AEG PROTECT 1.200 User's Manual
Contents
1. 48 91 1 DAANG atsi 48 8 1 2 Overview table of LED displays acoustic Warning Signals 50 82 AUIS aaa A 52 8 2 1 Error M SS QGG cccseccseseecssseeseeeeeneseeseuees 52 9 WatallelODeraltloliss te 54 9 1 Principle of Operation eeessseeese 54 9 2 Set up connection of parallel operation board 55 9 3 Operation of the UPS in a parallel system 57 EDMME aDso e 57 9 3 2 Changes to the parallel system 59 10 WIAINICN ANCE e ace a a erne etal 60 10 1 Charging the Battery 0 0 0 0 ceccceeeeeeeeeeeeeeeeeeees 60 10 2 CHECKS 22 ee eee ee 60 10 2 1 ViSUal Clieck n seed eee d dis 60 10 2 2 Checking the battery ssssssusse 61 10 2 3 5 an GIG CK ccm ceci ito A eic 61 11 Storage Dismantling and Disposal 62 WT Soage ETE 62 11 2 5 DISIMAMEAG eR 62 6 JDISDOSS iu a a aA 62 12 ISP OL TERRA Sa mag n ende ce tui Dem Rd RUE vo Ped 63 12 1 Technical terminology suus 63 2 General Information 2 1 Technology PROTECT 1 is an Uninterruptible Power Supply UPS for essential loads such as small data centres servers network components telecommunications equipment and similar units It consists of Mains filter with overvoltage protection appliance protection class D and mains energy backfeed protection Recti2. LU CQ META 9 27 Explanations 10 11 12 13 Connection terminal cover for mains UPS input 1 1 and output 1 3 additional pair of terminals for setting individual or parallel operation 1 2 Battery connection terminals PROTECT 1 150 1 200 Mains input miniature circuit breaker Manual bypass switch Socket for external battery module PROTECT 1 100 or connection terminals for external battery PROTECT 1 150 1 200 Connectors for parallel operation Fan attention Leave at least 10 cm clearance behind fan for unobstructed airflow out Communication slot for optional expansion boards SNMP AS 400 USB Communication interface RS232 Sub D9 Cable clamping unit is mounted instead of the cover from no 1 Strain relief clamps PE earthing terminals Macrolon plate as additional insulation to prevent short circuits when using uninsulated cable lugs PROTECT 1 150 1 200 Cover of the cable clamping unit 28 5 Electrical Connection PN Caution Prior to commencing work ensure that the connection cables are de energised and that it is not possible to activate the power supply In order to avoid deformation of the supporting rail and to protect the base of the connection terminal 1 against torsional forces it is advisable to hold the cable in position when tightening the clamping screw The protective measure of earth connection serves to prevent
3. eseseesseeeesse 29 5 1 Safety Of personnel dee er on an 30 5 2 Mains connection general 30 5 2 1 Checklist for cable connections 30 5 2 2 Connection Cross Sections and Fuse Protec UOM ieran sinof iuc een 31 9 8 Mains connections eae ei d ER ceca 32 5 3 1 Preparation for the three phase mains weisse Mc 32 5 3 2 Connection of the three phase input rialbs Voltage iode da ene oe e eene 32 5 3 3 Preparation of the output cabling 33 5 3 4 Connection of the loads esee 34 5 4 Connection of external battery modules 34 5 4 1 Connection of the battery cubicle PROTECT 1 100 BP iii De u 35 5 4 2 Connection of the battery cubicle PROTECT 1 BP 5 5 Mechanical blocking of the PROTECT 1 37 6 Slall UP anstehen 38 6 1 Operating modes 2 2400222000000008nn nennen nnnnnnenn 39 6 1 1 Normal operation eeeeeeeeeseese 39 6 1 2 Battery Operation Autonomous Operation 40 6 123 Bypass Operallon ea 42 6 14 ManualDyPassainssansene lena 44 6 1 5 Unit overload oda tn n iot utei xv 45 7 Interfaces and communication ssusss 46 7 1 Computer interface RS232 eeseseeusss 46 7 2 Communication Slot saueren ena 46 7 3 Shutdown and UPS Management Software 46 8 Displays and troubleshooting
4. umgehung Schiene Schematische Darstellung Batterie Verbraucher 40 Energiefluss bei gest rtem Netz Power circuit with faulty mains supply EUE SBS Handumgehung Manual bypass Gesicherte Schiene Secured busbar Schematische Darstellung Schematic diagram Lade GR Load REC Battery The mains is not within the required tolerance range or has failed In this case power is supplied to the inverter from the charged battery without interruption The power supply to the loads is therefore also ensured in the event of a mains failure This drains the capacity of the battery and it is discharged This status is signalled by the battery symbol lighting up Battery LED as well as an intermittent acoustic signal at first every 4 seconds and then every second shortly before switching off The initial alarm can be suppressed by pressing the Alarm off button The alarm is automatically reactivated when the battery capacity decreases Depending on the expansion level age and condition of the battery and in particular on the load to be supplied the standby time can vary from a few minutes to several hours The inverter is switched off if the battery voltage drops below a factory set minimum voltage value Never store the unit in this condition The discharged battery system should be recharged within a week at the latest When the voltage and frequency are within the tolerance range again after the mains is restored
5. 35 In battery mode the LED s indicate the capacity of the batteries 11 Orange LED 0 25 10 Green LED 26 50 9 Green LED 51 75 8 Green LED 76 95 7 Green LED 96 100 Fault LED The red LED lights up with an acoustic warning signal when a fault is present in the UPS system 49 8 1 2 Overview Table of LED Displays Acoustic Warning Signals 2 Normal mode mains present oo Battery mode LED display see chapter 8 on page 47 Warning 000000000 mem PAX DK mm DKDOK DX mm sor DKDKDKOK DK mm mu pp pkp Def m aoe baba appa Dal I m mew PEL 1 1 1 PDK emus u KK DK Dmm X 41 6096 capacity xK XK K 1 acoustic signal every 4 seconds mue pbp ppe passeare mue Peek rel pkpi mum wvv unjam amam a lase aora BET 1 nr Dr Die DK fak a p De silts js aimes pk DDK fak k pi Dl sacas Overload in battery xK K 2 acoustic signals per sec Overload in battery 16 K Continuous 5 MOSES SWICHEOIT xx l warning signal warning signal warning signal Note K vis oir LED lights up LED flashes Display acoustic signal state undetermined unimportant for displayed operating mode 50 Overview table of LED displays warning signals cont LED display see chapter 8 on page 47 Warning N eeoooogooo0o0 PIE warning signal BUS voltage ever K warning signal
6. please contact our hotline see p 5 61 11 Storage Dismantling and Disposal 11 1 Storage Long storage times without charging or discharging the battery at regular intervals may lead to permanent damage of the battery If the battery is stored at room temperature 20 C to 30 C it will automatically discharge at a rate of 3 6 per month due to internal reactions Storing the battery at temperatures above room temperature should be avoided A high storage temperature also means greater battery self discharge Batteries that are stored at room temperature should be recharged every six months to maintain their full capacity and service life i Connect PROTECT 1 to the mains before putting it into storage in order to make sure that l the battery is fully charged The charging time should at least match the time specified in chapter 10 1 Dismantling The system is dismantled in reverse order of the installation instructions Disposal In the interest of environmental protection and recycling please dispose of the individual system components in accordance with the regulations and legal guidelines when permanently taking the system out of operation Please consider that infringements to these regulations may result in prosecution 62 12 List of Terms 12 1 Technical terminology DC DC booster SBS Appliance protection IGBT Class D LED PFC PWM SNMP VFD VI VFI Circuit tech
7. the rectifiers switch back on 41 automatically The supply of the inverter through the mains is resumed and the battery charger charges the battery The bar graph LED LED chain above the pictograph indicates the remaining battery capacity during this operating mode see chapter 8 p 48 ff Bypass Operation Energiefluss bei gest rtem WR Netzeingangs sicherungs automat Gesicherte umgehung Schiene Schematische Darstellung Batterie Verbraucher Energiefluss bei gest rtem WR Handumgehungspfad Netz GR REC EUE WR Netzeingangssicherungsautomat Lade GR Handumgehung Gesicherte Schiene Schematische Darstellung Batterie Verbraucher If the inverter is overloaded or if overtemperature is detected e g also if an inverter defect is detected voltage is supplied to the load without interruption via the static bypass switch SBS that switches on automatically This is signalled by the Bypass LED 42 Line Inverter Battery This so called passive redundancy protects against the total failure of the voltage supply on the secured busbar however in this operating mode mains faults would directly affect the load s a result the electronics continuously attempt to switch back to online normal operating mode e g when the overload or overtemperature goes away The bypass consists of an inverse parallel thyristor stack and functions as an extremely rapidly switching link between a l
8. 1 Normal Operation Energiefluss bei vorhandenem Netz Netzeingangs sicherungs automat Gesicherte Schiene umgehung Schematische Darstellung Batterie Verbraucher Energiefluss bei vorhandenem Netz Power circuit with mains supply Handumgehungspfad Manual bypass path Mains GR REC SBS INV Netzeingangssicherungsautomat Mains input miniature circuit breaker Schematische Darstellung Schematic diagram Lade GR Load REC Batterie Battery Handumgehung Manual bypass Gesicherte Schiene Secured busbar Verbraucher 39 6 1 2 Once you have connected the UPS to a suitable mains connection you can start operation using the UPS main switch Normally the UPS operates continuously The UPS now supplies the output with voltage which is signalled by the mains symbol Line LED and the inverter symbol Inverter LED being lit This operating mode generally referred to as online mode ensures the greatest protection in particular when there are mains fluctuations and mains failures because the loads are continuously supplied with reliable and clean voltage with no interruptions in this operating mode Battery The bar graph LED LED chain above the pictograph indicates the current capacity utilisation of the UPS in this operating mode see chapter 8 p 48 ff Battery Operation Autonomous Operation Energiefluss bei gest rtem Netz Netzeingangs sicherungs automat Gesicherte
9. battery Battery connection cable is connection included with the battery unit Observe earth fault and short circuit proof routing cable protected against polarity reversal Mains fuse UPS input 50A gl 80A gl 100A gl When using line safety switches observe trigger characteristic D Load fuse Line safety switch B characteristic recommended max 16A 20A 25A To ensure a reliable strain relief individual wires must be laid especially for connecting the 15 and 20 KVA UPS systems Recommended connection cable acc to VDE 0298 4 opecially for 15 and 20 kVA Special rubber insulated wire NSGAOU or NSGAFOU or NYY or Radox 4GKW AX e g Huber amp Suhner Alternatively the 10 kVA UPS system can also be connected via a multi wire rubber sheathed cable 31 5 3 5 3 1 5 3 2 Mains Connection Preparation for the three phase mains connection Before connection work is performed on the UPS make sure that The values of the nominal voltage supply and frequency match those on the nameplate of the UPS The earth connection matches the prescribed IEC standards or the local regulations The UPS can be connected to the electrical mains via a separate supply line equipped with fuses in the supply side MI distribution Back up fuses or line safety switches are used that correspond to the values listed in chapter 5 2 2 The connection cable from the back up fuse to the UPS is conf
10. de Copyright No part of these operating instructions may be transmitted reproduced and or copied by any electronic or mechanical means without the express prior written permission of AEG Copyright AEG 2007 All rights reserved Table of Contents 1 Notes on these Operating Instructions 4 2 General Information eeeseeeeseeeeeeeeeeee 8 ZN ChecnhologVyoiaeuogavextdelutascu educi einen 8 2 2 System Description eeeeeeeeeeeeee 10 2 3 Technical Galant ne ERE 12 3 Safety Regulations ccccccsccccssseeeceeseeeseesseeseeeeeeees 16 3 1 Important Instructions and Explanations 16 3 2 Accident Prevention Regulations 16 3 3 Qualified Personnel sees 17 3 4 Safety Instructions for PROTECT 1 17 33 GE GERNE DES TIT TUM 21 e OEEO ari ee eisen 22 4 1 Unpacking and inspection 22 4 2 Transport to installation site 23 13 SOSH outdo T H REESE REESE ERE DEERE Re 23 4 4 Overview Connections Operating Display Elements eese 25 AAT SFEONLVIEWE SE een 25 4 4 2 DISDIay cese eisdem ea 26 4 4 3 Rear view connections ssssse 27 5 Electrical connection
11. definitions for qualified personnel can be found in DIN 57105 VDE 0105 Part 1 Bm Instructions for PROTECT 1 The UPS is live and the voltage can be dangerous The unit may only be installed and if necessary opened by trained and qualified personnel Repairs may only be carried out by qualified customer service staff The output can be live even when the UPS is not connected to the mains supply For health and safety reasons the unit must be earthed correctly The PROTECT 1 may only be operated with or connected to a three phase power system with protective grounding using a mains connection cable with PE conductor that has been tested according to German standards VDE A Risk of burning The battery has powerful short circuit currents Incorrect connection or isolation faults can lead to melting of the plug connections sparking potential and severe burns The unit has a warning signal that sounds when the battery voltage of PROTECT 1 is exhausted or when the UPS is not working in its normal mode see also chapter 6 1 Signalling page 47ff and the following Observe the following safety instructions to ensure permanent operational safety of and safe work with the UPS and the battery modules special accessories Do not dismantle the UPS The UPS does not contain any parts that require regular maintenance Bear in mind that the warranty will be invalidated if the unit is opened Do not inst
12. of additional external battery units see chapter 2 3 Checks The following maintenance work should be performed Visual check Chapter 10 2 1 Battery fan check Chapter 0 0 Visual Check When visually inspecting the unit check whether there is any mechanical damage or foreign bodies can be found in the system any conductive dirt or dust has accumulated in the unit accumulation of dust affects heat supply and dissipation 60 10 2 2 10 2 3 CAUTION PROTECT 1 must be disconnected from the power supply prior to carrying out the following b work If large quantities of dust have accumulated the unit should as a precaution be cleaned with dry compressed air in order to ensure adequate heat dissipation The intervals at which visual checks should be performed are largely determined by the site conditions Checking the Battery Progressive ageing of the battery system can be detected by regular capacity checks Every 6 months perform measurements to compare the achievable standby times e g by simulating a mains failure In this case the load should always have approximately the same capacity demand Please contact our hotline if the time drops drastically compared to the previous measurement see p 5 Fan Check Regularly check the fans for dust build up and noticeably untypical noise development Blocked intake openings must be cleaned In the case of unusually loud or uneven running
13. operation cable RS232 communication cable Management software CompuWatch on CD Operating instructions Delivery of external battery modules includes External battery unit Battery connection cable Battery fuses and terminal connectors PROTECT 1 BP20 Please contact our hotline see page 5 in case of any discrepancy The original packaging provides effective protection against mechanical shocks and should be retained so the unit can be transported safely later on 22 4 2 4 3 Please keep plastic packaging bags away from babies and children in order to safeguard against suffocation accidents Handle the components with care Please take into account the weight It may be necessary to engage the help of a second person Transport to Installation Site The PROTECT 1 is equipped with transport rolls for easy transport to the intended installation site It is recommended to install the UPS where The connection work can be conveniently carried out There is enough space for proper operation and if necessary for periodic and extraordinary maintenance work in this regard the connection cables should be long enough to move the UPS to open the UPS if necessary without having to switch it off The use of an external manual bypass is recommended The UPS is protected against external atmospheric influences The humidity and the ambient temperature are within the limits The fire protectio
14. plus UPS Unterverteilung subdistribution o4 9 2 This results in the following constellations with n x technology 20 KVA 20 KVA 20 KVA max expansion level 40 KVA 2 1 Use of 3 units max 20 30 or Single redundancy 40 KVA max expansion level 40 KVA expansion level The actively redundant parallel operation automatically switches to power increasing operation if the output power requirement exceeds the UPS single block power i e the degree of redundancy is decreased or is completely eliminated Conversely the active UPS redundancy degree automatically increases again when the power consumption decreases The connection normally takes place in the low voltage main distribution which also contains the external manual bypass and the following subdistribution of connected load circuits Such a parallel board can be purchased in a wall housing incl external HU as well as feeder and load distribution board from AEG Power Supply Systems via your specialist dealer Set up Connection of Parallel Operation Board The mains connection of each individual UPS takes place in the same way as described in chapter 5 The three phase mains connection secured for each UPS must always have the same phase sequence i e all UPS units are supplied at the input terminals L1 L2 and L3 by the same phase each time no mix In UPS bypass mode the phase L1 is used to connect the single phase load with the mains The central ex
15. sure that the plugs l are inserted quickly and firmly in the battery connectors Prepare further PROTECT 1 BP20 battery cubicles as described above and then connect them to the terminals X2 and X3 of the previously installed battery cubicle with the enclosed battery connection cables Observe the correct polarity and as well as an earth fault and short circuit proof routing during connection Mechanical Blocking of PROTECT 1 After completing the connection work fasten the connection terminal cover again At the final installation site block the cubicles against slipping 3 Start Up Compare the setting of the nominal output voltage of the UPS with the rated voltage valid in your country The factory presetting is 230 V Changes to 220 VAC or 240 VAC can be made with the software CompuWatch Switching on the PROTECT 1 on the mains 14 15 16 17 18 19 20 Make sure that all connections have been made according to the installation instructions Make sure that all loads are switched off Put the maintenance switch manual bypass switch no 3 p 27 28 on the back of the UPS back to the USV position Next fasten the cover again with the 4 previously removed screws Now insert the back up fuse in your low voltage main distribution where the UPS system is connected to the mains on the input side or switch on the corresponding line protection switch there Next actuate
16. the mains input miniature circuit breakers on the UPS no 2 p 27 28 Move this to the ON position Factory presetting The loads are supplied via the integrated bypass which connects the phase L1 with the UPS output Do not switch on your loads yet however Now switch on the inverter of the UPS To do this press the ON pushbutton for approx 2 seconds After switching on the UPS carries out a self test during which the LED s for load and battery state go on and off consecutively in increasing order After the successful synchronization of the inverter the Inverter LED lights up a few seconds later whereby the UPS is now in normal operating mode When the mains supply is intact mains within tolerance the Line LED also lights up 38 Please shut down the entire system again if you cannot solve a problem that occurs To do this 1 press the OFF pushbutton for approx 2 seconds Disconnect the UPS from the mains by actuating the mains input miniature circuit breaker no 2 p 27 28 Please contact our hotline see p 5 21 When the displays are correctly lit as described switch on your loads one after the other When doing this take care not to exceed the maximum permitted load capacity of the UPS 6 1 Operating Modes The following operating modes are distinguished Operation with mains supply 6 1 1 Operation with faulty mains supply 6 1 2 Operation with faulty inverter 6 1 3 Manual bypass 6 1 4 6 1
17. 1 100 PROTECT 1 150 PROTECT 1 200 Cooling type Operating temperature range Storage temperature range Relative humidity Site altitude RS232 Sub D 9 pin Additionally Communication slot for expansions e g AS 400 USB remote signal indicator SNMP CompuWatch for all common operating systems e g Windows Linux Mac Unix FreeBSD Novell Sun VFI SS 111 acc to IEC 62040 3 Sustained transformer technology gt 90 gt 88 lt 55 dB A lt 60 dB A lt 60 dB A Forced air cooling through variable speed fans 0 C to 40 C Recommended 15 C to 25 C due to battery system 0 C to 40 C lt 95 without condensation Up to 1000 m at nominal output Use more than 1000 m above sea level results in the following reduction in output power Height m 1000 1500 2000 2500 3000 power Housing colour Blackline Weight PROTECT 1 100 39 kg PROTECT 1 150 55 kg PROTECT 1 200 55 kg PROTECT 1 100 BP 135 kg PROTECT 1 BP20 170 kg Dimensions W x H x D PROTECT 1 100 1 150 1 200 260 mm x 717 mm x 670 mm PROTECT 1 100 BP 260 mm x 717 mm x 670 mm PROTECT 1 BP 20 260 mm x 717 mm x 810 mm Directives The PROTECT 1 meets the product standard EN 50091 The CE mark on the unit confirms compliance with the EC outline directives for 73 23 EEC Low voltage and for 89 336 EEC Electromagnetic compatibility if the installation instructions described in the operating ins
18. 13 A 3ph 46 A bypass 19 A 3ph 68 A bypass 25 A 3ph 91 A bypass 2 0 95 220 230 240 VAC x 1 configuration via CompuWatch software 50 Hz 60 Hz x 0 196 dependent on mains frequency Sine distortion lt 2 THD linear load lt 6 THD non linear load 3 1 Overload behaviour Up to 105 continuous with mains supply gt 105 130 for 10 min 130 for 1s Following this automatic uninterrupted switchover to integrated bypass SBS Switch off after 1 min if overload continues to be present Switch back if overload decreases load 90 Overload behaviour with Up to 105 continuous battery operation gt 10596 for 10 s Short circuit behaviour 2 5 x ly for 100 ms Battery M times with external standard battery units Standby times full load half load min Ed PROTECT iud Recharging time Date eb cubicles to 90 capacity E E 2 x PROTECT 1 100 BP perenne wre MAS NS RE rosen wi we e Nominal DC voltage intermediate circuit 240 VDC Trickle charge voltage 274 VDC 1 Battery charging current max 4 2 ADC Type Sealed maintenance free PROTECT 1 100 BP 2x20 blocks 12V 9Ah e g CSB HR 1234WF2 PROTECT 1 BP20 1x20 blocks 12V 20Ah e g Panasonic LC X1220P 13 Communication Interfaces Shutdown software on CD General data Classification Full load efficiency AC AC DC AC Inherent noise 1m distance PROTECT
19. 24 DC circuit faulty K siy 1 acoustic poss battery fault a gt signal per sec aulty warning signal 1 acoustic output relay warning signal aulty warning signal au warning signal Note X LED lights up LED flashes Display acoustic signal state undetermined unimportant for displayed operating mode BEEEENE HENNI m UR f 51 8 2 8 2 1 Faults PROTECT 1 outputs detailed error messages by means of which you or the service personnel can quickly and accurately localise and interpret any malfunctions that occur You can find suggestions for action solutions in the following to correct problems using error descriptions according to chapter 8 1 2 Error Messages Message display No display no acoustic signal although system is connected to the mains current supply Mains OK but UPS does not switch to bypass Line LED flashes and Battery LED lights up Inverter LED and Battery LED light up The acoustic signal sounds every 4 seconds operating states 7 10 Inverter LED and Battery LED light up The acoustic signal sounds every second operating state no 6 Fault LED lights up warning signal sounds twice per second error descriptions no 12 13 Mains and or battery voltage not in tolerance range poss totally discharged battery PositionMains input use is in OFF position Mains voltage and or mains frequency are outside of to
20. 27 2828 no 7 When this is removed additional optionally available communication components can be installed there e g AS 400 board Slot board with status messages realised via potential free relay contacts USB board Slot board for communication via USB SNMP board Slot board for direct connection of the UPS to the Ethernet network with RJ 45 TCP IP Details can be found in the description enclosed with the particular optional component Other boards in preparation o Using the communication slot deactivates the 1 RS232 interface from chapter 7 1 Shutdown and UPS Management Software The CompuWatch software specially developed for these purposes by AEG continuously checks the mains supply and the UPS status In conjunction with the intelligent UPS this guarantees the availability of the EDP components as well as the data security 46 The CompuWatch shutdown software supports different operating systems e g Windows 98SE ME Windows NT 2000 XP Windows Vista Linux SUSE Linux RedHat Novell Netware IBM AIX HP UX SUN Solaris Mac OS and others Md sewc HOBE wos Proc over Lecane Waren uvae 0 Dere 622240 els ai wall HS we comer se Co sos m 22 Locakew 105637 Gerverime 2214 Example of a CompuWatch screen Refer to the manual on the CD for details about installing the software on the various operating systems Download of updates at www aegpss de gt gt Download 47 8
21. AEG PROTECT 1 Thank you for deciding to purchase the PROTECT 1 UPS from AEG Power Supply Systems The following safety instructions are an important part of the operating instructions are will protect you against problems from operating errors and possible dangers Please read these instructions carefully prior to commissioning 1 Notes on these Operating Instructions Duty to provide information These operating instructions will help you to install and operate the Uninterruptible Power Supply UPS PROTECT 1 100 PROTECT 1 150 or PROTECT 1 200 as well as the corresponding external battery units PROTECT 1 100 BP or PROTECT 1 BP20 all referred to as PROTECT 1 in the following safely and correctly These operating instructions contain important information for avoiding dangers Please read these instructions carefully prior to commissioning These operating instructions are an integral part of PROTECT 1 The owner of this unit is obliged to communicate the full content of these operating instructions to all personnel transporting or starting the PROTECT 1 or performing maintenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of PROTECT 1 at the time of publication The contents do not constitute a subject matter of the contract but serve for information purposes only Warranty and liability We reserve the right to alter any specifications giv
22. Displays and Troubleshooting 8 1 1 Signalling 22 23 24 25 26 m gm pst uu m om OFF pushbutton Press the button for approx 2 seconds to switch off the UPS ON button Press the button for approx 2 seconds to switch the UPS on Deactivate acoustic alarm Press the button during the alarm for approx 2 seconds to switch off the alarm UPS test Press this button during normal mode for approx 2 seconds to carry out a UPS self test Bypass LED The orange coloured LED lights up when voltage is supplied via the integrated bypass of the UPS Inverter LED The green LED lights up when voltage is supplied via the inverter of the UPS system Battery LED The orange coloured LED lights up when power is supplied from the battery system 48 27 Line LED mains status The green LED lights up when the mains voltage present is within the specified tolerance range If this LED flashes either the UPS connection has an incorrect pin assignment observe phase sequence neutral conductor connection position or the mains is outside of the specified tolerance range 28 to 11 Bar graph LED as the measure of the UPS 12 capacity utilisation or the remaining battery capacity These LED s show the current UPS capacity utilisation when mains voltage is present normal mode 11 Orange LED 96 105 10 Green LED 76 95 9 Green LED 56 75 8 Green LED 36 55 7 Green LED 0
23. GmbH Emil Siepmann StraBe 32 D 59581 Warstein erkl ren in alleiniger Verantwortung dass das Produkt Unterbrechungsfreie Stromversorgung Protect 1 100 Protect 1 150 Protect 1 200 Typenleistung 10kVA 15kVA 20kV A auf das sich diese Erkl rung bezieht mit den folgenden Normen bereinstimmt EN 62040 1 1 2003 EN 60950 1 2001 EN 62040 2 1999 Klasse C3 EN 61000 3 2 2000 EN 61000 3 3 A1 2001 Gem den Bestimmungen der Richtlinien 89 336 EWG EMV Richtlinie 73123 EWG Niederspannungs Richtlinie Jahr der Anbringung der CE Kennzeichnung 2007 59581 Warstein 25 06 2007 AEG PSS Q SD REDE management SE u shat rene mm Filmar 21 4 1 Set up Unpacking and Inspection The unit has been completely checked and inspected Although the unit has been packed and shipped with the usual care transport damage cannot be completely excluded Any claims due to transport damage must always be asserted against the transport 1 company Check the shipping container for damage on arrival If necessary ask the transport company to check the goods and make a record of the damage in the presence of the transport company employee and report the damage to the AEG representative or dealer within eight days of delivery Check that the delivery is complete PROTECT 1 with 10000 15000 or 20000 VA Cable clamping unit Special battery connection cable PROTECT 1 100 25 pin parallel
24. PROTECT 1 units are structured in a similar way The cables are connected as follows 4 Remove terminal cover retain the four screws Insert the cables to be connected into the terminal space of the PROTECT 1 from the rear Connect the wires of the supply lines to the corresponding terminal block Connect the PE to the terminal block of the PROTECT 1 100 or to the strain relief unit of the PROTECT 1 150 or 1 200 Fasten the supplied cable clamping unit no 9 p 27 28 with the previously removed screws In the case of the PROTECT 1 150 and 1 200 also remove the lateral earthing bolts beforehand and use them to fasten the cable clamping unit as well Check to ensure that the cables are secured correctly and tighten the fixing bolts if necessary Remove any cable debris tools bolts etc from the connection panel Mechanically secure the cables with the strain relief clamps of the cable clamping unit 30 5 2 2 Mount the connection cover of the cable clamping unit Connection Cross Sections and Fuse Protection The required dimensions can be found in the following table PROTECT PROTECT PROTECT 1 100 1 150 1 200 Max current consumption 91A bypass Incoming mains cable min 10 mm 16 mm 25 mm UPS input max 16 mm 35 mm 35 mm Load connection min 10 mm 16 mm 25 mm UPS output max 16 mm 35 mm 35 mm Battery connection Via Min 16 mm Max 35 mm enclosed per terminal
25. ad However the connected load must be reduced without delay Non observance of the unit overload condition may cause the total loss of all UPS functions Also avoid short term unit overloads which may for example occur when connecting a laser printer or laser fax machine Do not connect any household appliances or machine tools to the UPS Never connect or switch on any additional loads to the UPS if there is a mains failure i e if the UPS is working in emergency power mode As a rule if there has never been an overload during normal mode there will not be one in battery mode either When the Fault LED lights up in connection with a continuous acoustic signal this is an indication of a deactivating fault Follow the instructions in chapter O 45 7 1 7 2 7 3 Interfaces and Communication Computer Interface RS232 For the control of the UPS and convenient reading of status messages and measured values various interfaces are available The interface protocol is designed for operation with the CompuWatch shutdown and UPS management software from AEG Use the supplied RS232 communication cable to connect your PC Plug the cable into a corresponding serial port on your PC RS232 interface The RS232 is connected via the 9 pin Sub D socket strip on the back of the unit no 8 p 27 28 Pin assignment 2 TxD 3 RxD 5 GND Communication Slot On the back of the UPS there is a cover see p
26. all the unit in direct sunshine or in close proximity of heaters The unit is designed to be installed inside in heated rooms Never install the housing in the vicinity of water or in an excessively damp environment Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed The UPS must be absolutely dry prior to start up As a result leave it to acclimate for at least two hours Never connect the mains input and the UPS output Ensure that no fluids or foreign bodies can penetrate the housing Do not block the air vents of the unit Make sure for example that children do not insert any objects in the ventilation openings 18 Do not connect household appliances such as hairdryers to the UPS Also take care when working with motor loads It is essential to avoid back feeding the inverter e g if the load is intermittently operated in regenerative mode Danger Electric shocks Even after the mains voltage has been disconnected the components within the UPS remain connected to the battery and can thus cause electric shocks It is therefore imperative to disconnect the battery circuit before carrying out any maintenance or repair work If it is necessary to replace the battery or carry out maintenance work this must be done by or under the supervision of a specialist familiar with batteries and the necessary safety precautions Only authorized persons are all
27. e The load supply now takes place via the central external manual bypass and the parallel operation busbar is supplied with power via the integrated manual bypasses of each UPS However the parallel operation busbar and load busbar are not yet connected to each other at this time 57 19 Now actuate the mains input miniature circuit breakers no 2 p 27 28 on each UPS one after the other Move them to the ON position 20 Move the maintenance switch manual bypass switches no 3 p 27 28 on the back of each UPS to the UPS position Finally fasten the covers on each UPS again using the 4 respective screws that were previously removed The voltage supply of the parallel operation busbar now takes place via the integrated 1 electronic bypass switches of the UPS systems used Check this operating state on the display panel of each UPS Bypass chapter 6 1 3 21 Now actuate your central external manual bypass Switch from the Bypass position to UPS operation i e connect your load busbar to the UPS parallel operation busbar This is done using a manual bypass switch with overlapping switching contacts without any interruption in the load voltage i e completely interruption free 22 Now switch on the inverters of the UPS systems To do this press the ON pushbutton of each UPS for approx 2 seconds one after the other After switching on each UPS carries out a self test and synchronizes itself w
28. e to other heat sources such as radiators Protect the units against external effects in particular moisture and dust In this regard please also refer to the instructions in chapter 3 page 16 in these operating instructions If you transport the unit from a cold room into a warm one or if the room temperature suddenly drops then condensation may form inside the unit To avoid any damage due to condensation let the unit acclimate for 2 hours before you switch it on 24 4 4 Overview Connections Operating Display Elements 4 4 1 Front view PROTECT 1 100 PROTECT 1 150 PROTECT 1 200 PROTECT 1 100BP PROTECT 1 BP20 25 4 4 2 Display OFF pushbutton ON pushbutton alarm off Orange coloured Bypass LED Green Inverter LED Orange coloured Battery LED Green Line LED Bar graph LED 7 10 green 11 orange coloured for UPS capacity utilisation or remaining battery capacity T LED load 0 35 battery capacity 96 100 8 LED load 36 55 battery capacity 76 95 9 LED load 56 75 battery capacity 51 75 10 LED load 76 95 battery capacity 26 50 11 LED load 96 105 battery capacity 0 25 12 Red Fault LED A detailed explanation of the displays is found on page 48ff Soe ae oM T N 26 4 4 3 Rear view connections PROTECT 1 100 Bl PEERS MEER 1 L2 L3 JP1 JP2 elig llel PROTECT 1 150 1 200
29. e type see also chapter 9 Preparation of the Output Cabling Before you connect the loads to the UPS the nominal output listed on the nameplate must be greater than or equal to the sum of the load power outputs The output of the PROTECT 1 should supply further separate circuits in a subdistribution Make sure that the fuse protection is selectively designed see also chapter 5 2 2 For the connection between the PROTECT 1 and the subdistribution cable cross sections acc to the table Connection Cross Sections and Fuse Protection on p 31 must be used In the subdistribution note at least the following information Maximum permissible total load Maximum permissible load of the individual load circuits In the case of a common distribution cabinet circuits with mains as well as UPS voltage label 1 each circuit with the respective supply mains or UPS 33 5 3 4 9 4 Connection of the Loads In order to ensure the safety of personnel during installation work make sure that the connections are made under the following conditions Nomains voltage present The loads are switched off UPS is switched off display completely blank To disconnect the PROTECT 1 carry out the following steps Place the maintenance switch manual bypass on the back of the UPS in the bypass position For this purpose first remove the 4 screws of the cover no 3 p 27 28 Put the mains input miniatu
30. en in these operating instructions especially with regard to technical data and operation Claims in connection with supplied goods must be submitted within eight days of receiving the goods along with the packing slip Subsequent claims cannot be considered The warranty does not apply for damage caused by non compliance with these instructions such damage also includes damage to the warranty seal AEG will accept no liability for consequential damage AEG will rescind all obligations such as warranty agreements service contracts etc entered into by AEG or its representatives without prior notice in the event of maintenance and repair work being carried out with anything other than original AEG parts or spare parts purchased from AEG Handling PROTECT 1 is designed and constructed so that all necessary steps for start up and operation can be performed without any internal manipulation of the unit Maintenance and repair work may only be performed by trained and qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted accordingly by pictographs explained in the safety regulations of chapter 3 Hotline If you still have questions after having read these operating instructions please contact your dealer or our hotline Tel 49 0 180 5 234 787 Fax 49 0 180 5 234 789 Internet www aegpss
31. entifies technical requirements and additional information requiring the operator s attention Accident Prevention Regulations Compliance with the accident prevention regulations valid in the respective country of use and the general safety regulations in accordance with IEC 364 is mandatory The following safety rules must be observed prior to performing any work on the PROTECT 1 Disconnect the unit from the power supply Secure the unit against being switched back on 16 3 3 3 4 Verify that the unit is disconnected from the power supply Earth and short circuit the unit Provide protection by covers or barriers for any neighbouring live parts Qualified Personnel The PROTECT 1 may only be transported installed connected and serviced by qualified personnel who are familiar with the pertinent safety and installation regulations All work performed must be inspected by responsible expert personnel The qualified personnel must be authorised by the responsible safety officer of the installation to perform the work required Qualified personnel is defined as personnel having completed training and gained experience in the respective field familiar with the pertinent standards rules and regulations and accident prevention regulations having received instruction on the mode of operation and operating conditions of the PROTECT 1 capable of recognising and preventing dangers Regulations and
32. excessive touch voltage on freely accessible metal parts The PROTECT 1 is earthed by the provided earthing bolts amp PE Prior to start up it must be ensured that the PROTECT 1 is earthed in accordance with valid regulations e g VDE 0100 Before the connection work is carried out check that The values of the nominal voltage input voltage and frequency match those on the nameplate of the UPS The earth connection matches the prescribed IEC standards or the local regulations The UPS is connected to the electrical mains via a separate supply line equipped with fuses on the supply side MI distribution The power fuse in the MI distribution has the same or higher value as the one indicated on the nameplate of the UPS system 29 9 1 5 2 5 2 1 Safety of Personnel Note the following points when setting up the UPS system and its external battery units special accessories 9 9 Disconnect the unit from the power supply Secure the unit against being switched back on Verify that the unit is disconnected from the power supply Earth and short circuit the unit Provide protection by covers or barriers for any neighbouring live parts Mains Connection General In order to ensure the correct functioning of the UPS and its additional equipment it is necessary to equip the mains cable with the corresponding fuses Checklist for Cable Connections The connection and earthing terminals of all
33. fier section with PFC logic power factor correction unit Separate battery charger with switch mode power supply technology IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage Automatic electronic bypass SBS as additional passive redundancy SBS Static Bypass Switch Manual bypass for maintenance and service purposes with automatic SBS activation upon actuation Control unit on the basis of digital signal processor technology Manueller Service Bypass Elektron Y Verriegelung Lade gleichrichter Batteriesystem Komponenten extern darstellung Manueller Service Bypass Elektron Verriegelung EUE PFC Netzfilter 2 2 System Description The UPS is connected between the public utility mains and the loads to be protected The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter The circuit technology used PFC enables sinusoidal current consumption and therefore operation with little system disturbance A separate second rectifier charging REC set up using switch mode power supply technology is responsible for charging or trickle charging the battery connected in the intermediate circuit The configuration of this charging REC means the harmonic content of the charging current for the battery is almost zero which increases the service life of the battery even more The inverter is respons
34. ible for converting the DC voltage into a sinusoidal output voltage A microprocessor driven control based on a pulse width modulation PWM guarantees in conjunction with digital signal processor technology and extremely fast pulsating IGBT power semiconductors of the inverter a voltage system of the highest quality and availability on the secured busbar In the event of mains faults such as e g current failures the voltage continues to be supplied from the inverter to the load without any interruption From this point onwards the inverter draws its power from the battery instead of the rectifier Since no switching operations are necessary there is no interruption in the supply to the load The automatic electronic bypass serves to increase the reliability of the supply further especially in the case of individual systems It switches the public mains directly through to the load without any interruption e g when there is an inverter malfunction As a result the automatic bypass represents an extra passive redundancy for the load An integrated manually operated bypass unit ensures an uninterrupted supply to the connected loads in the case of maintenance and or service work The internal electronic part with the exception of the metal clad manual bypass can be disconnected via the mains input miniature circuit breakers 10 The greatest possible supply reliability of connected loads is attained by the parallel connection of
35. igured with a minimum cross section acc to chapter 5 2 2 Connection Cross Sections and Fuse Protection The UPS can be live and the voltage can be dangerous The unit may only be installed and if necessary opened by trained and qualified personnel Repairs may only be carried out by qualified customer service staff Connection of the Three Phase Input Mains Voltage In order to ensure the safety of personnel during installation work make sure that the connections are made under the following conditions Nomains voltage present The loads are switched off The PROTECT 1 is switched off display completely blank To disconnect the PROTECT 1 carry out the following steps as well Place the maintenance switch manual bypass on the back of the UPS in the bypass position To do this first remove the 4 screws of the cover no 3 p 27 28 32 9 3 3 Put the mains input miniature circuit breaker no 2 p 27 28 in the OFF position Connect the UPS terminal 2 PE earth with the corresponding earth terminal in the distribution cabinet Connect the supply cable from the MI distribution to the terminals 1 1 of the UPS that are marked with INPUT 51 PE Ground N Neutral conductor L1 L2 L3 Phases Check the jumper between JP1 and JP2 terminal designation JUMPER Only remove the cable if you want to use the UPS in parallel operation with further PROTECT 1 units of the sam
36. ith the parallel operation busbar while the LED s for load and battery state switch on and off consecutively in increasing order After the successful synchronization of all inverters the Inverter LED on each UPS lights up a few seconds later whereby the UPS systems now work in parallel normal operating mode and supply the parallel operation load busbar with UPS voltage The central external manual bypass switch must be protected against accidental actuation Never actuate it when the UPS systems are in inverter mode 58 9 3 2 23 When the displays are lit as described switch on your loads one after the other When doing this take care not to exceed the maximum permitted load capacity of the UPS systems Also take into account the reserve capacities if active redundancy should be required Changes to the parallel system If you would like to add a UPS to the parallel system or remove a UPS from the parallel system this step is always done by returning the UPS systems to BYPASS operating mode Load supply through mains operation 1 No UPS protection during this measure First switch off the inverters of the UPS systems one after the other actuate the OFF pushbuttons All UPS systems function in SBS bypass operation Check the operating state on the operating panels Next active the integrated manual bypasses no 3 p 27 28 on the back of each UPS To do this first remove the 4 screws of the covers o
37. lerance Mains voltage supply interrupted Automatic switchover to battery mode Overload of the UPS System 52 Check mains connection again Check the back up fuse and the mains input miniature circuit breaker as well Switch mains input miniature circuit breaker to ON Check the mains voltage frequency Try to re establish the mains voltage poss fuse triggered in the subdistribution When the acoustic signal sounds every second the battery is almost completely discharged Carry out a system shutdown of your IT equipment at this point in time at the latest Immediately reduce the capacity utilisation of the UPS by disconnecting part of your loads Message display Duration of the emergency power supply shorter than setpoint Line LED and Fault LED light up continuous warning signal error description no 17 Batteries not completely charged batteries aged or faulty Switch off due to UPS internal overtemperature detection Charge the batteries for at least the recharging time acc to chapter 2 3 and check their capacity If the problem remains contact your dealer Make sure that no overload is present the UPS fans are not blocked and the ambient temperature is in the tolerance range Wait for 10 min cooling down phase then switch on again Correct short circuit Switch UPS on again connect loads one after the other again Switch off due to sh
38. n standards are observed The battery service life strongly depends on the ambient temperature Ambient temperatures between 15 and 25 C are optimum Attention Only transport the PROTECT 1 in an upright position Never tilt or cant it avoid displacing the centre of gravity Make sure that no magnetic storage media are stored and or operated close to PROTECT 1 Set Up Note the following points when setting up the UPS system and its external battery units special accessories 23 The contact surface must be smooth and level It must also be sufficiently strong and sturdy to avoid vibration and shocks Make sure that the mounting is able to support the weight especially in conjunction with external battery units special accessories Set up the units so that adequate air circulation is assured There must be at least 200 mm clearance behind the rear fans for ventilation purposes Do not block the intake openings on the front and if present on the side of the unit There must be a gap of at least 50 mm here External battery units must be placed on the side of the UPS system To ensure the greatest possible mechanical stability do not place the external battery unit s above or below the UPS system Avoid extreme temperatures We recommend an ambient temperature from 15 C to 25 C in order to maximize the service life of the batteries Do not expose the units to direct sunlight or operate them clos
39. n the back Put the mains input miniature circuit breakers of each UPS no 2 p 27 28 to OFF position Use your central external manual bypass to bypass the loads i e activate the bypass operation and remove the load supply from the UPS busbar The voltage of each UPS is disconnected in its low voltage main distribution You can now expand or reduce your parallel system Pay attention to the jumpers JP1 JP2 and the parallel operation cables The subsequent start up is carried out as described in chapter 9 3 1 a If you only want to switch off a UPS in the parallel system press the OFF pushbutton l twice in succession to do this In this way individual UPS systems can be disconnected from the parallel operation busbar 59 10 Maintenance 10 1 10 2 10 2 1 The PROTECT 1 consists of state of the art non wearing components We do however recommend visual checks above all battery and fan checks at regular intervals at least every 6 months to maintain continuous availability and operational reliability CAUTION Ensure that the work area is cordoned off and always observe the safety instructions N Charging the Battery The battery is automatically charged when the mains is connected irrespective of the operating mode This is signalled by the Load LED s lighting up see also chapter 4 4 2 The complete charging time of the battery after a long discharge time depends especially on the number
40. nology for increasing a DC voltage to a higher voltage level Static Bypass Switch Term from overvoltage technology Classic mains overvoltage protection consists of a lightning surge arrester class B overvoltage protection class C and finally the so called appliance protection class D see also http www phoenixcontact de TRABTECH topic Insulated Gate Bipolar Transistor The latest design of high performance transistors with minimum control power requirement MOSFET structure and minimum losses on the output side structure of a bipolar transistor See appliance protection Light Emitting Diode Electronic semi conductor component commonly referred to as an LED used for optic signalling Power Factor Correction Circuit technology for minimising system disturbances particularly important when connecting non linear loads Pulse Width Modulation Here circuit technology for generating a sinusoidal voltage of the highest quality from an existing DC voltage Simple Network Management Protocol A protocol encountered frequently in networks for managing handling components Output Voltage and Frequency Dependent on mains supply The UPS output is dependent on mains voltage and frequency fluctuations Earlier designation OFFLINE Output Voltage Independent from mains supply The UPS output is dependent on mains frequency fluctuations but the mains voltage is prepared by electronic passive voltage control uni
41. oad and the mains The synchronization unit ensures that the frequency and phase of the inverter voltage is synchronized with the mains and can therefore be switched over without interruption within the tolerance limits i The bar graph LED functions as the display of the UPS capacity utilisation The acoustic signal 1 sounds every 2 seconds during this operating mode 43 Manual Bypass Energiefluss bei aktivierter Handumgehung Netzeingangs sicherungs automat Gesicherte umgehung Schiene Schematische Darstellung Batterie Verbraucher Energiefluss bei aktivierter Handumgehung Power circuit with activated manual bypass Handumgehungspfad Manual bypass path GR INV BE IN ee Netzeingangssicherungsautomat The manual bypass enables maintenance and service personnel to perform work on the PROTECT 1 without having to switch off the load circuit If the current supply fails while the manual bypass is active a total failure of the load supply results For this reason it should be switched back to normal operating mode as soon as possible 44 Unit overload The load on the UPS should never exceed the specified rated load of the unit If a unit overload occurs nevertheless from 105 of the specified unit rated load then the Fault LED lights up and an acoustic signal sounds twice per second The connected loads continue to be supplied for a certain length of time depending on the level of the overlo
42. on of the Battery Cubicle PROTECT 1 BP20 Fig Rear view of the PROTECT 1 BP20 with cover removed The battery cubicle is supplied with a separate battery string and separately enclosed battery fuses for safety and transport protection reasons Please also note the separate documentation enclosed with the battery cubicle After the battery cubicle has been removed from the pallet first remove the rear cover Now create the electrical connections with the enclosed connectors see also circuit diagram X1 X2 X3 O and The PROTECT 1 100 is connected to the UPS at the socket 6 using the special battery connection cable enclosed with the UPS and in the case of the PROTECT 1 150 or PROTECT 1 200 with the battery connection cables enclosed with the battery cubicle at the terminals Make sure to observe the terminal block assignment concerning the correct polarity and as well as an earth fault and short circuit proof routing in addition to the proper earthing of the battery cubicle 36 9 9 If the battery cubicle is used in connection with the PROTECT 1 1 50 or PROTECT 1 200 the strain relief is implemented with clamps The battery system can now be activated To do this insert the two fuses 6 As the last step fasten each cover that was initially removed man nnm MN Fig PROTECT 1 BP20 in connection with the PROTECT 1 100 PROTECT 1 100 amp 1 BP20 When connecting the battery connection cable make
43. ort circuit in UPS output Error description no 19 Fault in DC circuit Notify dealer or battery system faulty Fault LED lights up Battery LED flashes warning signal sounds once per second error description 21 Fault LED lights up Fault in the UPS continuous warning signal Notify dealer Further diagnoses can also be found in the table list in chapter 8 1 2 If you cannot solve the problem that has occurred stop the entire procedure switch off the UPS and disconnect the UPS from the mains Please contact our hotline in this case see p 5 Please have the serial number of the unit as well as the purchase date at hand The hotline will provide you with technical support and can inform you about further procedures once you have described the problem 53 9 Parallel Operation 9 1 Principle of Operation PROTECT 1 has been designed for parallel operation with n x technology n here stands for the number of units required for load supply x for the degree of redundancy Up to 3 units of the same type can be connected in parallel here to increase the output power and or achieve higher availability NS Hauptverteilung USV Einspeisung Parallelfeld Handumgehung plus USV Unterverteilung NS Hauptverteilung MI main distribution USV Einspeisung UPS feed UPSfeed B i Parallelfeld Handumgehung plus USV Parallel field manual bypass
44. owed in the vicinity of the batteries When replacing the batteries the following must be observed Only ever use identical maintenance free sealed lead batteries with the same data as the original batteries Danger Explosive Never throw batteries into open fire Never open or damage batteries Electrolyte may leak out and damage skin and eyes It may be toxic Batteries can cause electric shocks and high short circuit currents Therefore take the following safety precautions when working with batteries Take off watches rings and other metallic objects Only use tools with insulated handles 19 Avoid using multiple outlet adapters with a central on off switch as protection against uncontroled load switch off as well as for avoiding peak inrush currents owitch OFF the UPS using its main switch if you do not intend to use it for some time PROTECT 1 must be switched off every evening if the electricity supply in your company is switched off every night Otherwise the battery will be discharged Frequent and exhaustive discharging of the battery leads to a shorter service life of the battery and should therefore be avoided PR For personal safety reasons never switch on the main switch when the mains connector of PROTECT 1 is disconnected 20 3 5 CE Certificate AEG Power supply systems Konformit tserkl rung Dokument Nr CE 0091 Wir AEG Power Supply Systems
45. re circuit breaker no 2 p 27 28 to the OFF position Connect the loads as follows terminals 1 3 p 27 28 Connect the UPS terminals PE ground N neutral conductor L phase that are marked with OUTPUT with the corresponding terminals of your UPS subdistribution Connection of External Battery Modules The PROTECT 1 requires the use of at least one external battery module Two preconfigured battery cubicle types are available Both versions guarantee an increase in the attainable standby time due to their parallel connection capability see also chapter 2 3 PROTECT 1 100 PROTECT 1 150 PROTECT 1 200 PROTECT 1 100 BP PROTECT 1 BP20 The two cubicle types are distinguished in the following Follow 5 4 1 if you use the PROTECT 1 100 BP or 5 4 2 when using the PROTECT 1 BP20 34 9 4 1 Connection of the Battery Cubicle PROTECT 1 100 BP This battery cubicle is completely preconfigured The connection to the UPS unit is ready to be plugged in as a result of the supplied battery connection cable e B B 6 B ell o PROTECT 1 100 with 1 battery unit PROTECT 1 100 BP PROTECT 1 100 BP is only intended for connection to the UPS type PROTECT 1 100 Connect further battery cubicles of identical design to the second battery connection socket of the neighbouring battery cubicle Insert the battery connection plugs quickly and firmly into the battery connectors 35 5 4 2 Connecti
46. s The hardware related installation is now complete 56 9 3 9 3 1 Operation of the UPS in a parallel system The start up process is uncomplicated does not require any prior knowledge and is basically oriented to the procedure described in chapter 6 If you have obtained the parallel operation board from AEG Power Supply Systems you can find further special instructions there The displays in the parallel system function the same way as described for the individual UPS units in chapter 8 Start Up 13 Make sure that all connections have been made according to the installation instructions 14 Make sure that all loads are switched off 15 Make sure that all maintenance switch manual bypass switches no 3 p 27 28 on the back of each UPS are in the Bypass position and all mains input miniature circuit breakers no 2 p 27 28 on the back of each UPS are in the OFF position 16 Check the position of the central external manual bypass This must be in the Bypass position i e supply of the load busbar by the supplying mains 17 Now close all isolators in the output of each UPS i e connect the output of each UPS with the parallel operation busbar 18 Now insert the back up fuses in your low voltage main distribution where the central external manual bypass as well as the individual UPS systems are connected to the mains on the input side or switch on the corresponding line protection switches ther
47. ternal manual bypass which must have an all pole design must also be supplied by this phase L41 55 The UPS outputs are each connected with the parallel operation busbar via an isolator The instructions from chapter 5 apply here too The following always holds true for the UPS input and output conductors The difference in length in conductors up to 20 m per UPS can be max 20 and max 10 for lengths gt 20 m per UPS The jumper installed between JP1 and JP2 on the connection panel of every UPS at the factory must be removed The UPS output distribution also has to take place according to the instructions in chapter 5 In particular make sure that the individual switching elements are correctly labelled in order to prevent operating errors later as well The communication of the units switched in parallel takes place via the 25 pin parallel operation cable s included in the scope of delivery For this purpose first remove the parallel port covers no 5 p 27 28 and connect the UPS units with each other with one parallel operation cable each Use one parallel operation cable for 2 units and two parallel operation cables for 3 units do not create a ring structure Communicative parallel operating connection for 2 units for 3 units After connecting the parallel operation cables fasten the previously removed parallel port covers Turn these by 180 so that the slot of the cover is facing downward
48. tructions are observed For 73 23 EEC low voltage directive reference number EN 62040 1 1 2003 For 89 336 EMC directive reference number EN 50091 2 1995 EN 61000 3 2 1995 EN 61000 3 3 1995 Warning 1 This is a product for industrial and commercial use in the second environment to prevent malfunctions restrictions on the installation or additional measures may be required 15 3 2 Safety Regulations Important Instructions and Explanations The instructions for operation and maintenance as well as the following safety regulations must be complied with to ensure the safety of personnel as well as the continued availability of the unit All personnel installing dismantling starting up operating or servicing the units must be familiar with and observe these safety regulations Only trained and qualified personnel may perform the work described using tools equipment test equipment and materials intended for the purpose and in perfect working condition Important instructions are emphasized by the words Caution Attention Note and indented text IN Caution This symbol identifies all working and operational procedures requiring absolute compliance to avoid any danger to persons Attention This symbol identifies all working and operational procedures requiring absolute compliance to prevent any damage irreparable or otherwise to the unit and its components Note 1 This symbol id
49. ts Earlier designation LINE INTERACTIVE Output Voltage and Frequency Independent from mains supply The UPS output is independent of mains voltage and frequency fluctuations Earlier designation ONLINE 63 Guarantee Certificate TYPE siemens CIT UND Gls scant hace cea tk eo ata eet aa Date Ol B rchase vsu uvas dede ION Mus feed ox ieee suh Dalee Dealer stamp signature Errors and changes excepted AEG Power Supply Systems GmbH Emil Siepmann Strake 32 D 59581 Warstein Belecke Germany Operating Instructions BAL 8000019452 EN AEGO707DE
50. up to max three PROTECT 1 UPS systems The n x technology thus guarantees maximum reliability through up to double active redundancy on the one hand as well as on the other hand the possibility of increased power with simple redundancy or even only higher UPS power without any redundancy The relationship between the available output power and the degree of active redundancy can be seen in the following overview Parallel system with PROTECT 1 100 Number of UPS units Number of UPS units Available power Active 0 10KVA 20VA 30kvA redundancy 1 10KVA 20kvA owe 2 jw Parallel system with PROTECT 1 150 Available power Number of UPS units Parallel system with PROTECT 1 200 Available power Number of UPS units 2 3 Technical Data Type rating PROTECT 1 100 PROTECT 1 150 PROTECT 1 200 UPS input Rated connection voltage Voltage range without battery operation Frequency Frequency tolerance range 10000 VA cos 0 7 ind 7000 W 15000 VA cos o 0 7 ind 10500 W 20000 VA cos q 0 7 ind 14000 W 3ph N PE 400 V 230 VAC 304 VAC 478 VAC 3 96 rectifier 176 VAC 261 VAC VAC 3 96 bypass 50 Hz 60 Hz autom detection 4 Hz Current consumption at full load max PROTECT 1 100 PROTECT 1 150 PROTECT 1 200 System disturbance factor UPS output Nominal voltage output Nominal frequency Type of voltage Crest factor
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