Alto-Shaam AR-6G User's Manual
Contents
1. LIGHT THE BURNERS 1 Select corresponding gas valve knob Rotate the knob to the ignite position H High 2 If the burner fails to ignite after 5 seconds turn valve to the OFF position Open the doors to allow the gas to dissipate and repeat the ignition process 3 After burner has ignited rotate the gas valve to flame height desired for cooking TO SHUT OFF BURNERS Rotate the gas valve knob to the OFF position RECOMMENDED LIGHTING SEQUENCE Natural Gas TOP MIDDLE BOTTOM Propane Gas 9 BOTTOM MIDDLE 6 TOP DOOR CATCH A magnetic door catch is used to keep door closed AR 6G Rotisserie Operation A Care Manual 16 OPERATING INSTRUCTIONS PLACEMENT amp ADJUSTMENT OF SPITS To place the spit into the appliance insert the shaped SPIT DRIVE on to the SPIT DRIVE SHAFT 1 Turn the spit slightly to make certain it is correctly ZE positioned Place the opposite end of the spit on the SPIT z a er MEE 2 RETAINING BRACKET A TERES BEFORE USING THE APPLIANCE FOR THE FIRST _ 3 TIME THOROUGHLY CLEAN THE UNIT AS DIRECTED ti ENGAGE ALL BURNERS AND OPERATE THE EMPTY APPLIANCE FOR A PERIOD OF 20 MINUTES TO BURN OFF ANY RESIDUE WHICH MAY BE ON THE METAL AS A RESULT OF THE MANUFACTURING PROCESS PRODUCT PREPARATION For more flavorful product season the inside of each produce more roasted appearance and additio2. SWITCH EMERGENCY STOP TAPE HIGH TEMP GASKET 9ft 2743mm 2 HOUR TIMER W BUZZER WASHER 1 4 FLAT 5 8 OD 18 8 SS WASHER LOCK 5 16 DIA T BLOCK MODULAR FUSE HOLDER DUAL 15A CLASS G 15A CLASS G FUSE TRANSFORMER STEP DOWN AJN p o NEE ER NEE REI a e olj o m gd 1915 lt Re lt J k 4 UJ PB 28103 COUPLING 1 4 NPT 28104 NIPPLE CLOSE 1 4 NPT PP27593 PIPE WELD ASSEMBLY Em o Part numbers and drawings are subject to change without notice AR 6G Rotisserie Operation A Care Manual 28 BULB REPLACEMENT INSTRUCTIONS TO REPLACE CAVITY BULBS A Remove the four screws B Pull bulb out D Re install glass cover and SC 2352 holding the gasket securing with four glass light cover CL 26608 screws removed in step A and gasket GS 26609 in place taking care to not let the glass cover fall into C Push replacement bulb LP 34213 in place the oven The performance of this unit has been optimized using the factory provided bulbs These bulbs should be replaced with an exact replacement DO NOT HANDLE NEW BULB WITH or with a factory recommended BARE HANDS WHITE COTTON replacement These bulbs have been GLOVES SHOULD BE WORN WHEN treated to resist breakage and must be replaced with similarly treated bulbs in REPLACING BULBS order to maintain c
3. chickens up to 3 1 2 pounds 1 6 kg per bird If fewer between the first bird and the disc end of the spit and the chickens are used space them evenly along the length of last bird and the round end of the spit After preheating the spit Insert the first bird tail end first on the end of the properly insert each of the prepared spits into the appliance skewer opposite the SPIT DRIVE SHAFT according to the method explained in this manual Because heat rises the chickens on the bottom spit will cook at a slower rate than those above NOTE When all spits are loaded and positioned select and activate the geared motors with the spit rotation switches PREHEAT AT FULL FLAME FOR A MINIMUM OF 30 for each spit MINUTES BEFORE LOADING PREPARED SPITS 43 1092mm P 37 940mm E E ER A 2 3 51mm 76mm gt 51mm 76mm Estimate a whole chicken roasting time of 60 to 75 minutes for cooking 3 to 3 1 2 Ib 1 3 to 1 6 kg birds ADDITIONAL PRODUCT and 50 to 60 minutes cook time for 2 1 2 Ib 1 2 kg ROASTING TIMES birds Time may need to be adjusted based on external climactic conditions the adjustment of the spits and Chicken Halves or Pieces 35 to 40 minutes th lity and size of the bird to b ted For food safety it is important to check the internal Turkey 50 minutes Turk t temperature of the cooked product with a clean and S
4. see drawing for spacing 59 15 mm SS mm USE LOCKTITE ON SCREWS 7 i ey i CR 27580 MOTOR SHAFT CONNECTOR DV 27620 KEY 3 16 SQ X 0 5 6 gi USE LOCKTITE ON SCREWS 6 Le sca sonen maxr ER e ser ser ooun M wsz tookwasnen ve o Part numbers and drawings are subject to change without notice AR 6G Rotisserie Operation A Care Manual 25 TOP ASSEMBLY ES SS ES SCREW 10 X 1 2 SMS HEX HEAD SLOTTED 8 32 X 3 8 PHIL FLAT SCREW S S SCREW 10 32 X1 2 NF PHIL TRUSS 5 18 8 SS SCREW 10 32 X 3 8 HEX HD S S 11 12 24588 INSULATION 1 THICK CER WOOL BRASS TUBE SCHEDULE 40 IN 24588 INSULATION 1 THICK CER WOOL 3 8 LOCK WASHER 18 8 S S 4 LP 33598 LAMP A19 STYLE 60W 120V WASHER M5 SPLIT LOCK S S 18 8 Part numbers and drawings are subject to change without notice ET E ES Loss ER 22 EN EN 25 EM 16 17 18 19 20 21 22 23 24 25 26 27 8 AR 6G Rotisserie Operation A Care Manual 26 BOTTOM ASSEMBLY G 42 DETAILA E 1 1 Part numbers and drawings are subject to change without notice AR 6G Rotisserie Operation A Care Manual 27 BOTTOM ASSEMBLY NOT SHOWN DESCRIPTION 1 BOTTOM SIDE PANEL LEFT
5. 1 33 Ud 01 11 2 OL3SV3133 0 CU Gi 4 reiret emt w EN Olv ol game 2646 L 2 IE E m JAIA 599 fld AS2I vGT dSI S VW3N 5 4 VA002 AZT 9 AOZT asn4 09 S86bE MS gt 86 5 lt S86bE MS gt E im HOLIMS HOLIAS HOLIAS C I0IFE AS 0 AS BIREN HOLIMS HOLIMS HOLIMS amp P pg GO Q de 599 599 G 5 9 GOIVE AS KXI0IpE AS WoL Log Waa dni HOLIMS e HOLIMS CH 9 E 6 TIE Sua SITIAN SIIN ag GI3HIL NO C3LNNOW 2907 SD LD 7683 Been SLHDIT Bees 334335 EE 01 01108 dui GEN HOLIAS SaoLOW SYOLOW SYOLOW SYOLOW Senta BEL JIMAS MOL 310018 _ WOLLDS Ui I 68 m WDLLDE 9 IEEE X2D38 1 sv Ina dA __ 92 HOLIAS Spar SOLOW Bvds 310033 GEIER EWEN E MOLUW B3A 3 S WER SXOLOW SE 62 GSN SAS TIXINOJA Ov GEE 98 2038 1 c 22 JINGOW N LLINDI 9686 00 Adel HOLIMS Sa DN mooz a 4 T3MInO33 Si MAS 817 97 IMIS ESCH SILVA SIDA 01 SES q3NIn038 865 42 CA O A A 30074 3sn4 Gate AL dWV1 0907 Deg e NV4 10aLNO9 3 HOLIMS HDI AR 6G Rotisserie Operation A Care Manual 30 Use this list as a final check of applian
6. S S BOTTOM SIDE PANEL LEFT BLK 2 BOTTOM SIDE PANEL RIGHT S S BOTTOM SIDE PANEL RIGHT BLK BOTTOM COVER BACK COVER BOTTOM ACCESS COVER SUPPORT BRACKET BOTTOM PLATE SPOT amp WELD 7 BOTTOM TOP PLATE SPOT GAS PLUMBING ASSEMBLY LOWER FRONT PANEL SPOT 5 5 LOWER FRONT PANEL SPOT BLK 0 ELECTRICAL PANEL 11 5007975 wiRE SET 120 12 CASTER WELD WITH LH BRAKE 13 CASTER WELD WITH NO BRAKE 14 BU 3964 BUSHING STRAIGHT STRAIN RELIEF 15 CD 34094 CORD 16 3 SUT NEMA 5 15P 10 3048mm 16 CR 33250 CONNECTOR 3 16 DUAL SPADE 17 CR 34559 CONNECTOR 18 CR 3849 CONNECTOR DUAL SPADE 1 4 19 HR 27630 HANGER U BOLT GAS PLUMBING ASSEMBLY 11 VA 28444 VALVE CONVERSION KIT 1 NOT SHOWN PROPANE ONLY PART NO 20 KN 28061 21 KN 34103 22 LA 34435 23 NU 2437 DESCRIPTION KNOB GAS SHUTOFF KNOB INDICATOR LABEL FUSE WARNING NUT 1 4 20 HEX S S 24 NU 24613 1 4 20 INSERT NUT 25 28009 PANEL OVERLAY AR 6G 26 SC 2191 SCREW HEX HEAD 5 16 18 X 1 LONG 24 27 SC 22729 SCREW 1 4 20 X 1 2 HEX HEAD 28 SC 28434 SCREW 10 32 X 3 8 HEX HEAD 29 SW 34101 SWITCH HILOW 0 SW 34985 SWITCH SPARK 5012978 SPARK SWITCH SERVICE KIT FOR UNITS PRIOR TO 2011 CONTACT SERVICE WITH SERIAL N 1 DG ER p EN p 6 EA ES ES m TS Li EN ES EN E 17 9 SW 34430 TA 28540 TR 34416 WS 22094 WS 2867 BK 33364 FU 3772 FU 3775 TN 33460 BK 3019
7. front to back and side to side by means of the adjustable casters O Allow a minimum clearance of 4 102mm from the back of the appliance for gas plumbing connections Q Rear of unit should be slightly elevated via caster adjustment to allow the doors to remain open while operator is working in the unit 20 508mm 77 1 2 1969mm 18 457mm 79 1999mm 45 1140mm AR 6G Rotisserie Operation A Care Manual 7 INSTALLATION VENTILATION INSTRUCTIONS DANGER Installation air adjustment and or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances 1 single gas appliance requires a minimum of 32 CFM make up air for natural and propane gas Kitchen ventilation must include a provision for an adequate flow of fresh air for gas combustion and to prevent a negative pressure condition The rear of the appliance provides air supply access for gas combustion and must be kept clear at all times DO NOT obstruct or restrict ventilation nor the air flow required to support combustion 2 DO NOT obstruct the flow of the exhaust flue at the top of the appliance It is especially critical that gas supply piping and electrical support cord and or receptacle be routed away from the path of the hot combustion fumes To prevent malfunction or cause negative back draft DO NOT obstru
8. lifting forks is BOTH SIDES strongly recommended Stand the appliance in a level position Use the BACK 4 102mm adjustable casters to overcome an uneven floor and ensure that the unit is level To insure proper operation the installation of this TOP EU BOR HERE appliance must be completed by qualified technicians in accordance with the instructions provided in this manual Failure to follow the instructions provided may result in damage to the appliance building or cause personal injury to personnel AR 6G Rotisserie Operation A Care Manual 6 SITE INSTALLATION POSITIONING REQUIREMENTS Allow a 20 500mm clearance at the top of the appliance for free air movement and for the vent s In order to ensure proper ventilation a minimum located at the top distance of at least 18 457mm must be kept from the side panels left and right of the appliance and Q Do not install the appliance adjacent to heat producing any adjoining surfaces equipment such as fryers broilers etc Heat from such appliances may cause damage to the Electrical Components of the appliance Minimum clearance recommended 20 500mm NOTE If adequate service clearance is not provided it will be necessary to disconnect the gas connection to move the appliance Charges in connection with inadequate service access are Place the appliance on a stable noncombustible level not covered under warranty horizontal surface Level the appliance
9. the following signal words and symbols may be used throughout this manual DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury death or substantial property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that CAN cause personal injury possible death or major property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored NOTE Used to notify personnel of installation operation or maintenance information that is important but not hazard related This appliance is intended to cook hold or process foods for the purpose of human consumption No other use for this appliance is authorized or recommended This appliance is intended for use in commercial establishments where all operators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users Any troubleshooting guides component views and parts lists include
10. 10 32 X1 2 NF PHIL TRUSS 17 5005513 M S 18 8 SS MOTOR MOUNT ASSEMBLY n C 2661 o o d c 2 2 m D c w z 5008157 STRUCTURE ASSEMBLY S S 48 SC 26791 SCREW 10 32 1 4 PAN HEAD 5005237 STRUCTURE ASSEMBLY BLK BEARING 49 SC 28434 SCREW 10 32 X 3 8 HEX HD S S FLAME BENT SENSOR HINGE SPACER IGNITER SPACER DOOR STOP STUD BURNER STUD 9 BG 28033 50 SN 34520 20 BK 33364 51 SP 28134 21 BN 34417 BURNER SPIT BUSHING SPARK CONTROL 52 SP 28135 22 BU 27579 53 ST 27592 UJ o o E gt 23 CC 34411 54 ST 27595 24 CD 33338 CORD FOR 4 BOX FAN CLEVIS CLIP O RING CLIP CLIP WIRE TIE 55 TL 27515 25 CL 23979 56 TL 27629 26 CL 27574 57 WS 22094 WASHER 1 4 FLAT 5 8 OD 18 8 SS Alo m gt n 6 5 es m 27 CL 27628 58 WS 23671 gt I m 2 r QO A p WASHER FLAT 10 18 8 S S 28 FA 3599 FAN 115V 131 CFM FITTING ELBOW FAN GUARD 59 WS 23672 29 FT 26394 WS 27044 8 FLAT WASHER 30 GD 2396 61 WS 27045 WASHER 8 LOCK WASHER 15 Part numbers drawings are subject to change without notice AR 6G Rotisserie Operation A Care Manual 24 MOTOR MOUNT ASSEMBLY Assembly Instructions L A Must use arbor press or vise clamp press to fit motor shaft to motor
11. 62 15 16 x 32 5 8 31 7 16 798mm 1983mm x 1599mm x 828mm TO GAS LINE INTERIOR 53 3 4 x 50 x 12 11 16 1365mm x 1193mm x 321mm D 12 11 16 321mm CAVITY DEPTH 2 18 3 16 ER 461mm xi 8 7 16 213mm I 54 58 1387mm Le 78 7 8 2003mm gt 62 15 16 1599mm 53 3 4 1365mm CAVITY HEIGHT 78 1 8 1983mm 49 5 8 1260mm DOOR HEIGHT 78 1 8 1983mm 23 1 2 597mm DOOR WIDTH 50 1193 1 aoa ooo CAVITY WIDTH h aaam L 5 5 8 142mm D nd p E 9 3 4 247 TO GAS LINE d y 56 1424mm Le 32 5 8 828mm gt 6 1 2 165mm TO POWER CORD 16 3 4 425mm TO DRIP TRAY AR 6G Rotisserie Operation A Care Manual 4 TECHNICAL COMPONENTS 5 Tnmen 300 Je _ 3 GAS BURNERS 2 prongs ground Type direct flame CAPACITY Number 3 Bird 1441b 168 Ib UNIT POWER RATING TOTAL ELECTRIC Propane 195 000 BTU 6 AMPS Natural 195 000 BTU SITE INSTALLATION DANGER IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCT
12. ALT HAAM Rotisserie AR eG d INSTALLATION OPERATION MAINTENANCE 243 27 HALO Dr i 300 558 5744 W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 e 800 558 8744 USA CANADA FAX 262 251 7067 e 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A MN 28648 10 10 Delivery zi ee ode CER RP ae e ELE 1 Uripacklngis amice xm nx a ate Ew cx eR 1 Safety Procedures and Precautions 2 Installation Common Specifications 3 Accessories 3 Dimension 4 Technical 5 Installation Codes amp Standards 6 Ventilation Requirements 6 Positioning on 6 Positioning Requirements 7 Ventilation Instructions 8 Electrical us ae eh RR REB REA 9 Air 10 Air Adjustments 10 Gas Connections 11 13 Securing Electrical Access Cover 13 Leak Testing 2c eee eee 14 Gas 14 Ignition 14 Operating Instructions Burner Lighting Instructions 15 CohtrolS ner RE 16 Door Catehis edil des 16 Placement amp A
13. CTIONS B 149 1 and Installation Codes Gas AND HARD PIPED GAS CONNECTIONS Burning Appliances and local codes DO NOT MEET NSF CERTIFICATIONS GAS PRESSURE CHART VN D A E R The appliance has been factory adjusted according to the gas type specified on the identification name plate CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR TECHNICAL SPECIFICATIONS AN EXPLOSION CAUSING SEVERE EE INJURY AND PROPERTY DAMAGE Pressure GAS SPECIFICATIONS 140 W C 35 kPa NATURAL GAS PROPANE GAS AR6G 195 000 Btu hr 195 000 Btu hr 11 0 W C 1 99 kPa INSTALLATION REQUIREMENTS GAS CONNECTION 3 4 NPT 14 0 W C 3 5 kPa Pressure CHECK PLUMBING CODES FOR PROPER SUPPLY LINE SIZING TO ATTAIN MINIMUM BURNER MANIFOLD PRESSURE SHOWN NATURAL GAS 5 W C PROPANE GAS 10 W C MAXIMUM INLET PRESSURE 14 W C NOTE If a flexible gas line is used it must be AGA approved commercial type and at least 3 4 LD HOOD INSTALLATION IS REQUIRED GAS VALVE MAY REQUIRE FIELD ADJUSTMENT ABOVE 3 250 991m AND IS NOT ADJUSTED AT THE FACTORY AR 6G Rotisserie Operation A Care Manual 11 GAS CONNECTIONS The installation of this appliance must be completed by a qualified installer familiar with the local codes and regulations governing the installation of commercial gas appliances The installation must be made in accordance with local codes or in the absence of local codes with the National Fuel Ga
14. E REAR OF THE APPLIANCE IS KEPT CLEAR OF OBSTRUCTIONS TO ALLOW A CONTINUOUS SUPPLY OF FRESH AIR FOR GAS COMBUSTION Make certain the installation maintains adequate air ventilation to provide cooling for electrical and gas components The area around the appliance should be clear of any obstructions which might retard the flow of cooling air Failure to observe this caution may result in damage to the control components and will void the warranty Local and the National Fuel Gas Code provide rules for determining the amount of fresh air necessary for combustion and ventilation of commercial cooking appliances The codes will help determine if additional outside air may be necessary to meet health and safety regulations DO NOT USE CIRCULATING FANS ON THE FLOOR FLOOR FANS WILL AFFECT BURNER OPERATION AIR ADJUSTMENTS The appliance can be field converted from one type of gas to another natural gas to propane or vice versa OPTIONAL CONVERSION KITS Natural Gas to Propane 5008903 Propane to Natural Gas 5008904 After taking the necessary safeguards for the gas circuit by employing the shut off valve located at the rear of the appliance and disconnect the appliance from the electric supply Open the right hand machine compartment Replace orifices as shown in chart Replace valves located under access panel Set manifold pressure as shown in chart If any gas fittings are loose or have been replaced perform the follow
15. INGE 1006527 31 GI 27590 1006530 COVER REAR LEFT S S 32 HG 28788 PE 27601 COVER REAR LEFT BLK COVER REAR RIGHT S S COVER REAR RIGHT BLK SPARK IGNITER BRACKET LH BRACKET RH BRACKET SUPPORT BRACKET SUPPORT BRACKET SUPPORT BRACKET BOTTOM BURNER TUBING MIDDLE BURNER TUBING 33 NU 2215 NUT 10 32 NF HEX MS 18 8 S S NUT 6 32 HEX S S NUT 1 4 20 HEX S S 36 OR 28127 ORIFICE NAT 1 NATURAL GAS OR 28130 ORIFICE 38 PROPANE GAS 1006538 34 NU 2361 PE 27606 35 NU 2437 100655 1 1007535 1007537 37 OR 28128 ORIFICE 20 NATURAL GAS OR 28191 ORIFICE NAT 41 PROPANE GAS ORIFICE NAT 29 NATURAL GAS ORIFICE NAT 43 PROPANE GAS 1007590 1007592 38 OR 28129 1007594 OR 28132 0 1009652 39 RA 27583 11 1009653 40 SA 27518 SEAL SHAFT ROTARY SCREW 6 32 X 3 8 SLOT are 1009654 41 SC 2254 5005243 BURNER COVER SPOT S S BURNER COVER SPOT BLK DRIP TRAY ASSEMBLY DOOR ASSEMBLY RIGHT 42 SC 22729 SCREW 1 4 20 X 1 2 HEX HEAD SCREW 8 32 X 1 2 HEX HEAD S S SCREW M4 X 10MM HEX HEAD TRIM PE 28027 43 SC 22730 5005246 44 5 23664 5005247 C 2459 8 32 X 1 4 PHIL SCREW SCREW 6 32 X1 2 NC PHIL TRUSS 5 18 8 SS 5005248 DOOR ASSEMBLY LEFT Ra O gt 9 D gt E N ml m m gt gt gt e s 8 8 e hhh HEHE eHe C 2472 SCREW
16. IONS THOROUGHLY BEFORE INSTALLING OR SERVICING DANGER AVERTISSEMENT UNE INSTALLATION UN AJUSTEMENT UNE ALTERATION UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES A LA PROPRIETE DES BLESSURES OU LA MORT LIRE ATTENTIVEMENT LES DIRECTIVES D OPERATION ET D ENTRETIEN AVANT DE FAIRE L INSTALLATION OU L ENTRETIEN DE CET EQUIPEMENT TT Em THIS EQUIPMENT THE APPLIANCE MUST REMAIN ON THE PALLET WHILE BEING MOVED TO THE INSTALLATION SITE BY FORK LIFT OR PALLET LIFT TRUCK NOTE Note dimensions required for doorways and aisles for access of the appliance and pallet to the installation site Transport the appliance in an upright and level position only Do not tilt the appliance AR 6G Rotisserie Operation A Care Manual 5 SITE INSTALLATION INSTALLATION CODES amp STANDARDS The following codes and standards are required for installation of this appliance AIR SUPPLY ELECTRICAL CONNECTIONS WATER CONNECTIONS GAS CONNECTIONS GAS EXHAUST AND WASTE WATER DISCHARGE Installation must comply with local codes required for gas appliances In the absence of local codes installation must comply with the National Fuel Gas Code ANSI Z223 1 latest edition In Canada the appropriate code is the Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B Adherence to code by a qualified installer is essential f
17. MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 or local codes Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific appliance ELECTRICAL VOLTAGE PHASE CYCLE uz AMPS KW NEMA 5 15P 120 1 60 5 83 0 7 icu Wire diagrams are located in the inside access panel of the unit DANGER AVERTISSEMENT Directives pour la prise de courant lectrique Cet appareil est muni d une fiche trios branches prise de Courant afin de vous pro ger des chocs et doit tre branch Directemet dans un receptacle adequate de prise do courant trios branches II ne faut pas couper ou enlever une banche De cette fiche A DANGER ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE AR 6G Rotisserie Operation A Care Manual 9 AIR SUPPLY AIR SUPPLY Installation of this appliance must include a provision for an adequate flow of fresh air for gas combustion This requirement must be observed by the installer as well as the operator The rear of the appliance provides air supply access for gas combustion and must be kept clear at all times MAKE CERTAIN THE AREA AROUND TH
18. UT OFF VALVE LOCATED IN THE REAR OF THE UNIT NOTE Following initial installation it may take slightly more time to evacuate the excess air from the supply lines Propane is a heavy gas and will settle on the floor or the lowest point in a building If a raw gas smell is present evacuate the building and contact your local fire department or safety agency for assistance In the event of loss of power to the appliance turn the burner control knobs to the OFF position Remove food product from the unit If burner control fails to extinguish the flame shut off main gas valve located in rear of unit GAS FLAME PATTERNS When starting the appliance after initial installation the gas lines must be free of air pockets It may take up to 30 minutes to free the lines If after this time there is no ignition call for factory assistance For all practical purposes the following will be the only check necessary during initial operation by the installer After the installation is complete the appliance must be test fired to ensure that the system is operating properly Follow the operating instructions posted on the front of the unit The flame pattern both under hot and cold conditions should be stable on all burner ports and there should be no lifting or blowing after several seconds of operation There is an air shutter adjustment on these burners If the flame pattern does not match that shown contact the fac
19. Y FRONT VIEW _pescniprion arv irem PanT 1006537 REAR COVER BRACKET BG 27596 1006541 INSULATION COVER LEFT BT 26884 1009297 INSULATION COVER RIGHT HG 22672 5005517 BACK COVER ASSEMBLY 13 24588 INSULATION 1 THICK CER WOOL 5005519 MOTOR PANEL LEFT SPOT S S 1 14 war NUT 1 4 20HEX S S 27602 PANEL LEFT SPOT BLK 1 15 NU 24613 1 4 20 INSERT NUT 5005520 MOTOR PANEL RIGHT SPOT S S 16 Nu 13 14 15 16 INSERT NUT 48 32 UNC pene uoo rme an org Te 18 19 20 22 8 32 X 3 8 TRUSS HEAD SCREW E _ Part numbers and drawings are subject to change without notice AR 6G Rotisserie Operation A Care Manual 22 FRONT VIEW FINAL FLOOR ASSEMBLY DETAIL J 1 2 NSSSSSSSSRRSRSRRSSSRRRRRRRRRSSRRRRRS SC 14 AAAKMAAAAAAAAAMMAAAAAAAAAMAAAAAAA E WALLA LL LLL LLL ANNA AAA LLL LLL FINAL FLOOR ASSEMBLY BACK VIEW N VERSNS NN dd WANN WD SS da DETAIL H 1 2 Part numbers and drawings are subject to change without notice AR 6G Rotisserie Operation A Care Manual 23 FINAL FLOOR ASSEMBLY FRONT amp BACK VIEW NOT SHOWN PART NO DESCRIPTION org BURNER COVER PLATE PART NO DESCRIPTION DOOR GUIDE DOOR H
20. ce installation conformance Damage directly attributed to improper set up installation or cleaning can invalidate warranty claims CLEARANCES All clearances must conform with the standards set by Alto Shaam as indicated in the installation manual RIGHT SIDE CLEARANCE Standards include a minimum 20 50cm clearance from any heat producing device such as an open burner range flat top grille fryer steamer etc Also make sure sufficient service access is provided on the left side of the appliance There must be an allowance of free air access to all vents UPPER CLEARANCE Verify that appliance is installed on a non combustible floor and it must be located under a ventilation hood LEFT SIDE CLEARANCE REAR CLEARANCE GAS CONNECTIONS Verify that gas connections are 3 4 NPT pipe NATURAL GAS PROPANE or 3 4 commercial flexible gas connector Verify incoming gas pressure is at least 7 GAS CONNECTION WC for natural gas and 11 WC for propane Verify that gas valve outlet pressure is 5 WC for natural gas and 10 WC for propane Verify that if a commercial flexible gas connector is used that it is not run under the appliance but CONNECTION AT REAR OF APPLIANCE connected at the rear of the appliance INCOMING GAS PRESSURE GAS OUTLET PRESSURE PHYSICAL CONDITION Bottom of appliance has been checked for damage due to improper positioning on site Verify the installation of drip trays Verify the appliance is l
21. ck Cover DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance ALT DELIVERY This Alto Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided Upon receipt check for any possible shipping damage and report it at once to the delivering carrier See Transportation Damage and Claims section located in this manual This appliance complete with unattached items and accessories may have been delivered in one or more packages Check to ensure that all standard items and options have been received with each model as ordered Save all the information and instructions packed with the appliance Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim This manual must be read and understood by all people using or installing the equipment model Contact the Alto Shaam Tech Team Service Department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit THE INFORMATION CONTAINED IN THIS MANUAL IS IMPORTANT FOR THE PROPER INSTALLATION OF THIS OVEN PLEASE READ CAREFULLY AND RETAIN FOR FUTURE REFERENCE IMPROPER CONNECTION OF THIS APPLIANCE WILL NULLIFY ALL WARRANTIES HAAM UNPACKING 1 Carefully r
22. ct exhaust flues or attach any flue extension that will impede proper burner operation 3 Make certain the appliance installation maintains adequate air ventilation to provide cooling for electrical and gas components The area around the appliance should be clear of any obstructions which might retard the flow of cooling air Failure to observe this caution may result in damage to the components and will void the warranty Inadequate ventilation or failure to ensure an adequate supply of fresh air will result in a high ambient temperature at the sides of the appliance An excessive ambient temperature can cause the thermal overload protection motor to trip resulting in severe damage to the cooling fans An adequate ventilation system is required for commercial cooking equipment Information may be obtained by writing to the National Fire Protection Association Batterymarch Park Quincy MA 02269 When writing refer to NFPA No 96 4 This appliance cannot be direct vented 5 Install the appliance under a ventilation hood meeting all applicable code requirements Combustion fumes must be vented in accordance with local state or national codes DANGER FAILURE TO VENT THIS APPLIANCE PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR Equipment damage operational problems and unsatisfactory baking performance may also be the consequence of improper venting Any damage sustained by a failure to properly ve
23. d in this manual are for general reference only and are intended for use by qualified technical personnel This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location For equipment delivered for use in any location regulated by the following directive DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE AR 6G Rotisserie Operation A Care Manual 2 INSTALLATION COMMON SPECIFICATIONS ACCESSORIES Overall height 78 1 8 1983mm Overall width 62 15 16 1599mm Overall depth 32 5 8 SI 27510 Multipurpose Basket FE 212 Total weight empty 1385 lbs 628 kg Height Cooking cavity 53 3 4 1365mm ACCESSORIES USABLE SPACE L X W X D MULTI PURPOSE BASKET 51 27510 38 75 5 25 6 375 SANK EASKET Shank Basket 38 75 x 4 75 x 5 5 oe e WHOLE PRODUCT SKEWER 38 75 x 5 25 x 5 5 SE e HEAVY DUTY V SKEWER 37 of usable length SES ROASTING TRAY 40 75 x 11 25 x 2 0 see 5005514 Heavy Duty Skewer 1008581 Thirty Six 36 Chicken Roasting Unit Roasting Tray AR 6G Rotisserie Operation A Care Manual TECHNICAL SPECIFICATIONS DIMENSIONS w xp 50 7 8 1292mm TO POWER CORD EXTERIOR 78 1 8 x
24. djustment of Spits 17 Product Preparation 17 Skewer Preparation amp Loading 18 Cooking 18 DANGER IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT HAAM Care and Cleaning Equipment Care 19 Daily Cleaning 19 Cleaning amp Reseasoning Cast Iron Tiles 20 Maintenance Changing of Light Bulbs 20 Opening Machine Compartments 20 Service Troubleshooting 21 Full Assembly View amp Part List 22 Final Floor Assembly View amp Part List 23 24 Motor Mount Assembly View amp Part List 25 Top Assembly View amp Part List 26 Bottom Assembly View amp Part List 27 28 Gas Plumbing Assembly amp Part List 27 28 Bulb Replacement 29 Wire Diagrams AR 6G 120V 30 Installation Checklist 31 Gas 31 Physical Condition 31 Warranty Transportation Damage and Claims Back Cover Limited Warranty Ba
25. e accurate thermometer The temperature requirements for chicken are between 185 and 190 F 85 and 89 C Ham Hocks Shanks 45 to 50 minutes Juices should be clear and the joint where the drumstick Ham Hocks Shanks 45 to 50 minutes meets the body should be loose When the chickens are fully cooked remove the spit from the appliance and slide each bird off the spit with d fork 2 must be 2 ALWAYS USE HAND PROTECTION placed in a controlled holding environment at or above WHEN OPENING THE DOORS OR 140 F 60 C HANDLING SPITS WHENEVER THE APPLIANCE IS HOT AR 6G Rotisserie Operation A Care Manual 18 CARE AND CLEANING EQUIPMENT CARE The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory appetizing food Good equipment that is kept clean works better and lasts longer Always follow appropriate state or local health hygiene regulations regarding all applicable cleaning and sanitation requirements for equipment DAILY CLEANING When cooking has been completed stop the motor for each corresponding spit and remove the spit by reversing the insertion steps Never use a high pressure scrubber Only use appliance cleaning products listed in the category of basic solvents approved for use in food preparation contact surfaces Never spray a liquid solution of any type water cleaning product etc directly
26. ed gas shut off valve must be installed upstream of the appliance for shutting off the gas supply while servicing This valve should be installed so that it is accessible with the appliance in the normally installed position The appliance is supplied with casters therefore installation must be made with a flexible connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI 721 69 or in Canada Connectors for Movable Gas Appliances CAN CGA 6 16 M87 When using a flexible connector a quick disconnect device must also be used that complies with the Standard for Quick Disconnect Devices for Gas Fuels ANSI Z21 41 or in Canada Quick Disconnect Devices for Use with Gas Fuels CAN1 6 9 GAS PIPING MUST NEVER BE INSTALLED TO RUN UNDER THE BURNER When a quick disconnect device and flexible connector are used a restraining device must be installed to limit the movement of the appliance in order to prevent damage to the connector or quick disconnect An example of such a system uses 2000 pound test stainless steel cable attached to a structural member of the kitchen wall behind the unit The attachment means must include a quick connect snap that can be disconnected when the appliance must be moved away from the wall The other end of the cable should be permanently attached to the rear frame of the appliance The cable should be of sufficient length so that no strain is ever placed upon the flexible ga
27. emove the appliance from the carton or crate t D te NOTE Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation 2 Read all instructions in this manual carefully before initiating the installation of this appliance DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators Additional manuals are available from the Alto Shaam Tech Team Service Department 3 Remove all protective plastic film packaging materials and accessories from the appliance before connecting electrical power Store any accessories in a convenient place for future use TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE LES INFORMATIONS CONTENUES DANS CE MANUEL SONT IMPORTANTES POUR L INSTALLATION L UTILISATION ET L ENTRETIEND DE CE FOUR S IL VOUS PLAIT LISEZ LE TRES ATTENTIVEMENT ET CONSERVEZ LE LA NON APPLICATION DE CES CONSIGNES ANNULE TOUTES GARANTIES AR 6G Rotisserie Operation amp Care Manual e 1 AND PRECAUTIONS lt i AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and or gas energized equipment In accordance with generally accepted product safety labeling guidelines for potential hazards
28. epeat steps 1 7 as necessary The gas appliance is furnished with three 20 watt halogen bulbs These bulbs should be replaced with the exact duplicate or a factory recommended replacement The logo area is furnished with three 120 volt 60 watt bulbs DO NOT HANDLE NEW BULB WITH BARE HANDS WHITE COTTON GLOVES SHOULD BE WORN WHEN REPLACING BULBS OPENING MACHINE COMPARTMENTS Prior to opening the various sections disconnect the electrical supply and close the gas valve located on the rear of the appliance The electric motor compartment is located at the left and the gas burner controls at the right of the appliance The gas valves and intake manifold assembly along with various electrical switches are located behind the control access panel These compartments allow access for the repair of various components of the electrical and gas circuits Left and Right Access Panels Using a screwdriver remove the various screws holding the required outside panel and remove the panel When the repair has been completed the panel must be remounted and the screws tightened Control Access Panel For access to control panel components Remove drip tray assembly Remove bolts that secure access panel Remove access panel When the repair has been completed perform the above described operation in reverse Seal the cover in place with an approved silicone sealant see page 14 Rear Access Panel For access t
29. evel and installed on a solid water resistant floor SERVICE AGENCY START UP DATE INSTALLATION NAME TECH SIGNATURE CUSTOMER SIGNATURE Part numbers and drawings are subject to change without notice AR 6G Rotisserie Operation A Care Manual 31 TRANSPORTATION DAMAGE and CLAIMS All Alto Shaam equipment is sold F O B shipping point and when accepted by the carrier such shipments become the property of the consignee Should damage occur in shipment it is a matter between the carrier and the consignee In such cases the carrier is assumed to be responsible for the safe delivery of the merchandise unless negligence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area 2 Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received 3 Note all damage to packages directly on the carrier s delivery receipt 4 Make certain the driver signs this receipt If he refuses to sign make a notation of this refusal on the receipt 5 If the driver refuses to allow inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage 6 Telephone the carrier s office immediately upon finding damage and request an inspectio
30. gas supply line must be disconnected from the building supply piping before conducting the pressure test Failure to do so may result in damage to the manual gas valve and or gas components in the appliance If any gas leak tests are to be conducted at pressures equal to or below 1 2 psi the manual gas shut off valve upstream of the appliance must be turned off before conducting the tests Leak testing of the internal appliance piping system was conducted before shipping the appliance from the factory If additional testing is needed it should only be conducted at normal gas supply pressures If the testing is performed using combustible gas in the piping leak testing should be done with a soap solution bubble checking or other approved liquid The use of an electronic combustible gas leak detector is helpful however this type of detector can be oversensitive Electronic detectors may indicate false leaks from other sources which would not be detected when checking with a liquid solution to verify a no hazard gas connection When starting the appliance after initial installation the gas lines must be free of air which may take up to 30 minutes to purge from supply line If the burners do not light after this period of time call factory for assistance NEVER USE AN OPEN FLAME TO LEAK TEST The appliance is not to be directly connected to a chimney vent system nor directly connected to a horizontal exhaust system The unit m
31. he inside of the appliance Follow with an appropriate commercial glass cleaner 7 Using hand protection remove empty and clean the drip tray Use caution since the drip tray and contents may be extremely hot Wipe around the electrical access cover 8 Wipe the front and top of the appliance DANGER AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED AR 6G Rotisserie Operation A Care Manual 19 CARE AND CLEANING Ah DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING 1 Turn the burners OFF disconnect unit from power source and allow the appliance to cool 2 Using hand protection remove all cast iron tiles 3 Using a wire brush clean off any extra food debris NOTE DO NOT soak tiles in water or use soap This may cause rusting to occur 4 Spray each tile with cooking spray to preseason CHANGING OF LIGHT BULBS CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL CLEANING amp RESEASONING CAST IRON TILES 5 Replace the cast iron tiles 6 Turn the units power back on and start the burners 7 Run through a normal cooking cycle 8 R
32. ing test Use a soap and water solution to check all fittings for leaks Brush solution on all joints or areas where a leak may be present If bubbles appear re tighten the fitting and recheck If bubbles persist replace the fitting Always reconnect the gas line and inspect for leaks before replacing access panels CONVERSIONS MUST BE PERFORMED BY A CERTIFIED SERVICE TECHNICIAN QUALIFIED TO WORK ON GAS APPLIANCES BEE NATURAL PROPANE Top Orifice Middle Orifice is OR 28129 OR 28130 Manifold Pressure 10 0 u wc OR 28127 OR 28132 29 43 OR 28128 OR 28191 20 41 AR 6G Rotisserie Operation A Care Manual 10 INSTALLATION GAS CONNECTIONS This gas appliance has been set to operate with either natural gas or propane as indicated on the identification name plate Make certain the gas supply matches the nameplate information Should conversion to the opposite TO AVOID SERIOUS PERSONAL fuel be desired conversion parts must be ordered from INJURY installation of this appliance the factory Conversion must be completed by a qualified must conform to local state and service person only Always remember to reflect the national codes the current edition conversion on the nameplate of the American National Standard Z223 1 National Fuel Gas Code and all local municipal building codes In Canada installation must be in accordance with Standard CAN CSA RESIDENTIAL GAS CONNE
33. n Mail a written confirmation of the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims LIMITED WARRANTY Alto Shaam Inc warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will at Alto Shaam s option subject to provisions hereinafter stated be replaced with a new or rebuilt part The parts warranty period is as follows For the refrigeration compressor on Alto 5haam Quickchillers five 5 years from the date of installation For the heating element on Halo Heat cook hold ovens as long as the original purchaser owns the oven For all other parts one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first The labor warranty period is one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours excluding overtime holiday rates or any additional fee
34. nal chicken prior to cooking Operators may also want to flaming the skin of each chicken can be pricked prior to consider the use of a marinade or the purchase of pre insertion on the skewer This procedure however will marinated chickens For best results truss each bird bubble the skin and produce additional spatter during prior to inserting on the spit cooking USING A FROZEN PRODUCT IS NOT RECOMMENDED ALWAYS USE HAND PROTECTION NEVER USE OR PLACE WHEN OPENING THE DOORS OR ALUMINUM FOIL IN HANDLING SPITS WHENEVER THE APPLIANCE IS HOT THE APPLIANCE FOR THE CORRECT OPERATION MAKE CERTAIN THE AREA AROUND OF THE APPLIANCE AND TO HELP THE REAR OF THE APPLIANCE IS AVOID GREASE SPLATTER THE KEPT CLEAR OF OBSTRUCTIONS TO WINDOW DOOR MUST BE CLOSED ALLOW A CONTINUOUS SUPPLY OF DURING COOKING FRESH AIR FOR GAS COMBUSTION TO FACILITATE CLEANUP POUR WATER INTO THE DRIP PAN IN A SUFFICIENT AMOUNT TO COVER THE BOTTOM OF THE PAN MAINTAIN THE WATER LEVEL THROUGHOUT THE COOKING PROCESS AR 6G Rotisserie Operation A Care Manual 17 OPERATING INSTRUCTIONS SKEWER PREPARATION amp LOADING The appliance is furnished with six removable skewers Slide the bird down along the spit toward the disc shaped each with 37 940mm of usable length Average capacity end Continue in the same manner for each additional per skewer is six 2 1 4 to 2 1 2 pound 1 to 1 1 kg bird Make certain to leave 2 to 3 51 76mm of free space
35. nt this oven are not covered under warranty DO NOT USE CIRCULATING FANS ON THE FLOOR FLOOR FANS WILL AFFECT BURNER OPERATION Ventilating hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications Where automatically operated appliances are vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust provisions shall be made to allow the flow of gas to the main burners only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation IN ACCORDANCE WITH NFPA 54 COMMONWEALTH OF MASSACHUSETTS ONLY AR 6G Rotisserie Operation A Care Manual 8 An electrical wiring diagram is located under the access panel beneath the drip tray of the appliance This appliance must be branch circuit protected with proper ampacities in accordance with the wiring diagram located in the electrical compartment of the appliance The appliance must be properly grounded in accordance with the National Electrical Code and applicable local codes DANGER ELECTRICAL GROUNDING INSTRUCTIONS This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug DANGER To avoid electrical shock this appliance
36. ny parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties express or implied including the implied warranties of merchantability and fitness for a particular purpose In no event shall Alto Shaam be liable for loss of use loss of revenue or profit or loss of product or for any indirect special incidental or consequential damages No person except an officer of Alto Shaam Inc is authorized to modify this warranty or to incur on behalf of Alto Shaam any other obligation or liability in connection with Alto Shaam equipment Effective 09 10 ALTO SHAAM RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO SHAAM REGARDING THIS APPLIANCE Model Date Installed Voltage Purchased From Serial Number W164 N9221 Water Street Box 450 Menomonee Falls Wisconsin 53052 0450 U S A PHONE 262 251 3800 e 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A
37. o electrical components Remove 2 screws from rear access panel Tip access panel back AR 6G Rotisserie Operation A Care Manual 20 TROUBLESHOOTING GUIDE DEFECT OBSERVED POSSIBLE CAUSE REMEDY Verify unit has power to it Spits and lamps do not work No power supply to unit Reset circuit breaker Interior light off but spits work Defective bulb Replace bulb One spit is not turning Defective motor Cote eae for replacement EE Defective switch or Contact manufacturer P 5 power supply for replacement Check main supply Open closed valve Reconnect gas line Reset safety switch Gas shutoff is in OFF position None of the burners are lighting Flexible gas line not connected Safety switch is not working One burner heats irregularly Burner orifices are clogged Clean or replace or not at all Inlet pressure too low Contact qualified gas specialist Alto Shaam has established a twenty four hour emergency service 9 B call center to offer immediate customer access to a local authorized 4 gt lt 7 P service agency outside of standard business hours The emergency Your Sefvice Hotline service access in provided exclusively for Alto Shaam equipment 1 800 558 8744 and is available throughout the United States through the use of Alto Shaam s toll free number Emergency service access is A available seven days a week including holidays AR 6G Rotisserie Operation A Care Manual 21 FULL ASSEMBL
38. ompliance with NSF standards DO NOT over tighten bulbs in their receptacles as this can cause damage to the bulb filament TO REPLACE SIGNAGE BULBS A Remove the four screws SC 28434 holding the lamp box cover b 1007526 Unscrew bulb LP 33598 to be replaced Install replacement bulb D Resecure lamp box cover b with the four screws a removed in step A REFER TO PAGE 27 FOR THE FULL VIEW OF Part numbers and drawings are subject to change without notice THE TOP ASSEMBLY AND PARTINUMBERS AR 6G Rotisserie Operation A Care Manual 29 T 40 T 433HS 19144 40 60 11 E OMG WYYISVIG SOL ZH09 021 99 S 2D 18 1 Fo Dl 53171803557 JJM a3 46 008 a 33S 2t ALON SAJAWNN Lavd WYVHS OL1V CONI SHJEWON 4 ALON 5 003 2018
39. on the burners 1 2 Turn the burners OFF disconnect unit from power source and allow the appliance to cool Using hand protection remove all detachable items such as spits Clean these items separately with a good grease solvent or commercial detergent Rinse well and dry With the appliance still warm not hot wipe the inside walls and the base with a damp cloth or sponge and any good alkaline or alkaline based commercial detergent at the recommended strength Spray heavily soiled areas with a water soluble degreaser and let stand for 10 minutes then remove soil with a plastic scouring pad Rinse by wiping with a sponge and clean warm water to remove all residue Remove excess water with sponge and wipe dry with a clean cloth or air dry METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION TO AVOID BURNS ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING NOTE Avoid the use of abrasive cleaning compounds chloride based cleaners or cleaners containing quaternary salts Never use hydrochloric acid muriatic acid on stainless steel 5 Clean control panel and door handles thoroughly since these areas harbor food debris Rinse by wiping with sponge and clean warm water Wipe dry with a clean cloth 6 Clean the interior walls at cooking zone glass doors and the lights with the same solution used for t
40. or the following Gas Plumbing Gas Appliance Installation Commercial Cooking Ventilation Water and Plumbing and OSHA Regulations AWTERTE STANDARD FOR GAS FOOD SERVICE EQUIPMENT ANSi 783 11 2006 CSA 1 8 2006 P woe US E ed CAUTION The information contained in this manual is important for the proper installation use and maintenance of this appliance Please read carefully and retain for future reference Improper connection of this appliance will nullify all warranties ANSI NSF4 VENTILATION REQUIREMENTS A ventilation hood is mandatory for the operation of the appliance The ventilation hood must be installed in accordance with local building codes for the steam TO PREVENT PERSONAL INJURY exhaust and must protrude 12 to 20 300 to 500mm over the front side of the appliance A grease filter must be USE CAUTION WHEN MOVING OR located in the protruding area of the hood Grease filters LEVELING THIS APPLIANCE should be thoroughly cleaned on a regular basis following manufacturer s instruction Ventilation hoods must ensure an adequate amount of incoming air during operation and must be operated whenever the appliance is used POSITIONING ON SITE Lift the appliance from the pallet with a fork lift or pallet lift truck positioned at the front of the appliance For MINIMUM CLEARANCE REQUIREMENTS damage protection the use of two wooden boards placed between the bottom of the appliance and the
41. s To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment subjected to harsh or inappropriate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combitherm Cleaner including but not limited to damage due to chlorine or other harmful chemicals Use of Alto Shaam s Combitherm Cleaner on Combitherm ovens is highly recommended 7 Any losses or damage resulting from malfunction including loss of product or consequential or incidental damages of any kind 8 Equipment modified in any manner from original model substitution of parts other than factory authorized parts removal of a
42. s Code ANSI Z223 1 latest edition In Canada the appropriate code is the Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 Q Both the appliance and the individual appliance shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa Q The appliance must be isolated from the gas supply piping system by closing the individual appliance manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa DANGER Installation air adjustment and or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances Use an approved gas pipe sealant at all external threaded connections Gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the appliance If the connected pressure exceeds 14 0 W C 3 5 kPa a step down regulator is required to be supplied by the owner operator INCORRECT CORRECT Close the individual manual shut off valve to isolate the appliance from the gas supply piping system during any pressure testing at test pressures equal to or less than 1 2 psig 3 4 kPa The appliance and individual shut off valve must be disconnected from the gas supply piping system d
43. s connector if the appliance is accidentally moved without initially disconnecting the gas connector GAS PIPING MUST NEVER BE INSTALLED TO RUN UNDER THE BURNER The flexible connector should be routed to form a downward U loop between the building gas supply and the permanent attachment at the rear of the oven The routing of the flexible connector must not be made under the oven Oven temperatures achieved during operation are too hot for safe operation Gas piping should be installed from the point of gas connection at the bottom front of the oven to the back of the oven where the flexible connector may be safely used See the illustration for the recommended placement SECURING ELECTRICAL ACCESS COVER After gas pressure has been set and leak testing performed the electrical access cover located under the drip tray inside the unit must be sealed with a High Temperature NSF Approved RTV adhesive prior to cooking in the unit Secure the electrical access panel by applying the High Temperature NSF Approved RTV adhesive to each of the 14 bolts provided with unit and tighten down Next run a bead of the High Temperature NSF Approved RTV adhesive around the electrical access panel and smooth in place Wipe excess RTV adhesive off AR 6G Rotisserie Operation A Care Manual 13 If a pressure leak test above 1 2 psi is to be conducted on the building supply gas piping the shutoff gas valve and appliance inlet
44. t have a gap of 1 8 to 3 16 3mm to 5mm from the top surface of the burner The spark must be maintained between the electrode and the burner for proper ignition AR 6G Rotisserie Operation A Care Manual 14 OPERATING INSTRUCTIONS BURNER LIGHTING INSTRUCTIONS Verify appliance connection to the correct gas source Refer to the data plate located on the back of the unit NOTE Use soap and water solution to check all fittings for leaks Brush solution on all joints and where any leakage is suspected If bubbles appear re tighten the fitting and recheck If bubbles persist replace fitting or component Verify that the manual gas shut off valve at the back of the appliance is in the open position The appliance is equipped with three cooking zones lower middle and top burners RECOMMENDED LIGHTING SEQUENCE Natural Gas TOP MIDDLE BOTTOM Propane Gas 9 BOTTOM MIDDLE 6 TOP TO LIGHT THE BURNERS 1 Select corresponding gas valve knob Rotate the knob to the ignite position H High 2 If the burner fails to ignite after 5 seconds turn valve to the OFF position Open the doors to allow the gas to dissipate and repeat the ignition process 3 After burner has ignited rotate the gas valve to flame height desired for cooking TO SHUT OFF BURNERS Rotate the gas valve knob to the OFF position IN AN EMERGENCY PRESS THE EMERGENCY STOP BUTTON LOCATED ON THE FRONT CONTROL PANEL THEN CLOSE THE SH
45. tory for further directions AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA BURNER WITH YELLOW FLAMES Make certain the electric igniter lights the burner quickly The main burner should ignite within 5 seconds smoothly with no harsh noise or any problem Make sure that the burner is lighting quickly from the electric igniter Allow the appliance to heat for 5 minutes and repeat the process Check the flame pattern on the burners When using natural gas the flames should be blue in color with little or no yellow in the flame On propane gas some yellow tipping is normal AR 6G Rotisserie Operation A Care Manual 15 OPERATING INSTRUCTIONS CONTROLS EIEE Ala SHAAN 10 EMERGENCY STOPI Euer PUSH TO STOP The MAIN POWER switch is located on the left side of the control panel The LIGHT SWITCH controls cook cavity and Rotisserie logo light 3 BURNER CONTROL AND CONTROL BURNER FLAME HEIGHT is used to activate burner ignition modules and adjust flame height Spit Rotation switches are labeled TOP MIDDLE and BOTTOM When in the ON position each switch will activate the corresponding double set of spits for each switch EMERGENCY STOP is located in the center of the control panel which shuts down the system in an emergency COOK TIMER 2 hour maximum NATURAL GAS MIDDLE PROPANE GAS neg HR ang o 2 Sang SHIT
46. uring any pressure testing at pressures in excess of 1 2 psig 3 4 kPa GAS INTAKE A G Installation elbow B Wall Valve C D Three piece union fitting minimum 1 per installation E F End connector for the flexible tube H Marking line DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance NE PAS entreposer ni utiliser d essence ou d autres vapeurs ou liquides inflammables a proximit de cet appareil ou de tout autre appareil In the U S A installation must conform to local codes or in the absence of local codes with the current edition of the National Fuel Gas Code NFPA 54 and ANSI Z83 11a CSA 1 8a 2004 or latest edition In Canada installation must be in accordance with local codes CAN CGA B149 1 Installation for Natural Gas Burning Appliances and Equipment latest edition or CAN CGAB149 2 Installation for Propane Burning Appliances and Equipment latest edition The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than 3 4 NPT AR 6G Rotisserie Operation A Care Manual 12 GAS CONNECTIONS INSTALLATION GAS CONNECTIONS The minimum size of the gas piping or flexible connector is 3 4 19mm For long runs of gas piping the pipe diameter must conform to the tables in the National Fuel Gas Code ANSI NFPA Z223 1 A list
47. ust be installed under a ventilation hood listed as ANSI UL 705 latest edition and the installation must be conducted in accordance with the ANSI NFPA 96 1987 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations Operators of the appliance should be instructed not to place any material on top of the appliance that would obstruct the flow of flue products from the opening Operators should also be instructed that flue gases are hot and any material or items placed on top or in front of the flue defector could be damaged or cause a fire hazard IGNITION SYSTEM DANGER BEFORE STARTING THE APPLIANCE MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS IF THE ODOR OF GAS IS DETECTED e DO NOT attempt to light any appliance e DO NOT touch any electrical switches Extinguish any open flame Use a telephone OUTSIDE THE PROPERTY amp IMMEDIATELY contact your gas supplier elf unable to contact your gas supplier contact the fire department This unit is equipped with direct spark ignition for ease of lighting the burners The electrodes are located just above the burner under the burner cover on the right hand side of the appliance These electrodes are very fragile and care must be taken if adjustment is required Special care must be used to prevent breakage of the porcelain insulator If the porcelain is damaged or broken the igniter assembly must be replaced The end of the electrode mus
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