT ROD COUPLING NUT Un CONNECTION and moving FLOAT HAND TIGHT ONLY SEE STEP 8 Diagram 1 CUP up or down 2 730865 100 Rev H IRE TROUBLE SHOOTING FLUSH VALVE SEAL LEAKS LE REFILL TUBE REPLACEMENT Lift piston up by pulling up on the lift chain inspect seal for visible distortion and presence of debris on sealing surface with finger SEAL REPLACEMENT 1 Turn off water supply and flush toilet to empty tank Pea ee 2 Disconnect Chain from Trip Lever by removing Hair Pin Cotter t location as shown and Clevis Pin Partially lift and support piston bottom with one hand Remove thumbscrew by turning counter clockwise Remove piston top and gasket Replace gasket with new gasket Reverse procedure turn thumbscrew until 2 clicks are felt THUMBSCREW WY _ HAIR PIN UMSE PISTON TOP GASKET T PISTON BOTTOM O NOTE DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE IKJ CARE AND CLEANING When cleaning your toilet wash it with mild soapy water rinse thoroughly with clear water and dry with a soft cloth WARNING Do not use in tank cleaners These products can seriously damage fittings in the tank This damage can cause leakage and property damage American Standard shall not be responsible or liable for any damage caused by the use of in tank
Download Pdf Manuals
Related Search