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Aga Ranges F104010-01 User's Manual

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Contents

1. MA c omo CIN n Buas 1ye uomejedo 1edoud KjuaA uonejedo snojabuep pue 1edouduii osne ued soia BULJIM s ouoo Bunias UBYM uoijoeuuoosip O Ioud SOJIM je jeqe uonneo weibeip noo a2Tjeway29 SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished Technical Data This cooker is supplied set for Natural gas A conversion kit from NG to LP gas is included INSTALLER Please leave these instructions with the User DATA BADGE LOCATION Inside base of drawer cavity remove drawer For removal of drawer see installation instructions i Country of Destination USA Gas Electric Natural Gas 4 0 W C 120 240V 60Hz Propane 10 0 W C See appliance data badge for test pressures Dimensions Overall height splash not fitted minimum 35 5 maximum 36 7 16 Overall width 43 5Ag See Positioning the Range Overall depth without spacer 26 la Overall depth with spacer 28 la Space for fixin See Positioning the Range Minimum space above cooktop 30 Connections Gas Electric 1 2 NPT at rear right hand side 240V 60Hz oe 14 SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished Orifices Wok burner Large Burner Medium Burners Small Burner A valve bypass sc
2. 110 Dual Fuel Range Service Instructions This book contains many important safety messages Always read and obey all safety messages F104010 01 www aga ranges com Contents Servicing Notes 1 aja pens Lem JS JV N 9 10 TT la 13 14 15 16 17 18 19 20 21 22 23 24 25 26 To Remove the Hand Rail To Remove Control Panel To Remove the Cooktop To Remove a Side Panel To Remove Oven Light Switch To Remove Electronic Timer To Remove A Thermostat To Change Broiler Controller To Change Cooktop Control Valve To Change Cooktop Burner Orifice To Change Cooktop Burner Electrode To Remove or Change a Cooktop Burner To Remove Broiler Outer Door Panel To Remove an Oven Door To Change Oven Door Outer Panel To Change Oven Door Catch To Change Oven Door Seal To Adjust Oven Door Catch Keep To Change Ignition Generator To Remove Oven Inner Back To Replace the Cooling fan To Replace an Oven Fan To Remove an Oven fan Element To Remove Broiler Element To Remove the LH Oven Bottom and Top Elements To change oven light bulb Schematic circuit diagram Technical Data WMIWDIDINININIOILOI OI AI AIa asaya ARIA RIA AINIOIOIQ O SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished Reassemble in reverse order When replacing Se VICI ng N otes leads
3. and remove it from the cavity rear Fit the Disconnect from electricity and gas before servicing Check appliance is safe when you have finished replacement and re assemble parts in reverse order Check that the oven operates satisfactorily 23 To Remove an Oven fan Element Disconnect from electricity supply Remove the inner back as detailed in Section 20 element fixing screws Remove the fixings that secure the element within the oven and lift the element away carefully Disconnect the leads and connect to the replacement element and re assemble parts in reverse order Check that the oven operates correctly 24 To Remove Broiler Element Disconnect from electricity supply Remove broiler pan from broiler chamber From inside broiler compartment remove enamelled front shield from broiler roof 2 screws and washers Remove 2 screws and washers securing the broiler element front support Remove 1 screw from each of the broiler elements and withdraw broiler elements from broiler chamber Disconnect the leads and connect to the replacement elements and re assemble parts in reverse order Check operation of broiler SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished 25 To Remove the LH Oven Bottom and Top Elements Disconnect from the electricity supply Bottom Element Pull the cooker forward to access the cover boxes at the rear of t
4. external orifice Remove burner cap and head Remove old jet Fit new orifice Note the Wok burner has 2 orifices Reassemble in reverse order Check appliance is gas sound Cross support fixing screws 11 To Change Cooktop Burner Lift the cross support and burners clear The burners are fixed to the cross supports with screws underneath Remove the appropriate burner and fit the new one Reassemble in reverse order Check burner operation is Electrode Lift off cooktop grates remove burner cap Remove the screw holding the electrode Pull electrode vertically up sufficiently to grip the lead between thumb and forefinger Pull off the A electrode but keep hold of the lead Fit new Wok burners electrode to the lead Fix electrode in burner Disconnect the burner feed pipes at the burner with screw Replace burner cap Check the Fit the new one and reassemble in reverse burner ignition Replace grates order Check burner operation is satisfactory 12 To Remove or Change a Cooktop Burner Remove the cooktop tray see 3 Center cooktop burners Remove the control panel see 2 The burners are mounted in 2 s on cross supports Disconnect the burner feed pipes at the SERVICING WARNING 13 To Remove Broiler Outer Door Panel Open left hand oven door and remove 2 screws from bottom edge of broiler door Open broiler door support broiler door outer panel and remove two screws from top inner face of broiler door Th
5. refer to the wiring diagram Check When servicing or replacing gas carrying operation of timer ignition and oven light components disconnect from gas before switches commencing operation and check appliance is gas sound after completion When checking for 3 To Remove the Cooktop gas leaks use a liquid leak detector at all joints Disconnect from electricity supply system Use a product specifically l tops If there are screws holding the cooktop manufactured for leak detection Leak testing of burners to the cooktop remove them not the the appliance shall be conducted in accordance spark electrode fixing screws to the manufacturer s instructions CAUTION DO NOT USE A FLAME EK TO CHECK FOR GAS LEAKS Do not use re conditioned or unauthorised gas re z a controls Disconnect from electricity supply before commencing servicing particularly before removing any of the following control panel side panels cooktop tray or any of the electrical components or cover boxes Before electrical reconnection make sure the range is electrically safe A Cooktop front fixing screws 1 To Remove the Hand Rail Se Se Se COCO Se SS JE TT OUT IU APA ome mil B Cooktop rear fixing screws Remove the 2 rear cooktop fixing screws B and the 4 front cooktop fixing screws A Remove the handrail plastic blanking plugs and remove the 2 end bracket fixing screw
6. secure the inner back the door snapping in each hook in turn to the oven rear Lift the removable panel away Re assemble in reverse order Ensure that the retaining fixings are fully tightened For the LH oven unscrew the 2 thermostat phial fixing screws Remove the screws that secure the inner back to the oven rear Lift the removable SERVICING WARNING panel away Re assemble in reverse order Ensure that the retaining fixings are fully tightened 21 To Replace the Cooling fan Disconnect from electricity supply Pull cooker forward to gain access to the rear of the cooker Cooling fan mounting bracket fixing screws N Ij Hy o Y j pem Support the fan and remove the screws holding the cooling fan mounting bracket Gently lift the fan and bracket away from the range taking care not to strain the electrical connection Disconnect the leads from the fan noting the orientation Remove the fan from the mounting bracket Fit the new fan and reassemble in reverse order 22 To Replace an Oven Fan Disconnect from electricity supply Pull the unit forward to access the cover boxes at the rear of the appliance Remove the fixings that secure the cover and lift it clear Remove the fan wiring noting the connection positions Remove the inner back as detailed in Section 20 Hold the fan blades and undo the centre nut LH thread brass washers fan blade and Circlip Undo the fixings that retain the fan
7. ere is a pad of fibre insulation inside the door M Reassemble in reverse order making sure that the pad of insulation is in place 14 To Remove an Oven Door Open oven door and remove Handyrack where fitted by springing one side out of the bracket on the door and sliding the other side free Support the door and remove the two screws securing the upper hinge and packing to the cooker front Remove the door from the lower hinge by lifting slightly and moving outwards Reassemble in reverse order s Disconnect from electricity and gas before servicing Check appliance is safe when you have finished 15 To Change Oven Door Outer Panel Remove the two plastic blanking plugs from the door handles Remove the 4mm Hex headed screws holding the handle to the door with the hexagon key tool Remove two screws from top edge and two from bottom edge of the door Remove outer door panel Fit door handle to new panel Fit the plastic blanking plugs to the fixing holes 4 YU The handles should be above the fixings Fit panel to door If replacing the outer panel on the right hand door with the Thermodial take care to make sure the sensor of the Thermodial is sealed to the door by the rubber grommet Reassemble in reverse order SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished 16 To Change Oven Door Ca
8. he unit Remove the fixings that secure the cover and lift it clear Remove the 2 screws A and allow the plate to drop down Remove the 2 screws B holding the element to the bottom sheet Disconnect the leads noting their positions Withdraw bottom element Fit the new element and re assemble parts in reverse order Top Element Open the LH oven door and undo the fixings that secure the heat shield Remove the top element bracket fixings and withdraw element Replace the element and re assemble parts in reverse order Check that the oven operates satisfactorily 26 To change oven light bulb Disconnect from the electricity supply Remove the oven furniture Unscrew the bulb Fit an Edison screw fitting 15w 125 130v lamp FOR OVENS It must be a special bulb heat resistant to 300 C SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished MO 9A SHUM 19JO A peu abueig Kai ong x e g 10 09 uongJado snolabuep pue jedoudui esneo ued sioa BULJIM sjoJjuoo HUIDIAIOS UBYM UOIOBUUODSIP O JONG Salim e Jeqe JNO N9 euuau Y20 0 JA ueuJeje Jeuui do puey ypy uBwaja UB puey JUBIH 490 q U9JIMS UBAO pueu JUBIH jueuJejo UBAO puey JUBIH uBwaja UB puey JUBIH 1ueuueje Jojno d
9. hind the control panel and twisting sharply The switch bezel can then be removed by folding back its locking wings and pushing forward Fit the new bezel to the control panel by first lining up the raised key on its body with the cutout in the control panel and pushing it in from the front Assemble the new switch to the bezel by lining up the key sections and pushing home Fit the new button by pushing in from the front Replace control panel in reverse order and test for correct operation 6 To Remove Electronic Timer Disconnect from electricity supply Pull off the timer control buttons and remove the control panel See 2 Remove the timer mounting bracket assembly from the control panel by removing the two fixing screws Remove the timer from its mounting bracket by depressing the plastic lugs on the timer case at the same time pulling the unit forward Reassemble in reverse order When replacing leads refer to the wiring diagram Check operation of timer 7 To Remove A Thermostat Remove control panel see 2 and cooktop see 3 Open the appropriate oven door and remove the oven shelves RH oven Remove oven roof Remove the two fixings that secure the thermostat phial cover Unclip the thermostat phial from the clips in the oven back panel amp remove from the top rear of the oven LH oven Remove the two screws holding the thermostat phial to the oven fan cover at the rear of the oven Pull the unit forward
10. o puey ybiy ging ybi ua no JEJSOWJOU UBAO pury ypy ye SOWJ9Y UBAO pueu Yo U91IMS JUBIJ UBAO JOJOW UB UAC 1uBi 1OJEJIPUI U09N M2O G UJJIMS UBAO pueu 1 9 Joyesoueb yJeds uonu6 SIYI IMS uoiniub Jojo ugy Buioo2 J9 OJ1uOO Ja l01g M9OJA YOUMS 19 01q sjueuieje Je iog uondiseq Buroi aes 1ye uonejado Jodojd AjiloA uonne5 uueJDeip noo onewayosg SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished M M A yg y es JA e_o O JE dd TAO STO MA Ma TAO SIO xg ya A NJO A TOR i 488 ro s o o MA NE om z i i el epee Ja M ASYA 19 did gsg 8 Hd a ug ug 24 1 HE ra ITA A TA eatz za z nje jo Ni MOL 18 SO NJO i E u c A Ma pat Y so A A ODL pa v va A pat vlo 138p y zda z 341 f NM td Pe a o Le e6 v v d TE 5l8 Ma AI Zh a F115 OWA la mia s 13g eve OLI ag 9 ug 9d gt oo Ty own gg m odd epo a A zd 1 yg l oz ve Ba 9 9 g 091 L NAD Ale ug 432P MA yg ALO M fz i to O ua QHN ONN
11. rew Ratings Natural Gas Propane Gas Orifice Screw Orifice Screw Cookto Wok burner 15 000Btu hr internal110 82 15 000Btu hr internal 71 49 external 166 external 93 Large Burner 12 000Btu hr 170 70 12 000Btu hr 106 38 Medium Burners 9 200Btu hr 150 53 8 000Btu hr 84 31 Small Burner 5 000Btu hr 107 43 4 200Btu hr 61 22 Gas burner inputs based on Gross Calorific Value Ovens Left hand Multifunction Oven Right hand Fan Oven Fan element 2 5kW 2 5kW Top element 1 2kW Browning Element 1 15kW Bottom element 1 0kW Broiler 2 3kW Maximum total electrical load at 240V 7 4kW approximate total including oven lights oven fan etc prag 15 Aga Ranges LLC 110 Woodcrest Road Cherry Hill NJ 08003 Telephone Number 1 800 633 9200 Email support aga ranges com
12. s 2 To Remove Control Panel Disconnect from electricity supply Remove the screws holding the flue grille stays and if the rear extenstion is fitted remove the Pull off all the control knobs Remove the hand screws holding that as well rail see 2 Remove the 2 cross headed screws that were hidden by the hand rail end brackets Lift the cooktop clear of the appliance Replace in reverse order Reassemble in reverse order ensuring that the leads are reconnected When replacing the cooktop take care not to damage the ignition electrodes o9 Open the broiler door and R H oven door and remove the 2 screws underneath the control Check for correct burner operation panel Pull the control panel forward and support so that the wires are not strained SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished 4 To Remove a Side Panel Disconnect from electricity supply Remove control panel see 2 Pull the cooker forward Remove the 4 retaining screws for each panel 2 at the front and 2 at the rear The lower front retaining screws one each side are situated beneath the lower edge at the front corners of the side panels Reassemble in reverse order 5 To Remove Oven Light Switch Remove control panel see 2 NB The old switch may be destroyed during removal Remove switch button and old switch from its bezel by gripping the switch body be
13. tch 18 To Adjust Oven Door Catch Keep Remove outer door panel see 15 Remove Open oven door slacken off locknut at base of screws B holding catch assembly to inner door keep and screw in or out as required until panel Fit new catch and reassemble in reverse required fit is obtained Retighten locking nut order 19 To Change Ignition Generator Check correct door operation c Disconnect from electricity supply Pull cooker forward to gain access to the cover box at the rear of the left hand cooker Remove the screws securing the cover and lift clear Pull off all the leads to the generator noting their positions Slacken the two screws holding generator to cooker and remove generator Fit new generator to cooker and replace leads Reassemble in reverse order Refer to wiring diagram Check ignition performance 17 To Change Oven Door Seal 20 To Remove Oven Inner Back Open oven door The seal is held in place by Open the oven door Remove oven furniture small hooks on the rear face At the corner pull For the LH oven unscrew the 2 thermostat phial seal diagonally away from the door centre until fixing screws that hook is released Proceed to the next hook and release it in a similar way and so on Mhe co NA E Ju CR AGO A Fig 4 mm o When fitting new seal position the seal join at e the bottom Hook the new seal in one of the corner holes of the door and proceed round Remove the fixings that
14. to access the rear of the cooker Remove both rear cover boxes by removing the fixing screws and lifting clear Feed the thermostat capillary clear of the oven Disconnect the wires from the thermostat and undo the two fixings that secure the control to the mounting plate Fit the replacement and re assemble in reverse order Ensure that the phial is clipped to the oven rear positioned centrally between the clips Check that the thermostat functions correctly 8 To Change Broiler Controller Remove the control panel see 2 and cooktop see 3 Disconnect wiring from controller Remove 2 screws holding switch controller to mounting panel Fit new controller and reassemble in reverse order Check for correct operation BEFORE SERVICING ANY GAS CARRYING COMPONENTS TURN OFF GAS SUPPLY 9 To Change Cooktop Control Valve Remove the cooktop top see 3 Undo the nut at rear of the valve and remove the screw s securing valve to gas rail Remove old valve discard old gasket seal Fit new gasket seal to new valve Reassemble in reverse order Check valve is adjusted for correct gas Check range is gas sound SERVICING WARNING Disconnect from eleciricity and gas before servicing Check appliance is safe when you have finished 10 To Change Cooktop Burner Orifice burners Remove the screw at the front holding the cross support Slide the support to the right to release in from the rear location internal orifice orifice

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