Agatec G.C.P.V. User's Manual
Contents
1. 4 01 EINS 511502 Gas Fired Cookers Installation Instructions for Aga Gas Power Vent Fired Range Models G C P V 2 Oven N G and L P G G E P V 4 Oven For U S and Candian Markets NOTE THESE INSTALLATION INSTRUCTIONS SHOULD BE LEFT WITH THE APPLIANCE AND THE USER TO RETAIN FOR FUTURE REFERENCE The Gas fired ranges are delivered unassembled Before installation can be made the site is inspected for suitability by an Authorised Aga Distributor and corrected where necessary to conform with local installation codes or in the absence of local codes with In Canada The CAN CGA B149 installation codes In U S The National Fuel Gas Code ANSI 7223 1 latest edition Assembly is undertaken on site by the same Aga Distributor to ensure correct performance and safety INSTALLATION Itis essential that the base or hearth on which the range stands should be level and strong enough to support the weight of the range Approximate weights Models 406kg 90016 G E 585kg 129016 The top face of the hearth must be of non combustible material for a minimum thickness of 12mm 1 2 and comply with the current Building Regulations and National Fire Laws The location must also provide adequate space for servicing and air circulation around the range WALL TILING If the cooker is to stand in a recess or against a wall which is to be tiled in no circumstances should the tiles overlap the range top plate GA2. 116 66 jit POSITION OF y LIDS WHEN Ral REMOVE COVER TO LOCATE C FIG 4 COMMISSIONING LIGHTING THE BURNER Fig 4 CAUTION NO SMOKING OR NAKED LIGHTS Open the burner outer door to expose the gas control combination valve CAUTION BEFORE LIGHTING ENSURE THAT THE GAS VALVE KNOB 2 IS SET IN THE OFF POSITION SEE FIG A AND THE ELECTRICAL SUPPLY TO THE AGA IS SWITCHED ON 1 Turn off union gas cock 1 Test the gas installation from the meter cock for soundness and purge 2 Turn on gas supply to cooker and open gas cock 1 3 Turn the gas valve control knob 2 anti clockwise to the position see Fig B Press down and hold the knob in the position while depressing the piezo lighter 3 several times until the pilot has lit This can be observed through the viewing window 4 4 When the pilot has lit continue to hold the gas valve control knob for approximately 30 seconds If it goes out wait 3 minutes and repeat the procedure holding for a little longer 5 When the pilot flame established rotate the gas valve control knob 2 anti clockwise to its low fire position see fig C Where upon the main burner will automatically light Leave in the low fire position for at least 30 minutes OFF lt IGNITION WHITE BLOCK LOW FIRE GREEN BAND NORMAL RUNNING 6 After 30 minutes check the burner gas pressure i Turn the gas control knob 2 to PILOT position see Fig B Remove the main burner pressu
3. ORANGE ORANGE Live SOUS TENSION NEUTRAL NEUTRE zrosg PEZR Caution Label all wire prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing pev TERMINAL POSITION 1 The range must be installed so that the vent terminal is exposed to the external air and terminal clearance comply with In U S The National Fuel Gas Codes ANSI 7223 1 latest edition Section 7 7 In Canada CAN CGA B149 installation code 2 Termination should be on a clear expanse of wall the terminal being preferably not less than 355mm 14in away from a comer recess of projection 3 A hole must be cut through an outside wall with the hole falling 1 5 from inside to outside face of wall Openings in the walls behind or on the floor obelow the appliance must be sealed using the closure plate and sealant provided DO NOT install the terminal under the following conditions a Within 300mm 12in measured vertically from the bottom of an openable window air vent or any other ventilating opening b Within 300mm 12in above adjacent ground level c Within 600mm 24in of any surface facing the terminal d Within 355mm 14in U S or 300mm 12in Canada below eaves or balcony The terminal must be protected by the terminal protective guard supplied installed over the terminal to prevent unauthorised contact with the hot terminal surfac
4. 5 5in 2 In the event of an extractor fan being fitted in the vacinity of the range compensatory ventilation will be required to satisfy the demands of the fan without influencing combustion efficiency and flue conditions ELECTRICAL 110 120V 60Hz 10 AMP FLEXIBLE CORD AND PLUG PARALLEL TYPE The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Codes ANSI NFPA 70 An electrical socket must be provided within 6 feet of the LH side of the appliance and easily accessible to the user to disconnect Do not position socket above the appliance WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against a shock hazard and should be plugged directly into a proper receptacle Do not cut or remove the grounding prong from this plug VENT SYSTEM Products of combustion discharge is by a fan powered vent pipe 50mm 2in diameter which can reach up to 6 metres 19 5ft in length through a maximum of 6 x 90 bends or 9 metres 29ft with one bend Exits from the appliance can be from rear L H or R H sides from the rear centre or from the under side Figs 2 amp 3 The vent pipe should exit through the outside wall fixing plate by 25mm 1in Fig 1 DESN 511189 DESN 511126 FIG 1 BROWN MARRON BLUE BLEU RED ROUGE BLACK NOIR WHITE BLANC
5. blades remove debris using a soft brush access to this fan can be made by removing the R H and centre shroud 10 Turn on the gas and electric supply and follow the procedure for lighting the burner 11 Ensure that the pilot and main burner flame are burning evenly the thermocouple is enveloped by the pilot flame 12 Visuallt check the main burner and pilot flame for correct flame pattern An established main burner at high fire will be predominantly blue with yellow tippings on an even height flame strip and be about 150mm 6in high See Fig 11 Ensure all flameports have cross lit and that the pilot light flame is free from sooting 43 The maximum depth of any cabinets installed above the top cooking surface of the range must not exceed 330mm 13in NOTE DO NOT ATTEMPT TO SERVICE THE RANGE YOURSELF CONTACT YOUR LOCAL AGA DISTRIBUTOR STATING THE MODEL AND SERIAL NUMBER OF THE APPLIANCE TOGETHER WITH YOUR NAME AND ADDRESS REPLACEMENT PARTS In the event of a component failure which requires replacement contact your local Aga distributor who will advise and supply the necessary replacement Expendable components that will require replacing at some time or other are listed as follows Description 1 Pilot Thermocouple 2 Main Burner 3a Pilot Burner Assembly N G 3b Pilot Burner Assembly L P G 4 Combustion Gas Valve 5a Pressure Regulator N G 5b Pressure Regulator L P G 6 Combustion Chamber Door Seal 7 Sol
6. S SUPPLY U S PIPE THREADS NOTE A MANUAL VALVE MUST BE INSTALLED IN AN ACCESSIBLE LOCATION IN THE GAS PIPE EXTERNAL TO THE APPLIANCE FOR THE PURPOSE OF TURNING ON OR SHUTTING OF GAS TO THE APPLIANCE ALL GAS CONTROLS MUST BE U S PIPE THREADS Maximum Heat Input 4 4kW 15 000 Btu h The maximum gas inlet pressure at the appliance must not exceed 10 inches w g for Natural Gas 14 inches w g for L P Gas The minimum gas inlet pressure at the appliance must be 5 inches w g Natural Gas and 11 inches w g L P Gas to enable the correct manifold pressure to be obtained The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psi 3 5kPa On completion test the gas installation for soundness and purge Leak testing of the appliance shall be conducted according to manufacturer s instuctions NOTE Use soapy water solution on new gas connections to ensure there are no gas leaks AIR SUPPLY Kitchen or Internal Air Supply The appliance can only be installed in a room which meets ventilation regulations in force but in any event the room must have a permanent vent of minimum free air area 36cm 2
7. enoid Gas Valve 8 Venting Fan 9 Flue Thermostat For further advice or information contact your local distributor stockist With Aga Rayburn s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliances described and illustrated at any time 110 Woodcrest Road Cherry Hill NJ 08003 800 633 9200 WWW aga ranges com
8. es See Fig 1 Technical Specification GC and GE GC and GE Gas Type Natural Gas CRG Range Model GC CE GC G Main Burner Injector 400 180 Pilot Burner Injector 4212 4208 42 Combination Gas Valve Bypass Screw 1 20 mm 1 20 mm 0 80 mm 0 80 o a o 7 m 40 40 10 0 1 BER Burien Pressure inch w g inch w g inch w g inch Combination Gas Valve S I T EUROSIT Pilot Assembly JOHNSONS GC PV 2 OVENS POSITION OF LIDS WHEN RAISED KNOCK OUT HOLES FOR VENT PIPE KNOCK OUT HOLES FOR H VENT PIPE Y OVEN DOOR IN OPEN POSITION N H GAS CONNECTION m R H SIDE VIEW PLAN VIEW roe ero males ese nro as os Installation Clearances of Combustible Cabinets Adjacent to Range 19 ZERO CLEARANCE AT BACK OF COOKER Imm GE PV 4 OVENS rn fi n KNOCK OUT HOLES FOR VENT PIPE GAS CONNECTION R H PLAN VIEW taen R H SIDE VIEW LOCATION OF NAME PLATE The model and serial numbers for this appliance are found on the name plate These numbers must be used when requesting advice from your Aga Distributor The name plate is located on the inside of the outer burner door ATsTe ToTe e e u c w w e o 2 mm 1487 967 851 676 41 1314 756 1125 698 es 375 48 595
9. re test nipple plug 5 and fit pressure gauge Turn gas valve control knob 2 to the mid position of the green band ii Check burner pressure correctly corresponds to the data plate iii Check that the gas pressure is unaffected to the main burner when other gas appliances are used iv Turn gas valve control knob 2 to PILOT see Fig B Remove the pressure gauge and replace gas nipple plug Turn temperature control knob 2 to the mid position of the green band for normal running 7 On the first lighting or if the cooker has been cold for a long time moisture from the insulation may run down the enamelled front of the cooker This should be wiped off to prevent staining Once the correct setting has been confirmed the heat control will operate automatically to maintain the cooker at full temperature NOTE AFTER SEVERAL HOURS THE HEAT INDICATOR SHOULD BE ON OR ABOUT THE BLACK LINE IN THE SILVER SECTION IT MAY BE NECESSARY TO ADJUST THE CONTROL KNOB SLIGHTLY IN THE GREEN BAND TO ACHIEVE THIS IF THE FLAME HAS EXTINGUISHED FOR WHATEVER REASON WAIT THREE MINUTES MINIMUM BEFORE RE LIGHTING NOTE REMEMBER TO NOTE THE SETTING POSITION IF TURNING OFF THE COOKER TO EXTINGUISH THE BURNER Turn the gas valve control to the OFF position see Fig A DARK BLUE FLAME CONE DESN 510818 PILOT ASSEMBLY THERMOCOUPLE PILOT INJECTOR PILOT TUBE HEX TUBE NUT YEARLY SERVICE It is recommended that the range be se
10. rviced every 12 months Arrange with the housholder that the range has been turned OFF the night before to ensure it is cold upon arrival 1 WARNING Disconnect Electric Supply before servicing 2 Isolate the gas supply by turning off the service gas valve beneath the combination gas valve Break the heaxgon union connection nut 3 Detach the inner burner door fixing screw and draw complete gas burner assembly clear of the combustion chamber resting it on the floor of the range 4 Remove the boiling plate combustion chamber baffle and simmering plate 5 Check conditions of flueways and combustion chamber and clean if necessary 6 Lightly brush the perforated top of the gas burner and check that the burner venturi is free of lint and fluff NOTE IT MAY BE NECESSARY TO DETACH THE PILOT ASSEMBLY AND REMOVE THE BURNER TO ENSURE IT IS FREE 7 Check the condition of the pilot thermocouple tip to ensure it is clean and free of carbon Heavy heat oxidised tips should mean the removal of the thermocouple and a new replacement Examine and brush the pilot light parts and examine the ignitor cable to ensure the PTFE insulation remains intact and is firmly connected to the spark electrode Clean any carbon away from the electrode 8 Refit the gas burner assembly in reverse manner described in 3 and reconnect the gas supply at service gas valve union NOTE USE SOAPY WATER SOLUTION TO ENSURE THERE ARE NO GAS LEAKS 9 Inspect and clean vent fan
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