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Alamo PA92 User's Manual

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1. To get Newton Meters multipy pound foot of torque by 1 356 PA92 03 08 2008 Alamo Group Inc Maintenance Section 5 8 7 A a d En 7 AN ES a Pi A f A ie R by lt 4 E E j lt s f 4 gt Balt 3 f OOA Aug x ES Balt 54 38 1 8 8 110 9 12 9 Diameter Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 8 8 8 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry 1 4 5 5 9 12 5 6mm 4 5 8 5 12 14 5 5 16 11 12 26 8mm 11 20 30 35 3 8 20 33 46 10mm 21 40 60 70 7 16 32 52 75 12mm 37 70 105 120 1 2 50 80 115 14mm 60 110 185 190 9 16 70 115 160 16mm 92 175 255 300 5 8 100 160 225 18mm 125 250 350 410 3 4 175 280 400 20mm 180 350 500 580 7 8 175 450 650 22mm 250 475 675 800 1 270 675 975 24mm 310 600 850 1000 1 1 8 375 850 1350 27mm 450 875 1250 1500 1 1 4 30 1200 1950 30mm 625 1200 1700 2000 1 3 3 700 1550 2550 1 1 2 930 2100 3350 ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original c
2. TO THE OWNER OPERATOR DEALER A WAMO To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seatbelt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set bra
3. PA92 04 09 Operation Section 4 48 2009 Alamo Group Inc OPERATION 14 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security
4. E 1000 RPM PTO 1 3 4 20 SPLINE ar SA Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge
5. ccooccconncccn 1500 KG A e Three point Hitch TAY OR QUINCS seisine Independent hydraulic system e Power Take Off cocoooccconccccnnico 540 RPM 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sce 7 3 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter proof safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS
6. Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the resevoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air OPS B 0024_H PA92 04 09 Operation Section 4 17 O 2009 Alamo Group Inc OPERATION Attention Oil Filler Cap is also the Pressure Relief Cap AWARNING Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin Ops 0001 MISC AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil
7. Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no Da DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro E oe tton nw 1 306 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM t 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar
8. e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and ste
9. 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING a aig PINAR 002369 PA92 04 09 Safety Section 1 19 O 2009 Alamo Group Inc Y gt T m lt SAFETY DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit with Boom fully exter 1 EACH REAR WHEEL MUST HAVE A MINIMUM OF 1500 POUNDS 2 E CONTACT WITH REVENT LATERAL INSTABILITY AND POS LA SIBLE TIP O IJURY WIDEN WHEEL TREAD AND P N 02958241 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY I
10. Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14
11. O 2009 Alamo Group Inc ASSEMBLY DELIVERY 1 The machine is delivered in a partially dismantled condition To make ready for attachment to the tractor it will be necessary to select a hard level surface 2 Cut the banding straps and remove the attached articles 3 Fill the reservoir to capacity with oil selected from the chart on Section 3 9 to increase the stability of the machine 4 Remove and discard the transport strap connecting the flail head to the frame and also the lift ram stop strapped to the rod ATTACHMENT TO TRACTOR Si Model On Si model reverse the tractor up as closely as possible and connect the return and supply hoses to the tractor Fit suitable return connection to the tractor and connect the return hose before connecting the supply hose to the tractors external services point with a suitable self seal coupling 1 Ensure the lift ram tap is fully open gt U U de E lt With the aid of a crowbar prise the flail head sideways until there is sufficient clearance to allow the tractor to be driven up and the draft links connected Assistance will be needed to simultaneously select Reach out and Angle down to allow the oil to flow while the arms are being moved As a safety precaution to prevent the possibility of the flail head slipping sideways and the arm collapsing on the fitter as the head is pried sideways a loop of strong rope or wire with sufficient slack to allow the requ
12. e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation FAAS Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector
13. e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor
14. e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions REC
15. AM Ey DAE AE ES KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT STOP MOWING IF PERSONS ARE NOT CLEAR OF THROWN OBJECTS ON OR NEA C IN OPERATION P N 00756485 aa NOT PERA TE WITH DEFLECTORS OR GUARDS REMOVED oorsss8s DANGER Make certain that drivelines are correct length and are securely attached A DANGER 1 MAKE CERTAIN DRIVELINES ARE OF THE CORRECT LENGTH AND SECURELY ATTACHED DRIVELINE SEPARATION AND OR PTO STUB SHAFT FAILURE CAN CAUSE INJURY OR DEATH See Operator s Manual for procedure SEE MANUAL FOR MINIMUM OVERLAP amp MINIMUMMAXIMUM LENGTHS TIOM NY ET TH p L 2 MAKE CERTAIN THAT DRIVELINE SHIELDS ARE INSTALLED CORRECTLY AND TURN FREELY TO PREVENT INJURY OR DEATH FROM ENTANGLEMENT 3 MAKE CERTAIN THAT DRIVELINE IS INSTALLED CORRECTLY ON TRACTOR PTO SHAFT MOVE YOKE BACK AND FORTH UNTIL LOCKING COLLAR CLICKS FORWARD AND LOCKS YOKEIN PLACE P N 00756494 4 540 PTO UNLESS SPECIFICALLY MARKED OTHERWISE 00756404 DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit A DANGER fla EACH REAR WHEEL MUST HA CONTAC iT R POSSIBLE TIP OVER WITH BODILY INJURY WIDEN WHEEL TREAD AND ADD WEIGHTS IF NEEDED SEE MANUAI SERVICE FOR COUNTERWEIGHT PROCEDURE 2 TRANSPORT CAREFULL OW DOWN EVEN MORE ON 7 E SLOPES AND WHEN TURNING UP A SLOPE SHARPLY OR AT HIGH S
16. calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell hte Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del equipo que usted debera obedecer Algunas reglas para su seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras
17. Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come withi
18. Cutting Head raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Guards or cutter structure Before dismounting secure implement in transport position or lower to ground e Put tractor in park or set brake disengage PTO stop engine and remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which can cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR CARRY LOW TO GROUND REFLECTORS CUTTER RAISED DISMOUNT WHILE EQ Y ho 00777519 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training MR Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor opera
19. HLP 68 Silkolene Dove 32 or Silkolene Dove 68 Derwnet 32 Hydrelf 32 Hydrelf 68 O N Gearbox Check the gearbox oil level On level ground gearbox should be filled until oil dribbles out of the level plug Top if required with SAE 30 50 Universal tractor oil PA92 04 09 Assembly Section 3 9 O 2009 Alamo Group Inc ASSEMBLY RUNNING UP PROCEDURE PA92 Ti 1 Ensure that the rotor control is in STOP position start the tractor engage PTO and allow the oil to circulate for about 5 minutes before operating the arms 2 Operate the armhead levers through their complete range ensuring that all movements are functioning correctly 3 Check that the flail nuts and bolts are tight Place the flail head at a safe position and move the rotor control to ON position After initial fluctuation due to priming the rotor should settle to a steady speed Increase PTO speed to approximately 360 RPM and run for a further five minutes before engaging and stopping tractor 4 Check the hose runs and observe that they are free from any pinching chafing straining or kinks Recheck the oil level in the tank and top up as necessary PA92 Si 1 Ensure PTO lever is in neutral position and isolate tractor hydraulic linkage Start the tractor and select external service supply on the hydraulic controls Allow the tractor to run for several minutes before attempting to operate any of the machine control levers 2 While operati
20. O Z Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sFL 2 Make certain that the Boom swing path is clear of bystanders powerlines and obstructions to prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC Operation Section 4 35 2009 Alamo Group Inc O lt aa Lu A O OPERATION 9 5 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor ie when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating ov
21. OWNER OPERATOR BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the Mower and Power Unit 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail promptly using the return envelope included with the Operator s Manual NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Mower Model and Serial Numbers on the Warranty page at the end of the Operator s Manual Keep this as part of the permanent maintenance file for the Mower a O O O O o IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUMNANO 02925100 PA92 04 09 Introduction Section 2 4 2009 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY TRACTOR SELECTION Linkage Requirements The Power Arm 92 fit almost any tr
22. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 PA92 04 09 Operation Section 4 13 O 2009 Alamo Group Inc Z O fp lt q ad L A O OPERATION 7 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 7 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The follo
23. Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such O as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scm 05 O U m gt gt O Z 11 OPERATING INSTRUCTIONS 1 Engage the PTO shaft at low engine RPM and speed the engine up after blades are fully engaged Never engage the PTO shaft at a high engine RPM This could cause damage to the PTO shaft as well as the Speed Increaser and Pump Always operate PTO at the recommended RPM when mowing This is necessary to maintain proper blade speed and to produce a clean cut 2 Proper ground speed for cutting will depend upon the height type and density of material to be cut Normally ground speed will range from 2 to 5 m p h Tall dense material should be cut at low speed while thin medium height material can be cut at a faster ground speed 3 Always run the Mower at the highest position which will enable you to obtain the desired cutting results Allowing the blad
24. U 0019 NOTE Ensure that the mower sections are fully raised and that the transport locks are engaged for each section PA92 04 09 Operation Section 4 46 O 2009 Alamo Group Inc OPERATION AWARNING AWARNING A DANGER Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc s The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headligh
25. and lower flail to the ground to minimize oil loss Release the rotor hoses from either the flail motor or the rotor control valve and interchange the connections Do not cross over the flail supply and return hoses at any other point as the hose routing and cross overs in the installation are necessary to allow the hoses to flex correctly during arm movements Z O lt ad T o O To ascertain the direction of cut without running the machine the following applies Connection MP lower motor connection upward cutting Connection MR upper motor connection upward cutting Connection MP upper motor connection downward cutting Connection MR lower motor connection downward cutting PA92 04 09 Operation Section 4 28 2009 Alamo Group Inc OPERATION Cutting Sequence O U m gt gt O Z Op 540 Operator preference will ultimately decide on the order of cutting Where it is difficult to determine the original hedge line because of overgrowth a recommended method is to start by siding up the hedge first if necessary making more than one pass A second cut should then be taken at an incline along the hedge top and again if there is prolific growth it may be necessary to make more than one pass until the hedge is reduced to the height and contour required Finally finish with a ground cut The roller should be lowered for this This ground cut defines the base line of the hedge severs shrubs and deb
26. and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tracto
27. ball bearing rollers 8 17 Lift Float Kit Optional O U m gt gt O Z Existing lift ram hose To Lift Base connection on control valve Op 543 The hydraulic float kit if fitted should be mounted as shown in the vertical position clamped to the lift ram barrel In work with the tap open the flail head automatically follows the ground contours The lift control should be operated to take a proportion of the flail head weight off the flail roller This is important too little weight on the roller will leave uncut areas of grass while with too much weight on the roller the ground will be scalped in places and increased flail wear loss or damaged to flails could occur To revert to hedge cutting or to use the flail without it running along the ground the stop tap should be closed to isolate the accumulator PA92 04 09 Operation Section 4 31 2009 Alamo Group Inc OPERATION 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached clos
28. ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 AWARNING Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a gt LLI LL lt YN solid object while turning will cause equipment damage and possible injury S3PT 20 Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 Celery PA92 04 09 Safety Section 1 12 2009 Alamo Group Inc SAFETY Transport only at speeds where you can maintain control of the AWARNING 7 Packie eae oie equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on street
29. be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 PA92 04 09 Operation Section 4 7 O 2009 Alamo Group Inc Z O lt ad T o O OPERATION 3 6 Tractor Horsepower The horsepower required to operate the mower depends on many factors including vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing condition the PA91 flail trimmer requires a tractor with at least 65 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine 3 3 Point Hitch PA91 boom mowers can attach to tractors with either a CAT or Il hitch Refer to the tractor operator s manual for the category of the tractor used If the hitch does not conform to ASAE Cat or Il dimensions the mower may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount nonconforming hitches Use the correct hitch pins for the hitch category being used For a Cat hitch 7 8 lower and 3 4 upper diameter hitch pins are used and Cat Il hitches require 1 1 8 lower and 1 upper diameter hit
30. bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011_G BEFORE leaving the tractor seat always engage the brake and or set ENGINE the tractor transmission in parking gear disengage the PTO stop the 2 engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L I 12 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures PA92 04 09 Operation Section 4 44 2009 Alamo Group Inc OPERATION e Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water e Lubricate all g
31. cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y practicas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las practicas de seguridad de operacion recomendadas Explique las practicas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la caida de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico
32. de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 11 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endure
33. death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine 4 DANGER A WARNING SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOON SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor
34. e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO A ADVERTENCIA Ll ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad
35. en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO PARADA iE Seguridad durante el
36. fluid level is full The radiator is free ofdebris YO The air filter isin good condition CIO Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Mower ID Make Date Shift O U m gt gt O Z PA92 04 09 Operation Section 4 19 2009 Alamo Group Inc OPERATION Boom Mower PRE OPERATION Inspection Mower ID Make Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the mower E E All safety decals are in place and legible 222 The Mounting frame bolts are in place and tight The Boom connection bolts amp pins are tight o ooo o yO There are no eracks inboom o oOo o o doo S yO The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight o Z Jo ooo y O The Hydraulic Valve hose connections are tight o Z Jooo y O The Hydraulic Valve controls function properly o o o o oo o y y oO There are no leaking or damaged hoses The Hydraulic Oil levelis full YO There is no evidence of Hydraulic leaks o y O The Blades ar
37. from non cab tractors to equip a safety cage 5 AN Shatter Proof 4 A E f Wi OPS B 0001_A eee Y Windows 3 _ Qp 70 PA92 04 09 Operation Section 4 5 2009 Alamo Group Inc O U m gt gt O Z OPERATION Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 100 yards sem 9 3 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 a O lt ad LLI an O PA92 04 09 Operation Section 4 6 2009 Alamo Group Inc OPERATION 3 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 Ibs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground For units which have the ability to operate on either side of the tractor these requirements must also be met for the
38. ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during ali uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in
39. in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inad
40. la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN T
41. lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or cee chutes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene me l E 1000 RPM PTO 1 3 8 21 SPLINE ater
42. machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User AAA AAAA It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipme
43. of the tractor utilizing a 3 point hitch This allows for ease of disconnect and convenient storage on a jackstand when not in use The controls are located at the operator s fingertips These cable controls are connected to the hydraulic system located away from the driver in case of hose failure The boom arms are two piece and use parallel linkage These strong arms are made of A50 grade square steel tubing All of the hydraulic systems pumps hoses and connections are strategically placed to prevent damage from obstacles such as fencing tree limbs etc Boom reach is approximately 14 when fully extended A hydraulic lift cylinder is strategically placed for maximum clearance when boom is fully extended A self contained hydraulic system bypasses utilizing tractor hydraulics which allows for use on smaller tractors with a minimum of 35 HP The 48 flail head is also available for areas that need a precise cut such as parks playgrounds and school grounds Rotary cutting head is made for cutting light vegetation up to 2 in diameter the rotary head has a cutting swatch of 59 3 4 Featuring two 1 2 x 4 x 19 tempered steel blades this head is an asset not only around ponds and waterways but also in roadside applications a O Q O O o Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoi
44. on each Weigh blades Weight should be blade tip Were both blades within 1 oz Always replace changed at the same time both blades PA92 04 09 Operation Section 4 50 2009 Alamo Group Inc OPERATION TROUBLE Excessive Vibrations Gearbox Overheating Gearbox Noisy Noise Gearbox Leaking PA92 04 09 2009 Alamo Group Inc POSSIBLE CAUSE Blade Broken Blade carrier bent Blade hub not properly seated on shaft New Blade or bolts matched Drivelines not phased correctly Implement amp tractor yokes must be in line Low on lubricant Improper type lubricant Excessive trash build up around gear box Bearing or gears set up improperly Rough Gears Worn Bearing Damaged Belt Shield Rubbing on pulleys or belt Worn Bearing or Gear Damaged oil seal Bent shaft Shaft rough in oil seal area Oil seal installed wrong Oil seal not sealing in the housing Oil level too high Sand hole is casting Gasket damaged Bolts loose Operation Section 4 51 POSSIBLE REMEDY Replace blades in sets Replace carrier Remove hub check tapered spline shaft clean and replace Replace blades or bolts in sets Replace Drivelines Fill to level plug Replace with NLGI 000 lubricant Remove trash O x A gt O Z Consult your dealer Run in or change gears Replace bearing Straighten or replace Shields Replace Bearing or Gear Replace seal Replace oil seal an
45. opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care
46. place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 Safety During Shutdown AAN While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read TRANSMISSION TRANSMISSION PARK NEUTRAL Make proper equipment shutdown procedures an important habit to o practice Follow these safety practices before dismounting tractor SET PARKING ENIE e Disengage PTO clutch and transmission drive zz e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for
47. right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions For additional information on properly ballasting the tractor refer to Alamo Industrial Tractor and Mower Stability Pamphlet P N 02959010 Boom Fully Extended O U m gt gt O Z RR AA AR AA D T K Wi 4 a En Em AAA ROK 2 Level Ground 1500 Ibs Op 71 If the unit is operated on slopes greater than 5 additional counterweight will be required Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees slope occurs when one rear tractor tire is about 8 lower than the other rear tire OPS B 0018 3 5 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must
48. roadways stL 7 PA92 04 09 Safety Section 1 15 2009 Alamo Group Inc SAFETY Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 18 gt LLI LL lt YN PA92 04 09 Safety Section 1 16 O 2009 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals 23 Y gt TI m lt 33 36 37 33 36 37 35 36 37 12 22 17 DL B 0033 PA92 04 09 Safety Section 1 17 O 2009 Alamo Group Inc gt LLI LL lt YN SAFETY ITEM MS lS 9 0O 0 QU YY QQ YY Y YY Y N N N N N
49. segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evita
50. steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 07 11 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 1 1 2 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mo
51. than the Tractor Be careful when operating or transporting this A DANGER aon is equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the ra Tel L J L stop engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L a PA92 04 09 Operation Section 4 32 O 2009 Alamo Group Inc OPERATION Transport only at speeds where you can maintain control of the Awarnine 7 faa das we equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you
52. the mower must be maintained in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 100 yards of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Interstater flail mower and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower Z O lt ad T o O IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE A
53. tightened to recommended torque Refer to Figures Ops 1206 amp Ops 1207 6 1 Connecting Mower Head Hydraulics Attach the hoses 4 from the articulating arm to the hydraulic motor ports 5 on the head Use recommended hose end torque values in chart below Refer to Figures Ops 1206 Ops 1207 amp Mnt B 0004 a O lt ad LLI an O Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or on blocks Place a block in front of and behind the tires to prevent the mower from moving Keep hands and feet out from under the mower and clear of RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS pinch points between the tractor and mower NOMINAL TORQUE VALUE SIZE IN 0 IN LBS FT LBS 1 4 140 3 8 230 1 2 450 5 8 650 3 4 900 1 1200 1 1 4 1600 1 1 2 2000 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage Mnt B 0004 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 PA92 04 09 Operation Section 4 12 O 2009 Alamo Group Inc OPERATION A DANGER Alw
54. to the machine PA92 04 09 Operation Section 4 21 O 2009 Alamo Group Inc OPERATION 8 2 Arm Controls NOILVYsAdO Op 527 Operation Section 4 22 PA92 04 09 2009 Alamo Group Inc OPERATION 8 3 Rotor Controls Ti Onl O U m gt gt O Z ROTOR ON OFF Si Only Rotor On Off is controlled by operation of the tractor s PTO lever To Start Rotor e Bring tractor engine revs up to 1000 rpm e Engage PTO To Stop Rotor e Disengage PTO Do not leave tractor s seat until the rotor is stationary PA92 04 09 Operation Section 4 23 O 2009 Alamo Group Inc OPERATION 8 4 Engaging Drive Fully Independent Model 1 Ensure that the rotor control lever is moved to the STOP position before engaging the PTO shaft 2 Allow the oil to circulate for a minute or so before operating the armhead levers 3 Position the flail head in a safe position increase the engine speed to a high idle and move rotor control lever to ON 4 After initial surging the rotor will run at an even speed Starting the rotor this way reduces the starting loads imposed on the hydraulic motor and the drive splines Tractor Supply Model Place the flail head at a safe attitude and bring the tractor engine revolutions to 1000 RPM to avoid stalling when the starting load is placed on the motor Engage the PTO and slowly increase revs until operating speeds are attained 8 5 Rotor Operating Speed
55. torqued Frame Weldment e Ensure all pins are in place and fastened with SCrews e Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021 D BOOM ARM ASSEMBLY Z O lt x Lu A O e Inspect condition of each arm section weldment e Ensure all pins are in place e Ensure all bolts and screws are properly installed e Check condition of teflon bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly e Ensure that all joints are lubricated See Maintenance Section for Lubrication Chart OPS B 022 E Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING motion or while tractor engine is running sc 20 HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the valve weldment e Ensure fitting is properly connected e Inspect condition of nylon bushings OPS B 0023 _E PA92 04 09 Operation Section 4 16 2009 Alamo Group Inc OPERATION Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supp
56. ve and the and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 L O lt aa LLI an O FLAIL HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the rollers are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the drive belts e Ensure the drive belt shiel
57. when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Ralsed wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum
58. willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual Mi AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased 4 Dealer Salesperson Dealership Name Dealership Locations Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video alamo group com TABLE OF CONTENTS SAFETY SECTION o 1 1 General Safety Instructions and Practices oocccconcconccconoconoconocannnonnnonnnnanononcnnnnonnnonnnonnnnnnnnennnonnnnannnnnnenaninanes 1 2 Operator Safety Instructions and Practices 00 1 3 Equipment Operation Safety Instructions and Practices cooccoccncocncooccnncncncncnnnonnnnoncncnnnonanonnrnnnrnnnnnonnnnnnnonans 1 5 Connecting or Disconnecting Implement Safety Instructions and Practices ooccoccconcccnconcconnonnnonicancnnnnonos 1 11 Transporting Safety Instructions and Practices ccoccconcnccnccocncocnconncnonnnnnnnonnnnnnnnnnnnnnnnnnnnnnnonnrnnnnnnnnrnnennnnanenoss 1 12 Maintenance and Service Safety Instructions and Practices oocconccoccccncccnconnconconncnnnnonnnncnnnnnnnonnnnrnnanonancnns 1 13 Concluding Safety Instructions and Practi
59. Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON X q ALA PLEGABLE SO SEGADORA a DESGRANADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y
60. CAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas
61. E E BLOQUEANDO LA ANDO LA Omran SEGADORA REGADORA Programa de de 5 mantenimiento q go Palabra final PELL S S 4 Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION Made for use with smaller tractors in the 35 HP range the rear mounted PA92 is your first choice when you have the need to get in those hard to reach areas such as ditches and culverts to take care of light duty vegetation Stretch around waterways or ponds or mow along the roadside with ease Grounds and roadway maintenance is simplified when you have this boom on your team The PA92 mounts to the rear
62. E and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 AWARNING U gt T m lt Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 A DANGER In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc 39 AWARNING PA92 04 09 Safety Section 1 7 O 2009 Alamo Group Inc SAFETY Do Not operate this equipment in areas where insects such as bees may attack you and or AWARNING cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering Ifa tractor cab is not available wear suitable clothing includ
63. ELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 10 DO NOT weld or repair rotating mower components Welds and other repairs may cause AWARNING haan cl severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs scm 13 A DANGER Y gt T m lt PTO Integral j hield Shield Deflector Chain are PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sprm 1 SEE YOUR ALAMO DEALER Be sure you have adequate knowledge of the property you will be working on lake time to HARI make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death sr In wet conditions where there is a likelinood ot material collecting on the Implement make AWARNING ne l certain that this material is removed before traveling on public
64. ER Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 gt gt 2 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 AWARNING PA92 04 09 Safety Section 1 6 2009 Alamo Group Inc SAFETY Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 A DANGER Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOS
65. IDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and
66. ING Dedalo 4 24 oye do eve oo AAA ae aot ee eee ee OA 4 25 o A cnam ysacescnetoneaneinetneneas 4 25 Sis o AA E LEO POE O arrer eee cee er hee eee cee eee 4 25 NOKIA COSSA A as 4 25 BrEAKIWA VACUO at do A iaa ios 4 26 A ETS 4 26 PROMOVIDO curar dira citada 4 26 HON Voltage Caesar is 4 27 Hedge Cutting Proced re a Stance a a a e E tates 4 27 ROOT POSON ose met ee a e ie ee E A E te ter 4 30 Eee e EE EEEE AE E EEEE AEE EE E A E AE E E AE A AE A E AEE A 4 31 LION ORIONA ai tados 4 31 DRIVING TRE TRACTOR AND IMPLEMENT adenan anaana Aaa ws AAE AR E A ATEEN aa Aa AATA 4 32 Staring NG I raClOr paein E E a a 4 33 Brake and Differential Lock SONO ii A A eaddsdech eaadees 4 34 Transport OSITO nat oir dada 4 34 Moving from the Transport to the Work Position oooccoccoccnncocncccnononoconnnncncnnnonncnnnrnnnnnnnanonnnnnnnnnnnnnnncncnnnnos 4 35 DAVID MS PEACTOR ANG Docs 4 36 OPERATDTINS THE TRACTOR AND IMPLEMENT lt osttan a a EA EE SEAE E SE 4 37 OPERATING INSTRUC HONS oia ido 4 37 FOPCIGM DIODOS AZ cates shes ieee whee sh deg cote T gasann aad aon taume nace nica oeencae nw annua setae a oeeae te ease acon 4 39 Bystanders Passersby Precautions ico 4 39 Engaging the Power Take OM PTO ut li 4 40 Operating Speed and Ground Speed minos a aa e e a a dts 4 41 Operating ins MOWET ti a dee Mt tetas a S anna cee a ee 4 41 Operating the Attached Mower HeadS ccccccceeccceccceeeceeecceeccueecueecaeeeseeeseeseeeaueeseeeseeeaueeaueessenss
67. LI LL lt YN rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles scm lt Extreme care should be taken when operating near loose objects such Qa AWARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scm 05 AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 PA92 04 09 Safety Section 1 8 O 2009 Alamo Group Inc SAFETY Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on ter
68. Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del
69. NJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH a ile body through the skin Serious injury or even death can result A doctor familiar with this type of injury must surgically remove the injected fluid immediately gt LLI LL lt Y You should visually inspect for hydraulic fluid leaks before using the equipment Never use your hand to check for leaks Wear oil impenetrable gloves safety glasses and use a piece of wood or cardboard to check for evidence of leaks If you suspect a leak Remove the hose and have it tested at a Dealer Inspect hoses regularly Frayed torn or crimped hoses ma rupture suddenly and violently resulting in serious bodily injury om a flying hose end or from scalding burn injuries or oil penetration Oil sprayed on hot equipment or components can result in fire Repair or replace hoses as indicated to prevent unexpected failure and possible serious injury to operator or bystanders KEEP SHIELDS OVER HYDRAULIC COMPONENTS IN PLACE P N 02965262 canazn IMPORTANT Use only Genuine Alamo Industrial replacement parts IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair
70. NN N NN a a OP OP PP PP HP ONAARONASGBNADRONASOMNADRWN ASD PART NO 002369 02958241 02965262 02965100 02962764 02962765 02965093 00763977 02977417 03200437 00769737 00756005 00756007 00756485 00756494 02958241 000678 000108 02966305 1290030 00725746 D103 03200347 1458392 1458393 00773723 02976881 001651 001650 NFS 7191852C 02977046 02153100 00776031 10058000 02919924 00024100 02982492 QTY QQ a amp YO PQ ARQ NYO a WH 2 gt N LEVEL DANGER DANGER DANGER INSTRUCT DANGER DANGER ATTENTION NOTICE NOTICE WARNING DANGER DANGER DANGER DANGER DANGER DANGER INSTRUCT INSTRUCT INSTRUCT INSTRUCT PELIGRO WARNING REFLECT REFLECT REFLECT PELIGRO INSTRUCT LOGO NAME LOGO SER PLT DESCRIPTION Multiple Hazard Flail Multiple Hazard Boom Oil Leak Penetration Use Genuine Alamo Industrial Parts Pinch Points Scissors Multiple Hazard Crushing Do not over speed engine Operator s Manual Shipped with Equipment Operator s Manual Inside Pressurized Tank Keep Away Thrown Objects Rotating Driveline Entanglement Use Repair Shields amp Guards Blades Thrown Objects Driveline Hazards Boom Mower Multi Hazard Grease Fitting Inside Flail Operating Instructions Use Universal Hyd Oil EP90 Oil in Speed Increaser Spanish Warning 540 PTO SMV Sign Red Amber Rotating Driveline Translation Mowing Safety Tips Alamo Industrial Ala
71. OMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP
72. OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or
73. OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAI INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 830 379 1480 MAMO
74. PA92 REAR MOUNT BOOM MOWER Published 03 09 Part No 7192859C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover BC 0001 7 ALAMO INDUSTRIAL ATENCION Ao oF gne 1 502 Walnut y ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 nN 830 372 3551 an Email parts alamo industrial com Traduzca Las Medidas de Seguridad 2009 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BELTS 2 UNDER amp ROPS Ay IN Study and understand O
75. PEED AND USE EXTRA CARE IN ROUGH OR BUMPY AREAS TO PREVENT OVERTURN AND POSSIBLE CRUSHING INJURY OR DEATH IF YOUR VIEW TO THE REAR IS BLOCKED IT IS YOUR RESPONSIBILITY INSTALL MIRRORS THAT PROVIDE A REAR VIEW TO PREVENT ACCIDENTS FROM BLIND SPOTS 3 REAR MOUNTED BOOM MOWERS MOVE CENTER OF GRAVITY E REAR AND REMOVE WEIGHT FROM FRONT WHEELS ADD TIL AT LEAST 20 OF TRACT FRONT BALLAS ACTOR S WEIGHT IS oO FRONT WHEELS TO PREVENT REARING UP LOSS OF STEERING Sk OSSI la NEVER OPERATE UNIT WITHOUT AN OPS OPERATOR ECTIVE STRUCTURE OR CAB TO PREVENT INJUI PROTI RY FROM 5 OBJECTS THROWN FROM GROUND AND OVERHEAD TRIMMING STOP CUTTING IF ANYONE IS WITHIN 100 YARDS P THE BOOM AND CUTTERHEAD AT LEAST 10 FEET FROM ECTRIC LINES AND PIPE LINES TO PREVENT ACCIDENTAL CONTACT AND POSSIBLE SERIOUS INJURY OR EVEN DEATH 6 6 WHEN TRANSPORTING BOOM MOWERS ON A TRUCK OR TH MAY EXCEED LEGAL LIMITS e TRAILER THE HEIGHT OR WID AN CONTACT WITH SIDE OR OVERHEAD STRUCTURES OR POWER KA A P N 0 2 9 5 82 4 1 LINES CAN CAUSE SERIOUS INJURY OR DEATH am LOWER BOOM TO REDUCE HEIGHT AND OR REMOVE MOWING HEAD O TO REDUCE WIDTH TO THE LEGAL LIMITS IF NEEDED PA92 04 09 Safety Section 1 23 2009 Alamo Group Inc SAFETY Information that Grease Fitting is present and must apply grease GREASE FITTING INSIDE P N 000678 Instructions to properly lubricate and check mower for potential problems prio
76. RES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operacion de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTI
77. RSAL TRACTOR HYDRAULIC OIL ALAMO GROUP PART NUMBER 02966307 02966305 02966305 Peligro Translation If you do not know how to read English please find someone who knows how to read English Ah E E L i G RO LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad 00725746 P N 00725746 PA92 04 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only s E 25 O n 8 W 3 Lu Qu s Q z O E O Or JS 2 LOS 3 lt i y O E lt LLI T Q lt 2 T H E lt oO Lu ou O D103 failure with resulting injury SAFETY clean and visible DO NOT transport or operate Slow Moving Vehicle Decal Keep SMV reflector without the SMV P N D103 P N 03200347 Red Reflector Keep reflectors clean and visible P N 1458392 D 2 D gt O Cc 14 Cc O O v pum O O O oO pa Q 10 0 lt cala O O O 0 ag puma 0 O lt x P N 1458393 Safety Section 1 25 PA92 04 09 2009 Alamo Group Inc SAFETY PELIGRO Spanish Translation for Driveline Safety APELIGRO LINEA DE epa Papo EL CONTA Un manual de la MANTENERSE ae NO FU N QUE seguridad de la linea de conducci n odos os protecpros co ia ry n p 00773776 esta ee s del equipo est n disponible en espa ol Llame el n mero enumerado para un
78. S in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS R 0023A 11 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 PA92 04 09 Operation Section 4 39 2009 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwin go A DANGER 0Y on chap ee ks 83 objects for great distances 300 feet or more and causing serious injury i 1 or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blad
79. Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e on ENGINE TRANSMISSION PARK SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei fe AVOID CRUSHING Ry BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY J INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgm
80. T BELTS amp ROPS 1 Study and understand Operator s Manuals Safety Signs and Instructional Decals for tractor amp flail mower to prevent misuse abuse amp accidents Practice before operating mower in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or Support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding implements Slow down when turning and on hillsides Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable
81. TTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the en Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad se 3 INSTRUCTIVO pe PA92 04 09 Operation Section 4 2 2009 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications Standard Specifications Hitch Boom reach Hydraulics Flail Head Flail Circuit Head rotation Rotary Cutting Swath Cutting Diameter Blades Approximate weight Oil tank capacity Pump Type Pump Material Motor Type Motor Material Flail Motor Horsepower Flail Head Deck Material Side Skirt Protection Safety Cage Tubular Frame Cutting Side PA92 04 09 2009 Alamo Group Inc CAT or CAT II Three Point 14 9 Independent 48 54 HP 244 degrees 59 3 4 9 2 1 2 x 4 x 19 tampered steel 1 900 Ibs 33 Gallons Gear Aluminum Gear Cast Iron 45 HP 11 Gauge 1 4 Mechanical Bre
82. UCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar
83. Z O lt ad T o O 450 RPM A Op 530 291 LA 450 540 RPM 540 RPM PA92 04 09 Operation Section 4 24 2009 Alamo Group Inc OPERATION 8 6 Forward Speed O x A gt O Z Tractor ground speed is determined by common sense and experience It should be slow enough to allow sufficient time for the flails to cut the work without overloading It is obviously better to make a second pass or more in heavier growth to avoid undue strain 8 Tractor Position The position of the tractor in relation to the hedgerow will again be determined by experience For a normal straight forward hedgerow the position should be such as to allow the reach ram to be in mid stroke This effectively allows the reach to be adjusted in either direction without altering the tractor s position 8 8 Operating Speed The flail head should be run at a speed no higher than is needed to make a clean cut with no fall off in rotor speed This also allows better control of the tractor and reduces the tendency of the operator to ride the clutch pedal The recommended rotor speed is 2500 RPM To achieve these speeds it will be necessary to run the tractor engine to give a PTO speed of 450 RPM Never exceed 540 RPM on the PTO shaft AWARNING 8 9 Working Close In and High When attempting to position the flail head to cut close in and high the main arm may touch against the stop before the required head position is ach
84. a copia gr tis 00773723 P N 00773723 ALAMO INDUSTRIAL LOGO gt LLI LL lt YN P N 001651 ALAMO NAME LOGO P N 001650 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 PA92 04 09 Safety Section 1 26 O 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Acct Y gt T m lt b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this
85. a of thrown objects See Operator s Manual Stay away from rotating blades Keep hands and feet away from rotating blades Do Not approach mower until all motion has stopped P N 00769737 03200437 iT DANGER Keep Away Thrown Objects Sees ADANGER lt pi ro Y DANGER Rotating Driveline Keep Away Contact can cause death DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place e Drivelines securely attached at both ends Driveline guards that turn P N 00756005 l a ca PA92 04 09 Safety Section 1 22 O 2009 Alamo Group Inc SAFETY WARNING Keep all safety shielding installed repaired and replaced when damaged so that machine stays in safe condition A WA R N NG WHENEVER THiS MACHINE IS OPERATED IN ANY AREA WHERE THROWN OBJECTS COULD INJURE PERSONS OR PROPERTY SAFETY SHIELDING MUST BE INSTALLED AND IN GOOD REPAIR TO REDUCE THE POSSIBILITY OF INJURY FROM THROWN OBJECTS CHAIN GUARDS SOLID BANDS RUBBER FLAPS AND OTHER i GUARDS ARE SUBJECT TO WEAR AND LOST OR BROKEN PIECES IT IS THE OPERATOR S RESPONSIBILITY TO SEE THAT THESE ITEMS OF SAFETY EQUIPMENT ARE REPAIRED AND OR REPLACED AS SOON AS DAMAGE OCCURS OR YOU WILL BE OPERATING MACHINE THAT IS IN AN UNSAFE CONDITION P N 00756007 DANGER Keep Away Rotating Blades 4 DANGER CUTTING BLADES THROWN OBJECTS
86. a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado
87. actor with a Category II linkage Linkage Isolation Although it may be possible to operate the semi independent version of the PA92 without linkage isolation a severe strain would be put upon the attachment yoke and pins Most modern tractors are equipped with a ready means of providing linkage isolation through a conveniently operated valve Linkage isolation is not required on the fully independent model of the PA92 and the tractors hydraulic controls should be neutralized Check Chains Stabilizers To hold the machine firmly in position check chains or stabilizer bars must be fitted It is dangerous to operate the machine without these elements Tractor Relief Valve The main relief valve in the hedger hydraulic control unit is set at 1800 PSI 140 Bar Therefore if operating the PA92 in semi independent form the tractor s relief valve setting must be at least a little above 1800 PSI for satisfactory operation a m TT U Y lt Tractor Hydraulic Flow Rates Oil flow rates are not crucial when operating a semi independent PA92 Flow rates of up to 10 GPM 45 1 min should not have any adverse to the inching response that it is sometimes required from the control valve P T O Shaft Tractor must be equipped with live drive independent PTO shaft to enable forward movement to be halted while the flail head continues to operate Draft Control Loads imposed through the draft sensing mechanism will not normally be suffic
88. akaway ROPS units only Welded Left or Right Operation Section 4 3 O x A gt O Z OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and under stands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not com pletely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Z O lt ad T o O e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends
89. all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact REMOVE KEY LOCK IGNITION 4u Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read a E Stored ener
90. at if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt YN Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices A Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION injury Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE d
91. ations ici did 4 3 OPERATOR REQUIREMENTS csi aldo 4 4 TRACTOR REGQUIREMEN TS ias 4 5 ROPS aNd Sa e a dd 4 5 Operator Thrown Object Protection visi tds 4 5 Tractor LIGMUNG aNG SMV EMDIS errors dida 4 6 Ac o a o le 4 Tractor SATCU CVI CCS site ches a ea iii 4 7 Tractor FIOS CP OW Cle oro aa 4 8 5 as 0 68 an Maen eg A eT Ere cee ene oe 4 8 BALIRE IINE Ss 22 O E Pu uaa E A E E ceties matte ne ae i tees es asc Sse meee ene E EE E E E 4 9 FORME TIG SIM o a da tio alicia 4 9 A o PA E S O 4 9 GET TNNG ON AND ORF THE TRACTOR ano 4 9 BOONS ACOR session da intacto sein 4 10 DISMOUNUINO Ne Tracia das 4 10 SIA MINS TAE TRACTOR es e ld e lo dt o 4 11 Connecting Attaching Head to the BOOM cccccccceccceeeceeeceeecceecaeecaeeeceeesaeecaueeaueeseeetseesueeaueessaeeseeeseeesass 4 12 Connecting Mower Head Hydraulics ccccccccscccecccececeeecneceueeceecaeecseeceueceuecsueesueeseeeeeesaueesaeesseessueeseeesass 4 12 PRE OPERATION INSPECTION AND SERVICE unica ali bcn die 4 14 Tractor Pre Operation InspectiON ServiCe occcocccocccocncocnoconoconocnononononononononannonnnonnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnenaninans 4 14 Boom Unit Pre Operation Inspection and Service ccooccccccccocccccncncnncncnnncononnnnnnonncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnaninnnonos 4 15 OPERATING THE BOOM MOWER td oe 4 21 Machine C ONTOS vrs a ideales 4 21 ID Ae A a eee eee 4 22 ROOF COMMONS CUORE taa 4 23 EFI ACMI Ge rta S 4 24 ROTO OCT AL
92. ay PA92 04 09 Assembly Section 3 6 2009 Alamo Group Inc ASSEMBLY REGAR Chun a war ATHINNASSV ASM FL 0095 16 Remove the parking feet turn inward 90 degrees and relocate in their housings 17 Carefully operate the machine through its full range of movement while checking that the hoses are not strained pinched chaffed or kinked and that all movements are functioning correctly Assemble the front hood to the flail head 18 Fold the machine into the transport position 19 The machine is now ready to proceed to the work site This procedure is for initial attachment only for subsequent attachment paragraphs marked do not apply PA92 04 09 Assembly Section 3 7 O 2009 Alamo Group Inc ASSEMBLY FITTING CONTROL UNIT IN CAB The 3 lever control unit which is cable operated is mounted on an adjustable stalk that is attached to a seat bracket which is of universal design for mounting in many models of tractor The bracket is normally trapped between the seat runners and their mounting base It may sometimes be necessary to drill extra holes in the seat bracket to find the ideal operator position On tractors other than quiet cab models the stalk can be bent and bolted to the mudwing or the cladding of the cab ensuring no structural member of the safety frame is drilled a m TT U Y lt A Illustration shows Ti model Rotor control lever can be mounted on either end of main c
93. ays shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 NOILVdsdO Never work under the Implement the framework or any lifted A DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce 4 the possibility of injury or death from thrown objects entanglement or blade 1 penSctor ds contact sem 18 Do not let the Blades turn when the Mower Deck is raised for any AWARNING noe reason including clearance or for turning
94. bows at the head bracket must point directly across the pivot and the hoses must have no slack at this point Two hoses clips are provided at either end of the large bore suction and return hoses These should be positioned so that their worm drive barrels are opposed at 180 degrees to reduce the possibility of air entering the system A stop tap is provided to enable the suction hose to be changed without draining the tank Hose Warranty Warranty is limited to replacement of hoses which have failed due to faulty materials of manufacture Warranty will not be considered on hoses that have suffered damage by abrasion cuts or being pinched or trapped while in work Neither will a claim be considered where a hose end has been damaged by a blow or where the threads or unions have been damaged by overtightening RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS DASH NOMINAL TORQUE VALUE SIZE SIZE IN O IN LBS 4 1 4 140 6 3 8 230 8 1 2 450 10 5 8 650 12 3 4 900 16 1 1200 20 1 1 4 1600 24 1 1 2 2000 32 2 2800 LLI Q lt lt Z LLI Z lt Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage Mnt B 0004 P T O GEARBOX The gearbox is rigidly bolted on to the main frame and has a filler plug Oil level is correct when level with the lip of the filler plug aperture The gearbox oil should be cha
95. ces oocccccnconncocncooncnononncncononnnnnnnnnonnnnnnnnnnnonnnnnnnonnnonnnnnnnnnnnncnanenars 1 16 Decal LOGAMOM sai ind 1 17 Deca DescaplO Nuevos cda il ia 1 19 Federal Laws and Regulations cin iaa 1 27 INTRODUCTION SECTION curar 2 1 ASSEMBLY SEC TON cosa 3 1 TRACTOR SELEG TION ud edo a 3 2 LINKAGE Re quie MES A A ste AE nieas 3 2 ENKage Isola nd a lec ductal a a Re erica 3 2 Check Chains SlADINZORS sl a taa 3 2 a A obteaa ei 3 2 dractor TAY GFAUING FOW Rates ud a cds 3 2 AA NCE RT eRe ee eee ree ne oe eee ER ee ee eee ere et 3 2 os A a rider N O e oaaeek ade cneen eetscusieedeasees 3 2 TRACTOR PREPARATION ni A a atest een 3 3 FINO ec rato Gua as 3 3 A A Reon ON UE Ree Spee ere nae eee Ree one oe eer oe 3 4 Balas Welt Ain 3 4 JOHN DEERE CONVERSION KIT 81 30 059 for Si Models oocccoccccccccccccncocccconcnconcccnncnnnncncnnnnonannnoncnonons 3 4 DELIVERY eta A satis 3 5 ATTACHMENT TO TRACTOR srta a atea b leo dede 3 5 SA A aan ee al onal cedecuad e telecast ica Ue Olnetaaate teens edenaeen eeteaumesteaees 3 5 FITTING CONTROL UNITIN CAB 0d aiii ateedtdae ce 3 8 Oe REQUIREMENTS ge eA OP ce on nee ee 3 9 E A o A atta acid deat tered Pete tet ca 3 9 cl Gene em ie ae T eae E ee eR E A ee A eee ee AE eee ee 3 9 RUNNING UP PROCEDURE roles 3 10 PAS ZUM A eevee enema ceeds 3 10 PASZ A yh T tt lyk Ora ell euet cman Shei t E N 3 10 REMOVALIEIROM TRACTOR a idas 3 11 OPERATION SECTION usada 4 1 standard Equipment and Specific
96. ch pins CAT Implement Hitch Specification Width from outside to outside A frame 26 7 8 Quick Hitch width inside lug to lug 27 1 8 Height from bottom hitch pin to top pin 18 Lower pin diameter ccceceeeeeeeeeeeeeeeeeaees 118 Upper pin diameter occoccccccccccnccncoccocnnnnnns 3 4 Lynch pin diameter ooccoccconococconcconnns 15 32 PA92 04 09 O 2009 Alamo Group Inc CAT ll Implement Hitch Specification Width from outside to outside A frame 32 3 8 Quick Hitch width inside lug to lug 33 5 8 Height from bottom hitch pin to top pin 19 Lower pin diameter oocooccocccccncoccconcnoncncnns 1 1 18 Upper pin diameter ococcccccocconcccnccncccconiononanos 1 Lynch pin diameter cccccceceseeseeeeees 15 32 Operation Section 4 8 OPERATION 3 8 Hydraulics The PA91 is available with either a Semi or Totally Independent hydraulic system complete with rotor rotation control The semi independent system takes its power from the tractor external hydraulic supply while the fully independent system is operated by an extra lever on the control console which allows selection of rotor rotation 3 9 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from reari
97. cimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado
98. ctor lower the stand and put the retaining pin securely in place or put a secure Support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 AWARNING Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 05 AWARNING This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 A DANGER PA92 04 09 Safety Section 1 5 O 2009 Alamo Group Inc SAFETY Be sure you have adequate knowledge of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death If in doubt about buried utility lines call 811 before digging or 1 800 258 0808 ssh s A DANGER Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine t
99. d shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of Seal Drain oil to proper level Replace castings or gearbox Replace gasket Tighten bolts OPERATION TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Clutch Slips Excessively Clutch linings badly worn or Repair clutch per maintenance plates warped section of manuals Too much power for clutch Reduce ground speed and material intake Oil on facings Replace facings Friction facings glazed Clean with emery cloth E Knives Wear Too Fast Cutting in sandy conditions Increase cutting height lt Cutting in rocky conditions Increase cutting height aa Soft will fit knives Use genuine Alamo Industrial knives LLI O PA92 04 09 Operation Section 4 52 O 2009 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE LUBRICATION General Refer to the lubrication diagram and grease daily all the points shown 1 Power take off shaft The PTO shaft should be regularly examined to ensure that it is in good condition together with the guards The universal joints should be greased very sparingly i e one shot a week NOTE Overgreasing a universal joint will blow out the cork or neoprene Sealing rings that exclude the dirt from the needle bearing inside 2 The two halves of the plastic guard should be checked daily to ensure that they can spin freely on the shaft The nylon slip rings which support the guard on th
100. d to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once P N 00763977 INSTRUCTIONS Read Operator s Manual and Understand before operating Tractor and Imple ment OPERATOR S MANUAL INSIDE READ amp UNDERSTAND Before Operating Tractor amp Implement cP AN If Manual is missing obtain one before operating from Dealer or ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 Customer Service 800 356 6286 TTT RAMOQ 02977417 P N 02977417 PA92 04 09 Safety Section 1 21 O 2009 Alamo Group Inc SAFETY WARNING Pressurized Tank A WARNING PRESSURIZED TANK Remove Air Breather Filter and depress Pressure Relief Valve to release pressure before removing Oil Filter Cap Stay clear to prevent being hit with hot oil that may spray out of pressurized tank 03200437 Inspect the area before mowing for potential mower me yl hazards Remove or avoid all foreign objects such Al as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the are
101. d upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 2e O x A gt O Z Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near
102. ded COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment A DANGER AWARNING A CAUTION PA92 04 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION NOILONGOAULNI These hydraulically driven mowers are designed for light duty work They can mow pastures and control grass and weeds on highways or industrial sites ya BANGER For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades AWARNIN G At least 20 of the tractor s total weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Mower Orientation Front and rear and left and right are determined by the normal direction of travel the same as on your automobile PA92 04 09 Introduction Section 2 3 O 2009 Alamo Group Inc INTRODUCTION ATTENTION
103. ded as appropriate On steeply banked ground it may not be sufficient to depend alone on the counterweight provided by the oil reservoir In addition rear wheel track should be set as wide as possible to increase stability It will also increase the protection to the reservoir JOHN DEERE CONVERSION KIT 81 30 059 for Si Models 86 00 501 a m TT U Y lt Gallery Blanking Plug 81 30 055 86 00 505 Relief Yalve Blanking Plug 81 30 056 86 00 113 Existing Copper Washer ASM FL 0093 The John Deere utilizes a closed center hydraulic principle and because of this it is necessary to modify either the tractor s external oil supply or the flails main control valve There are the following two alternatives 1 A flow limiting valve manufactured by John Deere is available to provide an open center external supply For further advice consult your John Deere dealer 2 Acontrol valve conversion kit Part No 81 30 059 consists of a relief valve blanking plug which should be installed in place of the existing relief valve and a pressure gallery blanking plug which is installed in place of the standard blanking plug at the valve outlet end next to the lift ram gland connection Be careful when extracting the relief valve not to damage the copper sealing washer as it is reused When working in this mode the tractor s pressure control valve must not exceed 2500 PSI 170 Bar PA92 04 09 Assembly Section 3 4
104. ds are in place and in good repair e Remove any grass or other debris which may be wrapped around the cuttershafts ends e Inspect the condition of deck skid shoes and hardware OPS B 0026 B PA92 04 09 Operation Section 4 18 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection A WAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The flashing lights function properl es OA The SMV Sign iscleanandvisible S y O The tires are in good condition with proper pressure o Z Jo o ooo y O The wheel lug bolts are tight YO The tractor brakes are in good condition o o ooo o y oO The steering linkage is in good condition 222 There are no visible oil leaks YO The hydraulic controls function properly The ROPS or ROBS Cab is in good condition o The seatbelt is in place and in good condition o o Jooo y O The 3 point hitch is in good condition The drawbar pins are securely inplace Oooo o y O The PTO master shield is in place The engine oillevelisfull OoOo oo S y oO The brake fluid levelis full YO The power steering fluid levels full The fuel level is adequate oOo doo S y O The engine coolant
105. e Mower driveline to prevent this potentially dangerous situation sapT 16 AWARNING When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury s3pt 18 AWARNING PA92 04 09 Safety Section 1 11 O 2009 Alamo Group Inc SAFETY Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front
106. e defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE
107. e drive shaft should be lightly greased at weekly intervals 3 The telescoping drive shaft should be similarly separated and grease applied to the internal shaft at approximately 100 hour intervals LLI Q lt lt L LLI Z lt PA92 03 08 Maintenance Section 5 2 2008 Alamo Group Inc MAINTENANCE HYDRAULIC SYSTEM Oil Supply Check daily the oil level in the reservoir No fixed time period can be quoted for oil changes as operating conditions and maintenance standards vary so widely Burnt and scorched oil odors and the oil darkening and thickening are all signs of oxidation and indicate the oil should be changed Moisture which results from condensation can become entrapped in the oil and cannot be removed by filtration so that contamination is a progressive factor Contamination can be reduced by 1 Cleaning off around the reservoir cap before removal and keeping that area clean 2 Using clean containers when replenishing the system 3 Regular servicing of the filtration system Filtration Maintenance The machine is protected by a 125 micron suction strainer and a low pressure 10 micron full flow return line filter 1 Suction Strainer The strainer is fixed in position within the reservoir Should indications of pump cavitation or spongy intermittent operation occur the tank must be drained and flushed out with a suitable cleaning agent e g clean diesel oil 2 Return Line Filter The element sho
108. e not chipped cracked orbent o ooo o yO The Bladeboltsaretight O o ooo o S yO The Deflectors are in place and in good condition The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight Z O lt ad T o O There are no cracks or holes in mower deck EE ee The Hyd motor mounting bolts are tight e The mower head spindle housing is tight and lubricated Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER PA92 04 09 Operation Section 4 20 O 2009 Alamo Group Inc OPERATION 8 OPERATING THE BOOM MOWER 8 1 Machine Controls RED YELLOW GREEN BLACK mr mr 2 O U m gt gt O Z Op 526 tt Moving the Arm control levers away from the cables will result in LIft Down Angle Down and Reach Out For Ti Models only the Flail On Off valve can be mounted on either end of the main control block It is delivered with the lever control gate set in the position limiting the lever selection to Flail Off and Flail On Upwards Cut Should a downward cut be required the lever gate can be rotated to allow Flail Off and Flail On Downward Cut selection Before making this adjustment disengage the PTO shaft and ensure that the rotor has stopped rotating Do not be tempted to discard the lever gate it is there to prevent sudden inadvertent changes of rotation which could cause damage
109. e to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating 540 PTO speed Always engage the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 Z O lt ad T o O Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing A WARNING damaged or unreadable obtain and install replacement safety signs immediately sc 5 This Implement is wider
110. ecure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children or other persons to ride on the Tractor or Implement A DANGER NO p Falling off can result in serious injury or death sc 10 Z O lt ad T o O Never allow children to operate or ride on the Power Unit or Implement DANGER sp 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving pa
111. ed objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 AWARNING PA92 04 09 Operation Section 4 38 O 2009 Alamo Group Inc OPERATION 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation O U m gt gt O Z Always wear your seat belt securely fastened and only operate the tractor and mower with the ROP
112. eh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos publicos Obedezca todas las reglamentaciones locales de trafico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre i
113. ent in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ENCUEN MENU ACIURERS Www aem org Contenido VIVO A T a ONO 2 POUICCIOD iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara anannns 3 Aloria do SOUTO cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad durante el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad dura
114. entifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the A Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL medidas de seguridad se 3 INSTRUCTIVO A PELIGRO Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sc 30 AWARNING PA92 04 09 Safety Section 1 2 2009 Alamo Group Inc SAFETY Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm se 31 AWARNING Operator Safety Instructions and Practices The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased s3PT 10 AWARNING Wait a minute Save a life Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever
115. equate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES
116. er rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006 Never Leave the mower unattended while the head is in the raised AWARNING e position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 A DANGER Always keep a careful lookout and use extreme care when working yw around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead 35 power lines consult your electric company for a safe code of operation A SBM 7 PA92 04 09 Operation Section 4 36 2009 Alamo Group Inc OPERATION 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment
117. er and clean clippings and collected debris from the mower deck scm 12 The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 A DANGER Do not operate or pull the mower into standing water When uplift or fan type mower blades AWARNING l l contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders scm 15 PA92 04 09 Safety Section 1 9 2009 Alamo Group Inc SAFETY A Use extreme caution when raising the Mower above ground level Stop the Blades from turning when the Mower is raised and passersby are within 100 yards Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades spu 1 Rotary Mowers are capable under adverse conditions of throwin a A DANGER ee Bee ici 83 objects for great d
118. ering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic s
119. es the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform SRm 01 Z O lt ad T o O 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 AWARNING Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped aun and the decks are securely blocked up scm 09 AS PA92 04 09 Operation Section 4 40 O 2009 Alamo Group Inc OPERATION 11 4 Operating Speed and Ground Speed Ground speed for mowing will depen
120. es to cut into the ground will cause wear and undue strain on the mower frame and mower components If you are mowing in conditions of heavy growth or rough ground where the blades cut into the ground and the tractor engine slows down do not slip the clutch to allow the engine to speed up and engage the clutch again This procedure exerts tremendous strain on Mower components Always disengage the PTO and move forward or backwards until the machine is clear This mower is designed with free swinging blades This feature reduces the amount of shock transmitted to other components Always make sure the blades can swing freely on the blade bar When cutting foliage and fine shredding is desired run the mower level or slightly lower in the rear so as to keep the material in the mower until it is shredded This will require more power but will shred better When cutting heavy foliage and fine shredding is not desired raise the rear of the mower This will allow the high volume of material to be discharged and requires much less power Do not ride the clutch on the tractor Mow in the appropriate gears to give the correct ground speed PA92 04 09 Operation Section 4 37 O 2009 Alamo Group Inc Z O lt ad T o O OPERATION Extremely tall grass should be cut twice Raise mower and cut twice the desired height Cut the second time at desired height at 90 degrees to first pass Remember sharp blades produce cleaner cuts and use le
121. eutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 A DANGER Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills PA92 04 09 Operation Section 4 11 O 2009 Alamo Group Inc O U m gt gt O Z OPERATION 6 Connecting Attaching Head to the Boom 1 Start by using a hoist to lower the boom 1 down to the mower head 6 Align the Boom with the Head Hitch Post 7 insert the upper hitch pin 2 through the top hole of the Head Hitch Post 7 and upper linkage 11 Attach with bolt 8 washer 9 and nut 10 2 Then align the lower linkage 12 of the Boom and insert the lower hitch pin 3 through lower hole of hitch post 7 Attach with bolt 8 washer 9 and nut 10 3 Finally make sure all bolts nuts and pins are
122. gy sources electrical mechanical hydraulic pneumatic td chemical thermal etc must be either locked blocked relieved Y disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance repair or service procedures PERE Y can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your
123. h of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 WARNING Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation saPT 16 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 PA92 04 09 Operation Section 4 9 O 2009 Alamo Group Inc OPERATION Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely stopped sc 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and s
124. he source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing srL AWARNING AWARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 gt LLI LL lt Y Operate this Equipment only with a Tractor equipped with an approved roll i lo BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the r Tel engine remove the key and wait for all moving parts to stop Place the lis tractor shift lever into a low range or parking gear to prevent the tractor ae TS from rolling Never dismount a Tractor that is moving or while the engine j k lt a is running Operate the Tractor controls from the tractor seat only sc g k P j Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 A DANGER A DANG
125. hen remove the wire 3 Do not reverse the rotor in an attempt to unwind any wire PA92 04 09 Operation Section 4 26 2009 Alamo Group Inc OPERATION 8 13 High Voltage Cables na J Mil Net Ro PRA ANN CHINA MEA CR NOJA ERGO 8 14 Hedge Cutting Procedure Upward Cutting The flail head is assembled at the factory for the flails to cut with an upward motion Upward cutting produces a cleaner finish minimizes split stems and is ideal for a light hedge that has been regularly maintained The front hood and rear flap must always be in position when hedging with an upward cutting action The front hood is pivot mounted and can be adjusted to four working positions To minimize the throwing of debris especially when roadside cutting the hood should be adjusted to its lowest position Raising the hood will allow longer material to be cut but there will be a greater tendency for debris to be thrown PA92 04 09 Operation Section 4 27 O 2009 Alamo Group Inc OPERATION For Downward Cutting For downward cutting a rear hood kit Part No 71 90 310 must be fitted The front hood may be removed to allow longer material to be cut If this is done the rotor should never be reversed to cut upwards even momentarily It is stressed that the rear flap fitted as standard is not suitable for downward cutting Do not remove the lever stop gate A CAUTION ii Reversing Rotation Si Only Fully extend the armhead
126. hortened to suit by cutting off both the driving and driven members of the tube by an equal amount Likewise the plastic shield will similarly have to be cut Take heed if too much is cut it cannot be stuck back on Measure twice and cut once Accurate measurement is important on some close coupled tractors to ensure maximum engagement during operation 8 Lower the machine to the ground and fit the PTO shaft in position Ensure that the collar locking devices on the PTO shaft are fully engaged Wrap the torque chain around the tractor drawbar or any convenient point to prevent the shaft guard from rotating 9 Raise the machine to working height 10 Check that the rotor control valve is in the STOP position 11 With PTO engaged on Ti model or with tractor external services activated on Si model select Lift Down This will level the frame and enable the lower yoke pins to be fitted Select the hole which will as near as possible position the PTO shaft horizontally in line 12 Lower the quadrant lever so that the machines weight is taken by the yoke 13 Adjust the top link to bring the pillar upright Remove the rope arrestor loop 14 Carry out final adjustment of the tractor lift arm leveling box to bring the main frame horizontal This should be checked with the arms at approximately half reach with the flail head clear of the ground 15 Tighten up the check chains or adjustable stabilizers to hold the machine rigid without side sw
127. ibuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren
128. ient to put a strain on the tractor However any provision for draft control should be set to minimum response Where a draft control rocker is fitted with a dead pin this should be utilized PA92 04 09 Assembly Section 3 2 2009 Alamo Group Inc ASSEMBLY TRACTOR PREPARATION Fitting Operator Guard A tractor fitted with a cab that has a safety glass windows should be used whenever possible This is a basic safety precaution applicable to the use of all flail type hedge trimmers Power arms are supplied with an operator guard kit Part No 73 13 324 which must be fitted to the tractor before commencing work Fe E k r h oe fii Re 2 4 gt e U de E lt fa i E TYPICAL APPLICATION Ji a ea h v A ASM FL 0092 It consists of two areas of wire mesh which can be shaped to suit and be secured against the cab window with a spring loaded hooks the upper edge being anchored around the cab gutter and the lower edge around the mudwing According to the great range of cabs it may be necessary to adapt or make brackets to secure the mesh If the flail is operated on a tractor that is equipped with a a safety frame or roll bar only an additional frame must be made and fixed to the tractor onto which the guard mesh can be secured In addition to the guard mesh a sheet of Polycarbonate transparent glazing must be fitted to the frame to provide further operator protection This material mu
129. ieved If this occurs select Reach out this will cause the main arm to lift off the stop allowing the Lift up motion to be continued on service selection By the use of this technique it is possible to position the flail head in the close in position from ground level to full height PA92 04 09 Operation Section 4 25 O 2009 Alamo Group Inc OPERATION 8 10 Breakaway Action When the flail head meets an obstruction and the tractor continues to move forward the complete armhead which is hinged on the frame will be forced backwards and upwards at the same time in an effort to clear the obstruction Resetting of the breakaway is completely automatic with the armhead returning to its working position under its own weight Breakaway reset forces are absorbed by the rubber damper 8 11 Wire Trap Z O lt ad T o O The flail hood is equipped with a wire trap The trap consists of a steel plate welded across the underside Any loose ends of wire which are picked up and carried round by the rotor are cut by the edge of the metal plate and fall harmlessly to the ground This plate should not be interfered with or modified in any way Furthermore this wire trap does not relieve the operator of the responsibility of checking and cleaning the flail when it is suspected that wire has caught in the rotor 8 12 Removing Wire 1 Select Rotor OFF and wait until it has stopped rotating 2 Stop the tractor and only t
130. ing any source of ignition until the gasoline has evaporated sc 28 A DANGER PA92 04 09 Safety Section 1 14 O 2009 Alamo Group Inc SAFETY AWARNING Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sc 35 Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not WOIrN SG 37 All Safety Shields Guards and Safety devices including but not lim ited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should tractorer be used and maintained in good working condition All safety os devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm 3 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIK
131. ing head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sc 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial AWARNING __ p lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 There are obvious and hidden potential hazards in the operation of this N Mower REMEMBER This machine is often operated in heavy brush 23L and in heavy weeds The Blades of this Mower can throw objects if EF shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower SGM 02 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard gt L
132. ired flail head movement should connect the frame and dipper This will then act as a stopper in the event of this happening Leave in position until attachment is complete Adjust tractor drop arms to enable the draft links to lower within 15 ins 375 mm of the ground Remove the top link and machine yoke completely Reverse the tractor squarely to the front of the machine engage draft link pins and secure Attach yoke to the top hitch position on the tractor ensuring the lug for the top link is uppermost Unlimber the machine controls from its storage position and lift into the tractor cab Install the top link between yoke and upper hitch position on the machine If necessary fitting CAT sleeves into the ball ends of the top link NO Ol E a Raise the machine on its three point linkage to the working height i e when the PTO shaft and the gearbox stub shaft are as near as possible in a straight line Do not operate quadrant lever of machine controls through the rear cab window while WARNING standing on or amongst linkage components Always seek assistance PA92 04 09 Assembly Section 3 5 2009 Alamo Group Inc ASSEMBLY Measure the PTO drive shaft length as shown in diagram below and subtract 1 inch 25 mm ASM FL 0094 a m TT U Y lt This measurement which is the fully closed final length of the PTO drive shaft measured button to button should be taken carefully before the PTO drive shaft is s
133. istances 300 feet or more and causing serious injury i 1 A or death Follow safety messages carefully i STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades gt LLI LL lt YN Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm o1 A DANGER Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections srm o4 Do not let the Blades turn when the Mower Deck is raised for any AWARNING care reason including clearance or for turning Raising the Mower dec
134. ition at right angles to the main frame the flail can be raised and folded to close proximity of the tractor wheel Where it is desirable to fold the machine to within tractor s overall width it is necessary to lock the armhead back in the breakaway position by engagement of the breakaway lock pin This is best done by releasing the lock pin placing the flailhead on the ground and driving forward while at the same time operating the main arm down lever The released lock pin will drop in and locate itself behind the breakaway bar when maximum position is reached The flail head should then be angled inboard to a vertical position OPS B 0053 PA92 04 09 Operation Section 4 34 O 2009 Alamo Group Inc OPERATION 9 4 Moving from the Transport to the Work Position To revert back to the working position it is only necessary to place the flail head firmly on the ground Drive the tractor forward sufficiently to take the weight off the breakaway bar When the lock pin can then be raised and turned so that its head is held against the protruding lug on the frame OPS B 0059 AWARNING Amanna A DANGER PA92 04 09 Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines saPT 05 O U m gt gt
135. k exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 PA92 04 09 Safety Section 1 10 O 2009 Alamo Group Inc SAFETY Connecting or Disconnecting Implement Safety Instructions and Prac ices DO NOT use a PIO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 A DANGER Y gt T m lt Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and th
136. kes securely and use park lock if available OMNOONRWN Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens LLL INDUSTRIAL BC 0001 PA92 SOM 04 09 P N 7192859C Printed U S A
137. la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTO
138. mo Industrial Serial Plate PA91 Operator s Manual AEM Mower Safety Manual Bolt Operator s Manual Canister Bolt Locknut Flatwasher Bracket Canister NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals PA92 04 09 O 2009 Alamo Group Inc Safety Section 1 18 SAFETY Decal Description Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions Ma DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA can cause serious bodily injury or even death to DA A e SA gt A iors e Ai prevent operator and others in the area P N 002369 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS NO CHILDREN 3 USE SAFETY SHOES HARD 4 BLOCK UP SECURELY HAT SAFETY GLASSES BEFORE WORKING UNDER SEA
139. mportante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimiento i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apag
140. n 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 PA92 04 09 Safety Section 1 27 O 2009 Alamo Group Inc Industrial Agricultural Safety Manual For Operators and Mechanics NE o TA 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A ENE WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Industrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceeneceuceeeees 14 Safety During Shutdown SS rian 18 Safety During Maintenance as EI 19 A A enseeneie anaes 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Associa
141. ndo las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de v
142. ng move the levers through their complete range ensuring that all movements are functioning correctly 3 Check the tractor rear axle oil level and top up if necessary 4 Place the flail head at a safe position and bring tractor engine revolutions to 1000 RPM to avoid stalling when the starting load is placed on the motor Engage PTO and allow the rotor to run for several minutes Do not leave the tractor cab or allow anyone to approach the flail head at this time A Do not allow the pump to continue working if the rotor does not turn Overheating and CAUTION serious pump damage to the pump can be caused in a very short time 5 After running up the machine increase PTO speed to approximately 360 RPM Run machine further for five minutes before disengaging the PTO and stopping tractor The reason for this running period under a no load condition is to thoroughly circulate the oil in the reservoir through the return line filter 6 Check the hose runs and observe that they are free from any pinching chafing straining or kinks Recheck the oil level in the tank and top up as necessary a m TT U Y lt PA92 04 09 Assembly Section 3 10 2009 Alamo Group Inc ASSEMBLY REMOVAL FROM TRACTOR 1 Selecta firm level site for parking the machine 2 Remove the parking feet turn through 90 degrees and relocate in their housings 3 Unscrew the lift ram tap and with the machine at approximately half reach in normal working posi
143. ng up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 3 10 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed O U m gt gt O Z If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor A DANGER PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working lengt
144. nged every two years or a 1000 hour intervals whichever occurs first The capacity of the gearbox is 25 liters 1 2 pints of SAE 30 50 universal oil PA92 03 08 Maintenance Section 5 4 2008 Alamo Group Inc MAINTENANCE FLAILHEAD 1 Frequently inspect the rotor assembly for damaged or missing flails Bolts and nuts securing the flails to the rotor should be regularly checked and kept tight The correct torque setting for these locknuts is 135 Nm 100 Ibs ft Use only the correct flail bolt and locking nut Check the flail pivot bushes for possible damage or wear They do not require oil 2 Do not attempt to run the rotor with flails missing Imbalance will cause severe vibration and can rapidly damage the rotor shaft bearings As an emergency measure if a flail is broken off or lost remove another on the opposite site of the rotor to retain balance Always replace flails in opposite pairs and never match up a new flail with a resharpened one which will of course be lighter 3 Blunt flails absorb a lot of power and leave an untidy finish to work They should be sharpened on a grindstone or with a portable grinder periodically 4 Wear protective gear when sharpening flails 5 Ensure that the bearing housings and hydraulic mounting nuts and bolts are kept tight They should be checked during servicing a Z mr LL a gt lt 2 mi CABLES The cables operate on a push pull system with the spool centering springs alway
145. now the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACC
146. nt safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and k
147. nte el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n FAAA AAAA RARAN El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de
148. o the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 44 DANGER Prolonged operation may cause operator boredom and fatigue affecting safe operation lake scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation se 32 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death se 33 AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING PA92 04 09 Safety Section 1 4 2009 Alamo Group Inc SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur f
149. of the load OPS U 0026 PA92 04 09 Operation Section 4 49 O 2009 Alamo Group Inc O x a gt O Z OPERATION 15 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Hydraulic Cylinder Hydraulic level low Check hydraulic fluid level Not Working See sight gauge on tank Pump not functioning Attempt to use another cylinder or properly pressure gauge Za Cylinder not functioning Check line for stoppage O properly E Cylinder has a scored wall Replace the cylinder x allow oil to flow around Y piston LLI O Hydraulic Motor Kinks or pinched points Check line for kinks or Not Working on the line pinched places Motor bogging down Recheck relief valve setting under load on the cutter valve 2500 PSI Hydraulic System Failure Malfunction in hydraulic Check entire system before valve is valve section replaced may require replacement of hydraulic valve section but not of the valve bank Service relief valves and detents individually Structural Members Rough treatment Use only on elements it is designed Failure to cut such as grass weeds brush trees Excessive Vibrations Check Gear box bolts Tighten if loose Check For loose nuts on Tighten If loose bladeholder and blades Check for bent output shaft Replace shaft if bent If shaft is bent oil will normally leak from the bottom seal Check to see if blades are Free blades so they swing free swinging Check for even wear
150. ommercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to b
151. on operat ing conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 PA92 04 09 Operation Section 4 4 O 2009 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the mower unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield e Tractor Horsepower Minimum 35 55 hp e Tractor Weight
152. ones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distr
153. ontrols ASM FL 0096 The control unit itself is bolted to an angled mounting bracket in either a transverse or longitudinal position thus giving a variety of mounting position which in conjunction with flexibility of the mounting pillar will enable a satisfactory working position to be achieved Shown above is detail of alternative fitting of the mounting spigot In deciding the final of the control box remember that tight bends in the cables will reduce their operational life Do not exceed the minimum acceptable bend radii of 8 The handles may be screwed into alternative holes in the levers to give an in line installation should it be desirable PA92 04 09 Assembly Section 3 8 O 2009 Alamo Group Inc ASSEMBLY OIL REQUIREMENTS Tank The machine is delivered from the factory without oil Fill the reservoir with a light hydraulic oil as recommended in the chart until the oil level is approximately 2 below the top of the tank The total capacity is approximately 117 tires 25 gallons Do not overfill The oil must have anti frothing characteristics suitable for use in hydraulic systems Supplier Cold or Temperature Climate Hot Climate Castrol Agricastrol hydraulic oil Hy spin AWS32 Hy spin AWS68 Shell Tellus 32 Tellus 68 ATHINNASSV Mobil D T E 25 D T E 26 Esso Nuto H or A 32 Nuto H or A 68 Texaco Rando HD 32 Rando HD 68 Gulf Hydrasil 32 Hydrasil 32 Energal HLP 32 Energal
154. operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTR
155. or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 13 DISCONNECTING THE MOWER Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower both wings to the ground If the mower will be stored with the sections in the raised position be sure that the locks are engaged If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 PA92 04 09 Operation Section 4 45 2009 Alamo Group Inc OPERATION 14 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other per
156. or blade contact sFL 5 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sem 10 O U m gt gt O Z The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 NOTE The mower Operator s Manual and affixed Decals contain important instructions on the safe and proper use of the mower Maintain these important safety features on the mower in good condition to ensure the information is available to the operator at all times KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement A DANGER and possible serious injury or death sc 24 p jury SG 24 PN 2 PA92 04 09 Operation Section 4 15 O 2009 Alamo Group Inc OPERATION FRAME ASSEMBLY e Inspect condition of mounting frame weldment e Inspect condition of King Post frame e Ensure all bolts and screws are in position and are properly
157. or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 A DANGER Never operate the Tractor or Implement until you have read and com pletely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Imple ment Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 A DANGER The operator and all support personnel should wear hard hats safety e shoes safety glasses and proper hearing protection at all times for 2 W protection from injury including injury from items that may be thrown by w the equipment sc 16 32 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from
158. orted on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sBm 6 Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sema Do not operate this Equipment with hydraulic oil or fuel leaking Oil niet and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 O U m gt gt O Z HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low e Change hydraulic oil filter and hydraulic oil according to maintenance schedule e Ensure there are no oil leaks and fitting are properly connected e Inspect overall condition of hydraulic pump e Inspect pump drive shaft
159. parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUMAN 02925100 P N 02925100 WARNING Pinch Points WARNING PINCH POINTS 02962764 P N 02962764 PA92 04 09 Safety Section 1 20 2009 Alamo Group Inc SAFETY DANGER Crushing and Pinch Points Moving machiney parts can pinch or crush or fall which may cause injury or death A DAN e E R CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 P N 02962765 INFORMATION To prevent premature hydraulic component failure do not over speed the engine When using the mower attachment operate tractor ES at the engine speed which will deliver 540 PTO ATTENTION RPM on Tachometer Over speeding the engine TO PREVENT PREMATURE HYDRAULIC COMPONENT FAILURE DO NOT OVER SPEED THE ENGINE WHEN USING THE MOWER ATTACHMENT and pump when operating the mower will overheat OPERATE TRACTOR AT THE ENGINE SPEED WHICH WILL DELIVER 540 d rapidly ruin the oll which will decrease the life Wetra aa a nn Ana TApIay be E OU en EE A Nae E THE OIL WHICH WILL DECREASE THE LIFE OF HYDRAULIC COMPONENTS of the hydraulic components 02065093 P N 02965093 Operator s Manual with repair parts and warranty was attached to this implement during final inspection IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attache
160. pec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 25a2 Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o
161. perator s Manuals Safety Signs and Instructional Decals for tractor and implement to prevent misuse abuse and accidents O Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety shoes and Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted components to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on pull type implement center axle and Wing Transport Locks on folding implements e Attach Safety Chain to cutter and towing unit securely See Operator s Manual Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes Never operate with
162. plement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immedi ate entanglement injury or death s3pt 11 Always maintain the safety signs in good readable condition If the safety signs are missing A WARNING damaged or unreadable obtain and install replacement safety signs immediately sc 5 gt LLI LL lt YN Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sc s Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running sc 20 AWARNING Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creat
163. r Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 PA92 04 09 Operation Section 4 33 2009 Alamo Group Inc NOJA ERGO OPERATION 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy lt 9 lt aa LLI an O 9 3 Transport Position With the armhead in the working pos
164. r cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para
165. r to operation OPERATING INSTRUCTIONS This Mower will give long satisfactory service with a minimum of upkeep cost if the following procedure is followed 1 KEEP PROPERLY LUBRICATED a BEARINGS Use a lithium based 2 Bearing Grease such as Shell Alvania 2 Sinclair Litholene Mobil BRB Texaco Marfak 2 Standard Stanolith 57 etc b GEARBOX Use SAE EP90 oil 2 KEEP FASTENERS TIGHTENED a Normally if Fasteners loosen after being properly tightened the Mower is vibrating more than is acceptable and permanent damage can occur rapidly b See Bolt Chart for proper tightening torque 3 KEEP THE MOWER RUNNING SMOOTHLY AND QUIETLY After hitting any obstruction and at the first sign of any unusual vibration or noise STOP THE MOWER and do not operate again until the problem is found and corrected VIBRATION CAN DESTROY THE ENTIRE MOWER IN A SHORT gt LLI LL lt Y Inspect for broken or missing Knives Knives restricted from swinging freely worn Bearings a bent Shaft or other conditions causing out of balance rotation See Operators Manual for details on causes and correction of vibration of Flail Mowers NOTICE Warranty does not cover damage resulting from the failure to observe these P N 00 0 1 08 reasonable procedures agatos INFORMATION Attention Service Hydraulic System with Universal Tractor Hydraulic Oil Alamo Group part Number 02966307 ATTENTION SERVICE HYDRAULIC SYSTEM WITH UNIVE
166. raffic around you and watch out for the other guy sc 19 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces sti 01 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 AWARNING Maintenance and Service Safety Instructions and Practices A Make sure the PTO shield integral driveline shields and input shields DANGER are is installed when using PTO driven equipment Always replace any e shield if it is damaged or missing S3PT 8 PA92 04 09 Safety Section 1 13 O 2009 Alamo Group Inc SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 09 AWARNING Always disconnect the main PTO Driveline from the Tractor before performing service on the Im
167. rain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 07 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING Do not mow with two machines in the same area except with Cab tractors with the windows WARNING A closed sem 11 Y gt T m lt Follow these guidelines to reduce the risk of equipment and grass fires A while operating servicing and repairing the Mower and Tractor A Om hd AWARNING v Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mow
168. rease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place e Check the boom arm and head for worn and pi damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 E A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 O U m gt gt O Z BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the r qir PTO engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor LE TRANSMISSION SET PARKING PARK A DANGER BRAKE from rolling Never dismount a Tractor that is moving or while the engine FF is running Operate the Tractor controls from the tractor seat only sc o L A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you
169. ris that encroach out from the bottom and further mulches the toppings that have fallen PA92 04 09 Operation Section 4 29 2009 Alamo Group Inc OPERATION NOTE Flails are more prone to accidental damage and blunting by stones on a ground cut Therefore when convenient this should be left until the end Where the hedge has been well maintained in the past it may be found better to cut the top before siding up Do not be tempted to make a vertical cut on the fast side of the hedge This would entail AWARNING cutting blind and the rotating flail would be capable of throwing debris through the hedgerow in line with the operator Where both sides of a roadside hedge are to cut always cut the field side first The uncut roadside helps to reduce the amount of debris being flung through the hedge into the road Also by sloping the vertical cut to give an A shape debris is thrown down into the hedge bottom and the spread of material is reduced 8 15 Roller Positions Bushed Roller Z O lt ad TT Oo O PA92 04 09 Operation Section 4 30 O 2009 Alamo Group Inc OPERATION 8 16 Grass Cutting Flails must cut upwards Front hood CW flaps skids and rear flap must be fitted The mounting holes allow two positions for the front hood and two positions for the skids Any combination of these positions may be used The roller can be set in positions 2 and 3 for bushed rollers or positions 2 3 and 4 for
170. rom not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 38 AWARNING gt 5 2 Z o Do not put hands or feet under mower decks Blade Contact can result AY j in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scm 09 Y Always keep a careful lookout and use extreme care when working around utility and municipal obstructions Never allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation spu s Y gt T m lt A DANGER Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp o3 A DANGER Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tra
171. rts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor ME from rolling Never dismount a Tractor that is moving or while the engine E p X gt is running Operate the Tractor controls from the tractor seat only sc 9 7 P PA92 04 09 Operation Section 4 10 2009 Alamo Group Inc OPERATION 9 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the ignition key switch e Locate the engine shut off control e Locate the hydraulic control levers e Locate the light control lever e Locate the brake pedals and clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The tractor transmission levers are in park or neutral e The boom operating controls are in the neutral and off position e The PTO control lever is disengaged e The hydraulic remote control levers are in the n
172. s and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Y gt T m lt Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of t
173. s returning the spool to the neutral position when the handle is released Care should be taken during installation and operation to ensure that the cables are not trapped or kinked Any abrasion or damage to the outer casing should be sealed with plastic insulation tape to avoid moisture penetrating No routine adjustment of the cables are necessary as they do not stretch The threaded collar is correctly adjusted when the lever is in a vertical position in its housing allowing an equal amount of travel in either direction A On no account should any attempt be made to lubricate the cables which are assembled CAUTION with a special lubricant during manufacture NOTE Be careful in determining the correct cable connections on both the control unit and the valve in the event of cable replacement PA92 03 08 Maintenance Section 5 5 O 2008 Alamo Group Inc MAINTENANCE HOSE CONNECTIONS LLI Q lt lt Z LLI Z lt Mnt B 0040 Main Control Valve Supply Return Ti illustrated Reach base Restrictor M Reach gland Restrictor A Angle base Restrictor A Angle gland Restrictor B Lift base Restrictor C QOm7mMmooagDW gt PA92 03 08 Maintenance Section 5 6 2008 Alamo Group Inc MAINTENANCE Left Hand Right Hand ie Y 7 Ss NA E SAS Ro se 4 X KYLAN Lo SS 7 Et NS D E EE B Rotor control valve Ti Only gt Z m Z gt Z O 2 Rotor relief val
174. segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante
175. seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su maquina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ASSES Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina es
176. sons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death se 10 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop lt 9 lt aa LLI an O Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 14 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS
177. ss power Before cutting analyze the area to determine the best cutting procedure Consider the height and type of material and the terrain type hilly level or rough Do not mow with two machines in the same area except with Cab tractors with the windows AAWARN ING closed sem 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always were safety glasses and a hard hat Ops 0005 MISC Many vari
178. st also be used when the cab does not have safety glass installed The operator guard kit supplied is suitable for all standard applications i e rear mounted on a conventional tractor For other applications additional mesh guarding may need to be constructed to give adequate operator protection A guideline to follow when assessing any additional guarding that may be required is that the operator must always be looking at the flail head through the mesh when it is in any working position Polycarbonate transparent sheeting is an impact resistant material which can be readily sawed and shaped according to requirements Unfortunately it is susceptible to surface damage and scratching Therefore it is advisable to place the material on the inside of the window for protection No attempt should be made to wipe the sheeting with dirt ingrained cloth Toughened grades of polycarbonate sheeting are available under the brand names of Makrolon Tuffak and Lexan In case of difficulty in obtaining this material locally contact F W McConnell Ltd through your normal dealer PA92 04 09 Assembly Section 3 3 2009 Alamo Group Inc ASSEMBLY Wheel Width Set wheel widths as wide as possible Ballast Weight Tractor must be stable while operating the hedge cutters under all conditions Pay attention when operating on slopes Front end ballast as well as rear wheel weights to counterbalance the overhang of the flail head should be ad
179. ta slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor a S Z Z o La O l v Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck scm 12 PA92 04 09 Operation Section 4 42 2009 Alamo Group Inc OPERATION 11 6 Operating the Attached Mower Heads Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush ye and in heavy weeds The Blades of this Mower can throw objects if 7A shields are not properly installed and maintained Serious inj
180. tion i e not broken back Operate the hydraulic services until the flail head roller is horizontal and level with the feet of the main frame 4 Disengage tractor PTO and remove Disconnect stabilizers bars or loosen check chains as applicable Unbolt the control unit from the mounting pillar remove from tractor cab and stow in a suitable location clear of the ground On Si models only the supply and return hoses must be disconnected from the tractor and stowed with their ends covered and clear of the ground Raise the machine on the tractor s linkage to take the weight off the yoke and remove the lower yoke pins Lower the tractor draft links and place machine firmly on the ground Remove draft links and top link from the machine drive tractor away and remove yoke Blank off the end of the return hose with plug or small plastic bag if a self seal coupling is not fitted DM O OTN gt U U de E lt PA92 04 09 Assembly Section 3 11 2009 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION ALAMO INDUSTRIAL POWER ARM 92 OPERATING INSTRUCTIONS Alamo Industrial flail mowers are manufactured with quality material by skilled workers These mowers are designed for cutting grass and small weeds The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards and deflectors equipped on
181. tion of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward HITO TIAS This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine gel a replacement manual from your employer equipment dealer or the manufacturer of your
182. tors in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or 1f you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Industrial Division is
183. tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 AWARNING A CAUTION PA92 04 09 Safety Section 1 3 O 2009 Alamo Group Inc Y gt T m lt SAFETY Always read carefully and comply fully with the manufacturer s AWARNING l instructions when handling oil solvents cleansers and any other chemical agent sc 22 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement dh DANGER and possible serious injury or death sc 24 de p jury SG 24 PN 2 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER gt LLI LL lt YN NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death t
184. ts and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits bia t and modifications available to upgrade the lighting on Beye older tractor models OPS U 0021 PA92 04 09 Operation Section 4 47 2009 Alamo Group Inc NOILVdsdO OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 Z O fps lt q ad T A O When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits SBM 8
185. ue el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas p
186. ueesseesaes 4 43 Shutting Down the Attached He iio 4 44 TRACTOR BOOM AND ATTACHED HEAD STORAGE sti lis 4 44 DISCONNECTING TH MOWER ed A 4 45 TRANSPORTING THE TRACTOR AND IMPLEMENT cccccccceeceseeeceeeseeeee cess eeeeeeeeeeseeeseeeeseeeseeeseeeseees 4 46 Transporting on Public Roadways Scie haan scitoc A AE Ai 4 46 Hauling tne rFactor ana IMplement cinc id 4 49 FOES OTN sas ge Sea de eee Gan aes amc eee 4 50 MAINTENANCE SECTION surcar 9 1 LUBRIGATION steed sitet cdi 9 2 Fe A MS N e E ame eee ame 5 3 A acini tite cetera saci ntsc ees ttinc cs meade A E 9 3 Ale ola o AAA oO HE chat otcatia a aetnoate deter esas ite eucadenaniadetncaiotadaaaeatectenaa ters su tuccutent 5 3 DIAM OS A A A ences Da scste 5 3 PIO SCR IAC IG Ns O O 5 4 A I ete a at ee eee ee 5 4 ANA A A O eee eee 5 4 ANA a 1D Siati A A A 5 5 CABLE A o and aa 5 5 NOSE CONNECTIONS aiei shee ct iees ated is teak ed Steen athe caemucane E E hoteaeoaeiseucentensactend 5 6 STORACE aie o ee ee eee ee eee eo eee eee ae eee 5 8 PROPER PORQUE VALUES FOR FASTENERS uscar liado 9 8 SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your Surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages th
187. uld be changed after the first 50 hours and thereafter at 500 hour intervals It is important to note hours worked as if the filter becomes blocked An internal by pass within the canister will operate and no symptoms of filter malfunction will occur to jog your memory a Z mr LL a gt lt 2 mi HYDRAULIC HOSES The condition of all hoses should be carefully checked during routine service of the machine Hoses that have been chafed or damaged on their outer casing should be securely wrapped with waterproof adhesive tape to stop the metal braid from rusting Hoses that have been suffered damage to the metal braid should be changed at the earliest opportunity PA92 03 08 Maintenance Section 5 3 2008 Alamo Group Inc MAINTENANCE Hose Replacement 1 Replace one hose at a time to avoid the risk of wrong connections 2 When the hose is screwed to an additional fitting or union use a second spanner on the union to avoid breaking both seals 3 Do not use jointing compound on the threads 4 Avoid twisting the hose Adjust the hose line to ensure freedom from rubbing or trapping before tightening hose end connections Before changing hoses study the installation These are carefully calculated to prevent hose damage during operation Always replace hoses in exactly the same manner This is especially important for the flail hoses where they must be crossed upper to lower at the dipper and head pivots The 90 degree el
188. ury or even OS death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower scm 02 Rotary Cutter e Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the tractor operator position e When clearing brush and small trees operate tractor at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 into the growth Make the first pass just above ground level This will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximately 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debris tends to fly out at great speed and can injure or even cause death O U m gt gt O Z PA92 04 09 Operation Section 4 43 2009 Alamo Group Inc Z e lt ad L A O OPERATION 11 7 Shutting Down the Attached Head To shut down attached mower head first
189. ve Si Only Mnt B 0041 Supply from pump Return to tank Motor upper Motor lower Return from main valve moop PA92 03 08 Maintenance Section 5 7 2008 Alamo Group Inc MAINTENANCE STORAGE If machine is to be left standing for an extended period of time lightly coat the exposed portions of the ram rods with grease Subsequently this grease which becomes contaminated with dust and grit should be wiped off before the rams are next moved If the machine has to be stored outside tie a piece of tarpaulin or canvas over the control assembly Do not use a plastic fertilizer bag which could lead to rapid corrosion PROPER TORQUE VALUES FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphitized or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads LLI Q lt lt Z LLI Z lt Proper Torque values for bolts that are measured in Inches Proper Torque values for Metric bolts
190. wer control is maintained OPS R 0026 PA92 04 09 Operation Section 4 41 2009 Alamo Group Inc OPERATION There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush TAL and in heavy weeds The Blades of this Mower can throw objects if ES shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sGm 02 A DANGER Do not mow with two machines in the same area except with Cab tractors with the windows AWARN ING closed scm 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 AWARNING Z O lt ad TT Oo O Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only a
191. wing are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 PA92 04 09 Operation Section 4 14 2009 Alamo Group Inc OPERATION 7 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 All Safety Shields Guards and Safety devices including but not limited Sipe to the Deflectors Steel Guards Gearbox Shields PTO integral z shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement
192. y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado e No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atras Evite segar en marcha atras siempre que sea posible Haga lo siguiente cuando segue en marcha atras e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condici
193. ystems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement

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