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Alamo BOOM ARM MOWER User's Manual

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1. 2010 Alamo Group OPERATION 7 4 Tilt c O lt a LLI O O The fourth handle in the bank of five valves actuates the TILT cylinder This valve like the lift valve has three positions Pull the valve handle backward and you will cause the outer rim farthest from the tractor to move UP until the mower is cutting with the blade vertical if you wish This feature has been used successfully for trimming hedges many feet away from the tractor If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the handle forward will move the head in the opposite direction Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position OPS B 0035_C AXTREME 2 02 10 Operation Section 3 26 2010 Alamo Group OPERATION BOOM JOYSTICK CONTROL OPTIONAL EQUIPMENT 8 OPERATING THE BOOM JOYSTICK CONTROL Positioning the boom is performed with electronic valves controlled by the operator using a single joystick The joystick controls five standard operations Swing Lift Dipper Head Tilt and Door Of these five operations the Swing Lift and Dipper functions are proportional that is when the joystick is moved a small amount the cylinder moves slowly and as the joystick continues to be moved the cylinder continually becomes faster This allows very precise positioning of the boom Using a single joyst
2. 21 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Form FHIAMOO 12 Printed in U S A Ssegadora industrial y agricola manual de seguridad para operadores y mec nicos EQU E 71 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A UCLA WENUEACHURERS WWW aem org Contenido VIVIA BOEONDCIBUBUIO concisa 2 A A A Vua 3 Palabras para el usuario eee 3 Alerta de Seguridad ee eese eren 4 Segadoras industriales y agr colas eere 4 Sea un operador responsable eere 5 Manejo seguro de riesgos y peligros eese 6 Cumpla con un programa de seguridad 11 Seguridad previa a la operaci n eee 11 Seguridad durante el arranque y prueba eese 13 Seguridad durante la operaci n eee 14 Seguridad durante la parada eee 18 Seguridad durante el mantenimiento eese 19 PORN dra RRA AA 21 Reconocimiento ZE ENSEBNEEENSENEEEN Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturer
3. Algunas reglas para su seguridad y la de los dem s Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo d ROS y Conozca los coniroles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 12 U
4. Segadoras industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON SA SEGADORA A p ALA PLEGABLE e ar DESGRANADORA Ne SEGADORA DE SEGADORA DE Ny PESCANTE BARRA TIPO H0Z Sea un operador responsable WENO Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afecta
5. b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 3 02 3 03 3 04 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY H
6. m LT engine remove the key and wait for all moving parts to stop Place the o L J stor tractor shift lever into a low range or parking gear to prevent the tractor ie from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L d O m gt O Z 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the ignition key switch Locate the engine shut off control e Locate the hydraulic control levers Locate the light control lever e Locate the brake pedals and clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The tractor transmission levers are in park or neutral e The boom operating controls are in the neutral and off position e The PTO control lever is disengaged e The hydraulic remote control le
7. BOOM ARM MOWER INEAN BC 0001 Published 02 10 Part No 02988075C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover j to mew ame E alii E i 7 i S 5 E E f a 1 s T EU E y I TE 1 Er uL is z i z pj a du Tis t re at 2 J he LY i HE B HE a j P A PA L T Ale n T x r x 1 Y j LI oap A id Mii A uw ri A F y e PETE p 1 s s LP RE i mh ft TY ser T E 4 4 P H ad a i ALAMO INDUSTRIAL ATENCI N LEA EL IH amp TRUCTIVO y ovs OF THE PA ALAMO GROUP 1502 E Walnut tn ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 tr Si No Lee Ingles Pida 830 372 3551 Ayuda a Alguien Que Se Lo Lea Para Que le Email parts alamo industrial com Traduzca Las Medidas de Seguridad 2010 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU
8. e gt TI m P gt 1 LL lt Y SAFETY 17 THESE DECALS GO INSIDE THE UNIT BETWEEN THE PULLEYS DL 0008 ITEM PART NO QTY TYPE DESCRIPTION 1 00769736 1 WARNING Use Repair Shields 2 02925100 1 CAUTION Genuine Parts 3 02958241 1 DANGER Operator Safety 4 02967827 1 DANGER Multi hazard Rotary 5 02975170 1 DANGER Foot Leg Contact 6 02975515 1 WARNING Disconnect Solenoid Ti 02975158 1 WARNING Hearing Protection 8 00769737 1 DANGER Cutting Blades 9 00758194 1 WARNING V Belt Pinch 10 D138 1 DECAL Blade Rotation 11 1458392 1 REFLECT Red Reflector 12 1458393 1 REFLECT Yellow Reflector 13 02975516 1 CAUTION No Hitch Post Here 14 00757139 2 LOGO Alamo Industrial 15 02965262 1 DANGER Leak Hose Burst 16 02962764 1 DANGER Pinch Point 17 00756004 3 DANGER Guard Missing 18 nfs 1 SERIAL NUM Serial Plate AXTREME 2 02 10 O 2010 Alamo Group Inc oafety Section 1 20 SAFETY e gt TI m P 0 DL B 0045 ITEM PART NO QTY DESCRIPTION 1 02962764 6 Warning Pinch Points 2 02988484 2 Name Logo 18 Axtreme 02988485 2 Name Logo 22 Axtreme i 02988486 2 Name Logo 25 Axtreme 3 02987987 1 Hose Connection A mm NFS Serial Number Plate AXTREME 2 02 10 Safety Section 1 21 2010 Alamo Group Inc SAFETY Decal Description olow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Information that Grease Fit
9. gt TI m lt DL 0010 Turret Main Frame DESCRIPTION Tractor Decals Boom Mower Safety Booklet SMV DESCRIPTION Frame amp Counterweight Decals Grease Fitting Inside Alamo Industrial 2 7 8x20 gt 1 LL lt Y SAFETY ITEM e oe oh cae a ae pee PART NO 00757139 24028 02925100 02958241 02967867 2 38332 2 38333 02970889 00769737 D138 D375 AXTREME 2 02 10 2010 Alamo Group Inc QTY dl lll nfs ee eS LOGO WARNING IMPORTANT DANGER DANGER REFLECT REFLECT SERIAL NUM LOGO DANGER INSTRUCT WARNING Safety Section 1 18 DL 0001 DESCRIPTION Alamo Industrial Replace Worn Rubber Deflectors Genuine Parts Multi Hazard Safety Shield Red Reflector Yellow Reflector Serial Number Plate 60 Rotary Blades Thrown Objects CW Blade Rotation Replace Blades in Pairs SAFETY ITEM PART NO QTY LEVEL 1 002369 1 DANGER 2 02965141 1 DANGER 3 02967668 1 DANGER 4 02967867 1 DANGER 5 00725739 1 WARNING 6 00758194 1 WARNING 7 02925100 1 IMPORTANT 8 000108 1 INSTRUCT 9 000678 1 INSTRUCT 10 00757139 2 LOGO 11 n s SERIAL NUM AXTREME 2 02 10 Safety Section 1 19 O 2010 Alamo Group Inc 6 DL B 0046 DESCRIPTION Multi Hazard Thrown Objects Thrown Objects Safety Shields Safety Shield Shield and Guards Belt Shield Genuine Parts Flail Operation Grease Fitting Inside Alamo Industrial Flail Axe Serial Number
10. oome units have a harmonic vibration which occurs below the nominal operating speed On these units it will be noticed that there is always a little vibration at a particular RPM as the mower is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the mower is operated at the proper speed then harmonic vibration will not be an issue Start up Procedure diz Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Many decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the Boom Keep all decals clean and read able Replace lost or damaged decals 2 Before operating read all the safety and operating instructions in the Operators Manual for both the tractor and mower 3 When the hydraulic tank has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should be kept a safe distance from the unit before the mower Is started LLI Q c lt c lt Start the tractor and idle at a slow engine speed until oil is being pumped Ds Engage the Cutter Control Valve at low
11. repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact TRANSMISSION TRANSMISSION PARK NEUTRAL SET PARKING REMOVE KEY LOCK IGNITION Maintenance Schedule y PHI p Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor Never dismount from moving equipment Never jump from machines e Dismount carefully e Check for slippery steps Keep feet and hands away from controls e Use handholds and steps during dismount Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safe Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice Wear ail the protective clothing and personal safety devices necessary to safely perform the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be either locked blocked relieved disconnected stopped s
12. NAME DECAL AXTREME 2 25 P N 02988486 AXTREME 2 02 10 Safety Section 1 31 2010 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees gt LL t Y 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servi
13. Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 A Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 O U m gt O Z 10 3 Operating the Attached Mower Heads The boom can attach to and operate multiple heads one at a time for a wide range of veg
14. 44 Never allow children to operate ride on or come close to the Tractor or A DANGER Implement Persons that do not have a motor vehicle license should not eso A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death se 10 bi o E Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 AXTREME 2 02 10 Operation Section 3 6 O 2010 Alamo Group OPERATION 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface place the transmission in neutral and set the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 A DANGER BEFORE leaving the tractor seat always set the parking brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the
15. O lt a LLI O O AXTREME 2 02 10 Operation Section 3 16 2010 Alamo Group OPERATION Boom Mower PRE OPERATION Inspection Mower ID Make Date Shift ALAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if A of Shift ntOK A K Poo cM P Mamm 7 Operator s Manual is in the canister on the mower O U u gt Q Z All safety decals are in place and legible The Mountine frame bolts are in place and tight The Mounting frame bolts are in place and tight The Boom connection bolts amp pins are tight There are no cracks im boom The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight o Z Jo o ooo y O The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properl There are no leaking or damaged hoses The Hydraulic Oil level is full The Hydraulic Oil levelis full There is no evidence of Hydraulic leaks o The Blades are not chipped cracked orbent The Blade bolts are tight O The Deflectors are in place and in good condition The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight There are no crac
16. START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTION CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECUREL Y CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BELTS ER Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operatio
17. Section 1 27 O 2010 Alamo Group Inc SAFETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause _4A DANGER serious bodily injury or even death to Operator and T Others in area P N 02967827 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTION CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BELTS gt LL t Y Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended Block up or support raised machine and all lifted components
18. Speed and Ground Speed sscccccceesccccceneeceecaeeceeeeeeecceeeaeceeeeseueeeeeeauceeessaeeeesseeeeesseaeeeeseneeeesaas 3 41 Operating the Attached Mower Heads cccccsscecccsecececeeeeeecceeseeeeseaeeeeeseeeeeseeaeeesssaaceesssaeeeesseaeaeeeeeaneeeeeaas 3 41 Shutting Down the Attached Head For Standard Equipment occccccoccncccnccnnncnnnnnncnnanenononannnnonnnncncnnanennnnnannnnoss 3 45 Shutting Down the Attached Head For Optional Equipment ooocccccccnocccnnncconnnoncnnnnnononcnnnnonnnnancnnnononancnnnnnnnos 3 46 TRACTOR BOOM AND ATTACHED HEAD STORAGE 2 sake tuno etenim tek eoe ea tnra c 3 47 TRANSPORTING THE TRACTOR AND IMPLEMENT trt oaa aseo p xx Cn oie iaa 3 47 Flacing Boom Arron BOOM ATI OSD a cos is 3 48 Tianspobtngd omibublie mRoad Ways sia ceu aee eene 3 49 Ha ling the Tractor ana ImplelfieflE assensus euet end uod da LER aged icd apii at Vc nou no att ona ec vetet aas 3 52 MAINTENANCE SECTION usiixscadoxo S Gua VERN Ted ax iraE Qa ce ac a 4 1 LUCIO AIM IO usi idet vat os 4 2 Fyaraulic Ol Filters and Component Ti A aes A A eee 4 4 PP 4 5 miel mem CENE 4 5 Cylinder Rod Maintenance anda 4 5 Proper F oraue Tor Easton S actes A A ta Oe uo EOS us uten E capu eeu stud 4 6 Service of Spindle Housing FIGURE Mnt 0006 cccooocnnccccnconccccccnccoconononononcnnonnnncnnonnnnnnnonnnnnnnonnnrnnnnnnnrnnnnnnrinnnnnns 4 7 ROLLER BEARING REPLACEMENT lt a e ud M olde 4 9 S
19. THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstructions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a polycarbonate safety protected right side window or a non cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the unit is maintained OPS B 0007 O U m gt O Z Do not mow with two machines in the same area except wi
20. Work Area Inspect identify and avoid hazardous conditions in the work area Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed Operating terrain conditions Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting pr
21. and maintained in good working condition All safety sn devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s PTO Integral i hield Shield Deflector Chain xus Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 AXTREME 2 02 10 Operation Section 3 42 2010 Alamo Group OPERATION Flail e The Flail Brush Cutter is rated to cut material up to 4 in diameter e Setting cutting height ranges from 3 4 to 6 Cutting height is set by adjusting the height of the roller assembly Remove roller assembly when cutting limbs and other large diameter vegetation greater than 2 to prevent damaging the roller assembly When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 300 feet Debri tends to fly out at great speed and can injure or even cause death OPS B 00
22. and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear all the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield Heavy gloves Hearing protection e Reflective clothing Wet weather gear e Hespirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation
23. any Implement function sas Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death se 14 A DANGER Never attempt to lubricate adjust or remove material from the Implement while it is in A WARNING pae motion or while tractor engine is running se 20 AXTREME 2 02 10 oafety Section 1 13 O 2010 Alamo Group Inc gt LL t Y SAFETY Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 AWARNING Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated sa 28 A DANGER Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious i
24. before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope Disengage wing drive for extended periods of mowing with raised wings Lower raised wing to ground after clearing object or ground slope conditions Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerv
25. chemicals known to the state of California to cause cancer birth defects or other reproductive harm sc 31 AWARNING Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and com A DANGER pletely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Imple ment Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 e gt TI m lt The operator and all support personnel should wear hard hats safety A WARNING shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment sc 16 A CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from
26. chipped areas in the cutting edge are larger than 1 2 12 7mm or e The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op AXTREME 2 02 10 Operation Section 3 19 2010 Alamo Group c O lt a LLI O O OPERATION 6 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SSA Se A C oum CJ Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER he Blades IMMEDIATELY if either blade bolts has e Visible cracks or e If the recessed area on blade bolt is worn off or e f Bl
27. conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A WWW aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Form lAMOO 12 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Boom Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing sec tion is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves exte
28. de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA L NEA DE TRANSMISI N Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n danados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes 2 Heemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o danados antes de segar Use solamente defensas y blindajes de reemplazo hechas p
29. depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad EE NE NN Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte o lesiones graves Esta palabra de se al indica una situaci n potencialmente A ADVERTENCIA riesgosa que si no se evita podr a resultar en la muerte o lesiones graves EL A Esta palabra de se al indica una situaci n potencialmente A ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE
30. devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssm o7 AXTREME 2 02 10 Operation Section 3 14 2010 Alamo Group OPERATION FLAIL HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the rollers are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the drive belts Ensure the drive belt shields are in place and in good repair e Remove any grass or other debris which may be wrapped around the cuttershafts ends e Inspect the condition of deck skid shoes and hardware OPS B 0026 A Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motio
31. have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 5 A WARNING gt LL t Y Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sa 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause WARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death se 29 A DANGER In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc s9 AWARNING AXTREME 2 02 10 safety Section 1 10 2010 Alamo Group Inc SAFETY Do Not operate this equipment in areas where insects such as bees may attack you and or AWARNING cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the
32. immediately Do not overtighten hose end fittings Tighten to specifications only See Chart Below Check the hydraulic oil level daily NOMINAL TORQUE VALUE SIZE IN IN LBS FT LBS 1 4 140 12 3 8 230 19 1 2 450 38 10 5 8 650 54 12 3 4 900 75 16 1 1200 100 20 1 1 4 1600 133 24 1 1 2 2000 167 32 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage Mnt B 0004 AXTREME 2 02 10 Maintenance Section 4 4 2010 Alamo Group MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious CAUTION imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and washers Hardware Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent A WARNING injuries to hands and feet due to inadvertent d
33. injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 AXTREME 2 02 10 Operation Section 3 12 2010 Alamo Group OPERATION HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low e Change hydraulic oil filter and hydraulic oil according to maintenance schedule Ensure there are no oil leaks and fitting are properly connected e Inspect overall condition of hydraulic pump e Inspect pump drive shaft Ops 1366 Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run OPS B 0024 J WARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin ops 0001 mIsc Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or r
34. insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sc 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial AWARNING p lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem 1 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush V2 and in heavy weeds The Blades of this Mower can throw objects if AL shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of mower sGM 02 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be
35. inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING e BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES Keep guards driveline and other shielding in place and in good repair Do not operate mower with missing or damaged guards driveline guar
36. installed the seal may be installed The seal should be installed with the spring towards the inside Press seal 7 into spindle housing make sure seal is fully seated Be careful not to dam age seal Press the Lower Cone 3 on the spindle shaft 1 use the proper tool when pressing the bearing onto the shaft driving against the inner race and not the rollers or cage Any damage to the bearing will cause premature fail ures of the bearing and spindle assembly Before installing the spindle with the bearing pressed on it lubricate the rubber portion of the seal This will reduce the chance of the Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque LLI Q c lt c lt Turn the Spindle Housing Upside Down and insert the spindle with the bearing pressed onto it into the spindle housing until the bearing cone contacts the cup in the Housing During this step take care not to damage the seal While supporting the Spindle and Housing turn the assembly over so that the assembly is setting on the spin dle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing but do not torque the nut at this time Clamp the spindle Housing in a vise so that the spindle shaft can rotate Tighten the nut until the spindle shaft has a rolling torque of 25 in lb
37. installed will prevent the tractor from starting if the switch is in the ON position pulled out To properly install the push pull operator follow the wiring diagram shown Failure to properly install this switch could result in injury to the operator or bystander OPS B 0030_F Operate the Tractor and or Implement controls only while properly seated in the Tractor seat DANGER with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 AXTREME 2 02 10 Operation Section 3 21 2010 Alamo Group OPERATION For safe and efficient boom mower operation it is critical that the operator be experienced and feel confident in using the control valve sticks to position the boom New operator s should allow ample time to practice using the control valve sticks in an open area before entering the work site Before attempting to operate this equipment read these instructions completely If you have any questions concerning safety of operation contact your dealer or Alamo Industrial This valve is located on the Hydraulic Tank of the tractor unit These are fastened together in a bank of five valves Their use will be explained in the following pages of this manual Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always use extreme caution when using this machine This valve is controlled by ope
38. keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened NEVER operate your equipment with missing disconnected or damaged safety devices Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day Check for loose broken missing or damaged tractor and mower parts Repair or replace these parts when needed Check for proper tractor and mower attachments Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions Explain the safety signs and warning instructions to those users or operators who cannot read Check The
39. lines Before applying system pressure Check for damaged lines pipes and hoses Check to insure tight connections Before operating pressurized systems Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition Never fill fuel tank near open flames Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes Adequately ventilate enclosed spaces before starting the engine 4 DANGER SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOORE SAFETY iS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Heading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor Asking your equipment dealer or supervisor to explain things you do not understand Explaining the writte
40. local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations Position equipment across slope e Set parking brakes Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags Use tractor flashers Safety During Shutdown AENA Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read Make proper equipment shutdown procedures an important habit to practice Follow these safety practices before dismounting tractor Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place the controls in PARK or NEUTRAL e Set the parking brake Lower mower to ground Lower wings of wing type mowers to ground e Shut off engine Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Helieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected
41. mount mowers or mower wings from the ground auring these operations Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower Avoiding slippery ground conditions that could overturn tractor and mower Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety If equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillignts and or warning lights Before transporting on public roads Disengage PTO to mower e Raise mower into transport position Lock wings up into transport position with locking devices on wing type and side mounted mowers e Attach safety chain between pull type mower and tractor Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 While transporting on public roads Obey all
42. remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform sr e AXTREME 2 02 10 Operation Section 3 43 2010 Alamo Group O U m gt Q Z c O lt a LLI O O OPERATION Saw Blade Tree Limb Cutter e The BuzzBar Tree Limb Cutter is rated for material up to 6 in diameter e Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material e Always cut with the boom positioned perpinducular to the limbs being cut see diagram Cutting with the boom swing backward or forward will cause the blades to warp from raking through the cut material e For maximum blade life do not allow the blades to contact hard items such as the ground or metal objects e Check belt tension daily If belts start to slip l i i IMPORTANT Always cut with boom adjust tension soon The more belt slippage positioned perpendicular straightout the more they will wear and looser they from the tractor become e Grease bearings of saw blade spindles daily e Two pumps from hand grease gun e When operating the unit be sure there are no Keep Boom bystanders or animals within 100 yards of the At 90 Angle unit OPS B 0043 Do not put hands or feet near the cutter bar Blade contact can result
43. s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Head manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood Do not use hands to check for leaks Relieve system pressure before disconnecting
44. sa 27 AXTREME 2 02 10 Operation Section 3 3 2010 Alamo Group O U m gt O Z OPERATION 2 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e SAE ISO approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Operator Protection Tractor must be equipped with protective structure such as operator cage or lexan window to protect operator from thrown object and falling objects e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting e Tractor Ballast As required to maintain at least 1500 lbs on left rear tire 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equ
45. safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury 1 W ARNIN G This signal word indicates a potentially hazardous situation DA Y which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exists which if not avoided may result in minor or moderate injury ACCIDENTS DISABLE AND KILL ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers ARE A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES ARO FLAIL MOWER XN p SICKLE BAR S MOWER ROTARY MOWER Be a Responsible Operator PONER For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination
46. the Spindle housing so the Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either the Spindle or Hous ing in this process gt lt ar LL c P lt C m Turn the spindle housing over and from the bottom side of the spindle housing using a punch drive the remaining bearing cup out Clean spindle housing spindle and bearings thoroughly When rebuilding the spindle housing assembly always replace the locknuts lockwasher and seal INSPECTION Bearing and cups Inspect bearings and bearing cups for nicks pitting discoloration and wear If any exist replace bearing and bearing cup d p T LS i se S NS S EIC Ma SPRING 2 Mnt B 0006 AXTREME 2 02 10 Maintenance Section 4 7 2010 Alamo Group MAINTENANCE ASSEMBLY Make sure all parts are clean and free of any contamination Install Bearing Cups 3 amp 4 into Spindle Housing 2 using a suitable bearing driver to seat the cups Caution must be taken not to damage the cup or spindle housing cups must be fully seated If Cups are damaged dur ing installation or not fully seated bearing and spindle assembly life are greatly reduced Never drive against bearing surface Never used the mating bearing cone to seat the cup Once the Lower Cup is
47. the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER AXTREME 2 02 10 oafety Section 1 9 O 2010 Alamo Group Inc SAFETY Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 A WARNING otart tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 A DANGER Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin
48. the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 A Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING when operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy AXTREME 2 02 10 Operation Section 3 37 2010 Alamo Group O U m gt O Z OPERATION 9 3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases ope
49. thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam 4 Extreme care should be taken when operating near loose objects such C as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing scw os AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 e gt TI m lt AXTREME 2 02 10 Safety Section 1 11 2010 Alamo Group Inc SAFETY Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground spee
50. to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION jy y Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sa 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the iu Safety Messages Always use good common sense to avoid hazards sa Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las j LEA EL medidas de seguridad sa 3 INSTRUCTIVO A PELIGRO AXTREME 2 02 10 safety Section 1 2 O 2010 Alamo Group Inc SAFETY Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sa 30 AWARNING Battery posts terminals and related accessories contain lead and lead compounds
51. tractor seat always set the parking brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the L l TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc L AXTREME 2 02 10 Operation Section 3 45 2010 Alamo Group OPERATION 10 5 Shutting Down the Attached Head For Optional Equipment To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011 C z O J lt o TT o O engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor BEFORE leaving the tractor seat always set the parking brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the p L TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a T
52. tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sa Always read carefuly and comply fully with the manufacturer s AWARNING aie instructions when handling oil solvents cleansers and any other chemical agent sc 22 AXTREME 2 02 10 safety Section 1 3 2010 Alamo Group Inc SAFETY KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement A DANGER and possible serious injury or death sa 24 Oy Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 2
53. 42 Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 A DANGER Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL 2 Flail Mowers are capable under adverse conditions of throwing DANG ER objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any
54. 7 A DANGER gt LL t Y Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sa 32 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sa 33 A WARNING Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists respirable crystalline silica as a substance known to cause cancer Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica In those conditions personal protective equipment including an appropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation sc 41 AWARNING AXTREME 2 02 10 safety Section 1 4 2010 Alamo Group Inc SAF
55. 7 ete b GEARBOX Use SAE EP90 oil 2 KEEP FASTENERS TIGHTENED a Normally if Fasteners laosen after being properly tightened the Mower is vibrating more than is acceptable and permanent damage can occur rapidly b See Bolt Chart for proper tightening torque 3 KEEP THE MOWER RUNNING SMOOTHLY AND QUIETLY a After hitting any obstruction and at the first sign of any unusual vibration or noise STOP THE MOWER and do not operate again until the problem is found and corrected VIBRATION CAN DESTROY THE ENTIRE MOWER IN A SHORT TIME b Inspect for broken or missing Knives Knives restricted from swinging freely worn Bearings a bent Shaft or other conditions causing out of balance rotation Cc See Operators Manual for details on causes and correction of vibration of Flail Mowers gt LL t Y NOTICE Warranty does not cover damage resulting from the failure to observe these P N 000108 VLL mem mam E WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Belt and Pulley DO NOT OPERATE WITH BELT SHIELD REMOVED FINGER S MAY BE PINCHED OFF IF CAUGHT BETWEEN V BELT AND PULLEY Gris P N 00758194 DANGER Keep away rotating blades P N 02975170 AXTREME 2 02 10 Safety Section 1 26 O 2010 Alamo Group Inc SAFETY Danger Mult Hazard Warning Failing to follow E DANGER these Safety Messages and Operating Instructions ccc E U
56. AAWARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 24 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam AXTREME 2 02 10 Operation Section 3 44 O 2010 Alamo Group OPERATION 10 4 Shutting Down the Attached Head For Standard Equipment To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head a will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an y emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011 1 O z m gt O Z engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor BEFORE leaving the
57. AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 c O lt a LLI O O READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the nee Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las j LEA EL PELIGRO medidas de seguridad c INSTRUCTIVO pe AXTREME 2 02 10 Operation Section 3 2 O 2010 Alamo Group OPERATION 1 OPERATOR REQUIREMENTS oafe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselv
58. Alamo Group Inc SAFETY Transporting Safety Instructions and Practices Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury ssPr 20 Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces ssw s A DANGER gt 2 Z o When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limitS sBM 8 e gt TI m lt Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are within 300 feet sem o A DANGER The Joystick Master Control Switch must be OFF to prevent accidental movement of the boom and cutting head whenever the mower is not being operated sBm 16 Secure the boom an
59. E E NAE BODILY INJURY OR EVEN DEATH TO OPERATORAND OTHERS IN THE AREA 2 N S NO CHILDRI can cause serious bodily injury or even death to operator and others in the area P N 002369 e gt TI m lt 44 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATORAND OTHERS IN THE AREA 2 NO RIDERS NO CHILDREN 3 USE SAFETY SHOES HARD 4 BLOCK UP SECURELY HAT SAFETY GLASSES BEFORE WORKING UNDER SEAT BELTS amp ROPS v BS Os A a 1 Study and understand Operator s Manuals Safety Signs and Instructional Decals for tractor flail mower to prevent misuse abuse amp accidents Practice before operating mower in a confined area or near passersby e Learn howto stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or support rais
60. EREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 4 02 4 03 4 04 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION Alamo Industrial i READ YOUR OPERATOR S MANUAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 830 379 1480 ALAMO TO THE OWNER OPERATOR DEALER WAMO To keep your implement running efficiently and safely read your manual thoroughly and follow these directi
61. ETY A WARNING A DANGER AWARNING A DANGER A DANGER gt gt gt s 2 2 2 z a AXTREME 2 02 1 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc ss e gt TI m lt The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sBM 5 Wait a minute Save a life Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death
62. LD cause property damage bodily injury or death Keep Safety Shield and Deflector fully closed when cutting grass and weeds to reduce possibility of objects AP being thrown outward by the Blades if persons are in the area EL j T Fh Before Cutting brush trimming limbs or other such WES operations raise the Deflector and Safety Shield fully to AZ allow the blades to contact the material if area is clear of co passerby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area DEFLECTOR Repair or replace Safety Shield and Deflectors as needed 4 Always transport with Safety Shield and Deflector closed 02967867 AXTREME 2 02 10 Operation Section 3 33 2010 Alamo Group O U m gt Q Z OPERATION OPTIONAL 8 8 Head Swivel Trigger Button c O lt a LLI O O Op 289 The two upper buttons Red Buttons on the panel at the top of the joystick actuates the head swivel on the attached head Pressing the left button swivels the head to the left Pressing the right button swivels the head to the right OPS B 0036_A A Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requ
63. N INSPECTION AND SERVICE siii db 3 9 Tractor Pre Operation Inspection Service eessssssissssssseseeee enne nnne nennen nnn nna nnns na sns naar rris nns 3 10 Boom Unit Pre Operation Inspection and Service occcccccocccnccccnonncononcnnnnnnancncnnnnronnonnnnnnnnnnnnnnnnnnnrnnnnnnnnnennnnnanes 3 10 Cutting Component Inspection sicco ius cook ias 3 19 Blade Bolt IMS DSCHOM Et xu c 3 20 OPERATING CONTROL VALVES eranan uui dis 3 21 gom EE 3 23 Hn 3 24 Boer mc wm M 3 25 Hxc E E AN A A E ATE AA A AAA E A T E AER E A A 3 26 OPERATING THE BOOM JOYSTICK CONTROL 2 3 1 it e bai 3 27 Mower Head ROWEF RR EE m 3 28 A A 3 29 A A H P 3 30 DIODO qu EE 3 31 um 3 32 DOOF mc c MH 3 33 o o T rre 3 33 Head A a a a a 3 34 DRIVING THE TRACTOR AND IMPLEMENT escecctaconcevedsanncetasaaunecnewcoansesusaoageeevamecessauenie as 3 34 Starting the A cone eis a A 3 36 Brake and Differential Lock Setting ii As 3 37 DRIVING TNE Erro mision Mee T EE 3 38 OPERATING THE BOOM UNIT AND ATTACHED HEAD vico c tun oe toria nana SU exe eS oan ensu um ea sawn eus 3 39 Foreign Debris Hazards Overhead Obstructions cccccssesseceeeeeesseeeeeeneesseeeeessaeseeeesseaeaeeeeessaaaeeeeeesanaassnesees 3 40 Operating
64. O DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y pr cticas de seguridat recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la ca da de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESION ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDR ULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCA
65. POATING GOOM MOWERS ON A TRUCK OR 2 TRAILER THE HEIGHT OR WIDTH MAY EXCEED LEGAL LIMITS CONTACT WITH SIDE GH OVERHEAD STRUCTURES Of POWER LIMES CAN CAUSE SERIOUS INJURY DA DEATH QAER BOOM TO AEOUGE HEIGHT AND OR REMOVE MOWING HEAD VO REDJCE WIDTH TO THE LEGAL LIMITS IF NEEDED DEP Failure lo close Safety Shield and Defecter may allow objects to De thrown aubwarnd with great loros Which ean cause property damage bodily injury or death Keen Safety Shield and Defector fully closed when GUTING grass and weeds lo reduce passzility of objects being thrown eubeard by ihe Blades if persons are in He Brea 2 Before Guiting brush Erirmming limits or other such operations raise the Cefector and Safety Shield fully to allow tne blades lo contact the material if area is dear of passe Operator must stop cuting and close shield d passerby entera the thrown objects ares or blade contact pra 3 Repair mr replace Salety Shied nnd Deflecion as needed Always tramsport wat Safety Shield and Deflector closed arras 00 0 tooo 0000000 060006000 060060600 ee 9 0 0 eee e e toto 9 6 86 9 e 8 e e 6 90 tos toto 90 e 9 6 6 9 EO O 0600000080 y eee ses t0 amp 0 et 60046080 00000 SAFETY WARNING Inspect Rubber Deflector and replace if damaged or noticeably worn Do not operate mower if deflector is missing or damaged Inspect mower deck Rubber Deflector frequently Maintain Rubber Defl
66. RY OR DEATH 02562765 A Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBw 4 AXTREME 2 02 10 Operation Section 3 30 2010 Alamo Group OPERATION 8 4 Dipper O U m gt O Z Op 90 The Left and Right movement of the Joystick actuates the DIPPER cylinder Pushing the Joystick lever to the RIGHT causes the boom DIPPER cylinder to LIFT the small boom UP If the Joystick is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the Joystick to the LEFT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC AXTREME 2 02 10 Operation Section 3 31 2010 Alamo Group OPERATION 8 5 Tilt OPERATION Op 91 The two lower thumb buttons Red B
67. S HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera No use las manos para verificar la presencia de fugas Descargue la presi n del sistema antes de desconectar los conductos Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla del combustible contra el cuello de llenado del tanque Evite so
68. S RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE SEGADORA O EQUIP
69. Stay away until all motion has stopped and the decks are securely blocked up srL 2 in serious injury or even death Stay away until all motion has stopped Do not put hands or feet under mower decks Blade Contact can result and the decks are securely blocked up saw o9 Do not put hands or feet near the cutter bar Blade contact can result in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssw 1 Q e Y Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssP os 0 oafety Section 1 5 O 2010 Alamo Group Inc SAFETY Connecting amp Disconnecting Implement Safety Instructions amp Practices Each Rear Wheel must iode a uuu of 1999 pound oe with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Refer to the mounting instructions or call Customer Service if you need assistance with Counterweight Procedure sem 11 Do Not attempt to raise or lower the boom or mower head unless the Implement is securely A DANGER attached to the Tractor The Implement could tip over and cause equipment damage and possible serious injury or death Do Not use the boom controls to assist in installing the
70. Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 NOILVdsAdO When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sBM 8 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e AWARNING Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 AXTREME 2 02 10 Operation Section 3 51 2010 Alamo Group OPERATION 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 TK AA ia a lr H i DP d Use a
71. Walk through the area looking for fences boulders rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that has not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 c O lt a LLI O O A Extreme care should be taken when operating near loose objects such CY as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from
72. a de fuerza PTO Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido ud Asegure las cubiertas contra el vandalismo cuando el equipo permanece On desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos EXTRAIGA LA EEAVE ASEGURE LA IGNICI N 4m Programa de mantenimiento i E Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las pr cticas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalos
73. a del equipo Aleje a todas las personas de estas reas Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posicion puede causar la muerte Seguridad durante el arranque y prueba f Seguridad durante la subida al tractor Antes de subir e Limpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y ba
74. ade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 AXTREME 2 02 10 Operation Section 3 20 2010 Alamo Group OPERATION Z OPERATING CONTROL VALVES The Boom has two control valves One is the on off switch to the cutter motor and the other is the position control valve ON OFF Switch Mower Valve To operate the mower pull the switch while the tractor is running The push pull switch will remain in the ON position PULLED or the OFF position PUSHED until the operator desires to start or stop the mower Always start the cutterhead with the tractor at idle The operator should not leave his seat with this valve engaged or with the tractor engine CAUTION running Allow approximately 60 seconds for the blades to come to rest after turning the switch off before dismounting Q Push Pull Switch E gt Schematic m Fuse amp Holder TS ESSE ay Tee w NS YS SY E Y E S ea NS Es S 2 SS Ze cA lt C Y C 12 Brown Y e A NA e 16 Black Y LA 16 Red to E diced Power ZA Solenoid Connector oS Supply i El Ring Connector Line Connector to z to Ground Starter Solenoid Parted Wires Op 296 The mower valve comes with a push pull operator switch that when properly
75. ando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente aito Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga e Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadora
76. are in the On positions Pushing the Motor Switch in to the STOP position or switching the Master Switch to the OFF position will stop the attached head motor Stopping To stop the motor on the mower head lower the Tractor engine speed to idle and push the Motor Switch IN to the STOP position The mower will come to a complete stop in approximately 15 seconds OPS B 0031 A c O lt a LLI O O Motor Switch Motor On Light Motor Start Switch Op 137 AXTREME 2 02 10 Operation Section 3 28 2010 Alamo Group OPERATION 8 2 Swing Swing Out O U m gt O Z The twisting motion of the Joystick actuates the SWING cylinder Twisting the Joystick Counterclockwise admits hydraulic fluid to the Butt End of the SWING cylinder causing the boom to swing out to the right side of the tractor See Diagrams above When the Joystick is Released the valve will automatically return to center and the boom will be LOCKED in the current position Twisting the Joystick Clockwise admits hydraulic fluid to the rod end of the cylinder causing the boom to swing back toward the rear of the tractor If the Joystick is continually held in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current position BOOM SAFETY VALVE If a rigid object guard rail post t
77. aulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components spu s AWARNING Maintenance and Service Safety Instructions and Practices A Make sure the PTO shield integral driveline shields and input shields DANGER are installed when using PTO driven equipment Always replace any A shield if it is damaged or missing S3PT 8 E Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING pu cause a failure of the equipment and may result in injury sen 13 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sew e AWARNING AXTREME 2 02 10 safety Section 1 12 2010 Alamo Group Inc SAFETY Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment i
78. aw Blade Head EE I Ima d Moi MUN ce 4 10 FL IW P re Ee 4 12 General Information on Flail Mower Vibration eesseeessseesseeeeeene nennen nnne nnne nnns 4 13 Stat Up pe 0 8 0 wart ais 4 14 SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LL t Y Practice all usual and customary safe working precautions and above all remember safety is up
79. brellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO Ll A ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR A ADVERTENCIA NSH IES DE SEGURIDAD Camia com um programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACI N DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Hecibiendo capacitaci n operativa para la segadora y tractor oolicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer e Seguridad previa a la operaci n SEEN Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operaci n del equipo que usted deber obedecer
80. cially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts Do not use grade 5 or 8 bolts to replace grade 2 shear bolts Maintenance i Schedule SAFETY INSTRUCTIONS FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE One Final Word MARRARA RAAE You have just finished reading the Mower Safety Manual It is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read
81. cing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Em
82. connect the hydraulic solenoid before preforming service work on tractor or mower DISCONNECT THE HYDRAULIC SOLENOID BEFORE PREFORMING SERVICE WORK ON TOR OR M R MOWER HEAD START UP P N 02975515 WARNING Hearing Protection is required when working within 100 yards of this machine HEARING PROTECTION IS REQUIRED WHEN WORKING WITHIN 100 YARDS OF THIS MACHINE ALAAVS P N 02975158 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 AXTREME 2 02 10 Safety Section 1 29 2010 Alamo Group Inc SAFETY INSTRUCT Do not locate hitch post in this area DO NOT LOCATE HITCH POST IN THIS AREA P N 02975516 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH gt LL t Y P N 02965262 WARNING Pinch Points Ah warnine PINCH POINTS 02962764 P N 02962764 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the A DANGER shield has been replaced I E SAU SHIELD MISSING DO NOT OPERATE ADANGER P N 00756004 AXTREME 2 02 10 Safety Section 1 30 O 2010 Alamo Group Inc SAFETY NAME DECAL AXTREME 2 18 P N 02988484 NAME DECAL AXTREME 2 22 e gt TI m lt P N 02988485
83. ction After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 lb Belt Deflection Force at 7 16 deflection Inspect belts and recheck belt tension periodically to main tain an 8 to 12 Ib Belt Deflection Force at 7 16 deflection AXTREME 2 02 10 Maintenance Section 4 12 2010 Alamo Group MAINTENANCE General Information on Flail Mower Vibration FLAIL MOWERS INFORMATION BULLETIN NO 5 EXCESSIVE VIBRATION Vibration is a MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a very short time A properly operated Flail Mower will produce very little vibration If vibration does occur the mower should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the mower to vibrate excessively Vibration is caused by a rotating part which is out of balance This could be the cutter shaft or on those mod els having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the yoke splines which fit on the tractor power take off shaft and on the mower gear box driven shaft are not parallel vibration will be evident This is because of the mechanics of a universal drive wherein the rotational speed thru a universal joint is not uniform If the ends of a universal drive shaft are parall
84. d boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades Before mowing remove debris and foreign obiects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Head manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment Replace worn or damaged decals and warning instructions e Explain the
85. d implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the imple ment Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Industrial within thirty days of delivery of the implement 3 Record the Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement O E O O O a IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 IITFPALAQAMO 02925100 Axtreme 2 02 10 Introduction Section 2 4 O 2010 Alamo Group OPERATION SECTION Operation Section 3 1 OPERATION ALAMO INDUSTRIAL BOOM MOWERS OPERATING INSTRUCTIONS Alamo Industrial Booms are manufactured with quality material by skilled workers The Axtreme 2 Booms are designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads ar
86. d mower head in the transport position before traveling on public roads Never transport on public roads with the boom and mower head extended Always disengage and lock out the hydraulic controls for the boom mower before transporting Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death sBm 21 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e gt gt r gt 5 Z z 2 S AXTREME 2 02 10 oafety Section 1 15 O 2010 Alamo Group Inc SAFETY Transport only at speeds where you can maintain control of the AwaRNiNG P ous ig e equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of t
87. d range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam o7 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Do not mow with two machines in the same area except with Cab tractors with the windows WARNING A closed saw 11 gt LL t Y WARNING The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 A DANGER Never leave the Implement and Power Unit unattended while the Implement is in the raised position Accidental operation of a lifting lever or a hydr
88. d this safety manual and the manufacturer s manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice ali usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FESNEEENESEFENEN Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the
89. ded torque OPS B 0004 G MES Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 AXTREME 2 02 10 Operation Section 3 8 O 2010 Alamo Group OPERATION 6 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation i
90. dequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 z O J lt o TT o O AXTREME 2 02 10 Operation Section 3 52 2010 Alamo Group OPERATION Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to al apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury 5 While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load O z m gt Q Z NOTE Always transport per you state law regulations for tie down requirements OPS U 0026 TK AXTREME 2 02 10 Operation Section 3 53 2010 Alamo Group MAINTENANCE SECTION Maintenance Section 4 1 2010 Alamo Grou
91. dos su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar Casco protector Zapatos de seguridad Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM INSTRUCCIONES Adicionalmente al disefio y configuraci n del equipo el CONTROL DEL PELIGRO DE SEGURIDAD y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo EL MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de ob
92. ds or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protectio
93. e equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 10096 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boom and attached head if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Axtreme 2 Booms and are not specific to the Axtreme 2 Booms Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the Axtreme 2 Booms READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS
94. e of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 FRAME ASSEMBLY e Inspect condition of mounting frame weldment e Inspect condition of Turret Frame Assembly e Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with SCrews e Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021 C O U m gt O c Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sBw e Never Leave the mower unattended while the head is in the raised A WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 AXTREME 2 02 10 Operation Section 3 1 1 2010 Alamo Group OPERATION BOOM ARM ASSEMBLY e nspect condition of each arm section weldment Ensure all pi
95. e some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e ractorss lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris Engine oil level and condition e Engine coolant level and condition Power brake fluid level e Power steering fluid level Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 c O lt a LLI O O 6 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 AXTREME 2 02 10 Operation Section 3 10 O 2010 Alamo Group OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper us
96. e the tractor s front end toward the ditch Raised wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding whee weights and increasing wheel spacing Refer to tractor operator s manual for recommendations Using ROPS and seat belt equipped tractor for operator safety during mowing operations Maintaining minimum ground speed Making wide and gradual turns Avoiding sudden starts stops and turns when operating up down or across slopes Not raising rear mount or side
97. e todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las Operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y
98. ector in good condition replace if damaged or noticeably wom Do not operate the mower if Rubber Deflector Rubber Deflector is missing or damaged P N 24028 Blade Rotation Clockwise ALAAVS BLADE ROTATION P N D138 WARNING Replace blade bolts and nuts everytime you replace mower blades Replace Blade Bolts and Nuls every lime you replace p Blade Nul Ihe mower Blades gf Blade Pan Use only Original Equipment Manufacturers Blades ea E Stade Blade Balts and Nuts Tighten Blade Mut to proper torque See Operator s Manual for Blade Nut torque requirements E Used Worn Inferior or Loose Bolts and Nuts could Blade Bolt fail allowing objects to be thrown from the mower resulting in serious badily injury or death D375 P N D375 WARNING Cutting while Flail Head is raised off ground will allow high speed Flail Blades to throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with Cutting while Flail Head is raised off ground will allow high speed Flall Blades to h ead off g rou nd throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when traffic crew members or passersby are within 100 yards of f ith f nowing with head off ground 02955141 P N 02965141 AXTREME 2 02 10 Safety Section 1 25 2010 A
99. ecured neutralized controlled or reduced to a practical minimum before any maintenance repair or service procedures can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels Allow all moving parts to stop Lower mower to ground Lower wings to ground on wing type mowers e Shut off tractor engine Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all TRANSMISSION l SET PARKING 0 TRANSMISSION 27539 directions REMOVE KEY PARTS TO STOP Relieve pressure before disconnecting or disassembling any pressurized dis system AG e Block or relieve spring pressure before disassembling any spring loaded Be mechanism A NR Se MONA e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and spe
100. ed machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding implements Slow down when turning and on hillsides e Install Restrictor in folding circuit to slow down lowering and unfolding if action is fasterthan is desirable 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground e Puttractor in park position or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which may cause injury or death e Nevermountordismount a moving vehicle Crushing from runover may cause injury ordeath 5 TRANSPORT SAFELY 6 USE SMV LIGHTS 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING C SEO AXTREME 2 02 10 Safety
101. ediately sc s engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor A DANGER BEFORE leaving the tractor seat always set the parking brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the r PO l O m gt O Z TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L d AXTREME 2 02 10 Operation Section 3 35 O 2010 Alamo Group c O lt a LLI O O OPERATION Transport only at speeds where you can maintain control of the WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transpor
102. el the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire mower sys tem gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the mower while running is raised to an extreme height on the tractor lift gt lt ar LL c P lt C m For smoothest operation the tilt of the mower should be adjusted on a 3 point hitch by adjusting the length of the top link between the tractor and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel Then if vibration is still present remove the drive belt and run the mower If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibra tion is gone the drive portion of the mower is running smoothly then the vibration is probably coming from the cutter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely The cutter shaft will run out
103. el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en p
104. en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador Verifique que la horqueta de la l nea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer El mejor y m s seguro procedimiento de segado Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo Verifique que no haya nadie debajo sobre o cerc
105. en requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO v TRANSMISI N TRANSMISION PUNTO ESTACIONAMIENTO PARK MUERTO NEUTRAL T APLIQUE 35 FRENO DE ae ESTACIONAMIENTO MOTOR A Gad LAUR ESPERE QUE SE DETENGAN EXIRAISATATUAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae B AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA SEGADORA Programa d de T mantenimiento Palabra final PES LS L S 4 Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su
106. en working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 Use extreme care and Safety Awareness when using the boom mower head to mulch loose AWARNING brush or wood that has fallen on the ground from overhead trimming DO NOT mulch this debris if bystanders vehicles livestock or buildings are within 300 feet of the mower This cut debris can be thrown at great velocities and could result in serious injury or even death sBm 17 gt gt 2 Do not back up this implement when the boom or mower head is extended Backing could damage the machine or its components ssm 19 A CAUTION AXTREME 2 02 10 oafety Section 1 7 O 2010 Alamo Group Inc gt LL t Y SAFETY Follow these guidelines to reduce the risk of equipment and A WARNING xs grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accessible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Do Not attempt to mow or place the mower head close to burning debris Never allow clippings or debris to collect near drivelines gearboxes or hydrualic c
107. engine PTO speed and run the mower slowly for a short period until all air is removed from the hoses Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable distance KEEP CLEAR 6 With the area clear of any ground and overhead obstructions work each cylinder on the boom one ata time several times to expel any air in the Hoses and Cylinders 7 Run the Mower Head for 5 minutes While the tractor is idling blocked wearing protective clothing and eye protection CAREFULLY check for leaking hydraulic fittings hoses and ports at this point with a piece of cardboard DO NOT USE YOUR HAND If any are found stop the tractor immediately and correct any leaky connections 8 Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the oil level AXTREME 2 02 10 Maintenance Section 4 14 2010 Alamo Group ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 1 02 1 03 1 04 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and
108. epairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 O U m gt O Z AXTREME 2 02 10 Operation Section 3 13 2010 Alamo Group OPERATION ROTARY HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance e Ensure carrier hub nuts are tightened with the cotter pin inserted and spread e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of deck skid shoes and hardware OPS B 0025 Do not put hands or feet under mower decks Blade Contact can result WARNING l in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up saw o9 c O lt a LLI O O All Safety Shields Guards and other safety devices including but not limited to DANGER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety
109. er rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial AXTREME 2 02 10 Maintenance Section 4 5 2010 Alamo Group MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Head Marking Head Marking Three Lines Six Lines Grade Five Grade Eight LLI Q c lt c lt 30mm 355 o7 132 133 Mnt B 0005 AXTREME 2 02 10 Maintenance Section 4 6 2010 Alamo Group MAINTENANCE Service of Spindle Housing FIGURE Mnt 0006 Remove blade bar or pan Remove hydraulic motor Remove spindle housing from unit Drain remaining oil from housing Using a chisel bend the tang on the lockwasher 6 until it is free from the slot in the nut 5 Unscrew locknut and remove locknut and lockwasher and second locknut The Spindle should now slide from
110. es or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator oafe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER Knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol
111. etation control applications The attached heads are designed for different applications The head should be selected based on the mowing application and the location that the unit is being operated Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush V2 and in heavy weeds The Blades of this Mower can throw objects if 27 1 shields are not properly installed and maintained Serious injury or even OS death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of mower SGM 02 AXTREME 2 02 10 Operation Section 3 41 2010 Alamo Group c O lt a LLI O O OPERATION Rotary Cutter e The Rotary Cutting Head is rated to cut vegetation up to 5 in diameter e Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position e When clearing brush and small trees operate unit at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 i
112. flectors P N 2738332 Yellow Reflectors P N 2738333 AXTREME 2 02 10 O 2010 Alamo Group Inc SAFETY Safety Section 1 24 DEFLECTOR ADANGER gt 1 EACH REAR WHEEL MUST HAVE E MINKMLUM OF 1500 POUNDS i a P CONTACT Wil 4 THE SURFACE TO PREvENT LATERAL INSTABILITY AN FOSS B F IF DWER WITH EGO INJURY IDEN WHEEL TREAD Ah a ADO WEIGHTS IF NEEDED SEE MAMLISL QA CALI CUSTOMER SERVICE FOR COUNTERIKERGHT PROCEDURE Es TRANSPORT CAREFULLY SLOW Conve CVEN MOGAE On SLOPES AND WEN TURKING HEVFH TURN MFA SLOPE SHARP T CA ATHIGH SPEED AND USE EXTRA CAME IN ROUGH OR BUMP AREAS TG PREVER OFESTURK AND POSSIBLE CRUSHING INJURY OA DEATH IF VELIE v Ew TO THE HESR I BLOCKED IT 13 YOUR RESPONSIBILITY TC INSTALL MIRADAS THAT PAGINE A REAA VIEW TG PARVENT ACCIDENTS FROM BLIKD 5PGTS 4 AAR MOUNTED BOOM MOWERS HOvL CENTER OF GRAVE TOOTH ACSA AND REMOVE WEIGHT FROM FANNT WHEELS ABD FROMT SALLAST UNTIL AT LEAST 29 OF TRACTORS WEIGHT Is QN FROMT WHEELS TO SAEYENT REARIMG UP LOSS OF STEERING 7 1 CONTROL AND POSSIBLE INJURY a NEVER OPERATE UNIT WITHOUT AM OPS OPERATOR BAOTECTIVE STRUCTURE OR CAB TC PREVENT mur FROM a oin A QR FCTS THAQWM FROM GRDLIMD ANDCVERHEAS TRIMMING STOP CUTTING F AKYQNE I5 WITHIN 140 YARDS KECP THE DODA AND CUTTERHCAD AT LEAST IG FEETEROM 7 ELECTRIC LINES AMD PIPE LINES O PREVENT ACCIDENTAL CONTACT AMG POSSIPLE SCR OuS JUDY OR EvEN DEAT 6 WHEN TRANS
113. ga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor Aumente las rpm del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO e Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atr s Evite segar en marcha atr s siempre que sea posible Haga lo siguiente cuando segue en marcha atr s e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph La velocidad absoluta debe ser menor cuando segue pasto alto y denso La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cu
114. he Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground gt LL t Y Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy se 19 Your driving vision may be reduced or impaired by the tractor cab or implement Before AWARNING dee quM A driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to main
115. he resin builds up the blades will burn in the cut causing the blades to overheat and warp When cutting some types of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will remove paint from your Saw Blade Unit Always follow manufacturer s instructions for safe use Blades should turn clockwise when viewed from the top See illustration below for hose routing Blade Rotation NOTE TIGHTEN BLADE BOLT TO70FT LBS N Return hose runs under boom with 90 fittings Pressure Boom Arm i Mnt B 0009 LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause extra grease to spill from the relief Grease fittings are located in front of the machine just above the blades AXTREME 2 02 10 Maintenance Section 4 10 2010 Alamo Group MAINTENANCE Belt Tension Adjustment Figure Mnt B 0010 Loosen nuts on the 4 studs and the jam nut Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave CAUTION shaft and bearings Once the belts begin to tighten small adjustments will produce large changes in tension Belts should be tensioned 15 20 lbs of force for 5 16 inches deflection Tighten nuts on studs and ja
116. ick many of the functions can be operated simultaneously such as the Lift and Dipper for even greater speed at positioning of the boom For safe and efficient boom mower operation it is critical that the operator be experienced and feel confident in using the joystick control to position the boom New operator s should allowed ample time to practice using the joystick in an open area before entering the worksite Before attempting to operate this equipment read these instructions completely If you have any questions concerning safety of operation contact your dealer or ALAMO INDUSTRIAL Each joystick control and responding boom action is covered in detail on the following pages Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always use extreme caution when using this machine O m gt O Z Practice performing multiple functions simultaneously With some practice the joystick will become very easy to operate and will feel almost as it were an extension of your arm With the exception of the relief valves which are preset at the factory these are all the controls for operating the machine other than the controls on the tractor itself Master Switch Operating any joystick function requires that the joystick Master Switch be ON When ON the master switch indicator light will be illuminated Turning off the master switch will deactivate all joystick cont
117. ide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform sre WESEL Operate this Equipment only with a Tractor equipped with an approved roll A WARNING e over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 BEFORE leaving the tractor seat always set the parking brake and or set ENGINE PTO r qir PTO the tractor transmission in parking gear disengage the PTO stop the ES engine remove the key and wait for all moving parts to stop Place the E Ne tractor shift lever into a low range or parking gear to prevent the tractor IESETSNEEESEVIE from rolling Never dismount a Tractor that is moving or while the engine L d A DANGER KO is running Operate the Tractor controls from the tractor seat only sc 9 Never allow children or other persons to ride on the Tractor or Implement DANGER d A Falling off can result in serious injury or death sa 10 Never allow children to operate ride on or come close to
118. implement on the tractor Raise or Lower the boom and mower head only while seated in the Tractor operator s seat with the seat belt securely fastened Inadvertent contact with the boom controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death ssm 23 gt LL t Y Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 A DANGER This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 AXTREME 2 02 10 safety Section 1 6 2010 Alamo Group Inc SAFETY Rotary Mowers are capable under adverse cond
119. ipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 c O lt a LLI O O 2 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter resistant safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage thats Faaletent OPS B 0001 f Safety Windows Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are within 300 feet sem o AXTREME 2 02 10 Operation Section 3 4 2010 Alamo Group OPERATION 2 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly vi
120. ires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information OPS B 0005 TK AXTREME 2 02 10 Operation Section 3 34 O 2010 Alamo Group OPERATION Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing WARNING damaged or unreadable obtain and install replacement safety signs imm
121. ition will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position OPS B 0033_C Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBv 4 AXTREME 2 02 10 Operation Section 3 24 2010 Alamo Group OPERATION 7 3 Dipper O U m gt O Z The third handle in the bank of five valves actuates the DIPPER cylinder Like the swing valves this has three positions Pulling the valve handle causes the boom DIPPER cylinder to lift the small boom UP Make certain that you do not lift the head in such a fashion that you lift the left rear wheel CAUTION off the ground Install weight as needed to keep at least 1500 Ibs on the left rear wheel If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the valve handle will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position Make certain that the Boom swing path is clear of bystanders power lines and obstruction CAUTION to prevent injury electrocution and possible machine damage Raise or Dip Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping OPS B 0034 B AXTREME 2 02 10 Operation Section 3 25
122. itions of throwing objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS A DANGER Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed U P TI m lt NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height sBm 1 Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 300 feet Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades sew A DANGER Never Leave the mower unattended while the head is in the raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sam 4 AWARNING Always keep a careful lookout and use extreme care wh
123. je la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora Asegurese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHA Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de p
124. jetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios u operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSEUNTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja e Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere
125. ke a VHS video tape of the video please email AEM Video Q alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name phone Requester Address City State Zip Code Mower Model II Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com Table Of Contents SAFETY SECTION ge E 1 1 General Safety Instructions and Practices sacerot aana a a A e aa ae ra A a a 1 2 Operator Safety Instructions and Practices iii A oT NIE Uc pe 1 3 Connecting amp Disconnecting Implement Safety Instructions Prac
126. ks or holes in mower deck IS eee The Hyd motor mounting bolts are tight AA AN The mower head spindle housing is ti O OA Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER AXTREME 2 02 10 Operation Section 3 17 O 2010 Alamo Group OPERATION Tractor PRE OPERATION Inspection Hh Mower ID Make Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The flashing lights function properl NEED O The SMV Signiscleanandvisible o The tires are in good condition with proper pressure The wheel lug bolts are tight o The tractor brakes are in good condition o The steering linkage is in good condition S There are no visible oilleaks o The hydraulic controls function properly o The ROPS or ROBS Cab is in good condition 00000000 o The seatbelt is in place and in good condition 000000 o The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid levels fall The power steering fluidlevelisful 8 o The fuel level is adequate o The engine coolant fluid level is fall The
127. lamo Group Inc SAFETY WARNING Failure to use and maintain shields P and deflectors in good condition may lead to injury C AWARNING or death from entanglement with rotating parts FAILURE TO USE AND MAINTAIN SHIELDS AND DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY being hit by objects thrown with great force by OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY BLADE CONTACT Always replace Guards which have been removed for blades Or by blade CO ntact z maintenance Never operate with guard missing or broken Chain Guards Gearbox Driveline Shields Rubber fabric Deflectors and solid Band enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Safety Shielding must be installed and in good condition to reduce the possibility of thrown objects any time this machine is operated in any area where thrown objects could cause P N 00725739 injury 00725739 Instructions to properly lubricate and check mower OPERATING INSTRUCTIONS for potential problems prior to operation j This Mower will give long satisfactory service with a minimum of upkeep cost if the following procedure is followed 1 KEEP PROPERLY LUBRICATED a BEARINGS Use alithium based 2 Bearing Grease such as Shell Alvania 2 Sinclair Litholene Mobil BRB Texaco Marfak 2 Standard Stanolith 5
128. lic roads make sure your boom arm is resting properly on boom rest and the implements head is properly positioned so that the operator tractor flashing warning lights and SMV are not being obscured from other motorist on the road Also make sure there is enough clearance between cutting head and rear tractor tire Refer to images Ops 1210 amp Ops 1217 c O lt a LLI O O Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 AXTREME 2 02 10 Operation Section 3 50 2010 Alamo Group OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your state or municipality for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head or boom
129. llover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens ZI INDUSTRIAL BC 0001 AXTREME 2 SOM 2 10 P N 02988075C Printed in USA
130. loques en las ruedas Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cuaiquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tien
131. m nut to hold tension BELT TENSION ADJUSTMENT gt lt ar mi Pa P lt C m Q MEASURE FORCE AND DEFLECTION WITH BELT TENSION METER A A 5 16 PR un m Mnt B 0010 AXTREME 2 02 10 Maintenance Section 4 1 1 2010 Alamo Group MAINTENANCE Lubrication Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unneces sary and will cause a mess when extra grease squirts out of the relief Grease fittings are on front of machine just above the blades Belts Check the belt tension daily Your buzzbar is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflec tion D 5 16 15 20 LB TI O z lt Z TT lt q Mnt B 0011 If belts begin to slip check tension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tighten belt Once the belts begin to tighten small adjustments will produce large changes in belt tension Too much tension can cause premature bearing sheave and belt damage Flail Mower BELT DEFLECTOR FORCE Mnt B 0012 Belt Tension When installing new belts tighten belts to obtain a 16 lb Belt Deflector Force at 7 16 defle
132. mpleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ZENNEEEENE Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad
133. n as damage Is found Safety shields must be installed and in good condition to reduce the possiblity of thrown objects anytime the machine is operated in any area where thrown objects could cause property damage or bodily injury e gt TI m lt P N 00769736 DANGER Keep Away Thrown Objects Sms ADANGER Inspect the area before mowing for potential mower hazards Remove or avoid all foreign objects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of thrown objects See Operator s Manual Stay away from rotating blades Keep hands and feet away from rotating blades Do Not approach mower until all motion has stopped P N 00769737 AXTREME 2 02 10 Safety Section 1 23 2010 Alamo Group Inc gt LL t Y DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit P N 02958241 DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area P N 02967867 Red Re
134. n has stopped and the decks are securely blocked up srL 2 NOILVdsAdO LAN y All Safety Shields Guards and other safety devices including but not limited to DANGER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssm o7 L AXTREME 2 02 10 Operation Section 3 15 2010 Alamo Group OPERATION SAW BLADE HEAD INSPECTION e Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn saw blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the Micro V belts Ensure the drive belt shields are in place and in good repair OPS B 0028 Do not put hands or feet near the cutter bar Blade contact can result AAWARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 24 c
135. n instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read Know Job Site Safely Rules And Regulations Ask your supervisor about equipment operation safety rules you wil be expected to obey Some basic rules for your s and others safety e A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics Never alter or remove safety equipment Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor Allow ail moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help
136. n of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure Before dismounting secure implement in transport position or lower to ground Put tractor in park position or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death TRANSPORT SAFELY 6 USE SMV LIGHTS amp DO NOT OPERATE 8 DO NOT MOUNT OR REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING A el 02967827 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on
137. n when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operators manual for adjustments to increase tractor Stability e Adding front and rear wheel weights or bailast Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Head manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual
138. njury or death sem 12a A DANGER All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sem 18 A DANGER ydraulic Hose 3 Shields 9 Deflector e gt TI m lt DO NOT allow any person under a raised boom or mower head unless it is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up Inadvertent contact with the controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death sem 22 A DANGER Always maintain the safety signs in good readable condition If the safety signs are missing A WARNING damaged or unreadable obtain and install replacement safety signs immediately scs Do not modify or alter this Implement Do not permit anyone to modify or alter this WARNING A Implement any of its components or
139. njury or even death sa 35 A WARNING Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not WOIn SG 37 A WARNING Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES sem 10 A DANGER DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sam 13 AWARNING PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sPam 1 SEE YOUR ALAMO DEALER AXTREME 2 02 10 oafety Section 1 14 O 2010
140. ns are in place Ensure all bolts and screws are properly installed e Check condition of teflon bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022 D c O lt a LLI O O A Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING motion or while tractor engine is running se 20 HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylin ders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the valve weldment e Ensure fitting is properly connected e Inspect condition of nylon bushings OPS B 0023 D Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the
141. nsive repairs and costly downtime losses The Operation and Main tenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appro priate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems oafety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine c O b OQ O a Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of
142. nspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order se 21 O U m gt O Z All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should as be used and maintained in good working condition All safety sus devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s Deflector Chain xa AXTREME 2 02 10 Operation Section 3 9 2010 Alamo Group OPERATION 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following ar
143. nto the growth Make the first pass just above ground level This will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximatly 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material e Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0039 The rotating parts of this machine have been designed and tested for rugged use DANG ER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sew All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should __ be used
144. obre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s Cuando transporte en caminos p blicos Obedezca todas las reglamentaciones locales de tr fico Ac r
145. ocedures After starting e Check all instruments gauges and indicator lights for normal operation Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation Aaa Hitching Mower To Tractor Safety Three point hitch mounted mower safety Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted m
146. of balance if 1 Wire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all knives are free to swing to the extended position Knives are missing or broken Replace missing or broken knives i Knife hanger lugs are broken off shaft This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs should be replaced using arc welding equipment so as not to direct too much heat in one area of the shaft 4 Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and other worn parts to eliminate play 5 Shaft is bent The shafts are straight within a couple of thousandths of an inch when they are made Itis possible that they will become bent in use such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibra tion The same is true of the cutter shafts on the Flail Mowers AXTREME 2 02 10 Maintenance Section 4 13 2010 Alamo Group MAINTENANCE The actual speed at which the harmonic will occur will vary with each mower and each installation To avoid this harmonic vibration when operating the mower it may be necessary to adjust the engine speed of the trac tor up or down
147. omponts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck ssm 20 Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing srL 4 AXTREME 2 02 10 safety Section 1 8 2010 Alamo Group Inc SAFETY Flail Mowers are capable under adverse conditions of throwing objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition A DANGER Mower sections or Wings are running close to and parallel to the ground without exposed Blades All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to h
148. ons and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 a Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seat belt while the tractor is moving and Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected rea provided by the ROPS REQUIRED OF THE OPERATOR 0 o0 AWN Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with ro
149. or el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo Heemplace las calcoman as e instrucciones de advertencia desgastadas o danadas Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vueico del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTE
150. orward SESSEENNENENENENESN This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT If you do not have the manufacturer s manual s for your particular machine get a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User FENEENEEEENENEENEEN It is your responsibility to read and understan
151. os e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque b
152. osici n de ala levantada PRACTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y l nea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSEUNTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo
153. otencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no X t RUE DE 540 RPM 1 3 8 pulg puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro E ce sooo nem ia pui No la enganche al eje trasero del tractor ni a los brazos del enganche de tres c puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 6 1000 rpm 7 TOMA DE FUERZA PTO 1 DE 1000 RPM 1 3 4 pulg 20 RANURAS 20 pulg Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado Nunca dirija hacia ninguna persona la descarga de la segadora Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descar
154. ower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms Adjust tractor drawbar length for 540 or 1000 rpm PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact Keep chain shields flexible or solid deflector ds or MIROR chutes in place and in good repair Keep everyone several hundred 300 feet from mowing operation Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement Haise mower to maximum cutting height e Engage PTO at low engine rpm Increase engine rpm to mower rated rom PTO speed Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE PE iif l E 1000 RPM PTO 1 3 8 21 SPLINE MANN t E 1000 RPM PTO 1 3 4 20 SPLINE leu lt Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in re
155. p LLI Q c lt c lt MAINTENANCE Lubrication Information Before operating your Implement take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation BOOM ARM Your Boom uses greased bushings that need lubrication and with proper lubrication should last the lifetime of the machine MOWER HEAD The Spindle Housing on the Mower head should be serviced daily every eight hours of operation to achieve the best operation and the longest life Fill with NLGI EP 2 Grease DRIVELINE The driveline powering the hydraulic system may have a universal joint at each end Check you tractor and locate the grease points on the driveline that is connected from the front engine pulley to the front mounted pump Grease weekly Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does
156. penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 AXTREME 2 02 10 Maintenance Section 4 2 2010 Alamo Group MAINTENANCE gt lt ar LL c P lt C m Mower Head amp Tilt Bearing and Spindle Housing 8 Hours Tilt Linkage 8 Hours Boom Arm Cylinder Pivots 8 Hours Dipper Pivot Cylinder 8 Hours Turret Frame Bearing Slewing 8 Hours Swing Rod End 8 Hours Tractor Driveline Daily A Use NLGI EP 2 Turret Bearing Greasing Procedure Rotate boom to the forward most position and DA Use NLGI EP 2 grease Move boom perpendicular from tractor and grease Then swing boom reward and grease for Mnt B 0047 complete coverage AXTREME 2 02 10 Maintenance Section 4 3 2010 Alamo Group LLI Q c lt P lt MAINTENANCE Hydraulic Oil Filters and Components Filters and Oil Change the Pressure Filter after the first 200 hours of operation Change the filter again at 800 hours then change the oil and filters at 1600 hours After that continue to change the filter every 800 hours and the oil every 1600 hours Use hydraulic oil Chevron 1000 THF or equivalent Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications Keep all hoses and adapters tight Repair any leaks
157. ployment Standard Administration Wage amp Home Division Child Labor Bulletin 102 AXTREME 2 02 10 oafety Section 1 32 O 2010 Alamo Group Inc industrial Agricultural Safety Manual For Operators and Mechanics ME 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A MANUEAGHO WwW aem org Contents PIPA Acknowledgement TTT nnn nnne 2 Ul LU cic scssicrgesacesancevsppancucccases decaanaadeacs da 3 A Word to the User een mne 3 Safety Alert Symbol esee eene PUE CHR E 4 Industrial Agricultural Mower Types esee TUUM Be a Responsible Operator POIs eode E DRM d 5 Safety Management of Hazards and Risks CEPS 6 Follow a Safety Program eee nnn 11 Safety Before Operation NO 11 Safety Starting and Testing ERLARI IOE UU PEU ME 13 Safety During Operation eere enne AL Safeiy During Shutdown eene anche Safety During Maintenance P 19 One Final Word A A EET irradia 21 Acknowledgement VOTOS We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved F
158. quese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia Use las luces intermitentes del tractor Segur Para su seguridad use las practicas apropiadas ase para la parada del equipo t PARADA Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer TRANSMISION TRANSMISION PUNTO ESTACIONAMIENTO PARK MUERTO NEUTRAL APLIQUE EL FRENO DE ESTACIONAMIENTO Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor Desenganche el embrague y transmisi n de la tom
159. r Again if the valve handle is released the valve will automatically return to center and the boom will be LOCKED in place BOOM SAFETY VALVE If a rigid object guard railpost tree etc is struck by the extended boom while the unit is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE This device will NOT work if the unit is mowing BACKWARDS and the boom is in the full forward position OPS B 0032 B A Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC AXTREME 2 02 10 Operation Section 3 23 2010 Alamo Group O U m gt O Z OPERATION 7 2 Lift c O lt a LLI O O The second handle from the left in the bank of five valves actuates the LIFT cylinder This valve has three positions Pulling the valve handle back toward the operator causes the boom LIFT cylinder to lift the boom arm up Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off CAUTION the ground Install weight as needed to keep at least 1500 Ibs on the left rear wheel If the handle is released the valve will automatically return to center and boom will be LOCKED in position Pushing the handle forward from the locked pos
160. ractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L d AXTREME 2 02 10 Operation Section 3 46 O 2010 Alamo Group OPERATION 11 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintiang its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water e Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place e Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season e Store the unit in a clean and dry location e Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 C A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 A NGER BEFORE leaving the tractor seat always set the parking brake and or set ENGINE PTO DA the tractor transmi
161. radiator is free ofidebris The air filter is in good condition o Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies c O lt a LLI O O AXTREME 2 02 10 Operation Section 3 18 2010 Alamo Group OPERATION 6 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Notches and Gouges Damaged Blade Bar Cause Blade contacting foreign objects Cause Blade Bar contacts an immovable object while mower was in motion Remedy Inspect the area to be mowed and remove foreign objects that could cause Remedy Inspect the area before mowing to damage to the blades determine where the immovable objects are Original Blade Edge located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist O m gt O Z Original Blade Edge Excessive Blade Wear Cause Mower height set too low Blade used past intended life Remedy Replace blades more often Adjust mower height for mowing Conditions to Ops 1243 eliminate blade to ground contact OPS B 0062 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has e Become bent or deformed from it s original shape or e Any cracks are visible or e Deep gouges in the blade s surface are persent or e Gouges or
162. rating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the ji safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions c O lt a LLI O O To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006 A Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower ssm 4 Always keep a careful lookout and use extreme care when working DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 AXTREME 2 02 10 Operation Section 3 38 2010 Alamo Group OPERATION 10 OPERATING THE BOOM UNIT AND ATTACHED HEAD
163. rating the Remote Control Valve Box mounted to the right of the operator at a convenient height NOTE The stamped metal plate located above the control valve indicates each valve function Practice performing multiple functions simultaneously With some practice the control valve sticks will become very easy to operate and will feel almost as it were an extension of your arm With the exception of the relief valves which are preset at the factory these are all the controls for operating the machine other than the controls on the tractor itself c O lt a LLI O O 02983408 VALVE OPERATION PLATE P N 02983408 AXTREME 2 02 10 Operation Section 3 22 2010 Alamo Group OPERATION 7 1 Swing Op 168 The handle nearest the center of the tractor in the bank of five valves actuates the SWING cylinder This valve has three positions and operates in three ways Push the valve handle forward and you admit hydraulic fluid to the Rod End of the SWING cylinder causing the boom to swing out to the right side of the tractor See Diagram If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pull the valve handle back towards you and admit hydraulic fluid to the dead end of the cylinder causing the boom to swing back toward the rear of the tractor If the handle is continually held in this position the boom will continue to the left side of the tracto
164. reater than 20 MPH 25 kph OPS U 0018 AXTREME 2 02 10 Operation Section 3 48 2010 Alamo Group OPERATION 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are driving is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 AXTREME 2 02 10 Operation Section 3 49 2010 Alamo Group O U u gt Q Z OPERATION Before proceeding on to pub
165. ree etc is struck by the extended boom while the tractor is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE This device will NOT work if the unit is mowing BACKWARDS and the boom is in the full forward position Mower heads are not designed to cut in reverse OPS B 0032 Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC AXTREME 2 02 10 Operation Section 3 29 2010 Alamo Group OPERATION 8 3 Lift lt O lt a LLI O O Op 89 The forward and back movement of the Joystick actuates the LIFT cylinder Pulling the Joystick back toward the operator causes the boom LIFT cylinder to lift the boom arm up Pushing the Joystick forward causes the LIFT Cylinder to lower the Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC A DANGER CRUSHING AND PINCH POINTS Ys A 7l MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJU
166. rols The master switch also serves as a safety device and will prevent the tractor from being started if the master switch is in the ON position OPS B 0030_A A DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sa 29 AXTREME 2 02 10 Operation Section 3 27 2010 Alamo Group OPERATION 8 1 Mower Head Power ON OFF Switches base of the JOYSTICK Before attempting to start the Tractor make certain that the Motor Switch is pushed IN to the STOP position and the Master Switch is in the OFF position to ensure that the mower head is not engaged As a safety device the tractor can only be started with the Master Switch in the OFF position Starting To Start the Motor on the Attached Head Start the Tractor and Move the Master Switch to the ON position Position the head in an area which is clear of any brush grass or any other obstruction Pull the Motor Switch OUT until it snaps into the up position and then press the Motor Start momentary switch to start the motor Once the motor starts release the momentary switch Bring the Tractor s engine speed up to the normal operating speed of 540 PTO The motor on light will illuminate while the mower motor is on The attached head motor will continue to operate while the Master Switch and the Motor Switch
167. rom the top of bearing housing 5 Remove bearing from housing by rotating Bearing 90 sideways and line up with notches in Bearing Housing then pull out 6 Install new bearing into housing Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing 7 Reinstall grease fitting to housing Grease Fitting must have locking pin installed which inserts into grease hole in bearing when installed If Grease Fitting does not have a pin order a new grease fitting Grease fitting must be tight and seated in grease hole in bearing to prevent bearing from rotating in housing 8 Attach roller bearing and housing assembly to bracket with seal between housing and bracket 9 Slide bearing and bracket assemblies on each end of roller 10 Check bearing for proper installation in housing by gently rocking bearing and bracket assembly in end of roller Play should be slight to none at all 11 Install roller and bearing and bracket assemblies on mower 12 Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing AXTREME 2 02 10 Maintenance Section 4 9 2010 Alamo Group TI O z lt Z TT lt q MAINTENANCE Saw Blade Head BLADES For best performance have blades set and sharpened when they begin to dull Blades can be touched up with a grinder or file between sharpenings To extend the life of the blade remove resin accumulations When t
168. ropping or falling over gt lt ar LL c P lt C m Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING hammering on metal components Hardened metal will chip unexpectedly An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely AAWARNING Lift carefully and properly using your legs to lift NOT YOUR BACK Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protec tion against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Indusirial is not responsible for rust or pit ting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cyl inders and or the cylind
169. s that is it takes 25 in lbs to rotate the spindle shaft Install the tanged lockwasher 6 with the outside prongs facing upward Install the top nut 5 with the chamfer facing down Block the spindle to keep it from rotating and torque the top nut to a minimum of 100 ft lbs Bend the tang of the lockwasher to fit into one of the grooves of the top nut Install vent plug 8 and Grease Fitting 9 Fill spindle assembly with NLGI EPZ2 Grease Approx 22 oz AXTREME 2 02 10 Maintenance Section 4 8 2010 Alamo Group MAINTENANCE ROLLER BEARING REPLACEMENT DETAIL OF ROLLER BEARING Securely support mower while removing and installing roller assembly A CAUTION lois i j y Mnt B 0029 gt lt ar LL c P lt C m If installing a roller with pre assembled bearing and bracket assemblies remove the old roller proceed to step 11 1 Remove roller and both bearing and bracket assemblies from mower Lift the mower only high enough to remove the roller assembly 2 Slide bearing and bracket assemblies off each end of roller If replacing with new bearing and bracket assemblies proceed to step 9 3 Remove roller bearing and housing assembly attaching hardware Remove assembly from bracket Inspect seal between assembly and bracket for brittleness cracks wear and tear Replace if necessary If replacing with new roller bearing and housing assemblies proceed to step 8 4 Remove grease fitting f
170. s Institute Todos los derechos reservados Revisado 08 2003 Introducci n FIONA El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE s usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su e
171. s de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita qu
172. se todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean Asegurese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o danados Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas dafiadas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario Verifique que los implementos del tractor y segadora sean los apropiados Verifique que sean iguales las rpm de r gimen de la toma de fuerza PTO a las del tractor y de la segadora Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est
173. securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure Before dismounting secure implement in transport position or lower to ground Put tractor in park position or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING 4 02967827 AXTREME 2 02 10 Safety Section 1 28 O 2010 Alamo Group Inc SAFETY WARNING Dis
174. segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta m nima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones s
175. service due to defects in material or workmanship This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 2 02 2 03 2 04 2 05 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based Purchaser is responsible for returning the goods in question to the Dealer If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or
176. sible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 2 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground For units which have the ability to operate on either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions O U m gt Q Z For additional information on properly ballasting the tractor refer to Alamo Industrial Tractor and Mower Stability Pamphlet P N 02959010 Boom Fully Extended VARA Uu y e m El NOONAN Level Ground 1500 Ibs Op 71 If the unit is operated on slopes greater than 5 addi
177. ssion in parking gear disengage the PTO stop the r PO E al NOILVdsAdO engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine fF s is running Operate the Tractor controls from the tractor seat only sc L at TRANSMISSION SET PARKING Perform service repairs and lubrication according to the maintenance section Ensure the WARNING unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 AXTREME 2 02 10 Operation Section 3 47 2010 Alamo Group c O lt a LLI O O OPERATION 13 Placing Boom Arm on Boom Arm Rest Before
178. t speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy se 19 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 AXTREME 2 02 10 Operation Section 3 36 2010 Alamo Group OPERATION 9 2 Brake and Differential Lock Setting Make sure
179. tain adequate vision of the public roadway and traffic can result in serious injury or even death sri 10 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sa 18 AXTREME 2 02 10 oafety Section 1 16 O 2010 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals Counterweight OOH dme 1 E gt E 2 ITEM PART NO QTY ids 1 D377 1 INSTRUCT 2 03200347 iind ITEM PART NO QTY TYPE 1 000678 INSTRUCT 2 02971943 dis AXTREME 2 02 10 O 2010 Alamo Group Inc oafety Section 1 17 e
180. th Cab tractors with the windows AWARN ING closed saw 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always wear safety glasses and a hard hat Ops 0005 MISC AXTREME 2 02 10 Operation Section 3 39 2010 Alamo Group OPERATION 10 1 Foreign Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine
181. the War ranty Card and on the Warranty Form that you retain gt BE SAFE _ gt BE ALERT lt gt BE ALIVE gt BE TRAINED s p P before operating 27 W LS the Mower Safety Training TRS Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial 1n cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would li
182. the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair Axtreme 2 02 10 Introduction Section 2 2 2010 Alamo Group INTRODUCTION NOILONGOULNI A ur ii Tob i ESO Van A SL o B 1 um wq at El bts I ES me Ai 2 ANE b 4 vi L Mo To si EE FUR Y i P M ii gi 4 xo L 1 ER ny Your Axtreme 2 Boom is designed for heavy duty cutting in limited access areas such as highway park and rural roadsides overhead growth ditches levees and other such grass and limb control uses in generally hard to reach areas Your Axtreme 2 Boom can be equipped with a variety of cutting heads designed for spe cific cutting needs The Rotary Head Rotary unit 60 wide cut up to 5 vegetation front safety gate The Flail Head Flail unit 48 wide cut up to 4 vegetation The Saw Blade Head Saw Blade unit 90 wide cut up to 6 diameter tree limbs DIRECTION Throughout this Manual front and rear left and right are determined by the normal direction of travel the same as driving an automobile Axtreme 2 02 10 Introduction Section 2 3 2010 Alamo Group INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor an
183. the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 05 Many varied objects such as wire cable rope or chains can become entangled in the A WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 AXTREME 2 02 10 Operation Section 3 40 O 2010 Alamo Group OPERATION 10 2 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating
184. tices oooccccconnnccconnnconconnncnnnnnnncononnanancnnnns 1 6 Equipment Operation Safety Instructions and Practices ccoooccccccocncnnccnonncncononnnnnnnnnnnnnnnnannncnnnnnnnnonnnncennnnnaness 1 6 Maintenance and Service Safety Instructions and Practices cccccocnnncccconcnnncnoncnncnnnncnnnnnanennonnnnnnnnnnanennnnnnnoos 1 12 Transporting Safety Instructions and Practices 3 5 oe teri gie ttt a 1 15 Concluding Safety Instructions and Practices ooocccnccconcnncoconnnnnonononononancnnnnancnnononnnnnnnnnncnnnnnnnnnnnnnnrnnnnnanennnss 1 16 Bree TR 1 17 Bec NBI e 1 22 Federal LEaws and hegdulaltlolis 5 eut e mE tette e ies 1 32 INTRODUCTION SECTION isc 2 1 Attention Owner Operator sr alias 2 4 OPERATION SEG TION eiii aa 3 1 OPERATOR REQUIREMENT O as ii ii 3 3 TRACTOR REQUIREMENTS ti E A A ee he he ut ute aa 3 4 MOPS and Seal Bol e di ista 3 4 Operator Thrown Object Proteclon rica a cede tne pe aat tai etta tet ppt Rar epe US Det uuo Sess IPTE rub eiie td 3 4 Tractor Eighihdg and SMY EMISIT us ouis oed Lotes Ural aoe Sites da todos emerat Sees nde LL aftu a duo aoa 3 5 Tractor BAAS asa AA ALA dnt ac TA E AA AAA 3 5 GETTNEON ANDOFETHEE TRACTOR a e Do elencos 3 6 BOarama me Tractor sama aaa 3 6 DISMOUNIMA the TESe OP a a a a 3 7 STARTING THE TRACTOR o a eae 3 7 CONNECTING ATTACHING HEADS TO THE BOOM oocccoocccnnnnnnncncnnnnnnnnnnnnnnnnnnnncnnnnnnononcnnnnnnnnnnnnnnononannnnnnnnnnons 3 8 PRE OPERATIO
185. ting is present and must apply grease 2 LL t Y GREASE FITTING INSIDE P N 000678 Name LOGO Alamo Industrial P N 00757139 IMPORTANT Use only Genuine Alamo Industrial replacement parts IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUNAN 02925100 P N 02925100 AXTREME 2 02 10 Safety Section 1 22 2010 Alamo Group Inc SAFETY WARNING Failure to use and maintain shields and deflectors in good condition may lead to injury FAILURE TO USE AND MAINTAIN SHIELDS AND or death from entanglement with rotating parts DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY PARTS BEING HIT BY OBJECTS THROWN WITH GREAT being hit by objects thrown with great force by FORCEBYRLADERORBYCONTACT blades or by contact Always replace guards which have been removed for maintenance Never operate with guards missing or broken Chain guards gearbox driveline shields rubber fabric deflectors and solid band enclosures are subject to wear Lost and broken parts must be repaired or replaced as soo
186. tional counterweight will be required Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees 5 Slope slope occurs when one rear tractor tire is about 8 lower than the other rear tire OPS B 0018 AXTREME 2 02 10 Operation Section 3 5 2010 Alamo Group OPERATION 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped SG 12 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you A O E lt oc LLI an Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over Itis the operator s responsibility to forbid all extra riders at all times OPS U 0008 operate this equipment sc
187. transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Haised wings side mount an
188. transporting tractor between locations idle the tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position e Placing Boom Articulating Arm on Boom Arm Rest r e Extend the dipper section approximately half way out Bring the Lift to its full height and carefully ied 2 swing the boom back until it is just positioned over the Boom Rest NOTE There is a formed V plate on the boom arm that fits onto the boom arm rest e Lower the boom arm until this V rests on the Boom Rest e Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then owing the boom around to the desired position OPS B 0013 D a Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death se 10 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds g
189. uttons on the panel at the top of the joystick activates the TILT cylinder Pressing the left button will cause the outer rim farthest from the tractor to move UP Pressing the right button will lower the Outer Rim down When the Joystick s Thumb buttons are released the head is locked in the current position OPS B 0035 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC AXTREME 2 02 10 Operation Section 3 32 O 2010 Alamo Group OPERATION 8 6 Door Op 290 Using the trigger button in conjuction with the swivel buttons Red Buttons on the joystick actuates the Auxiliary Cylinder on the attached head Pressing the trigger button and pushing the left swivel button opens the door Pressing the trigger button and pushin the right swivel button closes the door When the buttons are released the door will lock in current position OPS B 0038 B 8 7 AAFEFTESHIELDA DEFLECTOR OPERATION Failure to close Safety Shield and Deflector may allow objects to be thrown outward with great force which can SAFETY SHIE
190. vers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 AXTREME 2 02 10 Operation Section 3 7 2010 Alamo Group OPERATION A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sa 23 otart tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 5 CONNECTING ATTACHING HEADS TO THE BOOM 1 Start by using a hoist to lower the boom down to the head Align the Boom with the Head Hitch Post insert the upper hitch pin through the Dipper end of the boom and the Head Upper Hitch Post Attach with washer nut and cotter pin z O J lt o TT o O 2 Then align the lower linkage of the Boom and f a pi E t insert the lower hitch pin through hitch post Attach ME ae ee with nut and bolt JA NNUS 3 Finally make sure all bolts nuts and pins are T tightened to recommen
191. verse direction e Check for any persons behind mower before reversing direction Use extreme care when reverse direction mowing Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing You may need to mow extremely tall grass twice First mowing pass Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects Cut grass at desired height and 90 degree to the first mowing pass when possible Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing Distribute grass clipping with discharge chute facing mowed area Use proper equipment shutdown practice

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