Home

AEG Network Cables Thyro-P User's Manual

1. password protection a 5G iw 5 Default User ME Menu Remarks im g Value Value 3 Act val select Analog outp 32 Parameterization for analog output 1 terminal 32 Analog outp 33 Parameterization for analog output 2 terminal 33 Analog outp 34 Parameterization for analog output 3 terminal 34 Display top Parameterization for operation display value top Display middle Parameterization for operation display value middle Display bottom Parameterization for operation display value bottom Average xx 25 Mean value analog display of xx mains cycle periods Graphics Parameterization line diagram Analog outp 32 3 Analog outp 33 Analog outp 34 Analog outp xx Selected analog output 1 2 3 terminal 32 33 34 Select and OK Selection of if ecisting in the Power Controller Ul Il Pl PG U1 32 U1 Il Pl PG U2 I2 P2 11 33 U2 I2 P2 U3 I3 P3 alpha P1 34 03 I3 alpha total set point i Set point Display total set point Pain Minimum and maximum values of U I P since U T P last RESET respectively voltage startup Current output OFF ON Changeover 10V 20mA Full scale xx xmA Measuring device end scale deflection e g 20mA Offset OmA Offset signal for output value for instance 4mA Full scale value xxx y Y dimension depending on display V A kW
2. 09 for protective earthing p CU 40x10 214 Thyro P 3P 780 HF 1000 HF 1400 HF 1500 HF Dimensional Drawing 292 ie SL i i 9x15 295 325 gt 35 225 EEE a 1000 HF 1500 a bs e y 315 90 80010014 C13 14990393 00551 N 90 1700 Thyro P 3P 1700 HF 1850 HF Dimensional Drawing 294 ao 99 f r Erdung 0354for earthing 81 82 Cu 100x15 214 T3 MES 3 Thyro P 3P 2200 HF 2600 HF Dimensional Drawing 295 83 12 ACCESSORIES AND OPTIONS ORDER NO 2000000380 DESCRIPTION Thyro Tool Familiy commissioning and visualization tool for simple visualization tasks software under Windows 95 4 0 and later 2000000393 Thyro P interface card Profibus DP 2000000392 Thyro P interface card Modbus RTU 2000000394 Thyro P interface card DeviceNet 2000000400 control device for Thyro 1P 2P and 3P 2000000401 control device as above but using the ASM process for dynamic mains load optimization 2000000406 LBA local operating and display unit menu driven including copy function 2000000405 SEK cabinet installation kit for LBA installation in switching cabinet door
3. max 80mA TAB 19 TERMINAL STRIP X5 Terminal strip X6 in the control device At the terminal strip X6 wiring between the control device A70 and the control cards A1 A3 and 5 of the power section is performed by the works Allocation of the terminal strip is as follows X6 Name 11 thyristor L1 neg 12 5V 13 thyristor L1 pos 21 thyristor L2 neg 22 5V 23 thyristor L2 pos 31 thyristor L3 neg 32 5 33 thyristor L3 pos 41 input temperature sensor 42 ground temperature sensor TAB 20 TERMINAL STRIP X6 Each thyristor is controlled by 20mA current supply switching to ground The ventilator monitor is connected to the terminals X6 41 and X6 42 in separately ventilated devices HF The temperature of the power section is monitored using a PT 1000 temperature sensor In case of overheating of the power section for instance caused by outage of the ventilator a fault indication is generated and the alarm relay is activated default values The temperature may be enquired by the interfaces 44 4 13 SYNCHRONIZATION By standard each power section is fitted with a transformer for an input voltage of up to 690V After filtering the synchronization signal for control of the thyristors is generated from the secondary voltage The connections are wired by the works This includes the following terminals TERMINAL STRIP X7 X7 1 7 2 12
4. OVERHEAT overheating of power section in case of HF types check ventilator Default setting Activation of the integrated semiconductor fuse may be signalled using the fault indicating relay K1 rest current contactor otherwise separate supply of the control device required In case of Power Controllers from model current 495A additional signalling is performed via an indicator at the semiconductor fuse 2 4 2 RELAY INDICATIONS K1 K2 K3 The Thyro P Power Controller is fitted with three relays Each of these relays has a change over contact in principle be allocated a value in the event register The following table shows the contac tor allocation of the relays at the corresponding terminal strips Presets of parameters by the works default values may be found in chapter 3 4 20 ALARM RELAY K1 The relay K1 is activated if a fault is detected in the system The effective direction whether it should close or open in case of fault may be set using the parameter K1 closed circuit OFF ON by using LBA or Thyro Tool Familiy Which indications lead to switching of the relay may also be set Recommendation keep the default setting LIMITING RELAY K2 The relay K2 only closes in default setting if at least one of the following values is exceeded 1 max admissible effective value of the load current 2 max admissible effective value of the load voltage 3 max admissible active power of the load The relay releases
5. pe d ey EF x ril xi Bl 100 teft 1 OK Setpoinleff 96 Anlage 1 125 100 75 50 14 17 14 18 14 19 11 09 2006 Parameter view 1P 400V 110A H Address100 eroi pen y 13 Am 0l o oG T pa G L3 mS 327 Se Se tur ue 500 2 pai anga Heat sink suc Terminal 11 Mi om 291 HERA F1 for help 1 with 9600 Baud 2 O Posteingan 2 go Proteus utrazat 32 B windows mdi a 14 20 FIG 9 EXAMPLE FOR THE USER INTERFACE THYRO TOOL FAMILY In the above illustration you can see windows containing 1 line diagram with several measured values 4 bar diagram several are possible as well as 1 parameter input section 1 actual value display The location of the windows may be adjusted to the requirements by the user 36 3 4 DIAGNOSIS FAULT INDICATIONS Faults can occur in the load circuit and in the Power Controller itself Often the sequence of fault indications or events is decisive for a positive diagnosis Diagnosis of unexpected operating behavi our is performed by LEDs on the front panel of the control device with parameter comparison whereby the modified parameters may be listed as well as by reading from the Thyro P fault memory data log In Thyro P faults occurring and indications are entered in the fault memory with the event time and
6. 40 45 50 55 60 65 69 TABLE TERMINAL SCREWS THYRO P 1P 2P 3P CONNECTOR EARTHING SCREW U1 V1 W1 U2 V2 W2 37H 75H M 6 M 6 80H M 8 M 10 110H M 6 M 6 130H 170H M 8 M 10 200HF 280HF 300HF M 10 M 10 495HF 500HF 650HF 780HF 1000HF 1400HF M 12 M 12 1500HF 1700HF 1850HF 2000HF 2100HF 2200HF 2400HF 2600HF 2750HF 2900HF WITH UL APPLICATIONS POWER CONNECTION USE ONLY 60 75 COPPER CONDUCTORS UL SPECIFICATION STUD TORQUE FOR SCREW MIN RATED MAX TABLE TERMINAL SCREWS M2 0 2 0 25 5 9 Nm M 6 3 0 4 4 22 5 M 8 11 5 17 0 44 M 10 22 0 33 0 75 M 12 38 0 56 0 75 0 Pound inches SCREW MIN RATED MAX M2 1 9 2 2 2 5 M 6 26 1 38 9 52 2 M 8 101 8 150 5 199 1 M 10 194 7 292 1 389 4 M 12 336 3 495 6 663 8 VENTILATOR 230 V THYRO P HF TYPES TYPE CURRENT AIR VOLUME SOUND PRESS 50 60 HZ 50HZ 60HZ IN 1 M DIST A A M H DBA 1P 200HF 280HF 0 22 0 22 120 53 300HF 495HF 500HF 650HF 0 50 0 38 150 67 780HF 1000HF 1400HF 1500HF 0 55 0 60 580 75 2000HF 2100HF 2600HF 2900HF 1 00 1 20 2200 81 2P 200HF 280HF 0 50 0 38 200 67 300HF 495HF 500HF 650HF 0 50 0 38 230 67 780HF 1000HF 1400HF 1500HF 1 00 1 20 1200 81 1850HF 2000HF 2400HF 2750HF 1 00 1 20 2100 81 3P 200HF 280HF 0 50 0 38 260 67 300HF 495HF 500HF 650HF 1 20 0 85 450 72 780HF 1000HF 1400HF 1500HF 1 00 1 20 1600 81 1700HF 1850HF 2200HF 2600HF 1 00 1 20 2000 81 The venti
7. 130 H 170 H Dimensional Drawing 275 EBEN X52 Thyro P 2P 200 HF 280 HF Dimensional Drawing 277 Thyro P 2P 300 HF 495 HF 500 HF 650 HF Dimensional Drawing 278 29 for protective earthing Thyro P 2P 780 HF 1000 HF 1400 HF 1500 HF Dimensional Drawing 280 75 CU 40x10 614 E CU 60x10 214 76 Cu 80x10 014 Cu3 14910393 0 0551 Thyro P 2P 1850 HF 2000 HF Dimensional Drawing 282 470 bei2P 690 1850 HF 185 for 2P 690 1850 HE x 09 f r Erdung 00354forearthing 77 x7 40 i 5 E Cu 100x15 214 X50 U1 U2 wi w2 28 for 365 104 395 i 104289 masining 603 Thyro P 2P 2400 HF 2750 HF Dimensional Drawing 283 AN KI 52 1 BIB Thyro P 3P 37 H 75 H 110H Dimensional Drawing 284 M 1 5 78 Thyro P 3P 80 H 130 H 170 H Dimensional Drawing 287 ni 200 280 Dimensional Drawing 289 Thyro P 3P 300 HF 495 HF 500 HF 650 HF Dimensional Drawing 290 79 80
8. 2000000399 Voltage transformer 690V 43V UE_U 016 for mounting on standard rails 37259800 LLV V fibre optic distribution power supply 37259900 LLV 4 fibre optic distribution 37295190 LL RS 232 plug interface 9 pin including power supply 0017381 fibre optic plug 0017574 fibre optic cable 8000007874 plug 2 pin for A70 X1 0048764 data cable to the PC RS 232 2000003203 Damping card 690V 84 13 APPROVALS AND CONFORMITIES Due to European harmonization and international reconciliation the standards will be subject to years of adjustment and renumbering The detailed schedule therefore contains the current stan dards as well even if the date for their expiry has already been set There is no product norm for Thyristor Power Controllers so that a sensible norm structure must be created from the correspon ding basic norms which ensures safe application and opportunity for comparison CAUTION Thyristor Power Controllers are non valid devices for disconnection and may therefore be operated only in connection with a suitable mains isolating device for instance switch connected on line side Approvals and conformities are available for Thyro P Quality standard according to ISO 9001 Registration in acc to UL 508 file no E 135074 ius cus Investigated under consideration to Canadian National Standard C22 2 No 14 95 UL Markings Field wiring terminal mark
9. Display top 4 Display middle Display bottom Display Operation display top middle bottom 3 values E Select and OK Selection of if ecisting in the Power Controller Ul I1 PG Ul Il PG U2 I2 P2 02 I2 P2 U3 I3 P3 alpha U3 I3 P3 alpha total set point 7 Set point Display total set point U Luar Pin Minimum and maximum values of U I P since L Paa last RESET respectively voltage startup 5 Line diagram X axis time Scaling of the time axis resolution pixels 1 5min 30min 1h 3h 1 5min Y axis value Selection of if existing in the Power Controller type 01 I1 PG Ul ul 11 Pl resolution 50 pixels U2 I2 P2 alpha 02 I2 P2 alpha U3 I3 P3 set point 03 I3 total set point Start graphic Start line diagram bar average value Display band all measured values or average value limitations Presets limiting values UL nox XXXXV type Display default at 3P default setting phase voltage type Display default P 2 XXXXkW type Display default time xxxxms 1000ms Only for the operating modes TAKT and SSSD lt T Pte usa xxx e 180 Only for the operating mode VAR RE wi xxx e 0 Only for VAR on time xxxxms 0 us XXXXV 0 XXXXA 0 P py XXXXkW 0 Phase swingL 0 Phase swing for L1 L2 L3 Main menu appears after plugging in the LBA 29 Main menu Su
10. short circuiting of an element may be detected RELATIVE MONITORING This monitoring is sensible if the resistance value of the load slowly changes Changes in resistance may for instance be caused by temperature changes or by ageing The current b of the Power Controller is regarded as 100 load current current in fault free state after activation of the RESET or CONTROLLER LOCK The RESET is automatically activated after each startup restart or after mains outage In case of relatively slow changes of the current due to characteristics of the above mentioned heating elements automatic adjustment of the internal reference value to 100 is performed b VYYYYV S C I lt threshold indication 16 17 Chap 3 4 L FIG 5 RELATIVE MONITORING 22 Star connection Delta connection without neutral conductor Quick current changes which may for instance occur in case of partial Quick current changes which may for instance occur in case of partial short circuit may be detected by overcurrent monitoring max a Quick current changes which may for instance occur in case of load breakdown may be detected by undercurrent monitoring min c NOTE FOR LOAD MONITORING Changes of the burden resistor and parameters can be necessary in case of small load currents or small current flow angles i e small phase angles If a Thyro P 3P is used
11. 250 300 HF 358 640 261 414 340 22 278 3 300 1 1 00 350 Als 500 HF 597 1225 261 414 340 22 278 3 500 1 1 00 630 780 HF 932 1700 410 685 505 54 280 4 1000 1 1 20 2x630 1400HF 1673 3750 410 685 505 54 5 1500 1 1 00 4x700 1850 HF 2210 5700 526 837 445 84 282 6 2000 1 1 00 4x900 2400HF 2868 6400 603 837 470 107 283 7 3000 1 1 20 4x1400 THYRO P 3P 80H 95 350 450 320 229 17 287 1 100 1 1 20 100 200 HF 239 740 450 397 229 20 289 2 200 1 1 00 250 300 HF 358 1020 348 430 340 30 290 3 300 1 1 00 350 Als 500 HF 597 1825 348 430 340 30 290 3 500 1 1 00 630 780 HF 932 2740 575 085 505 74 292 4 1000 1 1 20 2x630 1400HF 1673 5600 575 685 505 74 5 1500 1 1 00 4 700 1700 2031 8000 526 1094 445 119 294 6 2000 1 1 10 4x900 2200HF 2619 9000 603 1094 470 152 295 7 3000 1 1 30 4x1400 number of fuses per path of power section built in 10 SPECIFICATIONS 67 TYPE VOLTAGE P400 230 volts 20 to 400 volts 10 P500 230 volts 20 to 500 volts 10 P690 500 volts 20 to 690 volts 10 MAINS FREQUENCY all models 45Hz to 65Hz LOAD DESCRIPTION TRANSFORMER OPERATING MODES SET POINT INPUTS ANALOG OUTPUTS CONTROL CHARACTERISTIC ohmic load minimum 100W ohmic load ratio up to 20 MOSI operation transformer load The induction of the load side transformer should not exceed 1 45T in case of mains overvoltage when using grain oriented cold rolled plates This corresponds to a nominal induction of a
12. 50 m so that overall longer transmission paths are possible then LLV 4 The fibre optic distributor LLV 4 is connected to the base component LLV V It is able to distribute the optical signal to respectively receive from four connections and therefore multiplies the signal from the computer to Thyro P by four units each The maximum distance from LLV 4 to Thyro P should not exceed about 25 m In case of optimum installation conditions number of bends connection mounting etc the dis tances stated in the following table may be realized DEVICE PC LLV V LLV 4 THYRO P 50m 25m LLV V 50m 50m 25m LLV 4 50m 25m Thyro P 25m 25m 25m 23 FIBRE OPTIC DISTANCES 50 The following figure shows the fibre optic system with LLV Thyro P and PC PC or any automation system max 998 Power Controllers of the Thyro P range may be addressed only in case of proper laying max 50m max 50M max 25m LL connection fibre optic distribution system for line extension and cascading may be engaged to the standard rail fibre optic distribution system for signal multi plication max 5 LLAV cards for each LLVV may be engaged to the standard rail FIG 15 SCHEMATIC DIAGRAM FIBRE OPTIC THYRO P WITH LLV AND PC 51 5 3 BUS INTERFACES OPTION The control device of Thyro P may be optionally fitted with interface cards for interfaces customary for the indust
13. H 44 76 310 225 320 229 10 2 100 1 0 91 180 130 H 52 90 350 325 320 229 12 275 2 150 1 1 10 200 Os 170H 68 118 410 325 320 229 12 3 200 1 1 10 315 280HF 111 194 700 325 397 229 15 277 2 300 1 1 00 350 495 197 343 1150 261 414 340 22 278 3 500 1 1 00 630 m 650HF 259 450 1465 261 414 340 22 3 700 1 1 00 900 1000 HF 398 693 2865 410 685 505 54 280 4 1000 1 1 00 2x1000 1500 HF 597 1039 3510 410 685 505 54 5 1500 1 1 00 4x900 2000HF 796 1385 4800 526 837 445 84 282 6 2000 1 1 00 4x1000 2750HF 1095 1905 6200 603 837 470 107 283 7 3000 1 1 00 4x1500 THYRO P 3P 37H 15 25 330 300 320 229 14 284 1 100 1 2 70 50 75H 30 52 400 300 320 229 14 1 100 1 1 30 100 110 H 44 76 540 300 320 229 14 3 100 1 0 91 180 130 52 90 560 450 320 229 17 287 2 150 1 1 10 200 170 68 118 650 450 320 229 17 2 200 1 1 10 315 280 111 194 1070 450 397 229 20 289 2 300 1 1 00 350 495 197 343 1800 348 430 340 30 290 3 500 1 1 00 630 A 650 HF 29 450 2265 348 430 340 30 3 700 1 1 00 900 m 1000 HF 398 693 4370 575 685 505 74 292 4 1000 1 1 00 2x1000 1500 HF 597 1039 5335 575 685 505 74 5 1500 1 1 00 4x900 1850 HF 736 1281 6900 526 1094 445 119 294 6 2000 1 1 00 4x1000 2600HF 1035 1801 8700 603 1094 470 152 295 7 3000 1 1 10 4 1500 number of fuses per path of power section built in TYPE VOLTAGE 500 VOLTS 9 2 TYPE RANGE 500 VOLTS 65 TYPE TYPE POWER DISSIPA DIMENSIONS WEIGHT DIM TEMP CURRENT BURDEN
14. P Selection control characteristic effective load P No control Selection set operation phase angle control angle PID factors 8 Parameterization controller parameters password prot 8 PID factors Sta Regl OFF ON ON With standard control OFF the control parameters be stipulated P part type Controller parameters P part I part type Controller parameters I part D part type Controller parameters D part 31 Main menu appears after plugging in the LBA IH NEW E Default kad Remarks c Value Value 5 Di i Times 1 60 1 60 1 in case of otherwise 90 1 default value for transformers Softdown XX XS 0 3 i0 to To 20ms default value 400ms ramp time up Softdown XX XS 0 3 io to To 20ms default value 400ms ramp time down Cl puls dur XXXXXMS 1 000 Display Default of pulse period duration To On time xxxxms Display of on time Ts Sync del xxxms i Display of on time Ts Min pause 60ms Transformer dependent default value Puls dur max 50s Fixed parameter control range default value password protection Set pointm2 OFF ON 9 OFF i On activating a jump is made from the operation display directly into this set point menu The main menu can be reached from here with the left key 2 9 Local Remote Set poin
15. Profibus card Loading 2 Co N 5 1 20 le 20 bois max 80mA TAB 25 PIN ASSIGNMENT X21 The inputs 0 and 1 refer to ground M1 the inputs 2 and 3 refer to ground 2 To connect simple transmitters like limit switches etc a 24V power supply is also available The input IN3 PIN 8 is taken up by a special function Therefore connection could for instance be as follows X24 local Switch closed remote Switch open Bus Interface X20 Profibus DP FIG 17 SPECIAL FUNCTION MOTORPOTI If the special function Motorpoti is not applied 3 free inputs of the Bus card are available Set out below are the most important features of the Profibus option Bus Interface free free free usable usable usable X20 Profibus DP FIG 18 SPECIAL INPUTS DETAILS OF THE PROFIBUS Further details for use of Thyro P with Profibus like organization of the messages parameter setting messages setting which data is to be cyclically transmitted cyclical parameters REAL data format PKW interface PNU table diagnostic indications GSD file are described in a separate file on the Profibus data media The user can choose between different configurations and establish for instance the number of actual values etc within them HARDWARE CHARACTERISTICS The Profibus card has the following characteristics transmission speeds of 9600 Baud up to 12 MBaud RS 48
16. SEMICON CURRENT TION NETABOUT DRAW CHARACTE TRANSF RESISTOR DUCTOR FUSE A W W H D NO RISTIC NO T1 640 508 THYRO P 1P 37H 18 105 150 320 229 6 260 1 100 1 2 70 50 75H 38 130 150 320 229 6 1 100 1 1 30 100 110 H 55 175 150 320 229 6 2 100 1 0 91 180 130 H 65 190 200 320 229 8 263 2 150 1 1 10 200 170H 85 220 200 320 29 8 2 200 1 1 10 315 280 HF 140 365 200 370 229 9 265 2 300 1 1 00 350 495 HF 248 595 174 414 340 15 266 3 500 1 1 00 630 650 HF 325 750 174 414 340 15 3 700 1 1 00 900 Ss 1000 HF 500 1450 240 085 505 35 268 4 1000 1 1 00 2x1000 1500 HF 750 1775 240 685 505 35 5 1500 1 1 00 4x900 2100 HF 1050 2600 521 577 445 50 270 6 2000 1 0 91 4x1000 2900 HF 1450 3400 603 577 470 62 271 7 3000 1 1 00 4x1500 THYRO P 2P 37H 32 175 225 320 229 10 272 1 100 1 2 70 50 75H 65 220 225 320 229 10 1 100 1 1 30 100 110 H 95 310 225 320 229 10 2 100 1 0 91 180 130 112 350 325 320 229 12 275 2 150 1 1 10 200 170 147 410 325 320 229 12 2 200 1 1 10 315 280 HF 242 700 325 397 229 15 277 2 300 1 1 00 350 495 HF 429 1150 261 414 340 22 278 3 500 1 1 00 630 m 650 HF 563 1465 261 414 340 22 3 700 1 1 00 900 1000 HF 866 2865 410 685 505 54 280 4 1000 1 1 00 2x1000 1500HF 1300 3510 410 685 505 54 5 1500 1 1 00 4x900 2000HF 1732 4800 526 837 445 84 282 6 2000 1 1 00 4x1000 2750HF 2381 6200 603 837 470 107 283 7 3000 1 1 00 4x1500 THYRO P 3P 37H 32 330 300 320 229 14 284 1 100 1 2 70 50 75H 65
17. Therefore the Power Controller Thyro P is transparent to all levels of production and the process may therefore be securely handled 5 1 RS 232 INTERFACE The isolated RS 232 interface is provided for direct connection of an LBA with cabinet installation kit also indirect via cable or a PC Setting of parameters of the interface is performed using Thyro Tool Familiy or LBA The default baud rate is set to 9600 baud no parity 8 data bits 1 stop bit The following illustration shows connection of a Thyro P to a PC using the RS 232 interface also possible via fibre optic or Profibus FIG 12 CONNECTION OF A PC TO THYRO P VIA RS 232 For connecting the PC an RS 232 cable is required On the Thyro P side a 9 pin sub D plug and on the PC side a 9 pin sub D socket must be available 48 The connecting socket X10 of the Power Controller is allocated as follows 1 1 connection ground nc TxD RxD nc ground FIG 13 X10 ALLOCATION Q ATTENTION The LBA receives its power supply 5 via pin 8 of the socket X10 It is imperative that this voltage is not short circuited Otherwise damage to Thyro P may be incurred If a PC is connected to the RS 232 interface then this pin should be left unconnected since it is not needed for data transfer Generally all devices with an RS 232 interface may communicate with Thyro P The protocol used may simply be created by the user himself For this purpose a det
18. admissible connected load according to information on the type plate The Thyristor Power Controller may only be operated in connection with a suitable and series connected power supply disconnecting device As a component the Thyristor Power Controller is unable to operate alone and must be projected for its intended use to minimize residual risks The Thyristor Power Controller may only be operated in the sense of its intended use otherwise personal hazards for instance electrical shock burns and hazards for systems for instance over load may be caused RESIDUAL HAZARDS OF THE PRODUCT Even in case of proper use in case of fault it is possible that control of currents voltages and power is no longer performed in the load circuit by the Thyristor Power Controller In case of destruction of the power components for instance breakdown or high resistance the following situations are possible power interruption half wave operation continuous power flow If such a situation occurs then load voltages and currents are produced from the physical dimen sions of the overall power circuit It must be ensured by system design that no uncontrolled large currents voltages or power results It is not possible to totally exclude that during operation of Thyristor power controllers other loads show abnormal behaviour The physically determined network reactions depending on the operating mode must be considered DANGER OF ELECTRIC SHO
19. applied in any case and made available to all persons handling this product CAUTION It is important that preset parameters are not adjusted in any way that may cause the Power Con troller to overload In case of uncertainties or missing information please contact your supplier 1 1 GENERAL Thyro P is a Thyristor Power Controller able to communicate Below it is also referred to simply as Power Controller It may be employed in any place where voltage current or power has to be controlled or regulated in processing technology Several modes of operation and control good coupling ability to process and automation technology high control precision by application of a 32 bit RISC processor and simple handling ensure that Thyro P is suitable for new applications as well Thyro P is suitable for direct supply of ohmic loads for loads with large R a R ratio cold as primary Power Controller for a transformer with subsequent load Due to use of state of the art thyristors the Thyristor Power Controller Thyro P has a type range up to 2900 the nominal design loads reach up to about 2860kW 1 2 SPECIFIC CHARACTERISTICS Thyro P is characterized by a multitude of specific characteristics for instance easy handling menu driven user interface type range 230 690 Volts 37 2900 single double triple phase broadband power supply AC 200 500V 45 65 2 ohmic load and transformer load j4 for 1P and 3P
20. external cooling 280A 10 45 for self air cooling 10 55 C for reduced type current 2 C up to 40 Load class 1 EN 60 146 1 1 T 2 Humidity class B EN 50 178 Tab 7 Overvoltage voltage category EN 50 178 Tab 3 Degree of pollution 2 EN 50 178 Tab 2 Air pressure 900mbar lt 1000m above zero level Safe isolation up to 500V mains voltage EN 50 178 chap 3 Air and creeping distances according to DIN EN 50178 casing mains potential gt 5 3mm casing control potential gt 5 3mm 9 mains voltage control gt 7 2 and 10mm potential in the power section interface control potential gt 2 5mm mains voltage interface 7 2mm mains voltage among themselves gt 5 5mm Test voltage EN 50 178 Tab 18 Tests according to EN 60 146 1 1 4 EMV noise emission EN 61000 6 4 Moise suppression control device class A CISPR 11 EMV noise resistance EN 61000 6 2 Compatibility level class 3 EN 61000 2 4 ESD gt 61000 4 2 Electromagnetic fields 10V m EN 61000 4 3 Burst on mains lines gt 2kV EN 61000 4 4 Burst on control lines gt 0 5kV Surge on mains lines gt 2kV EN 61000 4 5 Surge on control lines gt 0 5kV Line conducted EN 61000 4 6 Further norms are observed for instance voltage dips according to 61000 4 11 are ignored by the control device or registered by trig
21. if none of the values is exceeded anymore It is possible to set which indications lead to switching of the relay Recommendation keep the default setting OPTIONAL RELAY K3 If changes are made to the default relay settings due to the application then preferrably the relay K3 should be reparameterized It is possible to realize functions like for instance a follow up relay for ventilator control or by pass the alarm relay at startup of the system It may also be used as a further alarm relay or limiting relay by reparameterization The illustration shows the relay K3 for bridging the startup alarm alarm relay K1 relay optional relay K3 mains voltage diagram on A supply voltage Thyro P off EMT open i AKI E alarm relay closer i closed i a K3 0 optional relay with i monoflop function break contact gt delay adjustable 1 2 FIG 3 SWITCH ON FAULT BRIDGING 2 5 MONITORING Faults occurring in the Power Controller or in the load circuit are signalled Signalling is performed via LED FAULT and via relay with potential free change over contact The fault buffer may be read via LBA or the interface after selecting the status line Simultaneously with the fault signal the pulse shutdown may optionally also be set Imp Absch OFF ON Faults having occurred are shown in the display of LBA by text status indications in the status line After selecting th
22. in phase angle operating mode the star point of the load and the star point of the built in voltage transformers should be connected together to ensure an accurate load monitoring Please contact us in case of need Different values apply may be required for specific hea The values in the following table apply to ohmic loads values shown in the tables are load current variations on ting resistors for instance IR radiators The adjustable the present operating values Star connection with separate star points Star connection with neutral conductor HEATING 1P 2P 3P 3P ELEMENTS IN PARALLEL STAR CONNECTION STAR CONNECTION DELTA STAR CONNEC FOR EACH WITH SEPARATE WITHOUT CONNEC CONNECTION TION WITH STRAND STARPOINTS TED NEUTRAL CONNECTED CONDUCTOR NEUTRAL CONDUCTOR 5 10 10 10 4 13 13 10 13 3 17 17 13 10 17 2 25 25 20 12 25 1 50 50 50 21 50 for Thyro P 2P additional external converters in phase L2 possible TAB 2 PARTIAL LOAD BREAKDOWN WITH HEATING ELEMENTS SWITCHED IN PARALLEL UNDERCURRENT RELATIVE MONITORING Star connection without neutral conducter Delta connection 23 Star connection with neutral conductor HEATING 1P 2P 3P ELEMENTS IN SERIES FOR STAR CONNECTION DELTA CONNECTION STAR CONNECTION EACH STRAND WITHOUT CONNECTED WITH CONNECTED NEUTRAL CONDUCTO
23. see menu list should be reviewed and adjusted to the respective conditions for use by the user for instance operating mode control mode limi tations monitoring times characteristics actual value outputs fault indications relays time and date etc Besides the load some control signals must be connected as well refer to chapter 4 The following signals are always required for operation of the device Set point terminal 10 or 11 or via interfaces RESET on ground on terminal 12 jumper set as standard Regular inhibit on ground on terminal 15 jumper set as standard If the RESET is not connected then the device is in reset state and is not operating LED shows red light i e no communications is possible via interface Further details of the RESET are described in chapter 4 4 If the regulator inhibit is not connected then the device is fully operable but the power section is only controlled using the values of the minimal limitations LED PULSE LOCK is on Further details on the regulator inhibit may be found in the chapter 4 5 of the same name 62 ATTENTION The controller lock may also be set via the interfaces ATTENTION The control device is to be operated only with casing 8 3 SERVICE The devices delivered have been tested according to the state of the art and have been produced to a high quality standard DIN EN ISO 9001 Still should any faults or problems occur our 24 hour
24. voltage transformer suitable for standard rail assembly order no 2000000399 is to be used Connection is made as in table 21 to X7 1 26 X7 2 25 The maximum induced voltage of the transformer incl over voltage must be less than 50 volts Thyro P 1P As only phase 1 is controlled with Thyro P 1P the reading systems of phase 2 and 3 can be used freely The voltage transformer suitable for rail assembly order no 2000000399 is to be used Connection is made as in table 23 to terminals X7 1 26 X7 2 25 for phase 2 and X7 1 36 X7 2 35 for phase 3 The measuring values do not influence the controller and are available for Bus interfaces display and analog outputs Parameter values must not be changed 4 12 OTHER CONNECTIONS AND TERMINAL STRIPS ROOT BREAK CONTACT CLOSER Alarm relay K1 2 7 2 8 2 9 Limiting K2 X2 10 X2 11 X2 12 Option K3 X2 13 X2 14 X2 15 tie point TAB 18 TERMINAL STRIP X2 FOR K1 K2 K3 43 TERMINAL STRIP X5 IN THE CONTROL DEVICE X5 1 FUNCTION 5 2 FUNCTION 5 5V 5 5V 13 ground 5V 10 set point 1 13 ground 5V 11 set point 2 13 ground 5V 32 analog output 1 13 ground 5V 33 analog output 2 13 ground 5V 34 analog output 3 13 ground 5V 16 ASM input 21 15V 17 GSE connection 14 ground 24V 12 RESET 14 ground 24V 15 controller lock 14 ground 24V 18 SYT connection 14 ground 24V 19 QUIT 20 24V 20 24V Loading 15120 5220
25. 11 current transformer phase L1 14 13 sync phase L1 16 15 load voltage phase L1 22 21 current tranformer phase L2 24 23 sync phase L2 26 25 load voltage phase L2 32 31 current tranformer phase L3 34 33 sync phase L3 36 35 load voltage phase L3 TAB 21 TERMINAL STRIP X7 For the synchronization the following jumpers are necessary on the componentry of the control device THYRO P SHORT CIRCUIT JUMPER 1P X507 X508 2P X507 3P TAB 22 SYNCHRONIZATION JUMPER 4 14 COMPONENT MOUNTING DIAGRAM CONTROL DEVICE BRISS 5 5 5 a 7 aag E 8 AIN 8 amp 5 4 i a 8 I p305 a E x KI Pa x aL asi X701 X702 pica A 9 707 X706 X71
26. 15 For optimum adjustment to different products and production processes as well as differently electrical loads the most favorable operating and control modes may be set according to the following overview 2 1 OVERVIEW OF OPERATING MODES This chapter gives an overview of the various partly type specific and optional operating modes Ts To 21000 ms Ts 7 switch on time full wave period time Soft Start Soft Down SSSD The operation of large individual loads using the operating mode TAKT may lead to voltage varia Full wave switch mode TAKT Depending on the prescribed set point the mains voltage is periodically switched In this operating mode almost no harmonics are created Whole multiples of the mains periods are switched avoiding DC components The full oscillation clock principle is especially suited for loads with thermal inertia For optimization of the mains load the optional ASM process may be applied in this operating mode Phase angle principle VAR with 1P and 3P Depending on the prescribed set point the sine oscillation of the mains voltage is gated using a larger or smaller control angle a This operating mode is characterized by high control dynamics In case of phase angle control it is possible to compensate harmonics of the mains voltage by using circuit variants for instance vector group transformer tions on the mains side The operating mode SSSD greatly reduces the pulse shap
27. 21 2 33 X7 2 35 Power Section Driver 1 Power Section Driver A3 Power Section Driver 5 Wide band Thyro P control device A70 Relay Outputs Power Set point DC Mainsload Actusi value Control Inputs Pwr Interfaces LBA Local Operating and Display Unit Option Supply Analogue Eliminator Optimization Analogue Supply T with Thyro Took P Software Opsion 230VAC 20 Inputs dyn stat e g Profibus Modbus RTU Option Alam Limiting Option Fibre 85232 System 10 bra ppa PATAGONG e iela fas fa EE f Inton z 01 55 2808 055 es 1 X51 5 13 13 5 21 13 13 13 13 14 14 4 20 X2 7 8 9 101112 131415 X525 10 11 17 18 32 33 34 12 15 19 20 X30 x10 1 1 2 3 4 5 6 7 8 9 EL Er zB v2 m Possible for all other types 2 Debvery status for 890V Types fied according the application Standard wiring may be modi 1 Separat supply is required This required line is to connect by the user Remarks 6 Line with double insulation 61 8 SPECIAL REMARKS 8 1 INSTALLATION The installation orientation of Thyro P is vertical so that ventilation of the thyristors fastened to heat sinks is ensured In case of cabinet mounting additionally sufficient ventilation of the cabi net must be ensured The distance between Power Controller and the bottom should be at least 100mm the distance
28. 21 24 25 25 25 26 27 32 32 33 33 33 34 34 34 36 38 38 38 38 39 39 39 40 40 40 40 41 41 42 44 45 46 47 10 11 12 13 5 2 Fibre optic interfaces 5 2 1 Fibre optic distribution system 5 3 Bus interfaces option 5 3 1 Profibus 5 3 2 Modbus RTU 5 3 3 DeviceNet Mains Load Optimization 6 1 SYT 9 procedure 6 2 Software synchronization 6 3 ASM procedure patented Connecting diagrams 7 1 1 phase 7 2 2 phase 7 3 3 phase Special Remarks 8 1 Installation 8 2 Comissioning 8 3 Service 8 4 Checklist Type Overview 9 1 Type range 400 volts 9 2 Type range 500 volts 9 3 Type range 690 volts Specifications Dimensional Drawings Accessories and Options Approvals and Conformities 48 48 51 51 55 55 56 56 56 56 58 58 59 60 61 61 61 62 62 64 64 65 66 67 70 83 84 SCHEDULE OF ILLUSTRATIONS AND TABLES Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab WN To O NN O N A O N IB EI NC XN m ss M D E X OQ N O ND O N A WN O Control characteristic for U control T
29. 3 3 q E LA lt bA 8 x 8 X603 u m ar pa x rn i 5V output 5 for poti etc 5 X509 setpoint 1 10 M 5V setpoint 1 13 kal setpoint2 11 M5V setpoint 2 13 X510 analog output 1 32 GND 5V 0 20mA 10V 13 ES analog output 2 33 GND 5V 0 20mA 10V 13 X201 analog output 3 34 GND 5V 0 20mA 10V 13 ASM input 16 GND 5V 13 4 221 17 3 3V 21 pulse lock 12 GND 24V open blocked 14 4222 controller lock 15 GND 24V open blocked 14 8 80 SYT9 18 M24V 14 A 8 acknowledgement 19 GND 24V short circuit 14 R147 24 output 20 24V 20 V271 function signal application reference V281 X501 X502 X503 n ES 5 X6 aja X12 30330330358 225225285 x SL GE Bi Go Ss By Ga Sb fs fe 28552822256 ET ncn ch cn Srs Sr lt s rs 3 592 9 k WO gt ER ES 3 Ss E No PJ 5 Q 5 3 8 eis eine 2070 E a 3 88 88 S 58 es 3 m 82 d Bg E 2 5 z r jP p E lt FIG 10 FILE COMPONENT MOUNTING DIAGRAM CONTROL DEVICE 46 5 INTERFACES Necessary process optimization as well as the requirements made of high continuous and docu mentable quality in production processes often require the use of digital process communications It allows interlinking of many signals and enables their evalua
30. 3 FA TI FA KP FA Puls s off OFF ON IMAB shutdown of the Power Controller in case of fault K1 closed c OFF ON 1 switching open contact closed contact only 1 Monitoring Display setting of the monitoring values Relative Absolute Undercurrent OFF ON x Overcurrent OFF ON Monit L2 OFF ON Monit L3 OFF ON 1 absolute limiting value see Fig 4 Lu nx 1 absolute limiting value see Fig 4 Temperature 6 1 change of absolute limiting value is only possible if Messages 7 the corresponding relative limiting value are zero 255 change of absolute limiting value is only possible if the corresponding relative limiting value are zero 5000 Monitoring Relativ Undercurrent xx Overcurrent XX Value unequal ZERO Cursor is in front of the selected value Monitoring absolut XA Undercurrent XX YA Overcurrent XXX ZERO Cursor is in front of the selected value password protection 30 Main menu appears after plugging in the LBA password protection i i i S 5 5 Default User ES Remarks c BN Value Value 5 iai 5 i i 6 Temperature PT1000 PT100 NTC PT1000 Sensor used Ch curve no X type Type dependent see chapter type overview Temperature xxx C Display actual tem
31. 400 300 320 229 14 1 100 1 1 30 100 110H 95 540 300 320 229 14 2 100 1 0 91 180 130 H 112 560 450 320 229 17 287 2 150 1 1 10 200 Badi 170 147 650 450 320 229 17 2 200 1 1 10 315 280 HF 242 1070 450 397 229 20 289 2 300 1 1 00 350 495 HF 429 1800 348 430 340 30 290 3 500 1 1 00 630 650 563 2265 348 430 340 30 3 700 1 1 00 900 Ss 1000 HF 866 4370 575 085 505 74 292 4 1000 1 1 00 2x1000 1500HF 1300 5335 575 685 505 74 5 1500 1 1 00 4x900 1850 HF 1602 6900 526 1094 445 119 294 6 2000 1 1 00 4x1000 2600HF 2251 8700 603 1094 470 152 295 7 3000 1 1 10 4x1500 number of fuses per path of power section built in 66 TYPE VOLTAGE 690 VOLTS 9 3 TYPE RANGE 690 VOLT TYPE TYPE POWER DISSIPA DIMENSIONS WEIGHT DIM TEMP CURRENT BURDEN SEMICON CURRENT KVA TION NETABOUT DRAW CHARACTE TRANSF RESISTOR DUCTOR FUSE A W W H D NO T1 R40 Q 1 THYRO P 1P 80H 55 125 200 320 29 8 263 1 100 1 1 20 100 On 200 HF 138 260 200 370 229 9 265 2 200 1 1 00 250 300 HF 207 360 174 414 340 15 266 3 300 1 1 00 350 SAM 500 HF 345 625 174 414 340 15 266 3 500 1 1 00 630 780 HF 538 910 240 685 505 35 268 4 1000 1 1 20 2x630 1400 HF 966 1900 240 685 505 35 5 1500 1 1 00 4 700 2000 HF 1380 3200 521 577 445 62 270 6 2000 1 1 00 4x900 2600 HF 1794 3450 603 577 470 62 271 7 3000 1 1 10 4x1400 THYRO P 2P 80 H 35 225 325 320 229 12 275 1 100 1 1 20 100 200 HF 239 485 325 397 229 15 277 2 200 1 1 00
32. 5 galvanically separated up to 140V optional fibre optic interface 5V power supply pin 6 max 80 3 additional inputs 24V stored program controller compatible current consumption lt 20mA galvanically separated 140V IDENTIFICATION NO A Thyro P with Profibus slot card corresponds to a Profibus device according to EN 50170 Ident no 06 4 Associated GSD file PSS106B4 GSD 55 5 3 2 MODBUS RTU With the Modbus interface component a connection is possible between Thyro P and the wide spread Modbus RTU The slot card is inserted into the front of the control device and is ready for operation after parameterization The control device must be supplied separately so that should the power supply be switched off the Power Controller is not interrupted resulting in an alarm message see chapter 4 2 As shown in both previous figures Modbus RTU can also use either the special function Motorpoti or three available digital inputs 24V DC Using commercial gateways it is possible to interconnect to various field buses as well as Ethernet systems with TCP IP protocol Further information can be obtained from the operating instructions of the Modbus option Male connector Internal connector Thyro P b mr a 2 gt y PEE FIG 19 MODBUS SLOT CARD 5 3 3 DEVICENET With the DeviceNet interface component order no 2 000 000 394 a connection is possible bet ween Thyro P and the wide r
33. 5 x S Ge amp 01 OvAO0S a 07 OVAOEZ Adding omod 116777 i Zi 9 vex Wet TS S expe oye ey 2X lo quo d 0JAyL lx by Jerug uogoes 2 S ZSX St ZW OI Z d ng eii t B a a zpz 232 WAS This line is to connect by the user 28 1 9 EE IPIE KS E peo igne HH b uogoeg Jamod Bunde mols z x PROSE aza Im 1x i er z 3 enBopeuy 221 vix 8 RESET z 24 2 Controller lock z M 24V bi QUIT M 24V Bo e N 024v 34 am H 8 3 a wit 4 P 5 X24 d M p i ie 77721 8 8 E only for HF modeis 3 x 113 230 V 50 60Hz Remarks Reinforced insulated wire Standard wiring may modi 1 Separat supply is required fied according the application for Types Ok Line with double insulation This required line is to connect Ai s by the user 2 Delivery status 60 7 3 3 PHASE x71 14 X6 12 13 x71 a4 X6 21 22 23 7 26 22 2 13 7215 n x7223 7 2 25
34. BETRIEBSANLEITUNG OPERATING INSTRUCTIONS Thyro P Thyristor Leistungssteller kommunikationsfahig Thyristor Power Controller Communication Capable AEG POWER SOLUTIONS SAFETY INSTRUCTIONS THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY READ PRIOR TO INSTALLATION AND COMMISSIONING OBLIGATION TO GIVE INSTRUCTIONS The following safety and operating instructions must be carefully read before assembly installation and commissioning of Thyro P by those persons working with or on Thyro P These operating instructions are part of the Power Controller Thyro P The operator of this device is obliged to provide these operating instructions to all persons transporting commissioning maintaining or performing other work on the Thyro P without any restrictions In accordance with the Product Liability Act the manufacturer of a product has an obligation to provide explanations and warnings as regards the use of the product other than for the intended use the residual product risk and operating error and its consequences The information given below must be understood in this respect It is to warn the product user and protect him and his systems PROPER USE The Thyristor Power Controller is a component which may only be used for control and regulation of electrical energy in industrial alternating current or 3 phase networks The Thyristor Power Controller may at maximum be operated using the maximum
35. CKS Even if the Thyristor Power Controller is not triggered the load circuit is not disconnected from the mains It is possible to safely disconnect the Thyristor Power Controller as under IEC 60950 MALOPERATION AND THE RESULTS With maloperation it is possible that power voltage or current levels which are higher than planned reach the Thyristor Power Controller or load On principle this can lead to the Power Controller or load being damaged It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload TRANSPORT Thyristor Power Controllers are only to be transported in their original packaging protection against damage e g due to impact being knocked soiling INSTALLATION f the Thyristor Power Controller is brought into the operations room from a cold environment moisture can occur Prior to it being commissioned the Thyristor Power Controller must be absolutely dry For this reason wait for a minimum period of two hours before commissioning Install the device upright CONNECTION Prior to connection it must be ensured that the voltage information on the type plate corres ponds with the mains voltage The electrical connection is carried out at the designated points with the required cross section and the appropriate screw cross sections OPERATION The Thyristor Power Controller may only be connected to the mains voltage if it has been ensure
36. N relay K1 released in case of fault OFF relay K1 pulled in in case of fault the alarm relay switches upon activation of RESET TAB 4 OVERVIEW MONITORING 24 2 5 2 VENTILATOR MONITORING The separately ventilated Power Controllers HF are fitted with thermal monitoring The tempe rature is measured on the heat sink In case of a temperature overrange a fault inducation is issued Profibus LED OVERHEAT ATTENTION Activating this monitoring function is obligatory if the Thyro P is operated under UL conditions 25 3 MODE OF OPERATION This chapter shows the operating options of Thyro P using LBA and Thyro Tool Familiy 3 1 LOCAL OPERATING AND DISPLAY UNIT LBA The optional LBA IP30 protection classification 3 has five keys and a backlit graphical LC display for 7 x 19 characters respectively 64 x 114 pixels In the standard version the languages German English and French are available FIG 6 LOCAL OPERATING AND DISPLAY UNIT LBA The LBA may be connected or disconnected from the RS 232 interface of the Thyro P control device during operation After plugging into the interface and automatic loading of the parameters the LBA displays its main menu ATTENTION Before storing store in Thyro P LBA under Thyro P the parameters must always be saved in the EEPROM of the first store LBA If no key is pressed for one minute the operation display appears This does not apply if a line di
37. R NEUTRAL CONDUCTOR 6 10 _ 10 5 13 10 13 4 17 10 10 17 3 25 14 13 25 2 50 25 26 50 TAB 3 PARTIAL SHORT CIRCUIT WITH HEATING ELEMENTS SWITCHED SERIES OVERCUR RENT RELATIVE MONITORING AGEING OF LOAD RESISTORS Thyro P determines the load conductance separately for each phase These values are available from LBA Thyro Tool Familiy and the Bus interface The current resistance can be determined by reading out and converting from the conductance The following table offers an overview of the possible monitoring functions of the Thyristor Power Controller Thyro P TYPE OF PARAMETER DEFAULT MONITORING SETTINGS REMARKS err mains overvoltage input in volts Type voltage 20 mains undervoltage input in volts Type voltage 20 overcurrent 0 10096 REL ABS REL overcurrent relative Re measured load current UE S ON after each RESET control lock overcurrent input in ampere REL ABS ABS absolute UE S ON undercurrent 0 to 99 REL ABS REL relative Re measured load current UN 5 ON after each RESET control lock undercurrent input in ampere REL ABS ABS absolute UN 5 ON pulse switch off by software pulse switch off ON pulse switch off after fault indication OFF in case of fault indication is always issued in case of synchronization SYT 9 RESET of all Power Controllers is required K1 open circuit alarm relay K1 O
38. agram is running If no communication is achieved after plugging in the LBA between LBA and Power Controller in case of fault then a self test is performed Using the LBA Thyro P may be parameterized and monitored under menu control It is possible to display up to three process data values for instance the actual values of current voltage or power occurring at the load in double character height Further values which may be displayed are the set point value as well as parameter data and fault indications Furthermore display of a value in graphical form as line dia gram is possible The time and value axes may be set by parameters and so adjusted to require ments Using the LBA the parameters of one Thyro P may be copied to another Thyro P More details on this can be found in the chapter LBA menus 3 1 1 LBA KEYBOARD FUNCTIONS The LBA has a total of 5 standard keys with an activatable parameterizing lock see table 5 Four arrow keys and one OK key By moving the cursor mark gt using the corresponding keys up arrow down arrow the desired function may then be selected using the OK key An underlined language function is in each case selected An unnamed 6th key is available behind the opening in the front of the LBA the reset key If this is operated then the functions RESET of Thyro P is performed 26 FUNCTIONS OF LBA KEYS KEY DISPLAY Cursor before menu text FUNCTION selection of the higher level back Cu
39. ailed description of the protocol used may be requested from AEG PS refer to application document 5 2 FIBRE OPTIC INTERFACE This widely used interface LL X30 LLE blue X31 LLS grey for quick and secure data transfer is fitted to Thyro P as standard and enables connection of up to 998 Thyro P Power Controllers Due to the good interference immunity larger distances can be bridged and data can be transferred at higher speeds To install a fibre optic system the following interface components can be used 5 2 1 FIBRE OPTIC DISTRIBUTION SYSTEM Using the components described below a complete fibre optic system for connection of up to 998 Thyro P may be created SIGNAL CONVERTER RS 232 FIBRE OPTIC Connection of the fibre optic to the PC interface RS 232 is performed using the fibre optic RS 232 signal converter shown below Power supply is via the plug in power supply enclosed 49 to the plug in power supply OA optic transmitter LLS X30 Po an optic receiver LLE X31 FIG 14 SIGNAL CONVERTER RS 232 FIBRE OPTIC LLV V The fibre optic distributor supply LLV V is the basic component for the fibre optic system It serves to connect star distributors and to amplify the light signals received Its power supply is sufficient for supply of five fibre optic distribution components of the type LLV 4 The amplification of LLV V in the fibre optic data path is sufficient for increasing the distance for each LLV V by about
40. anging bus system The slot card is inserted into the front of the con trol device and is ready for operation after parameterization The control device must be supplied separately so if the power supply is switched off the power controller is not interrupted resulting in an alarm message see chapter 4 2 DeviceNet can also use either the special function motor potentiometer or three available digital inputs 24 V DC 56 6 MAINS LOAD OPTIMIZATION Mains load optimization option is possible in multiple controller applications The application of mains load optimization offers substantial advantages reduction of mains load peaks and mains reactions smaller sizes for instance for the transformer feed and other installations and associated smaller operating and investment cost Mains load optimization is possible in a dynamic ASM process and a static SYT 9 process mode Both modes may also be used in combination with the Thyristor Power Controller Thyro M 6 1 SYT 9 PROCEDURE A process for static mains load optimization minimizes mains load peaks and associated mains reaction shares For the SYT 9 process set points and load changes are not automatically included in mains load optimization The SYT 9 process requires an additional component For Thyro P it should only be employed in connection with already installed controllers Thyro M Thyrotakt MTL under SYT 9 process Then the pulse of the SYT card must be connected to th
41. aracteristic as shown in the following figure Set point 1 1 x5 2 10 mm sta ste ae TM Set point X54113 IADD 1 2 IE PRO Set point 2 2 1 IPRO 5 2 11 Pies Total sta ste set point pea O 5Volt 0 10 Set point 3 REMOTE Within these limits linear 4 control characteristic is possible Fibre optic interface T Set point Enable Set point 4 T Register Isl Motorpoti function Local operating and 8 TOTAL display LBA or RS 232 SET POINT LI 18 The prerequisite for a set point to influence the total set point value is that it must be enabled by the set point Enable Register Set point 1 and 2 can be linked using the following functions The result of this link is called set point 1 2 Set point link ADD Set point 1 2 Set point 1 Set point 2 IADD Set point 1 2 Set point 1 Set point 2 Pro Set point 1 2 Set point 1 Set point 2 76 100 Set point 1 2 Set point 1 1 Set point 2 76 y 100 VALUE RANGE OF SET POINT 1 2 For the link result of set point 1 2 the following value range applies 0 lt Set point 1 2 Set point max SET POINT ENABLE REGISTER The set point Enable Register AD P SW ENABLE adr 94 enables the 4 set points to be shut off or enabled independently Only enabled set point inputs are part of the
42. are preserved in case of mains outage as well Up to 16 entries are possible If further entries are made then the first entry is overwritten Therefore the most current 16 events may be recalled at any time Should faults or incidents occur the selected operation display on the LBA will show status indications The indication is of the format yyyymmdd hhmmss fault value The status line only appears in the operation display see fig 7 When using Thyro Tool Familiy and an active line diagram for any faults occuring their respective indications are displayed in a window and stored on disk associated with the line diagram Using an optional bus interfecace e g Profibus DP a corresponding indication is automatically issued The status indications faults warnings messages generated by Thyro P may as already menti oned be classified as load and as Power Controller faults Depending on the application warnings or status messages may be read Data log yyyymmdd hhmmss fault no limiting value All indications may be switched to the data log and the relays deviating from default settings 37 EVENT NO PRESET STATUS MESSAGE LOG RELAY 1 Communication RS 232 interface active 2 Communication fibre optic interface active 3 Negative power calculated value 4 Communication fault RS 232 or fibre optic interface 5 Synchronous interface fault for instance Profibus 6 External pr
43. as a circuit identical with the input RESET It must be short circuited against ground X5 1 14 so that any faults are acknowledged The fault signalling relay is reset The input must remain closed for at least 2 line periods to perform acknowledgement After acknowledgement the contactor must in turn be opened Function TERMINALS FUNCTION X5 19 14 open controller operating X5 19 14 closed faults are reset for at least 2 line periods TAB 14 QUIT If the QUIT contact is reopened the Controller will reassume operation with its preset operating and control modes as well as its set point and limiting values 4 7 SET POINT VALUE INPUTS The set point inputs are described in chapter 2 2 Set point control characteristic 4 8 ASM INPUT This input analog voltage signal serves to measure the total current signal of the external apparent ohmic resistance For further information refer to chapter ASM procedure 4 9 ANALOG OUTPUTS The electrical values for current voltage and power at the load as well as the set point are recorded by the Power Controller Thyro P and may be optionally displayed using an external instrument or logged using a graph recorder For connection of external instruments there are three actual value outputs terminals X5 2 32 X5 2 33 X5 2 34 against X5 1 13 The selectable signal levels are 0 10 volts 0 20mA 4 20mA or setting different parameters at a maximum compliance voltage of 10V In
44. bmenu Default User Menu Value Valu next submenu Remarks Operating mode Parameters TAKT FC TAKT Operating mode selection full oscillation clock principle VAR PA Operating mode selection phase angle principle SSSD FC PA Operating mode selection Soft Start Soft Down Res Reserve No ctrld phase 123 1 Number of phases controlled power paths Load R RL transf C R without startup ramps C like R only for TAKT Service OFF ON OFF Operation without controls or limitations ASM OFF ON OFF OFF Display for ASM process Uses analog output 2 terminal 33 MoSi OFF R S OFF R ramp 5 steer Afterpulse OFF ON ON Only for 3 phase and VAR TDS OFF ON OFF Only for 3 phase and VAR Neutral OFF ON OFF Only for 3 phase Hardware parameters Curr conv XXXXX 100 Transformation ratio 8 1 Volt conv XXXX 16 Transformation ratio l X501 3 1 2 2 3 3 4 Voltage adjustment measurement range 3 see chapter Voltage transformer Type current type See name plate Type voltage xxxx type See name plate Burden load xxx xx 1 Ohm current transformer adjustment incl tolerances Frequency Only display of the mains frequency Date yyyymmdd Input and display Time hhmmss Input and display Cntr data log x Current count of data logger counter 1 to 16 Peak value xxxxx Peak current value at which instant impulse lock shall be set in Ampere SW FA 1 6 list L1 3 FA DAC1
45. case of active ASM proce dure only two of these three analog outputs are freely available terminal X5 2 32 X5 2 34 Each output has its own D A converter By setting parameters it is possible to adjust the outputs to stored program controls measuring instruments etc For instance the following values may be output currents voltages or power of the individual phases total power minimum or maximum values set points phase angles The signals of the analog outputs are updated in each line VAR or TAKT period Actual values always relate to the previous period In operation mode VAR at a net period e g 50Hz 20ms and in operation mode TAKT at TO e g 1 sec Different factors e g set point variations load varia tions limitings and the influence of operating modes with SSSD and MOSI give the actual value signals dynamic rations which can be smoothed with a smoothing stage The MEAN VALUE para meter is applied here The following setting is recommended MEAN VALUE 25 41 4 10 CURRENT TRANSFORMER ATTENTION By standard each power section of the Power Controller has a current transformer When using external current transformers for instance on the secondary side of a transformer these must be connected to the terminals X7 1 and X7 2 and terminated using a burden resistor The burden resistor must be designed so that at nominal current a voltage drop of 1 0Vrms occurs at the bur den resistance For connection
46. cription the following specific abbreviations are used AEGPS AEG Power Solutions GmbH ASM automatic synchronization in multiple Power Controller application dynamic network load optimization DaLo data logger fault storage LBA lokal operating and display unit SEK cabinet installation kit LL fibre optic LLS fibre optic transmitter LLE fibre optic receiver LLV V fibre optic distribution supply LLV 4 fibre optic distribution 4 fold SYT synchronized clock TAKT Pulse full cycle WARRANTY Customer shall provide written particulars enclosing the delivery note within 8 working days to AEG PS on becoming aware of any defects in the goods during the Warranty period and shall use its best endeavours to provide AEG PS with all necessary access facilities and information to enable AEG PS to ascertain or verify the nature and cause of the defect and carry out its warranty obligations If goods are found not to be defective or if any defect is attributable to Customer s design or mate rial in operation of the goods AEG PS will levy a testing charge and where relevant will return the goods to Customer at Customer s expense and shall be entitled to payment in advance of the whole testing and transport charge before such return AEG PS accepts no liability for defects caused by the Customer s design or installation of the goods or if the goods have been modified or repaired otherw
47. d that any hazard to people and system especially in the load section has been eliminated Protect the device from dust and moisture Do not block vents MAINTENANCE SERVICE MALFUNCTIONS The icons used below are explained in the chapter safety regulations CAUTION Should smoke smell or fire occur the Power Controller must be disconnected from the mains immediately CAUTION For maintenance and repair work the Power Controller must be disconnected from all external vol tage sources and protected against restarting Make sure to wait minimum 1 minute after switch off discharge time of the attenuation capacitors The voltage free state is to be determined by means of suitable measuring instruments This work is only to be carried out by a skilled electrician The electrical regulations which are locally valid are to be adhered to CAUTION The Thyristor Power Controller contains hazardous voltages Repairs may generally only be perfor med by qualified and trained maintenance personnel CAUTION Hazard of electrical shock Even after disconnection from the mains voltage capacitors may still contain a dangerously high power level CAUTION Hazard of electrical shock Even when the Thyristor Power Controller is not triggered the load circuit is not disconnected from the mains ATTENTION Different components in the power section are screwed in place using exact torques For safety reasons power components repairs must be pe
48. e control device must be supplied separately with an input voltage within the above mentioned voltage range The phase position of this control voltage is optional In this case the plug A70 X1 must be pulled CAUTION The pulled plug has mains voltage of the load circuit The new connecting lines must be fused according to the applicable regulations plug see chapter 12 4 3 POWER SUPPLY FOR THE VENTILATOR With Thyro P Thyristor Power Controllers furnished with integrated ventilators HF types the venti lator must be supplied with a voltage of 230V 50 60Hz according to the connecting plans and the dimensional drawings The ventilator s power consumption is given in chapter 10 Technical Data 39 ATTENTION The ventilator must run when the Power Controller is switched on 4 4 RESET The input RESET terminals X5 2 12 X5 1 14 is separated from the remaining system by an opto electronic coupler By opening the RESET jumper the Thyristor Power Controller is locked load 24V 20mA i e the power sections are no longer triggered On activating RESET LED ON lights up red Functional procedure TERMINALS FUNCTION X5 12 14 closed Enables the power sections Power Contr in operation X5 12 14 open Power Controller out of operation communication via interfaces not possible X5 12 14 system reinitialisation is closed TAB 12 RESET The hardware RESET must be applied when synchronising the software of several Power C
49. e status line the indication may be called up 21 2 5 1 LOAD MONITORING MONITORING OF THE LOAD AND MAINS VOLTAGE Each power section is fitted with its own transformer for creating the synchronization voltages This also allows monitoring of the phase voltages In the LBA menu monitoring the limits may be set for U 0 If larger deviations are detected then a fault indication is generated Line min Line ABSOLUTE OR RELATIVE MONITORING Relative monitoring for heating elements for 1 and absolute monitoring for heating cold elements with 1 are possible ABSOLUTE VALUE MONITORING CURRENT This function allows monitoring of a freely selectable absolute current limit The parameters for the value may be set in ampere INN NIYA AA threshold indication 16 17 Chap 3 4 ty 4 FIG 4 ABSOLUTE VALUE MONITORING This absolute value monitoring lends itself to one or more load resistances organized in parallel or in series Generally the effective current value measured is continuously compared with a preset table absolute current limit for undercurrent or overcurrent If these limits are undercut or exceeded an indication shows In case of resistor elements organized in parallel it is therefore possible using the lower current limit to select a partial load interruption Using the upper current limit in case of resistors switched in series
50. e terminal X5 1 18 and ground to X5 1 14 On the Thyro P Power Controller the jumper X201 behind X5 must be pulled off For this purpose the texts BAL 00180 and operating instructions SYT 9 must be observed as described under Thyro M THYRO P SYT9 NO 1 THYRO P SYT9 NO 1 NO NO 1 X5 2 5 A10 1 X5 2 18 C10 2 A12 2 C12 3 14 3 C14 4 A16 4 C16 5 A18 5 C18 6 A20 6 C20 7 A22 7 C22 8 A24 8 C24 9 A26 9 C26 Connection of up to 9 at one SYT9 Module 6 2 SOFTWARE SYNCHRONIZATION By means of different settings in the storage location SYNC Adresse a different startup of the individual Power Controllers counter x 10ms may be achieved The counter is set to O after switching on the mains or RESET While the counter is running the Power Controller is switched passive as during controller lock It is possible to enter values in SYNC Adresse larger than the clock time TO Then startup of the Power Controller is only during the next clock time For instance in an emergency power plant slow switching of the total load is possible The max delay is 65535 x 10ms This value also forms the base setting for the ASM process 6 3 ASM PROCEDURE PATENTED In systems in which several equal Power Controllers are operated in the operating mode TAKT the ASM process may be sensibly used for dynamic and automatic mains load optimization in multiple Power Controller applicati
51. ed for each time pixel is shown in the above table In case of average value display the average value is formed from several measured values and displayed in one pixel The windmill icon on the LBA display shows current data transfer between LBA and Power Controller In case of still or non existant icon the data transfer is faulty To exit the line diagram the OK key must be pressed twice 3 1 7 LAST FUNCTION If the OK key is pressed during operation display then the LBA will display the main menu If the lowest menu item last function is selected then the menu is displayed which has been processed last before operation display 3 1 8 STATUS LINE The status line is the lowest line of each menu It looks like this 1 VAR Trafo UxU Example for status line and may contain the following values 1P 2P or 3P for the Power Controller type VAR TAKT SSSD for the operating mode Trafo R Last or RL La for the load type U UxU I or P for the control type TAB 9 ELEMENTS OF THE STATUS LINE 34 3 1 9 LBA SUBMENUS WITH PASSWORD PROTECTION REMARK After password input further parameters may be modified These are mainly adjusting parameters required for achieving power control specifications The modification of these parameters requires extended specialist knowledge for instance by training and is not required under normal circum stances 3 2 CABINET INSTALLATION KIT SEK Using the cab
52. ed mains load Full wave period 1 Full wave period 2 MOSI operation for 1P and 3P MOSI is a sub operating mode of the operating modes TAKT and VAR for sensitive heating materi als with a high ratio for instance molybdenum disilicide The Power Controller always starts with phase angle maximum value and actual value to avoid high current amplitudes during the heating up phase and then automatically switches to the set operating mode 16 Mains load optimization ASM procedure For systems in which several Power Controllers are employed in full wave switch mode TAKT it is possible that individual Power Controllers are synchronized so that a regular mains load is achieved by defined switching of the individual Power Controller in sequence This avoids load peaks by random simultaneous switching of many Power Controllers and load troughs are filled up The upstream transformer and or the upstream feed point may be designed for a lower load Besides savings in investment and operating cost lower mains reactions also result 2 2 SET POINT CONTROL CHARACTERISTIC The set point control characteristic of Thyro P may be easily adapted for the control output signal of the upstream process controller or automation system All signals customary on the market may be used The adaption is made by changing the starting and ending points of the control characte ristic Inverted operation ending value is smaller than the starting va
53. effective total set point value The shut off or inactive set points are shown by the LBA and can thus if necessary be checked before connecting The set point Enable Register can be changed from all service units Bus Thyro Tool Familiy LBA Example 8 4 2 1 VALUE EXPLANATION 1 1 11 15 STD Standard all ON 1000 8 LOC Motor poti set point 4 LOCAL 0100 4 REMOTE Bus set point 3 0011 3 ANA Analog set points 1 2 0000 0 All set points inactive 2 3 CONTROL TYPES Thyro P has five control types effective as underlying controls Mains voltage variations and load changes are directly and therefore quickly adjusted by bypassing of the slow temperature control system Before commissioning of the Power Controller and selection of a control type you should be familiar with the operating procedure respectively the effect for application 2 3 1 CONTROLLED VALUE The controlled value effective on the load is proportionate to the total set point depending on the control type CONTROL TYPE CONTROL VALUE PROPORTIONATE TO THE TOTAL SET POINT P control output active power P U control output voltage U U control output voltage U control output current I control output current s LIMITING OF SIGNALS Independent of the control type set additionally minimum and maximum limiting values may be set For this purpose also refer to Fig 1 control characteristic The maximum limiti
54. eration and maintenance according to regulation as well as observance of the listed safety regulations is required for protection of the staff and to preserve readiness to operate Personnel installing uninstalling the devices commissioning them operating them maintaining them must know and observe these safety regulations All work may only be performed by specialist personnel trained for this purpose using the tools devices test instruments and consumables provided for this purpose and in good shape In the present operating instructions important instructions are marked using the terms CAUTION ATTENTION and REMARK as well as using the icons explained below CAUTION This instruction shows work and operating procedures to be observed exactly to exclude hazards for persons ATTENTION This instruction refers to work and operating procedures to be observed exactly to avoid damage or destruction of Thyro P or parts thereof REMARK This is where remarks about technical requirements and additional information is given which the user has to observe ACCIDENT PREVENTION RULES The accident prevention rules of the application country and the generally applicable safety regulations must be observed in any case CAUTION Before starting any work on Thyro P the following safety regulations must be observed switch voltage free secure against switching on determine if it is voltage free ground and short circuit it co
55. et installation kit SEK for the local operating and display unit The SEK enables installation of the local operating and display unit into the switching cabinet door It consists of cables and an installation frame The PC Software Thyro Tool Familiy for effective commissioning and simple visualization tasks Functions are for instance loading storing modification comparing and printing of parameters set points and actual value processing line diagrams of process data including printing and storing option bar diagrams simultaneous display of process data from different Power Con trollers simultaneous connection of up to 998 Thyro P Power Controllers 1 3 TYPE DESIGNATION The type designation of the Thyristor Power Controllers are derived from the construction of its power section TYPE RANGE DESIGNATION FEATURES Thyro P 1P single phase power section for single phase operation 2P double phase power section for three phase operation in three phase economizing circuits not for phase angle control VAR 3P three phase power section for three phase operation P400 Type voltage 230 400 Volt 45 65 Hz P500 Type voltage 500 Volt 45 65 Hz P690 Type voltage 690 Volt 45 65 Hz 0037 Type current 37A Typecurrent range 37 2900 Integrated semi conductor fuse all Thyro P Forced air cooling with integrated ventilators The complete type range can be found in the type overview in chapter 9 2 FUNCTIONS
56. f the two standard interfaces RS 232 respectively fibre optic 35 Thyro Tool Familiy may be employed as an alternative to LBA and as already stated above has the following functions for which several windows may be opened simultaneously set point and actual value processing with overview display for 22 set point actual value input options for Motorpoti and total set points loading storing modification and printing of parameters comparison of parameters It is possible to compare two sets of parameters Power Controller or data file It is thus possible to detect deviations from the desired configuration e line diagrams of process data with printing function as well as storage of faults diverse measured values from different Thyristor Power Controllers may be displayed simultaneously bar diagram display It is possible to simultaneously display several bar diagrams Each diagram has its own window These can be adjusted in size and location The configuration of the display may be stored simultaneous display of data and parameters from several Power Controllers simultaneous connection of up to 998 Thyro P Power Controllers using fibre optic distributors settings of the interface baud rate com Thyro Tool Familiy is supplied with a help system and installed on the PC under user guidance using an installation software EN thyro Tool Family File View System Tools Window Help
57. gering of monitoring Generally an automated start is made after the mains returns within tolerances Therefore the conditions of the norm EN 61326 controller standard are also observed even though this norm by its structure is not applicable to power electronics gt 10 respectively gt 25A OPERATING INSTUCTION BETRIEBSANLEITUNG BAL 8000003232 DE EN 06 12 V6 Due to our policy of continuous development the data in this document is subject to change without notice AEG is a registered trademark used under licence from AB Electrolux Aufgrund unserer kontinuierlichen Weiterentwicklung k nnen die Daten in diesem Dokument ohne vorherige Ank ndigung ge ndert werden AEG ist ein eingetragenes Warenzeichen verwendet unter Lizenz von AB Electrolux AEG Power Solutions GmbH Emil Siepmann Str 32 59581 Warstein Belecke Germany Tel 49 0 2902 763 520 290 Fax 49 0 2902 763 1201 www aegpowercontrollers com WWW aegps com AEG POWER SOLUTIONS
58. icable EN 50178 and EN 60146 1 1 The CE mark on the device confirms observation of the general EG guidelines for 2006 95 EG low voltage and for 2004 108 EG electromagnet compatibility if the instructions on installation and commissioning described in the operating instructions are observed Regulations and definitions for qualified personnel are contained in DIN 57105 VDE 0105 Part 1 Safe isolation to VDE 0160 EN 50178 Chapter 3 11 REMARKS ON THE PRESENT OPERATING INSTRUCTIONS AND THYRO P VALIDITY These operating instructions refer to latest technical specification of Thyro P at the time of publi cation and are for information purposes only Every effort has been taken to ensure the accuracy of this specification however in order to maintain our technological lead and for product enhance ment we are continually improving our products which could without notice result in amendments or omissions to this specification AEG PS cannot accept responsibility for damage injury loss or expenses resulting therefrom HANDLING These operating instructions for Thyro P are organized so that all work required for commissioning maintenance and repair may be performed by corresponding specialist personnel If hazards to personnel and property cannot be excluded for certain work then this work is marked using certain icons The meaning of these icons may be found in the prior chapter safety regula tions ABBREVIATIONS In this des
59. inet installation kit the LBA may be installed in switching cabinet doors with a thick ness of up to 4 mm It consists of an adaptor frame 96x72mm cut out dimensions 92x68mm and a cable Using the cable the LBA is connected to the RS 232 interface of Thyro P The LBA locks in the adaptor frame and may only be removed with the cabinet door open This enables an instructed specialist to set parameters for instance adjustment to changing tools and manual setting of set points motor potentiometer as well as for reading the actual value display without opening the cabinet door VBG4 In order to avoid the accidental input of data by touch ing the LBA there is a self activating parameterizing lock to enable see Table 5 FIG 8 CABINET INSTALLATION KIT If the LBA is connected to the Power Controller using a longer cable and does not operate then this may possibly be remedied by increasing the supply voltage open the jumper R 155 in the control device ATTENTION In case of open jumper R 155 the LBA may not be connected to the Power Controller without cable hazard of destruction The position of the jumper on the control device PCB can be found in the component mounting diagram Fig 10 page 45 3 3 THYRO TOOL FAMILY Thyro Tool Familiy is an optional software for commissioning and visualization under Windows 95 98 NT 4 0 XP and higher It includes all functions of Thyro Tool P and it is connected to Thyro P via either one o
60. ings see Chapter 4 External Connections Use 60 75 Copper Conductors only Tightening torque pound inches see Chapter 10 Technical data Devices are suitable for the following short circuit current ratings Devices rated 300A Suitable For Use On A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes xxx Volts Maximum When Protected by RK5 Class Fuses sized max 600A 600V Devices rated 495A and 695A Suitable For Use On A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical Amperes xxx Volts Maximum NOTE xxx max allowable voltage depending upon rating of the device Branch circuit protection must be provided and sized according National Electrical Code and any additional local codes CE conformity Low Voltage Directive 73 23 EEC EMV Directive 89 336 EEC Marking Directive 93 68 EEC Interference suppression The RegTP confirms the compliance with the interference suppression regulations for the power control device 85 IN DETAIL CONDITIONS FOR USE OF THE DEVICE Built in unit EN 50 178 General requirements EN 60146 1 1 Design vertical installation Operating conditions EN 60 146 1 1 K 2 5 Operating location industry sector CISPR 6 Temperature performance EN 60 146 1 1 K 2 2 Storage temperature 25 C 55 C Transport temperature 25 C 70 C Operating temperature with UL applications 10 C 35 C for
61. ise than as authorised in writing by AEG PS or if the defect arises because of the fitting of the goods to unsuitable equipment AEG PS will cancel all possible obligations incurred by AEG PS and its dealers such as warranty commitments service agreements etc without prior notice if other than original AEG spare parts or spare parts purchased from AEG PS are used for maintenance or repair 12 SERVICE HOTLINE Our service is available to you through the following hotline AEG Power Solutions GmbH Emil Siepmann Stra e 32 D 59581 Warstein Phone 4 49 0 2902 763 100 http www aegps com powercontroller aegps com INTERNET Further information on our company or our products can be found on the internet under http www aegps com COPYRIGHT Passing on duplication and or takeover of these operating instructions using electronic or mechani cal means even in excerpts is subject to express prior written approval of AEG PS Copyright AEG Power Solutions 2012 All rights reserved Copyright notice Thyro P is an internationally registered trademark of AEG Power Solutions GmbH Windows and Windows NT are registered trademarks of Microsoft Corporation All other company and product names are registered trademarks of their respective owners 13 1 INTRODUCTION For transport assembly installation commissioning operation and decommissioning the safety instructions contained in these operating instructions must be
62. l Comparison of actual parameters of Thyro P with parameters in type list Comparison of actual parameters of Thyro P with the system dependent parameters stored in the PC Correct number of controlled phases parameters With activated trouble signal relay Evaluation which faults led to a response eliminate the fault 64 9 TYPE OVERVIEW 9 1 TYPE RANGE 400 VOLTS TYPE VOLTAGE 230 400 VOLTS TYPE TYPE POWER 01551 DIMENSIONS WEIGHT DIM TEMP CURRENT BURDEN SEMICON CURRENT TION NETABOUT DRAW CHARACTE TRANSF RESISTOR DUCTOR FUSE gy A 230V 400V W W H D NO RISTIC NO T1 R40 Q 508 THYRO P 1P 37H 8 15 105 150 320 229 6 260 1 100 1 2 70 50 75H 17 30 130 150 320 229 6 1 100 1 1 30 100 110 H 25 4 175 150 320 229 6 2 100 1 0 91 180 130 30 52 190 200 320 229 8 263 2 150 1 1 10 200 170 H 39 68 220 200 320 229 8 2 200 1 1 10 315 280HF 64 112 365 200 370 229 9 265 2 300 1 1 00 350 495 HF 114 198 595 174 414 340 15 266 3 500 1 1 00 630 650HF 149 260 750 174 414 340 15 3 700 1 1 00 900 Ms 1000 HF 230 400 1450 240 685 505 35 268 4 1000 1 1 00 2x1000 1500 HF 345 600 1775 240 685 505 35 5 1500 1 1 00 4x900 2100HF 483 840 2600 521 577 445 50 270 6 2000 1 0 91 4x1000 2900 667 1160 3400 603 577 470 62 271 7 3000 1 1 00 4x1500 THYRO P 2P 37H 15 25 175 225 320 229 10 272 1 100 1 2 70 50 75H 30 52 220 225 320 229 10 1 100 1 1 30 100 110
63. l is in the range of 0 20mA 0 5V 0 10V may be easily adapted to the Power Controller 68 CONTROL TYPES PRECISION LIMITATIONS Relay K1 K2 K3 Voltage control Ums Voltage control U default setting Current control Current control Power control P Without control U control Better than 0 5 and 1 digit with reference to the end value Voltage limitation U s Current limitaion I default setting Effective power limitation P Peak current limitation MOSI operation Upon reaching one of these limits the LED Limit on the front panel of Thyro P is on and the relay K2 is activated terminal strip X2 terminals 10 11 12 Contact load WITH UL APPLICATIONS AMBIENT TEMPERATURE AC max 250V 6A 1500VA AC min gt 10VA DC max 300V 0 25A 62 5W DC min 5V 20mA contactor material AgCdO AC max 250 4 35 C external cooling models 45 C self air cooling At higher temperatures it is possible to operate with reduced type current COOLANT V lere CURRENT TEMPERATURE FORCED COOLING SELF COOLING PC VENTILATOR TYPES 10 bis 25 1 10 1 10 30 1 05 1 10 35 1 00 1 10 40 0 96 1 05 45 0 91 1 00 50 0 87 0 95 55 0 81 0 88 WITH UL APPLICATIONS UP TO 40 Rating 1 2 1 1 1 0 0 9 0 8 0 7 0 6 Coolant temperature Self cooling Forced cooling 20 25 30
64. lators with HF types must run with Thyro P switched on Connection according to connecting diagrams Longer cooling fan start up times can be expected when operating Thyro P at temperatures below 10 C Therefore the adjustment range of upstream protection devices should be at least the 2 fold of the indicated steady current 70 11 DIMENSIONAL DRAWINGS Thyro P 1P 37 H 75 H 110 H M 1 5 Dimensional Drawing 260 Thyro P 1P 80 H 130 H 170 H M 1 5 Dimensional Drawing 263 Thyro P 1P 200 HF 280 HF Dimensional Drawing 265 Thyro P 1P 300 HF 495 HF 500 HF 650 HF Dimensional Drawing 266 71 72 780 HF 505 1000 1500 35 225 Thyro P 1P 780 HF 1000 HF 1400 HF 1500 HF 315 Dimensional Drawing 268 M 1 8 Thyro P 1P 2000 HF 2100 HF Dimensional Drawing 270 M 1 8 Thyro P 1P 2600 HF 2900 HF Dimensional Drawing 271 Thyro P 2P 37 H 75 H 110 H Dimensional Drawing 272 73 74 Thyro P 2P 80 H
65. load Due to this automated independent procedure the process chain is ensured through the tempe rature control circuit and the Power Controller without effects negative effects like flicker and sub harmonics of the mains frequency are balanced out during a current dynamic process In this case unfavorableshort term overlapping may occur for instance after set point jumps or voltage swing The application document ASM procedure gives further information on this 58 7 CONNECTING DIAGRAMS 7 1 1 PHASE s DL 522 o BOT OV ACE Aiddng cx i zx 1 M 4 SES Si vi ER 10 68 2 X vsx 24 2 tix All 9 i i 2327 lt x uopezjwndo enBojeuy gz zx ET 6 SX r tix V 001205 JaMOZ 83 H el 73 sz cix t3 zw ew 9c tox ce i SX vt tix only tor HE modals x SE my Reinforced insulated wire Standard wiring may be modi 1 Separat supply is required fied according the application for 690 2 9X Possible for other types Line with double insulation 2 Delivery status This required line is to connect user 59 7 2 2 PHASE 1 3d M 21 in LY 0
66. lue in voltage or current is also possible The effective set point is the total set point It is formed by adding the four set points as shown in fig 2 In the simplest case all the set point values are added algebraically The prerequisite for a set point to influence the total set point value is that it must be enabled by the set point Enable Register Set point 1 X5 2 10 X5 1 13 ground 0 20 default Set point 2 X5 2 11 X5 1 13 ground 0 5V default The inputs set point 1 2 are two electrically equal analogue inputs for current or voltage signals with subsequent A D converter resolution 0 02596 of the final value and they may be set to the following signal ranges 0 4 20 mA about 2500 max 24mA siehe ATTENTION 0 5 V Ri about 8 8kQ 12V 0 10 V Ri about 5kQ max 12V The following table shall be used for the hardware configuration of the set point inputs see also FILE COMPONENT MOUNTING DIAGRAM CONTROL DEVICE figure 10 If the hardware con figuration is changed the Thyro P parameters must be changed accordingly with the LBA or the Thyro Tool X221 for Set point input 1 Bridge X221 Signal range Set point input 1 closed 0 4 20mA 5 2 10 0 5V 0 10V 5 2 10 X222 for Set point input 2 Bridge X222 Signal range Set point input 2 closded 0 4 20mA X5 2 11 open 0 5V 0 10V X5 2 11 default ATTENTION If the open circuit voltage of the connec
67. ng time OK key during charging releases z the parameter lock 8 ASIC SW Shows production date of controller software Code LBA Shows version of LBA software 2 Save data again LBA Thyro P Store parameters from LBA in Thyro P waiting time Observe waiting time Set points curve Remark Display is refreshed after max 10 sec motor pot 0 Display and modification set point 4 Term 10 Display set point 1 Term 11 Display set point 2 Master bus Display set point 3 bus Act pwr tot xx xxmA Display total set point 2 Absolute set points During active circuit set point is displayed i in a submenue depending on control mode STD LOC REMOTE ANA STD Choice of set point inputs ei ADD IADD PRO IPRO ADD SW1 SW2 SW1 SW2 SW1 SW2 100 SW1 1 SW2 100 5V 10V mA term 10 mA Selection signal type for set point 1 Co 5V 10V mA term 11 5V Selection signal type for set point 2 Ctrl startl 4 00mA 0 3mA Control start set point 1 Ctrl endl 20 00 20 0mA Control start set point SWI Ctrl start2 20 00V 0 07V Control start set point SW2 Ctrl end2 10 00v 5 0V Control end set point SW2 refer to ATTENTION on page 16 o Adress Bus LL compound xxx 100 xxx for fibre optic 001 998 in case of Profibus DP 001 125 000 and 999 have specific functions 28 Main menu appears after plugging in the LBA
68. ng values determine the maximum modulation of the load 19 The minimum limiting values should ensure minimum modulation via the control angle for instance minimum heating of the load CONTROLLER RESPONSE If the load resistance changes for instance due to temperature effect ageing or load fault then the values effective on the load change as follows UNDERLYING LOAD RESISTANCE LOAD RESISTANCE EFFECTIVE DECREASES INCREASES LIMITATIONS CONTROL LIMIT P cas lean P U S 0 larger larger smaller smaller ER P U UxU larger larger smaller smaller ERON smaller smaller larger larger MM po smaller smaller larger larger ae Pu smaller larger larger smaller snae VT without control larger larger smaller smaller Ug max RT P max If one of the limits is exceeded then the signaling relay K2 and the LED limit react default values of parameter settings General modulation limit TAB 1 BEHAVIOUR IN CASE OF LOAD CHANGE 2 4 INDICATIONS 2 4 1 LED INDICATIONS The LEDs on the front side signal the following states ON green operating indication power supply controller board red RESET active CONTROL modulation percentage indication flashing LIMIT limitation is active relay K2 switches PULSE LOCK Controller Lock active but load control is continued at pulse limits default value 0 FAULT fault present
69. ns limit 1250kW etc are notified with the yyyymmdd hhmmss corresponding time of day etc undervoltage lt 360V 33 With the lt key it is possible to leave the status messages display The operation display now appears without the word status message Only when new information arrives does status message appear again in the bottom line of the operation display Additionally input error indications or further parameters may be stated which are self explaining in connection with the menu heading As shown before automatic switch to this display is made if more than one minute has passed since the last key has been pressed The operation display is exited by simple acknowledgement OK key 3 1 6 LINE DIAGRAM The line diagram has the same functionality as a page recorder The writing pen and therefore the current measurement value are found on the Y axis The line diagram is scrolled left pixel by pixel Measured value collection supplies one measured value each second Because the time axis is resolved in 90 pixels the following values result for the time bases from 1 5min up to 3h TIME BASE MEASURED VALUES PER TIME PIXEL 1 5 min 15 30 min 20 1h 40 3h 120 for this resolution no band display is possible TAB 8 LINE DIAGRAM TIME BASE There are two display modes band and average value display In case of band display each measu red value is displayed unfiltered The number of measured values display
70. ocessor on the SSC signals fault 7 K3 after RESET monoflop function 8 Controller lock is active 9 Data in the EEPROM invalid then reload Thyro P parameter memory using Thyro Tool Familiy 10 Internal message 11 K2 Limiting exceeded 12 Device overtemperature 13 Quick circuit interruption has responded 14 Internal message 15 Failure in load circuit collective failure 16 Undercurrent in load circuit when activated 17 Overcurrent in load circuit when activated 18 Internal message 19 DaLo Indication appears on return of supply 20 Undervoltage in the power section 21 Overvoltage in the power section 22 Internal message 23 Internal message 24 K1 Synchronization fault 25 Collective fault each fault leads to switching of the output 26 Internal message 27 Internal message 28 Internal message 29 Internal message 30 For the operating mode MOSI Power Controller has run into peak current limitation 31 Temperature sensor short circuit or sensor break TAB 10 ALLOCATION OF THE MESSAGE REGISTER 38 4 EXTERNAL CONNECTIONS This chapter describes external connections of the Thyro P as well as all available terminal strips and signals as necessary Shielded cables grounded on the Thyro P side must be used for the con nection of the control signals setpoint inputs and analogue outputs For the connections to RESET Controller lock and QUIT twisted cables must be u
71. oller and are available for Bus interfaces display and analog outputs Parameter values must not be changed 4 11 VOLTAGE TRANSFORMER As standard each power section is fitted with a voltage transformer for recording the load voltage It is possible to measure voltages of up to 690V The voltage transformers are wired to the control device A70 by the works LOAD VOLTAGE TERMINAL X7 2 TERMINAL X7 1 phase L1 15 16 phase L2 25 26 phase L3 35 36 TAB 16 VOLTAGE TRANSFORMER 42 In case of the Power Controller type 2P the voltage transformers output the voltages L1 L2 and L3 L1 To achieve a good resolution of the voltage measurement 3 measuring ranges are provided Selection of the ranges is performed by means of 4 pin bars which have been set to the Power Controller type voltage by the works The pin bars are found on the control device A70 above the terminal X7 MAINS SHORT CIRCUIT JUMPERS MAX VOLTAGE X501 X502 X503 MEASURING 230V 1 2 253V 400V 2 3 440V 500V respectively 690 3 4 760V TAB 17 VOLTAGE MEASUREMENT JUMPER If the jumpers are changed then a change of parameters is required Hardware parameters Type voltage U TYP U eff max UEMA X501 3 1 2 2 3 3 4 TYP BEREICH Mains voltage U NETZ ANW Thyro Tool Family REMARK Voltage readings in not controlled phases Thyro P 2P Although phase 2 is not controlled with Thyro P 2 it is possible to take measuring values during this phase The
72. ons This patented world premiere independently minimizes mains load peaks and therefore mains reaction shares during the current process In case of the ASM process automated synchronization of multiple controller applications changes in set point and load for instance due to temperature dependent load are included in mains load optimization online Espe cially when using heating elements with a large aging effect which during new operation have high current amplitudes with short startup time lower investment cost may be achieved For the ASM 57 process the controller requires an ASM control device An additional burden resistor is used for all controllers Schematic wiring of Power Controllers for the ASM process can be seen in the following illustration Power Power Controller 1 Controller 2 ASM input lact val 2 ASM input lact val 2 twisted shielded Uncen 0 10 volts burden total burden FIG 20 ASM WIRING When using the ASM option the analog output 2 X5 2 33 against ground X5 1 13 becomes an output proportionate to the current during the on period T All Power Controllers connected to synchronization work on the same external burden The burden resistor is calculated approximately as Ry aden KO 10V n x 20mA n 2 number of Power Controller The burden voltage is measured at the ASM input The Power Controller searches within the clock control the place with the lowest mains
73. ontains the configuration of the Power Controller or in case of existing indications the word status indication The main menu function selection menu appears on the LBA display after plugging the LBA into Thyro P It looks like this 27 MAIN MENU FUNCTION Language selection operating language Load store data load and store data Set points characteristics set point processing Parameter display and modification of parameters Operation display select operation display Last function energy and operating hours TAB 6 LBA MAIN MENU 3 1 3 LBA SUBMENUS The first six lines of the above main menu contain the names of the sub menus These are shown below with explanations in the sequence they are contained in the menu Main menu appears after plugging in the LBA SE 2 TN Default User Remarks 3 5 Value Value gt a Sprache language Deutsch x gt English H Francais Open save data Loading storing copying of parameter sets Thyro P gt LBA 1 LBA gt Thyro P 2 Parameter from LBA EEPROM to Thyro P RAM Store in LBA Parameter from LBA RAM to LBA EEPROM Save Thyro P Parameter from Thyro P RAM to Thyro P EEPROM Ec 1 Open again Thyro P gt LBA Store parameters from Thyro P in LBA waiting time Observe waiti
74. ontrollers chapter 6 2 Software synchronisation If the Power Controller is equipped with a Bus option a Bus RESET also ensues from the hardware RESET Apart from opening the jumper terminal X5 2 12 X5 1 14 the hardware RESET is also activated by supply voltage OFF or by reducing the supply voltage at the Power Controller A70 X1 to below 160V 4 4 1 SOFTWARE RESET The RESET function can be activated by signals via the status register software RESET The soft ware RESET does not influence the Bus function 4 5 CONTROLLER LOCK The input controller lock terminals X5 2 15 and X5 1 14 is electrically identical to the input RESET electrical data as under 4 4 ATTENTION When activating controller lock the LED PULSE LOCK is lit and the control device remains com pletely in operation The total set point is therefore without effect but the min limiting values TS MIN HIME remain active This enables securing a certain quantity of electrical energy at the load TERMINALS FUNCTION X5 15 14 closed Power Controller operating X5 15 14 open control pulses OFF default value or pulse limit TAB 13 CONTROLLER LOCK All other functions of the Power Controller remain in operation The state of the signalling relay does not change parameter dependent and communications remains active After closing the controller lock jumper the controller is back in operation 40 4 6 QUIT The input acknowledge Quit X5 2 19 h
75. otal set point Switch on fault bridging Absolute value monitoring Relative monitoring Local operating and display unit LBA Operation display Cabinet installation kit Example for the user interface Thyro Tool Familiy File component mounting diagram control device Interfaces of Thyro P Connection of a PC to Thyro P via RS 232 X10 allocation Signal converter RS 232 fibre optic Schematic diagram fibre optic Thyro P with LLV and PC Profibus slot card Special function Motorpoti Special inputs Modbus slot card ASM wiring Behaviour in case of load change Partial load breakdown with heating elements switched in parallel undercurrent Partial short circuit with heating elements switched in series overcurrent Overview monitoring Functions of the LBA keys LBA main menu Copying function using the LBA Line diagram time base Elements of the status line Allocation of the message register Terminal strip X1 RESET Controller lock QUIT Current transformer Voltage transformer Voltage measurement jumper Terminal strip X2 for K1 K2 K3 Terminal strip X5 Terminal strip X6 Terminal strip X7 Synchronization jumper Fibre optic distances Profibus baud rates Pin assignment X21 17 17 20 21 21 25 32 34 35 45 46 47 48 49 50 52 53 54 55 57 19 22 23 23 26 27 32 33 33 37 38 39 39 40 41 41 42 42 43 43 44 44 49 51 53 SAFETY REGULATIONS IMPORTANT INSTRUCTIONS AND EXPLANATIONS Op
76. perature relative value Lev wire br Lev sh circ Comp val DAC 7 No DaLo K1 K2 K3 Status fault name 1 Communication with RS 232 active 2 Communication with fibre optic active 3 Power value negative 4 Communication fault RS 232 or fibre optic 5 Synchr interfaces failure e g Profibus 6 External processor on the SSC signals fault 7 K3 after RESET 8 RESET active 9 Data in EEPROM invalid reload parameters 10 Internal message 11 x K2 Limiting value is exceed 12 Excess device temperature is present 13 nstant current interruption has responded 14 nternal message 15 Fault exists in load circuit collective fault 16 17 16 Undercurrent exists in the load circuit 17 Overcurrent exists in the load circuit 18 i nternal message 19 x Dalo Circuit OK o 20 Undervoltage exists in the power section 21 Overvoltage in the power section 9 22 nternal message 23 nternal message 24 Synchronization fault 25 Collective fault 4 6 9 10 11 12 14 24 each fault leads to switching 26 nternal message 27 nternal message 28 Internal message 29 Internal message 30 Power Controller is in peak current limitation only for operating mode MOSI 31 Temperature sensor short circuit or sensor break Controls Parameterization control characteristic Ua UxU UxU Selection control characteristic U We U Selection control characteristic U Tua IxI Selection control characteristic I sad ime I Selection control characteristic I Active power
77. pprox 1 3T full oscillation clock principle default setting for the models 1P 2P and 3P VAR phase angle control only for the models 1P and SSSD soft start soft down a combination of und for the models 1P 2P and i e reduced mains surge load The Power Controller Thyro P has 4 set point inputs The set point inputs are indirectly connected to the mains SELV PELV Set points 1 2 external set point input signal ranges O 4 20 mA Riabout 250 max 24mA 0 5 V Ri about 8 8 max 12V 0 10V Ri about max 12V refer to ATTENTION on page 16 Set point 3 connection for fibre optic LL from the wuper ordinate PC or automation system Set point 4 set point assignment via RS 232 for instance LBA The four set points are added internally and the total of the set points for instance for power control is proportionate to output power For set point 2 there are different valuation options it may be added to set point 1 or subtracted from set point 1 3 outputs signal level 0 10 volts 0 20mA or parameters may be set differently The maximum burden voltage is 10V The control characteristic is established by the maximum value of the dimensions to be controlled and the key values of the set point Using these key values the linear control characte ristic may be set at will Every controller for instance temperature controller whose output signa
78. rformed by AEG Power Solutions GmbH TABLE OF CONTENTS Safety instructions Schedule of Illustrations and Tables Safety Regulations Remarks on the present operating instructions and Thyro P 1 Introduction 1 1 General 1 2 Specific characteristics 1 3 Type designation Functions 2 1 Overview of operating modes 2 2 Set point control characteristic 2 3 Control types 2 3 1 Controlled value 2 4 Indications 2 4 1 LED indications 2 4 2 Relay indications K1 K2 K3 2 5 Monitoring 2 5 1 Load monitoring 2 5 2 Ventilator monitoring Mode of Operation 3 1 Local operating and display unit LBA 3 1 1 LBA keyboard functions 3 1 2 LBA main menu 3 1 3 LBA submenus 3 1 4 Copying function using the LBA 3 1 5 Operation display 3 1 6 Line diagram 3 1 7 Last function 3 1 8 Status line 3 1 9 LBA submenus with password protection 3 2 Cabinet installation kit SEK 3 3 Thyro Tool Family 3 4 Diagnosis fault indications External Connections 4 1 Power supply for Thyro P 4 2 Power supply for the control device A70 4 3 Power supply for the ventilator 4 4 RESET 4 4 1 Software RESET 4 5 Controller lock 4 6 QUIT 4 7 Set point value inputs 4 8 ASM input 4 9 Analog outputs 4 10 Current transformer 4 11 Voltage transformer 4 12 Other connections and terminal strips 4 13 Synchronization 4 14 Component mounting diagram control device Interfaces 5 1 RS 232 interface sN 13 13 13 14 15 15 16 18 18 19 19 19 20
79. ristic are wrong parameter for linkage of the set points is not set to ADD parameters IEMA UEMA PMA are set too small controller parameters T and K are set too large CAUTION Check fuses on the controller cards A1 A3 A5 In any case set the device voltageless and check if it is voltageless Load connection by the customer is missing only for type 1P Check connection on A1 terminal X1 3 Check synchronization voltage at the control device A70 at the terminal blocks X7 1 and X7 2 63 The thyristors are set to full scale Was the set point set via motor potentiometer function Check value using the LBA Check the control characteric STA STE ADD Controller feedback signal available Check current transformer and voltage transformer connections at the terminal blocks X7 1 and X7 2 Parameters TSMI and H IE U Controller parameters Ti and Kp are set too small P are larger than O rms min rms min mil Parameters IEMA UEMA PMA are set too large or the load current is too small Possibly thyristor short circuit REMARK In case the load current is too small connection of a test load the device must be parameterized I for U U control or without control The regulation limits continue to remain active Connection of a minimal load e g 100W lightbulb is necessary Measures in case of other malfunction Evaluation of incident register data logger with LBA or Thyro Too
80. rsor on the figure select prior higher value position Cursor on the figure select next lower value position Cursor before menu text move cursor to the prior line possible scroll upward only indented lines may be scrolled Cursor on the figure increase value Cursor on the parameter switch on Cursor before menu text cursor on subsequent line possible scroll down ward Cursor on the figure reduce value until minimal admissible value is reached Cursor on the parameter switch off OK Cursor before menu text selection of a figure or of an input field Cursor on the figure takeover of the modification into Thyro P and deselection of the selected field Cursor on the parameter takeover of the modification into Thyro P and deselection of the selected field Operation display deselection of the operation display Parameter loading process Thyro P LBA Parameterizing process is temporarily inactivated OK OK Line diagram deselection of the line diagram display No key pressed for 1 minute operation display is activated this does not apply in case of selected line diagram Operation display Parameterizing lock is self activating on release TAB 5 FUNCTIONS OF THE LBA KEYS 3 1 2 LBA MAIN MENU The top line always contains the name of the menu or of the submenu The lowest line the status line always c
81. ry In case of bus systems not listed please enquire about availability 5 3 1 PROFIBUS DPV1 With a Profibus interface card order no 2000000393 it is possible to connect the Thyro P to a wide ranging Bus system For use of Thyro P in an automation network with SIEMENS PCS7 software modules are available at SIEMENS The Profibus slot card is plugged into the front of the control device and is immediately ready to operate after parametrization In case of Profibus control the control device should be supplied separately so that should the power supply be switched off the Power Controller is not interrupted resulting in an alarm message The connector supplied must be removed see chapter 4 2 Three 24V inputs are additionally available which may be polled via Profibus for instance for swit ching state power interruptor monitoring the cabinet ventilator monitoring the cabinet door etc The Profibus option includes 1 Profibus slot card 1 diskette for configuration of Thyro P as Profibus slave 1 covering frame for secure fixing of the slot card 1 short instruction booklet ATTENTION The mounting of the option must be made in voltageless state GENERAL Up to 125 slaves may be connected to a Profibus system 32 slaves are possible for each Profibus segment Coupling of individual segments is performed using so called repeaters Profibus systems may be organized as line bus or tree structures Besides the usual elec
82. se of spare and exchange parts not approved by AEG Power Solutions as well as any other use of Thyro P is not allowed The person responsible for the system must ensure that hints on safety and operating instructions are available and observed operation conditions and specifications are observed protective installations are used required maintenance work is performed maintenance personnel are immediately notified or Thyro P is immediately put out of commission if abnormal voltages or noises higher temperatures vibrations or similar occur to determine the causes These operating instructions contain all information required by specialists for use of Thyro P Additional information and hints for unqualified persons and for use of Thyro P outside of industrial installations are not contained in these operating instructions The warranty obligation of the manufacturer applies only if these operating instructions are observed 10 LIABILITY In case of use of Thyro P for applications not provided for by the manufacturer no liability is assumed The responsiblity for required measures to avoid hazards to persons and property is borne by the operator respectively the user In case of complaints please immediately notify us stating type name production number objection duration of use ambient conditions operating mode GUIDELINES The devices of the type range Thyro P conform to the currently appl
83. sed Bus interfaces can be found in chapter 5 INTERFACES To operate the Thyro P at least the following signals described up to chapter 4 5 QUIT must be connected 4 1 POWER SUPPLY FOR THYRO P In the case of types 400V and 500 connecting the regulator to the power supply also connects the control device Thyro P to the power supply see also chapter POWER SUPPLY FOR THE CONTROL DEVICE A70 The control device for 690V types must be supplied separately Details on connecting power supply can be taken from the chapters TECHNICAL DATA and con necting diagrams This particularly applies when using the control device in UL applications 4 2 POWER SUPPLY FOR THE CONTROL DEVICE A7 The Thyristor Power Controller Thyro P is fitted with a wide band power supply The mains connec tion is designed for input voltages from 230V 20 to 500V 10 and nominal frequencies from 45Hz to 65Hz The power consumption is max 30W Depending on the switch mode power supply a 100VA control transformer must be used For the type ranges 400V 230 400V and 500V nominal mains voltage the control device is sup plied directly from the power section It is therefore a unit ready to connect STRIP TERMINAL X1 XI mains supply connected internally 1 phase 2 N or phase 11 STRIP TERMINAL X1 REMARK If required e g when operating with Profibus the control device can also be supplied separately With supply voltages outside the nominal range th
84. service hotline Tel 49 0 2902 763 100 is available to you 8 4 CHECKLIST No frontside LED is on for 690V devices the power supply for the control device A70 to be provided by the customer is missing Attention maximum nominal input voltage 500V check voltage at terminal X1 1 and X1 2 of the control device A70 check semiconductor fuse and the fuses F2 and F3 on the controller card A1 CAUTION In any case set the device voltageless and check if it is voltageless Terminal X1 3 on the controller card A1 not connected if the semiconductor fuse is defective then the following parameters must be checked in case of transformer load for the operating modes TAKT and SSSD phase angle of the first half wave phase angle 1 60 degrees possibly optimize Check for the model type 1P 2P or 3P Menu Parameters Operating mode Number of phases controlled 1 2 3 No load current RESET X5 2 12 is not jumpered for X5 1 14 LED ON lit in red supply voltage of the control device outside of the tolerable range controller lock X5 2 15 is not jumpered for X5 1 14 LED PULSE LOCK is on no set point is set Using the LBA check the total set point effective total or measure set point on X5 2 10 and X5 2 11 set points are not cleared STD Local Remote ANA parameterization of the set point inputs 20mA 5V 10V does not matched to output of the temperature controller parameters STA and STE of the control characte
85. soft start function for transformer load as well as load with large load circuit monitoring automatical rotating field recognition for 2P and 3P eU UZ I P control as well as without control operating modes TAKT VAR Soft Start Soft Down MOSI ASM optional sub operating mode of TAKT control of analog set points or via interfaces fibre optic and RS 232 interfaces as standard electrical separation according to EN 50178 chap 3 Measured values are given at analog outputs 4 set point channels incl Motorpoti which parameters can be set The specific characteristics especially include the following options Bus connection via bus adaptor cards to plug into the Thyro P Power Controller coupling to different bus systems for instance Profibus other bus systems upon enquiry Patented ASM procedure for dynamic mains load optimization The ASM procedure automated synchronization of multiple Power Controller applications is used for dynamic mains load optimi zation It reacts to changes in load and set point minimizes mains load peaks and associated mains feedback Minimizing of mains load peaks means cost savings in operating and investment cost 14 Local operating and display unit LBA able for graphics display menu driven pluggable The integrated copying function by replugging the LBA enables simple transfer of Power Controller parameters between power controllers of the type Thyro P Cabin
86. t in the LBA EEPROM and then copy it into another Power Controller for instance no 2 PLUG LBA INTO POWER CONTROLLER NO 1 1 reload data data is stored in the LBA RAM 2 storing in the LBA data is copied into the LBA EEPROM After the waiting time unplug LBA from Power Controller 1 Plug LBA into Power Controller no 2 3 LBA Thyro P After the waiting time data from LBA are in Power Controller 2 4 Save Thyro P TAB 7 COPYING FUNCTION USING THE LBA Data from Power Controller 1 have now been copied to Power Controller 2 ATTENTION Only parameters of equal Power Controllers for instance type voltage type current phase number may be copied 3 1 5 OPERATION DISPLAY On the operation display one two or three actual values are optionally displayed in double digit size An example for the operation display able to be configured using parameters is shown below u 456 7V 1567 9A 1234 8kW Status messages FIG 7 OPERATION DISPLAY The operating data displayed are the values U and P P for 3 phase system of phase 1 It is also possible to display data of other phases The lowest line is the status line this is where the device configuration is displayed if no indications are waiting Otherwise status messages is displayed By selecting the key the indications are displayed Status messages v fault type load Power yyyymmdd hhmmss Controller type limitatio
87. t menu 2 direct from the operation display 2 Local Remote when parameter set point 2 0N Motorp SW i kW A depending on set cascade control Master SW Total Pwr x total power Ul 1 depending on set cascade control Total SW x Total set point value also in kW V A Pa lock OFF ON OFF With parameter lock ON the lock which is enabled with OK is reactivated after one minute of operation display Password i Password entry Enabling of password functions Condition Consultation training Valid until LBA is unplugged from the Power Controller Code XXXXXXXXXX EEPROM version number Operation display Current operation indication exit using OK 01 456 7 x Display top 1 1567 9A Display middle r 1234 8 Display bottom Status messages Display of status information select this line and confirm using OK al O 11 State messages Examples for status indications jijjjmmtt ddmmss Limit jijjjmmtt ddmmss Limit jijjjmmtt ddmmss Undervoltage S 83 Last function Return to the parameter last processed 5 REMARK Type setting dependent on the type Some further menues are only accessible after input of a password 32 3 1 4 COPYING FUNCTION USING THE LBA It is possible to load the complete user specific data record parameters of a Power Controller for instance no 1 into the memory of the LBA store i
88. take care to have the respective correct phase angle The internal current transformers may not be shunted because the burden resistor R 40 is on the control cards If load current monitoring of the phase 2 not controlled is desired for Thyro P 2P then an external current transformer and an external voltage transformer must be provided for this purpose CURRENT TRANSFORMER TERMINAL X7 2 TERMINAL X7 1 phase L1 119 12 l phase L2 21 22 phase L3 31 k 32 1 TAB 15 CURRENT TRANSFORMER The following parameters must be checked or adjusted HARDWARE PARAMETER current transformer XXXXX UE I type current XXXXX I burden resistance XXX XX R BUERDE I LIMITATIONS Irms maxIl XXXX A IEMA REMARK Current measuring in not controlled phases Thyro P 2P Although phase 2 is not controlled in Thyro P 2P it is possible to take measuring values during this phase A current transformer corresponding to T1 must be used and burdened see type overview It is connected as in table 23 to 7 1 22 X7 2 21 Thyro P 1P As only phase 1 is controlled with Thyro P 1P the measuring systems of phase 2 and 3 can be used freely The corresponding current transformers with max 1V at nominal current must be applied and burdened Connection is carried out as in table 23 to terminal strips X7 1 22 X7 2 21 for phase 2 and to X7 1 32 X7 2 31 for phase 3 The measuring values given do not influence the contr
89. ted set point exceeds 12V in the 20mA signal range the set point inputs can be destroyed if the belonging bridge X221 X222 is open Within the stated input ranges these values with the control characteristic may be adjusted to any common signal characteristic 17 U rms Ums max TA STE 100A ll set point Irms max FIG 1 CONTROL CHARACTERISTIC FOR U CONTROL For a set point poti e g 5 10 5V supply voltage be taken from terminal X5 2 5 Ri 2200 short circuit proof SET POINT CONTROL CHARACTERISTICS The set point control characteristic Fig 1 of Thyro P may be easily adapted for the control output signal of the upstream process controller or automation system All signals customary on the market may be used The adaption is made by changing the starting and ending points of the control characteristic Inver ted operation ending value is smaller than the starting value in voltage or current is also possible Set point 3 Set point of the superordinate system or PC via fibre optic connection standard X30 X31 or via the optional bus interface Set point 4 Set point input motor potentiometer function via LBA or RS 232 from the superordinate system or PC Set point 4 is stored in case of mains failure EFFECTIVE TOTAL SET POINT VALUE The algebraic addition of the results of set point 1 2 to set point 3 and 4 gives the effective total set point value for the set point control ch
90. tion in an efficient manner any automation system LBA for instance via Profibus via RS 232 X 10 RS 232 X21 4 inputs X 20 Profibus DP X5 X2 X 30 LL receiver m o o X 31 LL transmitter RS 232 LL conveter Fig 13 PC control for instance via fibre optic FIG 11 INTERFACES OF THYRO P 47 With the Power Controller Thyro P the following interfaces may be used for this see also fig 11 on previous page e X10 RS232 e X30 fibre optic receiver e X31 fibre optic transmitter as well as optional interfaces for instance X20 bus interface e g for Profibus DP All internally processed data like current voltage power set point value limitations etc may be enquired processed and modified during operation online operation in master slave process Under assistance of corresponding automation technology it is possible to do without connection of process controls potentiometers instruments LBA etc The existing interfaces may operated simultaneously so that for instance the following system configuration would be possible a stored program control via Profibus supplies the set points a PC visualizes fibre optic interface Thyro Tool Familiy the data and on location the device status and selected operating values are displayed via LBA using the RS 232
91. tlet including terminating resistors 6ES7 972 0BA30 0XA0 30 cable outlet without terminating resistors For connection of the OLP modules Profibus via fibre optic a 5V power supply voltage is provided on the Profibus socket X20 pin 6 This bears a load of at max 80mA TERMINATING RESISTORS Within a Profibus segment terminating resistors must be switched in the first and the last device Because the Profibus slot card does not have internal terminating resistors plugs containing inte grated terminating resistors must be used and these must be switched on if the first or last device is a Thyro P REMARK FAILURE OF THYRO P OR PROFIBUS If the Profibus fails during operation of Thyro P set points or actual values cease to be transmitted Thyro P continues to operate using the last current set point If the Thyro P fails as Profibus slave then this fault is signaled on the Profibus system If the RESET function on Thyro P is activated there will also be a RESET period the Bus function is interrupted Additional digital inputs On the 9 pin SUB D plug X21 the Profibus slot card has four digital inputs which are mapped to the 1st data byte of the reply from Thyro P Pin assignment of the plug is as follows 53 X21 ASSIGNMENT PE potential earthing ground M1 input 0 M1 input 1 M1 ground M24 24V supply for the Profibus card ground M2 input 2 M2 input 3 M2 special function Motorpoti enable 24V 24V supply for the
92. to the ceiling 150mm The devices may be installed next to each other with out lateral distance Heating up of the device by heat sources must be avoided The dissipation of the Power Controller is stated in the table chapter type overview Grounding must be performed according to local regulations of the utility company grounding screw for protective conductor connection 8 2 COMMISSIONING The device must be connected to the mains and the associated load according to the wiring diagrams REMARK It must be observed that with 1P terminal A1 X1 3 is connected to the U2 on the opposite load side With 2P it must be observed that terminal A1 X1 3 is connected to the non controlled phase Depending on connection system of the load star delta etc it must be ensured that the load vol tage transformers in the power sections are wired correctly terminal strip X1 of the power section The correct terminals may be found in the connecting diagrams If the units 1P and 2P are operated at over 600 V and without load at the output side voltages can occur above input voltage at the connection points U2 and W2 In this case an additional 690 V damping card is to be used Section 12 Accessories and Options On delivery the device is parameterized adjusted to the respective power section The operating mode TAKT is set If a different operating mode is desired then the user must set this using the LBA PC etc Generally the standard parameters
93. trical connections RS 485 technology it is possible for instance in highly interfering environment magnetic fields etc to use fibre optic as transmitting medium The line length depends on the respective transmission rate and is possible up to 1200m also refer to the table Baud rate kbits s 9 6 19 2 45 45 93 75 187 5 500 1500 Line length m 1200 1200 1200 1200 1000 400 200 TAB 24 PROFIBUS BAUD RATES PROFIBUS SLOT CARD The Profibus slot card about 86 x 70 mm has two 9 pin SUB D sockets on the front side On the other side there is a 9 pin SUB D plug to be inserted into the Thyro P control device The Profibus slot card for instance contains driver circuits galvanic separation for the bus circuit as well as a microcontroller for controlling bus access and other functions 52 X21 4 inputs for Profibus X20 X24 Profibus connection connection Thyro P FIG 16 PROFIBUS SLOT CARD After switching on Thyro P it will automatically detect the Profibus slot card On the Thyro P side the device address must be set using the LBA or Thyro Tool Familiy After configuration of the Profibus Thyro P is ready for operation on the Profibus CONNECTION TO THE PROFIBUS The Profibus is connected to the 9 pin SUB D socket X20 The usual plug see table or an OLP module fibre optic may be used for this The following plugs are recommended ORDER NO DESCRIPTION SIEMENS 6ES7 972 0BA40 0XA0 35 cable ou
94. ver or block neighboring parts under voltage QUALIFIED PERSONNEL Thyro P may only be transported installed connected commissioned maintained and operated by specialists in command of the respective applicable safety and installation regulations All work must be monitored by the responsible specialist personnel The specialist personnel must be authorized for the work required by the person responsible for the safety of the system Specialists are persons who have received training and have experience in the respective field of work know the respective applicable standards regulations terms and accident prevention rules have been familiarized with the function and operating conditions of Thyro P are able to detect and avoid hazards WORK OBSERVING SAFETY REGULATIONS Before removing safety installations for performance of maintenance and repair work or other work measures due to operation must be initiated Work observing safety regulations also means to point out faulty behaviour to colleagues and to notify the office or person responsible about defects detected INTENDED USE CAUTION The Thyristor Power Controller may only be employed in the sense of its purpose of use see the section of the chapter safety instructions under the same name otherwise hazards for persons for instance electrical shock burns and systems for instance overload may occur Any unauthorized reconstruction and modification of Thyro P u

AEG Network Cables Thyro-P User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents