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Alamo MACHETE FC-0002 User's Manual

1. If TO THE OWNER OPERATOR DEALER AMO To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes
2. Grade Eight ow ay y y un ay og t w Lu B s mm 45 Cr G us Tw a Tm a n w w wr w w umm no m s2 s w w zm Tem T mo E 5 a 2 am es 0 ars 73 e wo 7 om Pj 1200 m tam ao ano pr 20 To get Newion Meters multipy pound foot of torque by 1 358 SAMURAI 12 08 Maintenance Section 4 6 2008 Alamo Group Inc MAINTENANCE SERVICE OF SPINDLE HOUSING FIGURE Mnt 0006 Remove blade bar or pan Remove hydraulic motor Remove spindle housing from unit Drain remaining oil from housing Using a chisel bend the tang on the lockwasher 6 until it is free from the slot in the nut 5 Unscrew locknut and remove locknut and lockwasher and second locknut The Spindle should now slide from the Spindle housing so the Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either the Spindle or Housing in this process Turn the spindle housing over and from the bottom side of the spindle housing using a punch drive the remaining bearing cup out Clean spindle housing spindle and bearings thoroughly When rebuilding the spindle housing assembly always replace the locknuts lockwasher and seal INSPECTION Bearing and cups
3. The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies SAMURAI 12 08 Operalion Section 3 20 2008 Alamo Group Inc OPERATION 6 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 Damaged Pan Cause Blade Pan contacts an immovable Object while mower was in motion Remedy Inspect the area before mowing fo determine where the immovable objects located and place visible hazard markers to the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge Notches and Gouges Cause Blade contacting foreign objects xcessive Blade Wear Cause Mowerheightsettoolow Blade used pastintended Remedy inspect the area to be mowed remove foreign objects that Remedy Replace blades more often Gould cause damagetotne blades mower eigntformowng Conditions to eliminate blade o round contact Op 22 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape Any cracks are visible or Deep gouges in the blade s surface are persent Goug
4. INDUSTRIAL BOOM ARM MOWER Published 12 08 Part No 02986950 OPERATOR S MANUAL ATENCI N FC 0002 ALAMO INDUSTRIAL 1502 E Walnut Seguin Texas 78155 1 Email parts alamo industrial com 2008 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTION CAN CAUSE 2 NO RIDERS NO 3 USE SAFETY SHOES BLOCK UP SECURELY HARD HAT SAFETY BEFORE WORKING mae GLASSES SEAT BELTS Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuso and accidents Practce before operating i confined area or nea passare Leam how to stop enge suddenly in an emergency Be for passersby and especially chidren Allow no chidren on or neat folding mower or tractor Allow na riders on tractor ot implement Faling off may cause serious fry or deat from being run over by trator or mower or co
5. LUBRICATION INFORMATION Before operating your Samurai take the time to inspect and repair any damage to the machine or tractor Only minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation BOOM ARM Your Samurai Boom uses Teflon bushings that need no lubrication MOWER HEAD The Spindle Housing on the Samurai Mower head should be serviced daily every eight hours of operation to achieve the best operation and the longest life Fill with NLGI EP 2 Grease Rotor Shaft Grease Fitting SPINDLE HOUSING GREASE Greaseable Boom Pivots Spindle Housing 0 Grease Fitting Mnt 8 0051 inside behind Poly SAMURAI 12 08 Maintenance Section 4 2 2008 Alamo Group Inc MAINTENANCE If possible it is best to check the spindle oil level after the machine has been operated This will allow the oil to flow easier Position the head vertical as shown in Figure MntP B 0002 Remove the breather check plug from the square portion of the spindle housing Remove the fill plug and fill with NLGI 000 grease Alamo P N 00765444 until it comes out of the breather check hole in the square portion of the spindle housing See Figure MntP B 0003 Replace breather check plug and fill plug FML 100 HEAD Position the head horizontal and lower to the ground Remove the filler breather from the top of the
6. 2008 Alamo Group Inc SAFETY SAFETY Yellow Reflectors P N 2738333 Name LOGO Alamo Industrial P N 02979551 WARNING Cutting while Flail Head is raised off ground will allow high speed Flail Blades to throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with head off ground P N 02965141 DANGER Keep Away Thrown Objects Inspect area before mowing Do not let rotating blades contact solid objects Operate only if all Guards Deflectors are in place Do not operate with Mower or Wing raised off the ground Stop mowing if Passerby enter the area Stay away from rotating blades Keep hands and feet away from rotating blades Do not approach mower until all movement has stopped P N 02967668 ADANGER SAMURAI 12 08 Safety Section 1 32 2008 Alamo Group Inc SAFETY WARNING Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts being hit by objects thrown with great force by blades or by blade contact P N 00725739 WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Belt and Pulley P N 00758194 Instructions to properly lubricate and check m
7. P N 02973496 NAME DECAL P N 02970888 WARNING Debris from rotor can cause property damage and serious injury to bystanders P N 999204 LOGO NAME BUZZBAR P N 02974998 SAMURAI 12 08 BOOM DITCHER AWARNING NORMAL REVERSED PROPERTY DAMAGE AND SERIOUS INJURY TO BYSTANDERS olpuzzBar Tree Limb Cutter _ Safety Section 1 36 2008 Alamo Group Inc SAFETY Blade Rotation Clockwise BLADE ROTATION P N D138 WARNING Hearing Protection is required when working within 100 yards of this machine HEARING PROTECTION IS P N 02975158 DANGER Keep away rotating blades DANGER g 2 P N 02975170 WARNING Disconnect the hydraulic solenoid before preforming service work on tractor or mower Disconnect THE PREFORIANG SERVICE WORK TRAGTORORMONER TO PREVENT INADVERTENT MOWER HEAD STARTUP P N 02975515 SAMURAI 12 08 Safety Section 1 37 2008 Alamo Group Inc SAFETY SAFETY INSTRUCT Do not locate hitch post in this area P N 02975516 INSTRUCT Pitch Adjust P N 02975514 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 SAMURAI 12 08 DO NOT LOCATE HITCH POST IN THIS AREA DOWN WHEN USI
8. SAMURAI 12 08 Safety Section 1 29 2008 Alamo Group Inc gt E E SAFETY SAFETY Name LOGO Alamo Industrial P N 00757139 WARNING Maintain shields and deflectors in good condition Failure to do so may lead to injury or even death P N 00769736 DANGER Keep Away Thrown Objects Inspect the area before mowing and remove foreign material that could become mower thrown objects P N 00769737 IMPORTANT Use only Genuine Alamo Industrial replacement parts P N 02925100 SAMURAI 12 08 aways Telos ue rr MIL vivo Warant of you ALAMO INDUSTRIAL and cass rentur or catastspi aur wh can ret sro ry or doa Y ave any concomig the repair para You ar unin crac ALAMO INDUSTRIAL 1502 Wan Seguin T 78152 830 572 851 LLL __ Safety Section 1 30 2008 Alamo Group Inc SAFETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area P N 02967867 Name LOGO Alamo Industrial P N 00757140 NAME DECAL P N 02970889 Red Reflectors P N 2738332 SAMURAI 12 08 SAFETY SHIELD amp DEFLECTOR OPERATION 60 ROTARY Safety Section 1 31
9. tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Refer to the mounting instructions or call Customer Service if 7777 need assistance with Couterweight Procedure issu Do Not attempt to raise or lower the boom or mower head unless the Implement is securely DANGER attached to the Tractor The Implement could tip over and cause equipment damage and possible serious injury or death Do Not use the boom controls to assist in installing the implement on the tractor Raise or Lower the boom and mower head only while seated in the Tractor operator s seat with the seat belt securely fastened Inadvertent contact with the boom controls could allow component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death ssm 23 SAMURAI 12 08 Safety Section 1 5 2008 Alamo Group Inc SAFETY SAFETY Im men AWARNING lower the stand the implement ca A DANGER A DANGER serious injury by AWARNING DANGER INNEN AWARNING eration Safety Instructions and Practice Never leave the Tractor and Implement unattended while the Implement is in the lifted posi tion Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when
10. 4 x 5 Left Hood of Tractor 7 1 001650 LOGO ALAMO 7 26 x 7 5 Front of Step Riser BOOKLET Boom Safety Decal Booklet Inside Cab 8 D377 1 DECALS ON MAIN FRAME ITEM PARTNO QTY TYPE DESCRIPTION 9 00725746 1 PELIGRO Translate Safety Material Left Frame 30 02962765 1 DANGER Pinch Point Multiple On Frame neat Swing Pin 1 02965262 1 DANGER Leak Detection Hose Burst On Frame Near Swing Pin 12 nfs 1 SERPLT Serial Plate Boom Near Hitch Point DECALS ON TANK ITEM PARTNO TYPE DESCRIPTION 13 02971123 1 WARNING Pressurized Tank Left of Tank 14 00776031 1 Canister Operators Manual 15 08200847 0 REFLECT SMV Sign Provided by Tractor Manufacturer Use One or the Other whichever is appropriate 7 Place in Highly Visible area so they may be seen while mounting Tractor from the Left side Typically attach DECAL KIT Step Riser Counterweight if equipped with this type in this fashion See the Illustration for general layout SAMURAI 12 08 Safety Section 1 18 2008 Alamo Group Inc SAFETY ITEM PART NO 02983222 02983208 02985242 02985243 1 00757139 2 00757140 3 02958241 4 02967668 5 02925100 6 02967827 7 02967867 8 2738332 9 2738333 10 02962764 TB1011 12 24028 13 0138 14 22839 15 0375 SAMURAI 12 08 ary LEVEL Sui Licey Greta Geet codi LOGO LOGO DANGER DANGER IMPORTANT DANGER DANGER REFLECT REFLECT WARNING WARN
11. BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule Tighten all bolts to the proper torque Ensure all pins and other hardware are in place Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 Never allow children to play on or around Tractor or Implement Children slip or fall off DANGER ihe Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others s025 BEFORE leaving the tractor seat always engage the brake and or set DANGER the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling
12. DITCHER HEAD INSPECTION Inspect blades and bolts on ditcher head assembly for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn blades as complete sets to maintain unit balance Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for ail leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins OPS B 0029 Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up All Safety Shields Guards and other safely devices including but not limited to DANGER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact i
13. Inspect bearings and bearing cups for nicks pitting discoloration and wear If any exist replace bearing and bearing cup SAMURAI 12 08 Maintenance Section 4 7 2008 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE SPRING Make sure all parts are clean and free of any contamination ASSEMBLY Install Bearing Cups 3 amp 4 into Spindle Housing 2 using a suitable bearing driver to seat the cups Caution must be taken not to damage the cup or spindle housing cups must be fully seated If Cups are damaged during installation or not fully seated bearing and spindle assembly life are greatly reduced Never drive against bearing surface Never used the mating bearing cone to seat the cup Once the Lower Cup is installed the seal may be installed The seal should be installed with the spring towards the inside Press seal 7 into spindle housing make sure seal is fully seated Be careful not to damage seal Press the Lower Cone 3 on the spindle shaft 1 use the proper tool when pressing the bearing onto the shaft driving against the inner race and not the rollers or cage Any damage to the bearing will cause premature failures of the bearing and spindle assembly SAMURAI 12 08 Maintenance Section 4 8 2008 Alamo Group Inc MAINTENANCE Before installing the spindle with the bearing pressed on it lubricate the r
14. 1 Foreign Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fences boulder rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the culter in an area that had not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Extreme care should be taken when operating near loose objects
15. 10 Install the bearing adjusting nut Tighten the nut until the spindle shaft can not be turned Loosen the nut 1 4 tum Place a soft clean cloth over the top of the spindle assembly Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing SAMURAI 12 08 Maintenance Section 4 22 2008 Alamo Group Inc MAINTENANCE 11 Remove the cloth being careful not to allow any contamination into the spindle Tighten the nut until rolling torque of 16 21 inch pounds is reached If the seal was not lubricated add 10 inch pounds 12 Stake the nut with a blunt round nosed punch Do not tear the nut 19 Instal the grease fiting into the hole in tho center of the housing between the bearings and fil the housing with EP 2 grease stopping when the lubricant covers the upper bearing approximately 11 oz 14 Install the breather plug in the top hole 15 Install spindle in mower deck and assemble in reverse order Torque the blade bar or pan bolts to 400 ft lbs Torque motor to spindle bolts to 85 ft lbs Torque spindle to deck bolts at 175 ft lbs SAMURAI 12 08 Maintenance Section 4 23 62008 Alamo Group Inc Ee AER ALAMO INDUSTRIAL LIMITED WARRANTY LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants fo
16. Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 ADVERTENCIA Tanque Sobrepresion Slowly open cap to relieve pressure before completely removing cap Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes face and exposed skin P N 02971123 INSTRUCT Service hydraulic system with AW ISO VG 100 hydraulic oil P N 02979473 SAMURAI 12 08 A DANGER MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEAT A WARNING PRESSURIZED TANK ATTENTION SERVICE HYDRAULIC SYSTEM WITH AW ISO VG 100 HYDRAULIC OIL PART NUMBER 00751758 Safety Section 1 28 2008 Alamo Group Inc SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV Provided by Tractor Manufacturer Replace if missing on tractor P N 03200347 WARNINGI Pinch Points P N 02962764 PINCH POINTS teneros INSTRUCT Hydraulic connection P N 02981987 Hydraulic Connection
17. Mower and clean clippings and collected debris from the mower deck The Mower is designed for certain mowing applications and is rated to cut up to a specific DANGER si vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sous Never leave the Implement and Power Unit unattended while the Implement is in the raised LA WARNING position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components Do not let the Blades turn when the Mower Deck is raised for any LA WARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades shw I Maintenance and Service Safety Instructions and Practices Make sure the
18. and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safely is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION pj gy Identifies special instructions or procedures that if not strictly observed could result in Important damage to or destruction of the machine attachments or the environment NOTE Identities points of particular interest for more efficient and convenient operation or repair SAM
19. and use Cardboard to check for evidence of leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health iso Do exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death iso In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting iso Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering Ifa tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insect
20. blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure the rollers are good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the drive belts Ensure the drive belt shields are in place and in good repair Remove any grass or other debris which may be wrapped around the cuttershafts ends Inspect the condition of deck skid shoes and hardware OPS B 0026 Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up isra SAMURAI 12 08 Operalion Section 3 16 62008 Alamo Group Inc OPERATION TIMBER CAT HEAD INSPECTION Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maint
21. cause serious bodily injury or even death to r operator and others in the area ade eB P N 002369 Bi E n DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit ADANGER amp P N 02958241 CAUTION Watch your step AX CAUTION WATCH YOUR STEP P N 03200285 SAMURAI 12 08 Safety Section 1 26 2008 Alamo Group Inc SAFETY INFORMATION To prevent premature hydraulic component failure do not over speed the engine When using the mower attachment operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components P N 02965093 NAME LOGO Alamo Industrial P N 02960766 ALAMO NAME LOGO P N 001650 Peligro Translation If you do not know how to read English please find someone who knows how to read English P N 00725746 ATTENTION IDUSTHIAL lo Lee Ingles Pida Ayuda Alguien Que Si Lo Le Para Que le Traduzca las Medidas de Seguridad SAMURAI 12 08 Safety Section 1 27 2008 Alamo Group Inc SAFETY SAFETY DANGER Crushing and Pinch Points Moving machiney parts can pinch or crush or fall which may cause injury or death P N 02962765 WARNING
22. children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operators Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily se Never allow children or other persons to ride on the Tractor or Implement DANGER Failing off can result in serious injury or death mS Do not mount the Tractor while the tractor is moving Mount the Tractor LA WARNING only when the Tractor and all moving parts are completely stopped 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface set the transmission in park or neutral and apply the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear di
23. disconnecting it from the tractor ind put the retaining pin securely in place or put a secure support under the A Frame Lower refully to the ground Do not put hands or feet under lifted components sers This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles s2 12 Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause objects thrown from the Blades or by contact with the Blades seva Never Leave the mower unattended while the head is in the raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sea Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation sewn The center of Gravity of Tractors equipped with a Rear Mounted Boo
24. finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer wil a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser Paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacture The choice ot remedy shali belong to Manufacturer 205 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods partis from the Dealer to the designated factory LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE Goons 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESUL
25. hydraulic cylinders are virtually trouble free but occasionally one will have a scored wall and allow oil to flow around the piston In this case replace the cylinder NOTE Refer to repair parts section on valve bank settings on individual relief cartridges HYDRAULIC MOTOR NOT WORKING Check lines for kinks or pinched place If the motor is bogging down under load recheck the relief valve setting on the cutter valve 2500 P S I HYDRAULIC VALVE Failures in the hydraulic system are almost always caused by other elements in the system other than the valve so the entire system should be checked before the valve is changed A malfunction In any hydraulic valve section will require replacement of that section but not the replacement of the valve bank since the insides are honed to fit individually Attachments such as the relief valves and detent may be serviced individually STRUCTURAL MEMBERS Failure in structural members generally results from rough treatment While they are constructed to withstand abuse they cannot be made strong enough to withstand abnormal abuse The factory does not warrant these parts to any extent other than in normal use in grass weeds brush small bushes and small trees which the unit is designed to cut SAMURAI 12 08 Operation Section 3 48 2008 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 4 1 62008 Alamo Group Inc MAINTENANCE MAINTENANCE
26. near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The JAWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SAMURAI 12 08 Operation Section 3 36 2008 Alamo Group Inc OPERATION Operating the Attached Mower Heads The boom can attach to and operate multiple heads one at a time for a wide range of vegetation control applications The attached heads are designed for different applications The head should be selected based the mowing application and the location that the unit is being operated Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are pro
27. operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation 584 The operator and all support personnel should wear hard hats safely shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment sos PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without Implement l attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operators position exceeds 8000 Noise over 8506 over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sam Always read carefully and comply fully with the manufacturer s instructions when handling oil solven
28. securely and use park lock if available CONDARONS Rf vi Rf Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for your safety and that of your family and fellow citizens MI INDUSTRIAL BC 0001 SAMURAI BOOM SOM 12 08 P N 02986950C Printed U S A
29. such JAWARNING s gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing isaw Many varied objects such as wire cable rope or chains can become entangled in the JAWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items Mow at the speed that you can safely operate and control the tractor and mower The J AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sew SAMURAI 12 08 Operalion Section 3 35 2008 Alamo Group Inc NOILVH3dO OPERATION OP
30. to collect near drivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck gt E lt Do not operate Mower if excessive vibration exists Shut down and the Tractor AAWARNING engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing ssa Flail Mowers are capable under adverse conditions of throwingobjects DANGER for great distances 100 yards or and causing seriousinjury death Follow safety messages carefully AM STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workablecondition Mower sections Wings are running close to and parallel to the ground withoutexposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans gl
31. until they contact the bearing ring see Figure 2 9 In a clockwise pattern rotate each bolt 1 4 turn see Figure 3 Continue turning the bolts 1 4 turn at a time maximum of 3 turns until the special shanked bolts P N 02964353 will thread into the spindle 10 Remove the original bolts and replace them with the shanked bolts Screw the shanked bolts in until they contact the bearing ring 1 In a clockwise pattern rotate the bolts 1 4 turn at a time until the spindle is free from the housing 12 Remove the seal retaining ring from the housing using a flat screwdriver or similar tool 18 Remove the seal and bearing 14 A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re used SAMURAI 12 08 Maintenance Section 4 21 2008 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE CLEANING 1 Clean housing and all related parts thoroughly and dry 2 Protect parts from contamination INSPECTION Bearings and cups Inspect rollers races and cages for nicks pitting discoloration and signs of excessive or unusual wear Replace any worn or damaged parts Spindle shafts Inspect the threads internal splines and bearing journals for damage or wear Replace if damaged or worn Bearing ring Inspect the ring for wear in the area of seal contact Replace if a wear groove exists Housing Inspect the bearing cup bores ring grooves etc for
32. wear or damage Repair or replace if any damage is found ASSEMBLY Tools needed Hand tools Hydraulic press Inch pound torque wrench Seal Installers Bearing drivers do not use punches to install bearings Adjusting nut socket 2 3 4 ID x 8 long 16 Ga tubing NOTE This procedure should not be attempted in the field due to the need for tools normally only found in the shop 1 Place upper bearing cones in bearing oven 2 Seat bearing cups outer races in housing using press and proper instalation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore and seizes do not continue to assemble spindle 3 Lubricate lower bearing cone with LPS 4 Coat the outside of the seal with silicone and install the lower bearing seal and retaining ring into the housing using the correct seal installer 5 Place a light film of silicon or permatex on the inside diameter of the bearing ring and seat the ring on the spindle shaft using the proper tool and press Lightly lubricate the lip of the seal Using the 2 3 4 tubing to prevent the cup and cone from contacting each other press the spindle shaft through the lower bearing and seal Make sure the bearing is seated against the bearing ring Place Locktite on threads of the bearing adjusting nut flange nut Using gloves install the heated upper bearing cone on the shaft immediately and push it all the way against the cup Lubricate the bearing with LPS
33. welding equipment so as not to direct too much heat in one area of the shaft 4 Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and other worn parts to eliminate play 5 Shaftisbent The shafts are straight within a couple of thousandths of an inch when they are made It is possible that they will become bent in use such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Mowers The actual speed at which the harmonic will occur will vary with each mower and each installation To avoid this harmonic vibration when operating the mower it may be necessary to adjust the engine speed of the tractor up or down Some units have a harmonic which occurs below the nominal operating speed On these units it will be noticed that there is always a litle vibration at a particular RPM as the mower is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the mower is opened at the proper speed then harmonic vibration will not be an issue Be certain to clamp or securely support the Spindle Housing and sub assemblies to prevent JAWARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses an
34. with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boom and attached head if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a SAMURAI and are not specific to a SAMURAIBoom Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the SAMURAI Boom READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTIO
35. 2 08 Operation Section 3 3 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION 2 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the traclor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities ASAE approved Roll Over Protective Structure ROPS ROPS cab and seat belt Operator Protection Tractor must be equipped with protective structure such as operator cage or lexan window to protect operator from thrown object and falling objects Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting Tractor Ballast As required to maintain at least 1500 Ibs on left rear tire 2 1 ROPS and Seat Belt The tractor must be equipped with Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 even death could result from falling off the tractor particularly during a turnover w
36. 5516 17 02975514 18 nis 19 1458392 20 1458393 2 02961134 SAMURAI 12 08 WARNING WARNING DANGER CAUTION DANGER DANGER DANGER DANGER DANGER LOGO LOGO DECAL WARNING DANGER WARNING CAUTION REFLECT REFLECT Safety Section 1 24 01 0008 DESCRIPTION V Belt Pinch Use Repair Shields Cutting Blades Genuine Parts Operator Safety Pinch Point Guard Missing Leak Hose Burst Multi hazard Rotary Alamo By Terrain King Buzzbar Blade Rotation Hearing Protection Foot Leg Contact Disconnect Solenoid No Hitch Post Here Pitch Adjust Serial Plate Red Reflector Yellow Reflector Patent Pending 2008 Alamo Group Inc SAFETY ITEM PART NO 1 02987466 02987467 02987468 2 02962764 3 02981987 SAMURAI 12 08 DL B 0042 ary DESCRIPTION Boom Assy 2 LOGO Samurai Boom Length 18 2 LOGO Samurai Boom Length 22 2 LOGO Samurai Boom Length 25 6 Pinch Points 1 Hose Connection Safety Section 1 25 2008 Alamo Group Inc gt m 4 lt SAFETY SAFETY Decal Description DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area P N 02967827 eae il us al Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions DANGER can
37. DO NOT OPERATE 8 DO NOT MOUNT OR LOCK UP REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING 74S WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the War ranty Card and on the Warranty Form that you retain Table of Contents SAFETY SECTION General Safety Instructions and Practices Operator Safety Instructions and Practices Connecting amp Disconnecting Implement Safety Instructions amp Practices Equipment Operation Safety Instructions and Practices Maintenance and Service Safety Instructions and Practices Transporting Safety Instructions and Practices Concluding Safety Instructions and Practices Decal Location Decal Description Federal Laws and Regulations ASIDE ShoN INTRODUCTION SECTION y OPERATION SECTION OPERATOR REQUIREMENTS TRACTOR REQUIREMENTS ROPS and Seat Belt Operator Thrown Object Protection Tractor Lighting and SMV Emblem Tractor Ballast GETTING ON AND OFF THE TRACTOR Boarding the Tractor Dismounting the Tractor STARTING THE TRACTOR CONNECTING ATTACHING HEADS TO THE BOOM Connecting Mower Head Hydraulics PRE OPERATION INSPECTION AND SERVICI Tractor Pre Operation Inspection Servic Boom Unit Pre Operation Inspection and
38. E 13 nfs 1 S N PLT SAMURAI 12 08 Safety Section 1 21 01 0006 DESCRIPTION Flail Head Multi Hazard Cutting Blades Thrown Objects Boom Flails Use Repair Shields amp Guards Pinch Points Genuine Replacement Parts Flail Operate Grease Fitting Alamo 60 48 HDF Grass Grass Serial Plate 2008 Alamo Group Inc gt E lt SAFETY SAFETY ITEM PART NO 00757139 02971931 00757140 02973496 000678 LEE SAMURAI 12 08 zd uid DL 0006 DESCRIPTION TIMBER CAT 5 TIMBER CAT 7 Decal Alamo TK Logo Decal Timber Cat Decal Alamo Logo Keep Away Amputation Decal Grease Fitting Inside Safety Section 1 22 62008 Alamo Group Inc SAFETY gt E E DL 0007 ITEM PART NO ary DESCRIPTION 1 02967827 1 Danger Multi Hazard 2 00756059 1 Warning Oil Leak 3 00769736 1 Warning Use Repair Guards 4 02925100 1 Important Replacement Parts 5 00757139 1 Logo Alamo TK Product 6 02970888 1 Logo Boom Ditcher 7 999204 1 Logo Ditcher 8 nfs 1 SIN Plate 9 3710151 4 Metal Tacks SAMURAI 12 08 Safety Section 1 23 2008 Alamo Group Inc SAFETY SAFETY ITEM PART NO 1 00758194 2 00769736 3 00769737 4 02925100 5 02958241 6 02962764 7 00756004 8 02965262 9 02967827 10 00757139 02974998 12 D138 13 02975158 14 02975170 15 02975515 16 0297
39. E THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy BEFORE leaving the tractor seat always engage the brake and or set DANGER the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only iso SAMURAI 12 08 Operation Section 3 32 2008 Alamo Group Inc OPERATION Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds t
40. EE ANGLE STEEL HOSE END FITTINGS DASH NOMINAL TORQUE VALUE SIZE SIZE INO IN LBS FT LBS 4 m m 12 20 19 12 450 38 E a2 900 75 46 1 1200 100 20 244 1600 133 E D 2000 167 32 2 2800 233 Straight threads do not always seal bottor when higher torquos aro used Too much terque causes distortion and may lead to leakage mnie oo BLADES Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and washers SAMURAI 12 08 Maintenance Section 4 4 2008 Alamo Group Inc MAINTENANCE HARDWARE Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque AWARNING AWARNING AWARNING SAMURAI 12 08 Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent injuries to hands and feet due to inadvertent dropping or f
41. EFULLY Avoid sudden starting and stopping Ops 0002 MISC SAMURAI 12 08 Operation Section 3 25 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION A The forward and back movement of the Joystick actuates the LIFT cylinder Pulling the Joystick toward the operator causes the boom LIFT cylinder to lift the boom arm up Pushing the Joystick forward causes the LIFT cylinder to lower the Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC A DANGER CRUSHING AND PINCH POINTS E PINCH OR CRUSH Never Leave the mower unattended while the head is in the raised AAWARNING position The mower could fall causing serious injury to anyone who a might inadvertently be under the mower sevi SAMURAI 12 08 Operalion Section 3 26 2008 Alamo Group Inc OPERATION 7 4 Dipper oper ant The Left and Right movement of the Joystick actuates the DIPPER cylinder Pushing the Joystick lever to the RIGHT causes the boom DIPPER cylinder to LIFT the small boom UP If the Joystick is released the valve will automatically return to cente
42. ERATION 7 1 Mower Head Power ON OFF Switches base of the JOYSTICK Before attempting to start the Tractor make certain that the Motor Switch is pushed IN to the STOP position and the Master Switch is in the OFF position to ensure that the mower head is not engaged As a safely device the tractor can only be started with the Master Switch in the OFF position Starting To Start the Motor on the Attached Head Start the Tractor and Move the Master Switch to the ON position Position the head in an area which is clear of any brush grass or any other obstruction Pull the Motor Switch OUT until it snaps into the up position and then press the Motor Start momentary switch to start the motor Once the motor starts release the momentary switch Bring the Tractor s engine speed up to the normal operating speed of 540 RPM The motor on light will illuminate while the mower motor is on The attached head motor will continue to operate while the Master Switch and the Motor Switch are in the On positions Pushing the Motor Switch in to the STOP position or switching the Master Switch to the OFF position will stop the attached head motor Stopping To stop the motor on the mower head lower the Tractor engine speed and push the Motor Switch IN to the STOP position The mower will come to a complete stop in approximately 15 seconds OPS B 0031_A Motor Switch Motor On Light Motor Start Switch Op 137 SAMURAI 12 08 Op
43. ERATION Rotary Mowers are capable under adverse conditions of throwing objects for great A DANGER distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining dsebris being removed and mowed again at desired final height su 9 2 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine
44. Figure Mnt 0007 Lubricate the grease fittings on top of the blade bar every 4 hours See Figure Mnt 0007 Every 8 hours lubricate the cylinder grease fitting through the top slot in the cover See Figure Mnt B 0007 Every 8 hours check all bolts and nuts for proper tightness Tighten any bolt or nut found to be loose Periodically check the hydraulic connections for oil leaks Visually inspect the hoses for damage and replace as necessary Periodically inspect blade stroke adjustment by running the Mnt B 0007 head at normal operating speed 540 PTO RPM and checking that the upper and lower blades line up perfectly the instant of reversal when they change direction Improper adjustment is also indicated by an abnormally high shock load on the hydraulic system during blade reversal This is due to the hydraulic cylinder reaching its stroke limit causing the pressure relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure components If the unit is improperly adjusted follow the stroke adjustment procedures below Stroke Adjustment Fiqure Mnt B 0008 Position the head in a safe area for operation If necessary barricade the head to prevent contact Valve Push while itis being operated Button Remove the cover and loosen the two jam nuts Item 1 See Figure Mnt B 0008 Screw the two spring bolt assemblies Item 2 in toward th
45. GER Falling off can result in serious injury or death so Never allow children to operate ride on or come close to the Tractor or DANGER implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operators Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily Do not mount the Tractor while the tractor is moving Mount the Tractor AAWARNING only when the Tractor and all moving parts are completely stopped sci Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sos SAMURAI 12 08 Safety Section 1 8 2008 Alamo Group Inc SAFETY AWARNING AWARNING AWARNING SAMURAI 12 08 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses
46. ING WARNING INSTRUCT CAUTION WARNING Safety Section 1 19 DESCRIPTION 60 Rotary 60 Rotary 50 Rotary 50 Rotary Alamo Group Alamo Industrial Tractor Operator Safety Thrown Objects Replacement Parts Multi Hazard Safety Shield Red Reflector Yellow Reflector Pinch Points Do not Remove Shields Replace Worn Rubber Deflectors CW Blade Rotation Hand Gun Grease Only Replace Blades in Pairs 2008 Alamo Group Inc gt E E SAFETY SAFETY ITEM SAMURAI 4 T G 9 1 D DL 0003 6 PART NO ary TYPE DESCRIPTION x i Flail Head Flail Axe 002369 1 DANGER Multi Hazard 02965141 DANGER Thrown Objects 02967668 1 DANGER Thrown Objects Safety Shields 02967867 1 DANGER Safety Shield 00725739 1 WARNING Shield and Guards 00758194 WARNING Belt Shield 02925100 1 IMPORTANT Replacement Parts 000108 T INSTRUCT Flail Operation 000678 1 INSTRUCT Grease Fitting Inside 00757139 1 LOGO Alamo Industrial 02970887 1 LOGO NAME Flail Axe 48 02979551 1 LOGO Alamo Industrial Square 12 08 Safety Section 1 20 2008 Alamo Group Inc SAFETY ITEM PART NO 1 002369 1 DANGER 2 02967668 1 DANGER 3 02965141 1 DANGER 4 00725739 1 WARNING 5 00758194 1 WARNING 6 02925100 1 IMPORTANT 7 000108 1 INSTRUCT 8 000678 1 INSTRUCT 9 00757139 1 LOGO 10 02970885 1 WIDTH 02970896 1 WIDTH 12 02970886 1 NAM
47. N OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safely messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or SAFETY death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEAEL PELIGRO medidas de seguridad INSTRUCTIVO SAMURAI 12 08 Operation Section 3 2 2008 Alamo Group Inc OPERATION 1 0PERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the
48. NG SWINGING BLADES Use nese vous we SAW BLADES Safety Section 1 38 2008 Alamo Group Inc SAFETY NAME LOGO SAMURAI 18 BOOM MOWER BY 7 77 P N 02987466 NAME LOGO SAMURAI 22 wn gt m 4 lt P N 02987467 NAME LOGO SAMURAI 25 P N 02987468 SAMURAI 12 08 Safety Section 1 39 2008 Alamo Group Inc SAFETY SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks 0 assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety
49. Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only isc s Perform service repairs and lubrication according to the maintenance section Ensure the AAWARNING Unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death 11 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 SAMURAI 12 08 Operation Section 3 42 2008 Alamo Group Inc OPERATION A Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death seo Before transporting tractor between locations idle tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the boom in its storage cradle
50. ON OPERATION HYDRAULIC PUMP OIL RESERVOIR Check oil reservoir level and oil condition Add specific type oil if low Change hydraulic fiter and hydraulic oil according to maintenance schedule Ensure there are no oil leaks and fitting are properly connected Inspect overall condition of hydraulic pump Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the resevoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air OPS B 0024 Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and ho
51. OPS U 0029 Periodically inspect all moving parts for wear and replace when AAWARNING necessary with authorized service parts Look for loose fasteners worn p w broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining t 4 this machine in good working order 21 E All Safety Shields Guards and Safety devices including but not DANGER limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be 52s T inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sams Sue SAMURAI 12 08 Operation Section 3 10 2008 Alamo Group Inc OPERATION 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire conditior air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and
52. Operation Section 3 33 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION 9 THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstrucions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate boom and equipped head on cabbed tractor that is equipped with a Lexan protected right side window or a cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground spee
53. PTO shield integral driveline shields and input shields DANGER are is installed when using PTO driven equipment Always replace any shield if itis damaged missing ser Always disconnect the main PTO Driveline from the Tractor before performing service on DANGER the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death ser i SAMURAI 12 08 Safety Section 1 11 2008 Alamo Group Inc no gt 4 lt SAFETY i SAFETY Never interfere with factory set hydraulic calibrations change in calibration could AWARNING cause a failure of the equipment and may result in injury ais Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement AAWARNING piace the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and tum off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sau Always disconnect the wire leads from the mower pump solenoid MI DANGER before performing service on the Tractor or Mower Use caution when ES working on the Tractor or Mower Tractor engine must be stopped an before working on Mower or Tractor The Mower Blades could in
54. Service Cutting Component Inspection Blade Bolt Inspection OPERATING THE BOOM JOYSTICK CONTROL Mower Head Power Swing Litt Dipper Tilt Door nn DRIVING THE TRACTOR AND IMPLEMEN Starting the Tractor Brake and Differential Lock Setting Driving the Tractor and OPERATING THE BOOM UNIT AND ATTACHED HEAD Foreign Debris Hazards Overhead Obstructions Operating Speed and Ground Speed Operating the Attached Mower Heads Shutting Down the Attached Head TRACTOR BOOM AND ATTACHED HEAD STORAGE io b CODVIDHDHREREY Alamo Industrial is a Registered Trademark of Alamo Group Ine TRANSPORTING THE TRACTOR AND IMPLEMENT Transporting on Public Roadways Hauling the Tractor and Implement TROUBLESHOOTING GUIDE 3 46 MAINTENANCE SECTION LUBRICATION INFORMATION HYDRAULIC OIL FILTERS AND COMPONENTS BLADES HARDWARE PROPER TORQUE FOR FASTENERS SERVICE OF SPINDLE HOUSING FIGURE Mnt 0006 START UP PROCEDURE a TIMBER CAT HEAD BUZZBAR HEAD FLAIL AXE HEAD Grass Flail Head General Information on Flail Mower Vibration SPINDLE SERVICE PROCEDURE 02960553B and 02960553C CLEANING INSPECTION ASSEMBLY Alamo Industrial is a Registered Trademark of Alamo Group Inc SAFETY SECTION SAFETY SAFETY eneral Safety Instructions and Practi A careful operator is the best operato
55. TING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 401 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 402 Manufacturer may waive compliance with any of he terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 403 provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein FOR YOUR RECORDS ATTENTION Purchaser should fil in the blanks below for his reference when buying repair parts andor for proper machine identification wher lapping for warranty Servis Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 830 379 1480 ALAMO
56. URAI 12 08 Introduction Section 2 2 2008 Alamo Group Inc INTRODUCTION Your Boom Mower is designed for heavy duty cutting in limited access areas such as highway park and rural roadsides overhead growth ditches levees and other such grass and limb control uses in generally hard to reach areas Your Boom can be equipped with a variety of cutting heads designed for specific cutting needs The Rotary Head Rotary unit 60 amp 50 wide cut up to 5 vegetation front safety gate The Flail Axe Head Fail unit 48 wide cut up to 5 vegetation The Buzzbar Flail unit 48 63 and 90 cutting width up to 6 diamete Grass Flail Flail unit 60 cutting width up to 2 vegetatioin Timbercat Limb cutter 5 amp 7 cutting lengths up to 4 diameter limbs Ditcher Ditch unit 20 cutting width DIRECTION Throughout this Manual front and rear left and right are determined by the normal direction of travel the same as driving an automobile Front and rear and left and right are determined by the normal direction of travel the same as on your automobile SAMURAI 12 08 Introduction Section 2 3 2008 Alamo Group Inc NOILONGOYLNI INTRODUCTION INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implem
57. ach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0039 SAMURAI 12 08 Operalion Section 3 37 2008 Alamo Group Inc NOILVHJdO OPERATION OPERATION Grass Flail The Grass Flail head is rated for cutting grass only The Grass Flail operates attached to the boom arm and is ideal for cutting hard to reach areas where a smooth cut is required Cutting height ranges from 3 4 to 4 in vegetation Cutting height is set by adjusting the height of the roller assembly When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and injure or even cause death OPS B 0040 FML 100 Shredder The FML 100 Severe Duty Shredder is designed for cutting material up to 6 in diameter and then shredding the cut debris into 3 4 diameter chips Ithas a cutting width of 3 2 Suggested cutting speed is 1st gear Slow down for thick dense or hard material Open the retractable hood when cutting large diameter vegetation to allow access to t
58. advertently be turnedon without warning and cause immediate dismemberment injury or death All Safety Shields Guards and Safety devices including not A DAI limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken o components Missing broken worn items must be replaced at once to reduce 4 AG the possibility of injury or death from thrown objects entanglement or blade 4 oar sume contact DO NOT allow any person under a raised boom or mower head unless it is securely locked up or supported DO NOT approach the eT Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up Inadvertent contact with the controls could allow component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death iua Always maintain the safety signs in good readable condition If the safety signs are missing WARNING damaged or unreadable obtain and install replacement safety signs immediately Do not modify or alter this Implement not permit anyone to modify or alter
59. ained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022 Never attempt to lubricate adjust or remove material from the Implement while it is LA WARNING motion or while tractor engine is running isa HYDRAULIC LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of nylon bushings OPS B 0023 hydraulic oil or fuel leaking Oil and Do not operate this Equipment wit fuel are explosive and thelr presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SAMURAI 12 08 Operation Section 3 13 2008 Alamo Group Inc NOILVY3SdO OPERATI
60. alling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or hammering on metal components Hardened metal will chip unexpectedly An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely Lift carefully and properly using your legs to lift NOT YOUR BACK Maintenance Section 4 5 2008 Alamo Group Inc Ee AER MAINTENANCE MAINTENANCE PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque values for bots that are measured in inches Proper values for Matte bolts Diameter Diameter bed Head Mating uring Meastaveng Mead Taeties Six Lines as Fores 08 us
61. amaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating speed of 540 PTO RPM Always engage the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and 2 SS each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation se Always maintain the safety signs in good readable condition If the safety signs are missing A WARNING damaged or unreadable obtain and install replacement safety signs immediately sc s BEFORE leaving the tractor seat always engage the brake and or set DANGER the tractor transmission in parking gear disengage the PTO stop engine remove the key and wait for all moving parts to stop Place the tracto
62. and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibilty to 1 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement ov Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the em
63. arts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased 5 Wait a minute Save a life Safety Section 1 4 2008 Alamo Group Inc SAFETY Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motion has N stopped and the decks are securely blocked up iz ex Do not put hands or feet under mower decks Blade Contact can result AAWARNING in serious injury or even death Stay away until all motion has stopped rm and the decks are securely blocked up T d Do not put hands or feet near the culter bar Blade contact can result AAWARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up issus no gt E lt Do not operate the implement while wearing loose fitting clothing Entanglement of the DANGER citning with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times isses Connecting amp Disconnecting Implement Safety Instructions amp Practices Each Rear Wheel must have a minimum of 1500 pound contact with the DANGER to prevent lateral instability and
64. ass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could bestruck by the blades the area should be inspected and large debris removed mowed atan intermediate height inspected closely with any remaining debris being removed andmowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminatestreaking and make the final cut more uniform ses SAMURAI 12 08 Safety Section 1 7 2008 Alamo Group Inc SAFETY SAFETY even death could result from falling off the tractor particularly during a turnover Operate this Equipment only with a Tractor equipped with an approved roll JAWARNING Gvor protective system ROPS Always wear seat belts Serious injury or when the operator could be pinned under the ROPS BEFORE leaving the tractor seat always engage the brake and or set DANGER the tractor transmission in parking gear disengage the PTO stop engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only scs Never allow children or other persons to ride on the Tractor or Implement DAN
65. ay as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations ses sure that all tractor flashing warning lights headlights and brake tailighls are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting 1o provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 When operating public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic 1o pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head on boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 When transporting Boom Mower on a truck or trailer the height or width DANGER may exceed legal limits when the boom is in the transport position Contact with side or overhead structures
66. blade bolt crown is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 SAMURAI 12 08 Operation Section 3 22 2008 Alamo Group Inc OPERATION PERATING THE BOOM JOYSTICK CONTR Positioning the boom is performed electronic valves controlled by the operator using a single joystick The joystick controls five standard operations Swing Lift Dipper Head Tilt and Door Of these five operations the Swing Lift and Dipper functions are proportional that is when the joystick is moved a small amount the cylinder moves slowly and as the joystick continues to be moved the cylinder continually becomes faster This allows very precise positioning of the boom Using a single joystick many of the functions can be operated simultaneously such as the Lift and Dipper for even greater speed at positioning of the boom For safe and efficient boom mower operation it is critical that the operator be experienced and feel confident in using the joystick control to position the boom New operator s should allowed ample time to practice using the joystick in an open area before entering the worksite Before attempting to operate this equipment read these instructions co
67. condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided iso AWARNING AWARNING I Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material wane Do not mow with two machines in the same area except with Cab tractors with the windows closed SAMURAI 12 08 Safety Section 1 10 2008 Alamo Group Inc SAFETY Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor mida Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and
68. ctions for safe use Blades should turn clockwise when views from the top See illustration below for hose routing Blade Rotation NOTE TIGHTENBLADE BOLTTO70FT LBS f Return hose runs under boom with 90 fittings wnay Mnt B 0009 LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause extra grease to spill from the relief Grease fittings are located in front of the machine just above the blades SAMURAI 12 08 Maintenance Section 4 12 2008 Alamo Group Inc MAINTENANCE BELT TENSION ADJUSTMENT Figure Mnt B 0010 Loosen nuts on the 4 studs and the jam nut Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave CAUTION Shaft and bearings Once the belts begin to tighten small adjustments will produce large changes in tension Belts should be tensioned 15 20 Ibs of force for 5 16 inches deflection Tighten nuts on studs and jam nut to hold tension BELT TENSION ADJUSTMENT sro Z5 wj JAM NUT TENSION MEASURE FORCE AND DEFLECTION WITH BELT TENSION METER Mnt 8 0010 SAMURAI 12 08 Maintenance Section 4 13 62008 Alamo Group Inc Ee AER MAINTENANCE MAINTENANCE LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pu
69. d gloves to prevent eye and hand injury when chiseling or JAWARNING smmering on metal components Hardened metal will chip un expected An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely LAWARNING it carefully and properly using your legs to lift NOT YOUR BACK AT SAMURAI 12 08 Maintenance Section 4 20 2008 Alamo Group Inc MAINTENANCE SPINDLE SERVICE PROCEDURE 02960553B and 02960553C 1 Remove blade bar or pan 2 Remove hydraulic motor 3 Remove spindle assembly from mower deck 4 Drain remaining lubricant from housing gear S d Lowe Beating Cup Vere Bearing Ring 5 Using a 3 16 cape chisel bend out the staking indentations on each side of the bearing adjusting nut To do this place the chisel in the groove and parallel to the shaft Drive the chisel downward until the indentation is free of the shaft and threads see Figure 1 6 Using the same chisel straighten the tang on the lockwasher if equipped with lockwasher NOTE The lockwasher will not be installed during assembly if the spindle uses the staked adjusting nut 7 Remove bearing adjusting nut and lockwasher if equipped Discard these parts They are not re usable Install a new adjusting nut when assembling 8 the original blade bar bolts into the flange of the spindle shaft
70. d to ensure complete control of the unit is maintained OPS B 0007 Do not mow with two machines in the same area except with Cab tractors with the windows WARNING closed so Mow only in conditions where you have clear visibility in daylight or with adequate artificial JAWARNING lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing Avoid mowing in reverse direction when possible Check to make sure there are no J AWARNING persons behind the mower and use extreme care when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material isque Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always were safety glasses and a hard hat Ops 0005 MISC SAMURAI 12 08 Operation Section 3 34 2008 Alamo Group Inc OPERATION 9
71. e motor Bring angle brackets up motor mount plate and tighten the bolts E H S Amam SAMURAI 12 08 Maintenance Section 4 17 2008 Alamo Group Inc Ee AER MAINTENANCE MAINTENANCE TAPER BUSHING amp SHEAVE INSTALLATION Do not use lubricants during installation as this may cause sheave breakage 10 FT LB MAX NOTE There will be a gap between the bushing flange and sheave after screws are tight Mnt B 0014 Make sure the bushing and bore of the sheave are free of dirt paint metal chips etc Insert cap screws and lockwashers engaging only 2 or 3 threads With key in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easier to position Carefully tighten cap screws alternately and progressively until tapers are seated about 5 FT LB Check sheave alignment and runout wobble Continue careful alternate and progressive tightening of cap screws to 10 FT LB Maximum torque should be achieved on each individual bolt only two times SAMURAI 12 08 Maintenance Section 4 18 62008 Alamo Group Inc MAINTENANCE General Information on Flail Mower Vibration FLAIL MOWERS INFORMATION BULLETIN NO 5 EXCESSIVE VIBRATION Vibration is a MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a ver
72. e valve push buttons Start the unit and bring the speed up to normal operating speed 540 PTO RPM Check the blade overlap Adjust the spring bolt assemblies Item 2 one by one until the upper and lower blades perfectly align in the instant of reversal Never adjust the bolt assemblies to a point where the hydraulic cylinder reaches it s stroke limit This is indicated by an abnormally high shock load on the hydraulic system due to the pressure relief reversing components being engaged Continuous operation in this mode will cause premature component failure and hydraulic oil overheat Once proper adjustment has been achieved tighten the jam nuts Item 1 and replace cover Mnt B 0008 SAMURAI 12 08 Maintenance Section 4 11 2008 Alamo Group Inc Ee AER MAINTENANCE MAINTENANCE BUZZBAR HEAD BLADES For best performance have blades set and sharpened when they begin to dull Blades can be touched up with a grinder or file between sharpenings To extend the life of the blade remove resin accumulations When the resin builds up the blades will burn in the cut causing the blades to overheat and warp When cutting some types of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will remove paint from your BuzzBar Always follow manufacturer s instru
73. em components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys ALAMO INDUSTRIAL parts are made and tested to meet close tolerance specifications of balance quality and consistency that assure long trouble free service The use of inferior wil fi parts will void warranty for your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure Which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MH RANQ S SAMURAI 12 08 Maintenance Section 4 9 2008 Alamo Group Inc Ee AER MAINTENANCE MAINTENANCE START UP PROCEDURE 1 Read all safety instructions Decals on the Samurai Boom warn you of particular and multiple hazards Many decals are attached close to part of the Samurai Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the Samurai Boom Keep all decals clean and readable Replace lost or damaged decals Before operating read all the safety and operating instructions in the Operators Manual for both the tractor and mower When the hydraulic tank has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the fron
74. enance Replace damaged and worn blade to keep unit operating properly Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 BUZZBAR HEAD INSPECTION Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn saw blades as complete sets to maintain unit balance Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the Micro V belts Ensure the drive belt shields are in place and in good repair OPS B 0028 Do not put hands or feet near the cutter bar Blade contact can result AWARNING in serious injury Stay away unti all motion has stopped and the mower is securely blocked up SAMURAI 12 08 Operation Section 3 17 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION
75. ent 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MURANO SAMURAI 12 08 Introduction Section 2 4 2008 Alamo Group Inc OPERATION SECTION OPERATION OPERATION ALAMO INDUSTRIAL SAMURAI BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial SAMURAI Booms are manufactured with quality material by skilled workers The SAMURAI Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads are equipped
76. eralion Section 3 24 2008 Alamo Group Inc OPERATION 7 2 Swing am MU The twisting motion of the Joystick actuates the SWING cylinder Twisting the Joystick Counterclockwise admits hydraulic fluid to the Butt End of the SWING cylinder causing the boom to swing out to the right side of the tractor See Diagrams above When the Joystick is Released the valve will automatically return to center and the boom will be LOCKED in the current position Twisting the Joystick Clockwise admits hydraulic fluid to the rod end of the cylinder causing the boom to swing back toward the rear of the tractor If the Joystick is continually held in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current position BOOM SAFETY VALVE If a rigid object guard rail post tree etc is struck by the extended boom while the tractor is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE Mower heads are not designed to cut in reverse OPS B 0032 A Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAR
77. es or chipped areas in the cutting edge are larger than 1 2 12 7mm or material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 Tom Original Edge SEES Binds in paire ater no mere 127 T iis DES SAMURAI 12 08 Operation Section 3 21 2008 Alamo Group Inc NOI1VH3dO OPERATION OPERATION 6 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Biade Bolt contacts a foreign or solid Cause Blade Bolt contacting object while Biadeis in motion foreign objects Remedy Inspect the area before mowing to Remedy inspect area tobe mowed determine where the foreign objects are and remove foreign objects trat loceted and place visible hazard markers to could cause damage to the blade identify the areas where immovable foreign tots objects exist and avoid hiting the objects Original Material of Blade Bolt Gouge Fra Crown 095 635 Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER tho Biades IMMEDIATELY if either blade bolts has ible cracks or Ifthe
78. etermine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 86 19 Your driving vision may be reduced or impaired by the tractor cab or implement Belore driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sro SAMURAI 12 08 Safety Section 1 15 2008 Alamo Group Inc SAFETY SAFETY Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of pers
79. functional Tractor Seat belt is in good condition Tractor ROPS is good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners wom 2 pn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining t 4 this machine in good working order iso DN SAMURAI 12 08 Operation Section 3 11 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION The operator s manual and safety signs affixed on 7 the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual can
80. ghting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 SAMURAI 12 08 Operation Section 3 5 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION 2 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 Ibs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground For units which have the ability to operate either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions For additional information on properly ballasting the tractor refer to Alamo Industrial Tractor and Mower Stability Pamphlet P N 02959010 Boom Fully Extended 1800 s Op 71 If the unit is operated on slopes greater than 5 additional counterweight will be required Operatio
81. h seman Make certain that the Slow Moving Vehicle SMV sign is installed in AAWARNING such way as to be clearly visible and legible When transporting the AWARNING Equipment use the Tractor flashing warning lights and follow local traffic regulations ise Transport only at speeds where you can maintain control of the LAWARNING Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly gt m 4 lt Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from tuming over D
82. hat cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making tums When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when tuming or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating over Tough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006 A Never Leave the mower unattended while the head is in the raised AAWARNING position The mower could fall causing serious injury to anyone who Bw might inadvertently be under the mower sew Always keep a careful lookout and use extreme care when working JA DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation oun SAMURAI 12 08
83. he cutting knives Close the hood to cut fallen limbs into 3 4 mulch size pieces When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards Debri tends to fly out at great speed and can injure or even cause death Operate tractor in lowest gear to allow shredder time to mulch limbs OPS B 0041 SAMURAI 12 08 Operation Section 3 38 2008 Alamo Group Inc OPERATION Flail The Flail Brush Cutter is rated to cut material up to 4 in diameter Setting cutting height ranges from 3 4 to 6 Cutting height is set by adjusting the height of the roller assembly Remove roller assembly when cutting limbs and other large diameter vegetation greater than 2 to prevent damaging the roller assembly When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0042 BuzzBar Tree Limb Cutter The BuzzBar Tree Limb Cutter is rated for material up to 4 in diameter Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material Always cut with the boom positioned perpinducular to the limbs being cut see diagram Cutting with the boom swing backward or forward will cause the blades to warp from raking thr
84. he tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractors slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Never allow children or other persons to ride on the Tractor or Implement L DANGER eating off can result in serious injury or death SAMURAI 12 08 Operation Section 3 44 2008 Alamo Group Inc OPERATION Make certain that the Slow Moving Vehicle SMV sign is installed in JAWARNING sich w
85. head spindle housing is tight and lubricated Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER SAMURAI 12 08 Operalion Section 3 19 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION Tractor PRE OPERATION Inspection m Mower IDs Make Date Shift off all Before conducting the inspection make sure the tractor engine is rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Conditionat Specific Comments if Start of Shift not Ttem The flashing lights function proper The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full
86. hen the operator could be pinned under the ROPS ise Operate this Equipment only with a Tractor equipped with an approved roll JARNING over protective system ROPS Always wear seat belts Serious injury or 2 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter proof safely window For non cab tractors the tractor must be equipped with a ROPS and operator protective safely cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage OPS B 0001 SAMURAI 12 08 Operation Section 3 4 2008 Alamo Group Inc OPERATION Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming mowing if workers or passersby are with in 100 yards seus 2 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting li
87. inently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in Important damage to or destruction of the machine attachments or the environment NOTE Identifies points of particular interest for more efficient and convenient operation or repairise 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad ca INSTRUCTIVO aware Engine Exhaust some of its constituents and certain vehicle components contain or emit LA WARNING chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SAMURAI 12 08 Safety Section 1 2 2008 Alamo Group Inc SAFETY AWARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm ses erator Safety Instructions and Pra DANGER AWARNING A CAUTION i AWARNING A DANGER SAMURAI 12 08 Never
88. ister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 FRAME ASSEMBLY Inspect condition of mounting frame weldment Inspect condition of King Post frame Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement AWARNING the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sews Never Leave the mower unattended while the head is in the raised AAWARNING position The mower could fall causing serious injury to anyone who Bw might inadvertently be under the mower sevi SAMURAI 12 08 Operation Section 3 12 2008 Alamo Group Inc OPERATION BOOM ARM ASSEMBLY Inspect condition of each arm section weldment Ensure all pins are in place Ensure all bolts and screws are properly installed Check condition of teflon bushings at boom pivot points Ensure each hydraulic cylinder is installed and ret
89. l Ops 0003 MISC SAMURAI 12 08 Operalion Section 3 28 2008 Alamo Group Inc OPERATION 7 6 Door A The two upper thumb buttons on the panel at the top of the joystick actuates the door cylinders Pushing the left button opens the door Pushing the right button closes the door When the buttons are released the door will lock in current position OPS B 0038 C SAFETY SHIELD amp DEFLECTOR OPERATION SAFETY SHIELO Basse ena the Trown cece are b Rear oF spiace Safely She and Defects as s vanspom wih Safely Shed and Detector 4 SAMURAI 12 08 Operation Section 3 29 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION 8 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or d
90. m Mower is shifted to the rear and removes weight from the front wheels Add front ballast until at least 20 of the tractors weight is on the front l wheels to prevent rearing up loss of steering control and possibly L4 injury sen The Mower shaft speed must not UNDER ANY CIRCUMSTANCES exceed 1800 RPM Use extreme care and Safety Awareness when using the boom mower head to mulch loose brush or wood that has fallen on the ground from overhead trimming DO NOT mulch this debris if bystanders vehicles livestock or buildings are within 300 feet of the mower This cut debris can be thrown at great velocities and could result in serious injury or even death CAUTION Do not back up this implement when the boom or mower head is extended Backing could damage the machine or its components SAMURAI 12 08 Safety Section 1 6 2008 Alamo Group Inc SAFETY Follow these guidelines to reduce the risk of equipment and LA WARNING grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accessible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Do Not attempt to mow or place the mower head close to burning debris Never allow clippings or debris
91. mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items sews 9 4 Shutting Down the Attached Head To shut down attached boom head first bring the tractor to a complete stop Keep the engine speed at normal operating speed of 540 RPM and push the Motor Switch IN to the Stop position The mower head will come to a complete stop with in 15 seconds Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor 5 0011 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only isa SAMURAI 12 08 Operation Section 3 41 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION 10 TRACTOR
92. mp is unnecessary and will cause a mess when extra grease squirts out of the relief Grease fittings are on front of machine just above the blades Belts Check the belt tension daily Your buzzbar is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 Ibs of force for 5 16 of an inch of deflection 152018 Mnt B 0011 If belts begin to slip check tension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tighten belt Once the belts begin to tighten small adjustments will produce large changes in belt tension Too much tension can cause premature bearing sheave and belt damage SAMURAI 12 08 Maintenance Section 4 14 62008 Alamo Group Inc MAINTENANCE FLAIL AXE HEAD BELT DEFLECTOR FORCE Mnt B 0012 BELT TENSION When installing new belts tighten belts to obtain a 16 Ib Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 Ib Belt Deflection Force at 7 16 deflection Inspect belts and recheck belt tension periodically to maintain an 8 to 12 Ib Belt Deflection Force at 7 16 deflection SAMURAI 12 08 Maintenance Section 4 15 62008 Alam
93. mpletely If you have any questions concerning safety of operation contact your dealer or ALAMO INDUSTRIAL Each joystick control and responding boom action is covered in detail on the following pages Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always use extreme caution when using this machine Practice performing multiple functions simultaneously With some practice the joystick will become very easy to operate and will feel almost as it were an extension of your arm With the exception of the relief valves which are preset at the factory these are all the controls for operating the machine other than the controls on the tractor itself Master Switch Operating any joystick function requires that the joystick Master Switch be ON When ON the master switch indicator light will be illuminated Turning off the master switch will deactivate all joystick controls The master switch also serves as a safety device and will prevent the tractor from being started if the master switch is in the ON position OPS B 0030 A Operate the Tractor and or Implement controls only while properly seated in the Tractor seat DANGER With the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sos SAMURAI 12 08 Operation Section 3 23 2008 Alamo Group Inc De OPERATION OP
94. n of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees slope occurs when one rear tractor tire is about 8 lower than the other rear tire OPS B 0018 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount the Tractor while the tractor is moving Mount the Tractor AAWARNING only when the Tractor and all moving parts are completely stopped ici SAMURAI 12 08 Operation Section 3 6 2008 Alamo Group Inc OPERATION 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or DANGER Implement Usually 16 17 year old
95. nd ditcher When operated in forward the spoil is deposited away from the tractor NOTE Creeper Gear Is Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow ditcher time to cut OPS B 0045 The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles DANGER All Safety Shields Guards and Safety devices including but not DANGER jimited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sau Aue Cae pan SAMURAI 12 08 Operation Section 3 40 2008 Alamo Group Inc OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the
96. nd off position The PTO control lever is disengaged The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement 5 0003 Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sos SAMURAI 12 08 Operation Section 3 8 2008 Alamo Group Inc OPERATION 5 CONNECTING ATTACHING HEADS TO THE BOOM 1 Start by using a hoist to lower the boom 1 down SS to the Machete head 2 Align the Boom with the Machete Head Hitch Post 3 insert the upper hitch pin 4 through the Dipper end of the boom and the Machete Head Upper Hitch Post Attach with washer 5 nut 6 and cotter pin 13 2 Then align the lower linkage 7 of the Boom and insert the lower hitch pin 8 throught hitch post Attach with nut 9 and bolt 10 3 Finally make
97. ne the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy SG 19 8 1 Starting the Tractor gt d The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 SAMURAI 12 08 Operation Section 3 31 2008 Alamo Group Inc NOILVH3dO OPERATION 8 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVID
98. ntact with etang Blades Operate wit tractor having RolkOver Proocive Structure ROPS and wh soat but securely fastened prevent 7 Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs re recommended Blockup or support raised machine and all ited components secure before puting hands or feet under or working Underneath any ited component lo prevent crushing injury of death sudden dr pping or Instvertet operation of Santos Make certam area clear before lowering amp Tolan Before varsportng put Lt Lever in detent or tulit positon Instal Transport Safety Devices securely on folding movers Pat Booms securely n Transpor Rest Folding end Boom Mowers have raised center of gravity Slow down when tuning on Make certain that SMV sign warring lchts and reflectors are clearly visible Follow local tff codes Never operate with Cuting Hoad or Folding Seton rized asset bystanders or waffe ara inthe area to reduce Possit of injury or death tom objects thrown by Blades under Guards or mower structure Before damounting secure implement in traneport postion or lawer Sar im park dr set brake disengage PTO Stop engine remove key and wait unti noie of otaton has ceased to crtanleriont nating pate vi coud eee eyo dea Rover mount or emount moving vehe Crushing form runover may causa serious Injury or death TRANSPORT SAFELY J USE SMV LIGHTS amp f 7
99. o Group Inc Ee ERI MAINTENANCE MAINTENANCE Grass Flail Head Mnt 8 0049 Tensioning Drive Belts The rotor shaft is driven from the gear motor via V belts which are adjustable for tension After stopping the tractor engine remove the drive guards to tighten the belts Check the tension by applying a force of 6 17 7 72 lbs at right angles to the belt in the centre of the two pulleys If the deflection is great than 1 4 then release the motor mounting plate screws and adjuster locknut and screw the adjuster to tighten the belts until the deflection is 1 4 Then tighten the locknut recheck the belt tension and replace the belt cover IMPORTANT Do not overtighten belt as this may cause premature failure of the rotor shaft and motor bearings SAMURAI 12 08 Maintenance Section 4 16 62008 Alamo Group Inc MAINTENANCE MOTOR amp COUPLING INSTALLATION Bolt motor to mount plate Fully tighten bolt Item 1 Install flex coupler to the quick disconnect pulley hub using the countersunk socket head bolts Item 2 Apply thread locking compound to the bolts Tighten bolts to 45 FT LB Attach molor mount angle brackets Item 3 to the channel frame leave bolts loose Insert motor shaft into flex coupling and allow motor to find its center n Adjust motor as needed to provide ample WT clearance between the top of flex coupling and th
100. objects such as metal guard AWARNING rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sawa Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent e machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is TRASH balanced before AWARNING in serious injury object from the si AWARNING when operating resuming mowing sams Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result or even death Inspect the cutting area for such objects before mowing Remove any like ite Never allow the cutting blades to contact such items san s Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain
101. onnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment scis SAMURAI 12 08 Safety Section 1 16 2008 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals DL B 0040 SAMURAI 12 08 Safety Section 1 17 2008 Alamo Group Inc o gt m E E SAFETY SAFETY DECALS ON TRACTOR MOUNT KIT COUNTERWEIGHT ITEM PARTNO QTY TYPE DESCRIPTION 1 02958241 1 DANGER Mower Operators s Safety Decal Front of Step Riser 2 02067827 1 DANGER Multiple Hazard Rotary Rear of Top Step Riser 3 002369 1 DANGER Multiple Hazard Flail Rear of Top Step Riser n 0200285 1 CAUTION Watch Your Step Level w Top Wat Cover on Rear Frm Tube 5 02965093 1 INSTRUCT Not Over speed Engine Cab Window or Fender 6 02960766 1 1060 ALAMO
102. operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Protective Eye Glasses Goggles or Face Shield Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating conditions OPS U 0002 Am NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol cz SAMURAI 1
103. or and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel Then if vibration is still present remove the drive belt and run the mower If vibration is stil present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibration is gone the drive portion of the mower is running smoothly then the vibration is probably coming from the cutter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely SAMURAI 12 08 Maintenance Section 4 19 2008 Alamo Group Inc Ee AER MAINTENANCE MAINTENANCE The cutter shaft will run out of balance 1 Mire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all knives are free to swing to the extended position 2 Knives are missing or broken Replace missing or broken knives 3 Knife hanger lugs are broken off shaft This condition usually results from continued operation in con tact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs should be replaced using arc
104. or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sems Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death se SAMURAI 12 08 Operalion Section 3 45 2008 Alamo Group Inc NOILVH3dO OPERATION Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations ses Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 11 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 SAMURAI 12 08 Operation Section 3 46 2008 Alamo Group Inc OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy dut
105. ough the cut material For maximum blade life do not allow the blades to contact hard items such as the ground or metal objects Check belt tension daily belts start to slip adjust tension soon The more belt slippage the more they will wear and looser they become Grease bearings of saw blade spindles daily Two pumps from hand grease gun When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS B 0043 IMPORTANT Always cut with boom positioned perpendicular straightout from the tractor Keep Boom At 90 Angle Op 98 SAMURAI 12 08 Operation Section 3 39 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION Timber Cat The Timber Cat Sickle Bar Limb Cutter is rated for material up to 4 in diameter Timber Cat is operated attached to the boom arm and is ideal for trimming populated areas where a smooth cut is required When operating the Timber Cat correctly the limbs fall straight down for easy disposal and clean up When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS B 0044 Ditcher Head Ditcher is designed to remove both debris and dirt from ditches When operating the Ditcher can reach from up to 12 and has a cutting width of 22 When operated in reverse rotation the spo deposited between the tractor a
106. ower for potential problems prior to operation P N 000108 Information that Grease Fitting is present and must apply grease P N 000678 SAMURAI 12 08 AWARNING Do NOT OPERATE WIT BELT SHEL REMOVED ingens MAY BE PINCHED OFF IF CAUGHT GREASE FITTING Safety Section 1 33 2008 Alamo Group Inc gt 4 lt SAFETY SAFETY NAME DECAL P N 02970887 WARNING Never use your hand to check for oil leaks Always use paper or cardboard P N 00756059 Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977 IMPORTANT Use ALAMO Genuine Flail Parts P N 03200432 SAMURAI 12 08 FLAIL AXE 48 IMPORTANT IMPORTANT ALAMO GENUINE FLAIL PARTS Safety Section 1 34 02008 Alamo Group Inc SAFETY NAME DECAL 60 48 P N 02970885 NAME DECAL o gt 4 E P N 02970896 NAME DECAL HDF GRASS P N 02970886 NAME LOGO Timber Cat P N 02971931 SAMURAI 12 08 Safety Section 1 35 2008 Alamo Group Inc SAFETY SAFETY DANGER KEEP AWAY Sickle Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of contacted body parts
107. perly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this DANGER Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower Rotary Cutter The Rotary Cutting Head is rated to cut vegetation up to 5 in diameter Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position When clearing brush and small trees operate unit at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 into the growth Make the first pass just above ground level This will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximatly 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material Open the hydraulically operated door to allow blades to re
108. ployee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 SAMURAI 12 08 Safety Section 1 40 2008 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION INTRODUCTION This Boom Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly
109. r Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means TTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safely is up to YOU Only YOU can prevent serious injury death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imm
110. r and the boom will be LOCKED in position Pushing the Joystick to the LEFT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034 A Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Instali weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC Make certain that the Boom swing path is clear of bystanders powerlines and obstructions 1o prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC SAMURAI 12 08 Operation Section 3 27 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION Tilt Up Ny Tilt down The two lower thumb buttons on the panel at the top of the joystick activates the TILT cylinder Pressing the left button will cause the head to tilt up Pressing the right button will cause the head to tilt down When the the Joystick s Thumb lever is released the thumb lever will return to the center position and lock the head in the current position OPS B 0035 D Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear whee
111. r shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only isa SAMURAI 12 08 Operation Section 3 30 2008 Alamo Group Inc OPERATION aware Transport only at speeds where you can maintain control of the AAWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly 1o determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care reduce your speed when turning sharply to prevent the tractor and implement from turning over Determi
112. r six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel or lubricants or which has served its normal This limited warranty does not apply to any part of any intemal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 201 This limited warranty is not effective unless the Purchaser retums the Registration and Warranty Form to Manufacturer within 30 days of purchase 202 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of he facts on which the claim is based 203 Purchaser is responsible for retuming the goods in question to the Dealer 204 ifafler examining the goods andor parts in question Manufacturer
113. ration Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation Use extreme caution when getting onto the Implement to pertorm repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or rep Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding cas The rotating p
114. rest support and then turn the joystick master switch to the OFF position Placing Boom Articulating Arm on Boom Arm Rest Extend the dipper section approximately half way out Bring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Rest NOTE There is a formed V plate on the dipper section that fits onto the boom arm rest Lower the Lift until this V rest on the Boom Rest this may take come re adjustment of the dipper section Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then Swing the boom around to the desired position OPS B 0013 A SAMURAI 12 08 Operation Section 3 43 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 11 1 Transporting on Public Roadways Extreme caution should be used when transporting t
115. rts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety seri SEE YOUR ALAMO DEALER Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go AAWARNING up hilis only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed Allow sufficient clearance for the Implement to swing outward while turning Implements AWARNING carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury saPr20 Be particularly careful in transport The Mower has raised the center of DANGER gravity for the trac
116. s can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sco Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identity passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sou Safety Section 1 9 2008 Alamo Group Inc gt m 4 lt SAFETY SAFETY There are obvious and hidden potential hazards in the operation of this DANGER Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if NU anyone is within A DANGER 100 yards of mower The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid
117. s injury from burns or scalding asa orange C SAMURAI 12 08 Operation Section 3 9 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel explosive and ther presence could present hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 6 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safely devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing paris as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided
118. se connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding AWARNING SAMURAI 12 08 Operalion Section 3 14 2008 Alamo Group Inc OPERATION ROTARY HEAD INSPECTION Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of deck skid shoes and hardware OPS B 0025 Do put hands feet under mower decks Blade Contact can result WARNING i serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sas SAMURAI 12 08 Operation Section 3 15 2008 Alamo Group Inc OPERATION OPERATION FLAIL HEAD INSPECTION Inspect blades and
119. sengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only isa SAMURAI 12 08 Operation Section 3 7 2008 Alamo Group Inc NOI1VH3dO OPERATION OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the ignition key switch Locate the engine shut off control Locate the hydraulic control levers Locate the light control lever Locate the brake pedals and clutch Locate the PTO control Locate the 3 point hitch control lever Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual sure all guards shields and other safety devices are securely in place The parking brake is The tractor transmission levers are in park or neutral boom operating controls are in the neutral a
120. spindle housing Remove the check plug from the side of the housing Fill the spindle through the top hole until it comes out of the side check hole Replace the filler breather and check plug E Grease Relief Grease Fitting HYDRAULIC OIL FILTERS AND COMPONENTS Filters and Oil Change the Pressure Filter after the first 100 hours of operation Change the filter again at 400 hours or every 12 months Change the oil after the first 400 hours of operation After that the oil every 800 hours or every 12 months Refer to decal for proper oil vioscosity for operating conditions If the Mower head cuts off or loses power it may be an indication that the Pressure Filter needs to be changed Change Filter element of filter on pressure port of valve when indicator is red in color Indicator can be found on top of the filter housing Replacement Filter element Part No is 02976067 Keep all hoses and adapters tight Repair any leaks immediately Do not overtighten hose end fittings Tighten to specifications only See Chart Below Check the hydraulic oil level daily SAMURAI 12 08 Maintenance Section 4 3 2008 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE TANK FILL Check the sight gauge and add hydraulic fluid Refer to list of recommended fluids to bring the level up between 1 2 to 3 4 on the gauge See Figure MntP 0017 RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGR
121. ssw o7 SAMURAI 12 08 Operalion Section 3 18 2008 Alamo Group Inc OPERATION Boom Mower PRE OPERATION Inspection Mower ID Make m Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Conditionat Specific Comments if Start of Shift not O K Item The Operator s safety decals are in place and legible Manual is in the canister on the mower The Mounting frame bolts are in place and tight The Boom connection bolts amp pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking or damaged hoses The Hydraulic Oil level is full There is no evidence of Hydraulic leaks The Blades are not chipped cracked or bent The Blade bolts are tight The Deflectors are in place and in good condition The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight There are no cracks or holes in mower deck The Hyd motor mounting bolts are tight The mower
122. sure all bolts nuts and pins are tightened to recommended torque OPS B 0004 5 1 Connecting Mower Head Hydraulics 1 Follow hydraulic connections according to the Hydraulic Connection Decal on boom Attach the Mower Hydraulics to the Boom and the Motor Hydraulic Connection according to the colors specified on decal Then attach the door cylinder hoses from the boom to Hydraulic Motor Connection Door Connections the Machete Heads Door Cylinder according to the Yellow White Base End colors specified on decal Green Rod End Green White Base End 2 When connecting the mower head hydraulic lines to the boom keep the hose quick couplers and swivels free of dirt and other contaminants Wipe all dirt and other contaminants from the hydraulic remote ports and mower hydraulic hose coupler with a clean cloth before connecting Bus NOTE The Buzzbar and the Flail Axe are attached raum S in the same fashion as the Machete Head While White however the Flail Axe does not have Auxilary Door Connections Yellow Yellow and White Hoses keep these sealed off OPS B 0019 D Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause seriou
123. t and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should be kept a safe distance from the unit before the mower is started Start the tractor and idle at a slow engine speed until oil is being pumped Engage the Cutter Control Valve at low engine rpm and run the mower slowly for a short period until all airis removed from the hoses Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable distance KEEP CLEAR With the area clear of any ground and overhead obstructions work each cylinder on the boom one at a time several times to expel any air in the Hoses and Cylinders Run the Mower Head for 5 minutes While the tractor is idling blocked wearing protective clothing and eye protection CAREFULLY check for leaking hydraulic fittings hoses and ports at this point with a piece of cardboard DO NOT USE YOUR HAND If any are found stop the tractor immediately and correct any leaky connections Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the oil level Check your Tractors Operators Manual for the proper level and type of oil to be used SAMURAI 12 08 Maintenance Section 4 10 2008 Alamo Group Inc MAINTENANCE TIMBER CAT HEAD Lubrication Daily Checks
124. this AWARNING Implement any of its components or any Implement function sa s Never work under the Implement the framework or any lifted DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SAMURAI 12 08 Safety Section 1 12 2008 Alamo Group Inc SAFETY AWARNING room DANGER AWARNING AWARNING DANGER AWARNING SAMURAI 12 08 Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running isa Periodically inspect all moving parts for wear and replace when z necessary with authorized service parts Look for loose fasteners wom or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining 4 4 this machine in good working order 21 Y Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and n
125. tor and has increased the possibility of overturn X Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces sans a When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits DANGER A DANGER Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming mowing if workers or passersby are with 100 yards The Joystick Master Control Switch must be OFF to prevent accidental movement of the LA WARNING boom and cutting head whenever the mower is not being operated seu NN SAMURAI 12 08 Safety Section 1 14 2008 Alamo Group Inc SAFETY Secure the boom and mower head in the transport position before traveling on public roads Never transport on public roads with the boom and mower head extended Always disengage and lock out the hydraulic controls for the boom mower before transporting Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even deat
126. ts cleansers and any other chemical agent KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death N Safety Section 1 3 2008 Alamo Group Inc gt E E SAFETY SAFETY DANGER AWARNING AWARNING A DANGER AWARNING AWARNING SAMURAI 12 08 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sacs NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol Prolonged operation may cause operator boredom and fatigue affecting safe ope
127. ubber portion of the seal This will reduce the chance of the Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque Turn the Spindle Housing Upside Down and insert the spindle with the bearing pressed onto it into the spindle housing until the bearing cone contacts the cup in the Housing During this step take care not to damage the seal While supporting the Spindle and Housing turn the assembly over so that the assembly is setting on the spindle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing but do not torque the nut at this time Clamp the spindle Housing in a vise so that the spindle shaft can rotate Tighten the nut until the spindle shaft has a rolling torque of 25 in Ibs that is it takes 25 in Ibs to rotate the spindle shaft Install the tanged lockwasher 6 with the outside prongs facing upward Install the top nut 5 with the chamfer facing down Block the spindle to keep it from rotating and torque the top nut to a minimum of 100 ft lbs Bend the tang of the lockwasher to fit into one of the grooves of the top nut Install vent plug 8 and Grease Fitting 9 Fill spindle assembly with NLGI EP 2 Grease Approx 22 oz a IMPORTANT ALAMO GENUINE FLAIL PARTS ALAMO INDUSTRIAL Flail Mowers use dynamically balanced and matched syst
128. uts properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES saw 10 DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sous Safety Section 1 13 2008 Alamo Group Inc no gt 4 E SAFETY SAFETY PARTS INFORMATION Alamo industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine wil fi parts do not consistently meet these specifications The use of will fit pa
129. y short time A properly operated Flail Mower will produce very little vibration If vibration does occur the mower should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the mower to vibrate excessively Vibration is caused by a rotating part which is out of balance This could be the cutter shaft or on those models having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the yoke splines which fit on the tractor power take off shaft and on the mower gear box driven shaft are not parallel vibration will be evident This is because of the mechanics of a universal drive wherein the rotational speed thru a universal joint is not uniform If the ends of a universal drive shaft are parallel the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire mower system gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the mower while running is raised to an extreme height on the tractor lift For smoothest operation the tlt of the mower should be adjusted on a 3 point hitch by adjusting the length of the top link between the tract
130. y straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make Occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 SAMURAI 12 08 Operation Section 3 47 2008 Alamo Group Inc NOILVH3dO OPERATION OPERATION 12 TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING Check level of hydraulic fluid see sight gauge on tank Check to see if pump is functioning properly by attempting to use another cylinder or pressure gauge If pump is working properly check the pressure on the line The relief valve may by passing fluid at too low pressures If cylinder is still not functioning properly check the line for stoppage The pistons in

Alamo MACHETE FC-0002 User's Manual

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