American Power Conversion CTFLP Series User's Manual
Contents
1. Routine Maintenance Schedule Operation Visual Inspection External Surfaces Connectors Operator Controls Wiring Cable Assemblies Cleaning External Surfaces External Controls Receptacles Internal Receptacles Circuit Boards Performance Verification Refer to Initial Startup and Performance Verification in the manual No voltage at the Coax stinger Solution Replace the wiring harness Disconnect power from the supply Replace the Euro block Replace the wiring harness Replace the FLM module Interval Semiannually Annually Annually Annually Annually Annually Annually Semiannually Routine Maintenance Procedures e Visual Inspection Check external surfaces connectors indicators and wiring cable assemblies for signs of dirt wear and damage e Cleaning Brush dust from controls and receptacles using a small paintbrush Wipe surfaces with clean dry cheesecloth Clean exterior surface with clean cheesecloth moistened with isopropyl alcohol or a general purpose detergent NOTE Do not allow cleaning solution into the interior of the enclosure or into any connectors Clean electrical contacts with approved spray type contact cleaner Clean internal receptacles and circuit boards with hand controlled dry air jet not more than 15 Ib in clean cheesecloth moistened with isopropyl alcohol Wipe dry with clean dry cheesecloth Replacement Procedures e Wiring Harness Replacement Switch the uti2. or other parts must be with identical types and ratings Substitution of nonidentical parts may cause safety and fire hazards Never stand underneath anything while it is hoisted Always wear a hard hat Transformer modules are heavy Use proper lifting techniques and equipment to avoid injury Specifications Environmental Specifications Operating Temperature 40 F to 158 F 40 C to 70 C Humidity 5 to 95 noncondensing within enclosure Physical Specifications Characteristic Specification Height X Width X Depth 11 4 X 8 5 X 7 1 29 cm X 22 cm X 18 cm Weight 36 lbs 16 kg Electrical Specifications Input Characteristic Input Voltage 120 VAC Nominal 220 VAC Nominal Input Specification Input Frequency 60 Hz 1 Hz Output Characteristic Output Specification Output Voltage 60 VAC 3 Output Current ISA Output Frequency 60 Hz 1 Output Regulation Normal 3 Standby 5 Output Protection 20 A Circuit Breaker optional Transfer Time lt 20 milliseconds Chapter 2 Installation and Maintenance Only trained service personnel should install and maintain the Power Supply Prior to installing the Power Supply utility line voltage must be routed to the enclosure Local state federal and or National Electric Code NEC regulations regarding location permits and electrical wiring must be adhered to Do not
3. 022 IEC 60950 Application of Council Directives 73 23 BEC 89 336 EEC Type of Equipment Power Supply Model Numbers CTFLP Manufacturer s Name and Address American Power Conversion 132 Fairgrounds Road West Kingston Rhode Island 02892 USA or American Power Conversion 1600 Division Highway West Warwick RI 02893 USA or American Power Conversion A P C b v Ballybritt Business Park Galway Ireland Importer s Name and Address American Power Conversion A P C b v Ballybritt Business Park Galway Ireland Place N Billerica MA U S A Richard J Everett Sr Regulatory Compliance Engineer GEATA ng S Jan 02 Place Galway Ireland Ray 8 Ballard Managing Director Europe aera 5 Jan 02 Entire contents copyright 2003 by American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC is a registered trademark of American Power Conversion Corporation All other trademarks are the property of their respective owners 13
4. APC BroadBand CTFLP Series www ape com Uninterruptible Power Supply User s Manual 990 5519 02 2003 Chapter 1 General Information The CTFLP Series provides an uninterruptible power source for broadband cable operations The enclosure is designed for mounting on either a pole or wall Safety This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries It is intended for APC customers who setup install relocate or maintain APC equipment Changes and modifications to this unit not expressly approved by APC could void the warranty Failure to observe these warnings may result in serious injury death or damage to the equipment Electrical Warnings Overhead Warnings Lifting Warnings Do not work alone under hazardous conditions Do not handle any metallic connector before the power has been disconnected Servicing this equipment may require working with protective covers removed and utility power connected Use extreme caution during these procedures High current through conductive materials could cause severe burns When grounding cannot be verified disconnect the equipment from the utility power outlet before installing or connecting to other equipment Reconnect the power cord only after all connections are made Check that the power cord s plug s and sockets are in good condition Replacement of fuses
5. CRIPTION 1 60 90 VAC Indicator Lamp Lamp is on when normal output is present 2 Output Cable Adapter Coax adapter for power supply output 3 Conduit entry point Physical entry point for conduit 4 Ground Wire Lug Provides connection of chassis to earth ground 5 Pole Bracket Bracket for mounting the enclosure on a pole or wall 2 Refer to the diagram below for wiring details e Connect the black and white wires from the incoming utility line e Route the power feed COAX to the bottom of the enclosure and attach to the COAX cable adapter using a pin connector e Attach the stinger lug to the pin connector center pin e Attach suitable solid copper ground wire to the enclosure ground lug and ground in accordance with local codes e Check for voltages between each connector pin and ground using a multimeter Presence of voltage indicates an improper ground If voltage is present ensure the ground contact is secure e Reinstall the front door of the enclosure Squeeze the edges of the enclosure to place the pins in position C AC CONNECTIONS POWER LEADS FROM HARNESS INPUT HOOKUP S _ IS S 3 POSITION EUROPA BLOCK e S IS S SINGLE POSITION EUROPA BLOCK YELLOW L N WIRE FROM HARNESS O O GREEN WIRE FROM MODULE 115 240 V ac Y ASSEMBLY PIN FITTING Z STRIP LENGTH 3 8 For coe COAXIAL CABLE 2 w w x Ww A H a DA
6. NGER INPUT FROM Z z pa Hazard of Electrical Shock or Burn TURN BREAKER J OFF POWER Supplying This Equipment 9 Before Working on Connections Installing the FLM Power Supply Ensure the CTFLP module circuit breaker is OFF 1 Unlock and open the front enclosure door To remove the front door from the enclosure squeeze the edges of the enclosure together This will allow the pins at the top of the door to slip out of the side enclosure panels 2 The top door of the enclosure is hinged on the back edge 3 Lower the FLM module into the enclosure so that the guide pins on the FLM and the enclosure engage 4 Push the module until a light snap is felt as the contacts lock into place 5 Pull lightly on the module If properly seated the module will not easily disengage Turn the utility power ON Turn the module breaker switch ON The green Indicator lamp should be ON Co ND Using a voltmeter verify utility voltage at the coax connection INDEX 1 AU AUN N 10 ITEM Front Door Option Plug FLM Module FLM Circuit Breaker Voltmeter Option Utility Auxiliary Plug Ammeter Option Line Cord Plug CTFLP Cabinet CTFLP Top Door DESCRIPTION Front door of FLP enclosure Provides an interface for standard APC power supply options Ferroresonant Module provides output power 60 90 VAC Provides power to FLM Displays output voltage
7. Provides access to utility power for equipment used by field personnel Displays output current Provides power to the FLM and an access point for auxiliary power Enclosure for the power supply module Top door of the FLP enclosure Chapter 3 Operation Initial Startup and Performance Verification 1 Switch the utility circuit breaker ON 2 Verify that the FLM is switched ON 3 Measure the voltage at the Coax connector ensuring that 60VAC or 90VAC are present depending on the power supply installed The green Indicator lamp on the bottom of the unit should be illuminated 4 Replace the doors on the enclosure Shut Down 1 Switch the FLM OFF 2 Switch the utility circuit breaker OFF Auxiliary Power Supply 1 Set up an auxiliary utility generator and calibrate to 60 Hz 1 Hz 2 Switch the utility circuit breaker OFF 3 Unplug the utility input cord from the FLM and attach it to the generator extension cord For details regarding available options see the APC web site www apc com Chapter 4 Troubleshooting and Maintenance Troubleshooting Power Supply Failure Problem Possible Cause Power Supply No input voltage detected at connector J1 pins Failure 1 and 2 Input voltage present at connector J1 pins 1 and 2 No input voltage at the black and white wires input lines Input voltage present at the black and white wires input lines Reconnect power to the FLM Power Supply Failure Maintenance
8. a brief description of the problem encountered and proof of date and place of purchase This warranty does not apply to equipment that has been damaged by accident negligence or misapplication or has been altered or modified in any way This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase EXCEPT AS PROVIDED HEREIN AMERICAN POWER CONVERSION MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not permit limitation or exclusion of implied warranties therefore the aforesaid limitation s or exclusion s may not apply to the purchaser EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL APC BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically APC is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data costs of substitutes claims by third parties or otherwise Regulatory Approval C US E eiii aji CE Declaration of Conformity We the undersigned declare under our sole responsibility that the equipment specified below conforms to the LISTED following standards and directives E 1 91 450 Standards to Which Conformity Declared EN 6100 3 2 3 3 4 2 4 3 4 4 4 5 4 6 4 11 EN 60950 EN 55
9. ew one Snap the lens back into place e Kuro Block Replacement Switch the utility circuit breaker OFF Remove the doors to the enclosure Remove the FLM Disconnect and tag the wiring harness and utility wires from the Euro block Remove the screws that secure the Euro block in the enclosure and lift out the Euro block Insert the new Euro block and secure it in the enclosure Reconnect the wiring harness to the Euro block Reinstall the FLM Replace the doors on the enclosure Switch the utility circuit breaker ON Complete Performance Verification refer to Initial Startup and Performance Verification in this manual Chapter 5 Service Contact and Warranty Information Service APC makes every effort to ensure parts and equipment arrive in working condition Occasionally it may be necessary to return parts or equipment that are not in working condition If the UPS requires service do not return it to the dealer Instead follow these steps 1 Contact APC Customer Service through the APC web site www apc com support Note the product model number the serial number and the date purchased If you call APC Customer Service a technician will ask you to describe the problem and try to solve it over the phone If this is not possible the technician will issue a Returned Material Authorization Number RMA m If the product is under warranty repairs are free If not there is a repair charge Procedures
10. for servicing or returning products may vary internationally Refer to the APC web site Select the appropriate country from the country selection field Select Support from the tab at the top of the web page 2 Pack the product in its original packaging If the original packing is not available refer to the APC web site for information on obtaining appropriate packing materials Pack the unit properly to avoid damage in transit Never use Styrofoam beads for packaging Damage sustained in transit is not covered under warranty 3 Mark the RMA on the outside of the package 4 Return the unit by insured prepaid carrier to the address given to you by Customer Service How to Contact APC In the USA Outside the USA Refer to the APC web site Refer to the APC web site www apc com Select the appropriate Wwww apc com support country from the country selection field Select Support from the tab at the top of the web page Limited Warranty American Power Conversion APC warrants its products to be free from defects in materials and workmanship for a period of two years from the date of purchase Its obligation under this warranty is limited to repairing or replacing at its own sole option any such defective products To obtain service under warranty you must obtain a Returned Material Authorization RMA number from customer support Products must be returned with transportation charges prepaid and must be accompanied by
11. lity circuit breaker OFF Open the top door of the enclosure Switch the FLM OFF Remove the FLM Disconnect the stinger lug from the pin connector center pin Open the front door of the enclosure Disconnect the stinger lug from the pin connector center pin Disconnect the utility wires and the ground wires Remove the two quick disconnect connectors from the top of the indicator lamp socket Remove the module connector plate by removing the Phillips head screws located on the front and back of the enclosure Slide the module connector plate and harness to the left and out of the harness plate Slide the replacement connector plate and harness onto the harness plate and replace the screws Reattach the ground wires 10 Replace the quick disconnects on the indicator lamp socket Reconnect the utility wires and the stinger lug Close the front door of the enclosure Reinstall the FLM Ensure the module is seated properly Refer to Jnstalling the FLM in this manual Switch the FLM and the utility circuit breakers ON Complete Performance Verification refer to Initial Startup and Performance Verification in this manual Replace the top door of the enclosure e Indicator Lamp Replacement Gently pry the lens off the indicator lamp using the tip of a screwdriver NOTE Place a hand over the lens as it is loosened to ensure that the lens is not lost during the procedure Remove the spent lamp and replace it with a n
12. operate the Power Supply where the temperature and humidity are outside the specified limits See Specifications in this manual Unpacking Inspect the unit upon receipt Notify the carrier if there is damage The packaging is recyclable save it for reuse or dispose of it properly Check the package contents The package contains the power supply and product documentation CTFLP Enclosure Side View Showing Mounting Bracket 7 2 E a Mounting Bracket i CN j LN LN a j i Models Supported Model Number Description CTFLPH120 ENCL CTFLP 120VAC CTFLPH220 ENCL CTFLP 220VAC LoS CTFLP Enclosure Installation Loosen do not remove the four 25 63 cm nuts on the bracket assembly Wall Mount Units Select fasteners that will accommodate the weight of the unit including the power supply om 75 19cm C 76 r ay F ELCA e CNS 4 CS a j V P 6 15 2 cm aa O lt 75 1 9 cm g e ia Mounting Bracket is permanently Bottom Edge of attached to enclosure Enclosure 62 1 6 cm Pole Bolt and Square Washer Wiring 1 Attach conduit to the 1 2 hole on the bottom of the unit and wire the input line Bottom View SS Co FeO INDEX ITEM DES
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