ADC P-90-216 User's Manual
Contents
1. Trademark Information The following trademarks are documented in this manual FibrLok is a trademark of 3M Lucent is a registered trademark of Lucent Technologies Inc Related Publications Listed below are related manuals and their publication numbers Copies of these publications can be ordered by contacting the ADC Technical Assistance Center at 1 800 366 3891 in U S A or Canada or 612 946 3000 extension 3475 outside U S A and Canada Title ADCP Number 7 Inch Fiber Distribution System Application Guide and User Manual ADCP 90 198 7 Inch Fiber Distribution System Equipment Rack Installation Instructions ADCP 90 193 Admonishments Important safety admonishments are used throughout this manual to warn of possible hazards to persons or equipment An admonishment identifies a possible hazard and then explains what may happen if the hazard is not avoided The admonishments in the form of Dangers Warnings and Cautions must be followed at all times These warnings are flagged by use of the triangular alert icon seen below and are listed in descending order of severity of injury or damage and likelihood of occurrence A Danger Danger is used to indicate the presence of a hazard that will cause severe personal injury death or substantial property damage if the hazard is not avoided A Warning Warning is used to indicate the presence of a hazard that can cause severe personal injury death or substantial property damag2. cece nen ii a e eee n eee 7 GC Gape ROUINO 66642566256 ho6 8S SHEA HREAHASAS HES E a e EERE KERR HE 9 D Fiber SiGage 225 onde dadwd ance eanioken oh ekinkeneoe een kame keeekemekeee kee E a R 12 E Pigtails 5 4 crrr reir 6 68 345696 0646596 5 505554054954 5455455 4 545450645455655 5405 5805 12 re NO pects geese le geste le ec gs ee carseat ncelee at nec ga Gene at ge ac ee ac aaa Cea nee tea ape a ae ante ant cae 13 7 SYSTEM INTEGRATION SERVICES 2 26 00 cece cows devi EEEE EEEE EEEE EEEE E EE EEEE EE EE eS 14 8 CUSTOMER SUPPORT SERVICES oroare decadent adasadawadacadesedawad E O R E 15 INTRODUCTION This manual describes the ADC 7 Inch Fiber Distribution System FDS Splice Module The Splice Module provides splicing and storage capabilities for the 7 Inch FDS It contains physical and functional descriptions installation and operation information and is intended for persons involve d in installing and maintaining the fiber distribution system The user of this manual must have a basic understanding of fiber optic terminology and concepts Revision History ISSUE Issue 1 Issue 2 1017825 DATE REASON FOR CHANGE 02 94 Original 01 98 Update to reflect product changes and reformat to current standards Page 1 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 List of Changes PAGE IDENTIFIER DESCRIPTION OF CHANGE All pages Reformat to current standards with editorial and technical changes
3. ADCP 90 216 Issue 2 January 1998 7 Inch Fiber Distribution J System Splice Module User Manual Telecommunications Content Page INTRODUCTION i crean cade hee Ge E aE a a aa r eles Gola mend aS 1 REVISION HIStory erecrereree tebe bh hhi RE E EE RENEE EEEE REEE EEEE E E EEEE E E EE E E 1 List Changes 2 c2cecacedeacte iss idde eked ade ede edsccaseateeesseade dese eateaeiardand 2 Tadema MOn Oaa Geigetgrlgcian gear ge ee a k gen pe satize a a Qegragsiege ae geen 2 Related Publications lt 2s6 242444540 65 6565 60655 riia i 6046540050 5455 60586540855 2 AGMONISHMENG x66 cs ceca card cde de ccd desde ds dddSEKESEMDRESE ARERR SRT ERR E RRR RS 2 1 GENERAL ccc cicastsestessecesdcteoeesbsvedstebee Sess peba pe apeks paks bebs bn ba bets bst 3 2 FIBER DISTRIBUTION SYSTEM SPLICE MODULE 0 2 c cece eee eee ee eee eee 3 3 FDS ACCESSORIES icccadanecaeadedacacacdsacadadadacacadadadadacadadadadadatadawadana 3 4 DESCRIPTION csc ccsectstcisesteesesesases sbeseee ss See Goes See nen erer renke ps babe bcos 5 Pi CHASSIS 644i 45h ad e Oane E n 604045 64 E5445 4h ONCE UE EPR SES ERS OES ESR OTTE 6 Bb Frontand Rear Govere 6 55555 kS 564656454525 S5455644656565545455645564056555655RER 5464 6 C Splice Diawere eere rte one o e E EPE EPERE dee eSene see PERE PEREPERE PEREPERE ETORRA 7 5 INSTALLATION irre dc cede i a a a A aa E E 7 A POE e chee ERE OR ee ee a a aa a meine A Z B Chassis Installation 0 0
4. are current as of the date of publication ADC reserves the right to change the contents without prior notice In no event shall ADC be liable for any damages resulting from loss of data loss of use or loss of profits and ADC further disclaims any and all liability for indirect incidental special consequential or other similar damages This disclaimer of liability applies to all products publications and services during and after the warranty period This publication may be verified at any time by contacting ADC s Technical Assistance Center at 1 800 366 3891 extension 3223 in U S A or Canada or 612 946 3223 outside U S A and Canada or by writing to ADC Telecommunications Inc Attn Technical Assistance Center Mail Station 77 P O Box 1101 Minneapolis MN 55440 1101 U S A Printed in U S A hoe Telecommunications eg ees Page 15
5. E GUIDE INTERBAY VERTICAL CABLE MANAGEMENT GUIDE MOUNTING PANEL HOLES 12 24 SCREW 2 PLACES EACH SIDE 1217 A Figure 5 Vertical Cable Guide Installation in an Equipment Rack C Cable Routing 5 04 Cable installation is performed from the rear side of the splice module The OSP or IFC cables are routed to the back of the module chassis from either above or below the module The pigtails are routed to the connector module through the fiber access holes in the top and bottom of the chassis 5 05 Prior to splicing all cables OSP and IFC are routed to and secured to the side of the splice module using a cable clamp kit A total of eight cable clamp positions are available at both sides of the chassis To avoid congestion OSP and IFC cables should be installed on opposite sides of the module Cables should be clamped as close as possible to the splice module to which the fibers will be routed to reduce the length of cable sheath that needs to be stripped and cleaned Page 9 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 Danger Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the optical bulkhead of an operational transmitter or into the launching output end of an active fiber A clean protective cap or hood MUST be immediately placed over any radiating bulkhead receptacle or optical fiber connector to avoid exposure to potentially dangerous amounts of radiati
6. P 90 216 Issue 2 January 1998 C Splice Drawers 4 04 The splice module contains up to six splice drawers Each splice drawer can handle two ADC splice trays Each ADC splice tray can handle 12 Fusion heat shrink mechanical elastomeric rotary FibrLok Qpak AOFR clip or Raychem splices using the appropriate splice chips The FST F3DF HS18 splice tray can handle 18 heat shrink splices Individual catalog numbers are shown in Table 1 5 INSTALLATION 5 01 This section describes how to install the splice module in the 7 Inch FDS or LGX frame The sequence of procedures is as follows e Unpack and inspect e Chassis installation e Cable routing and termination e Fiber storage and splicing A Unpack 5 02 Unpack and inspect the various components as follows 1 Inspect the exterior of the shipping container s for evidence of rough handling that may have damaged the components in the container 2 Unpack each container while carefully checking the contents for damage 3 If damage is detected or if parts are missing file a claim with the commercial carrier and notify ADC Customer Service Save damaged cartons for inspection by the carrier 4 Refer to the Customer Service section at the back of this instruction sheet for repair replacement and warranty information 5 Save all shipping containers for use if the equipment requires shipment at a future date B Chassis Installation 5 03 This procedure describes how to inst
7. all the standard 7 inch FDS splice module in either an ADC supplied frame or an LGX frame 1 Release the latch on the front cover and open it about 2 inches 5 cm 2 Lift the front cover from the hinges and place it where it will not be scratched or damaged 3 The splice module brackets are installed for a 19 inch equipment rack If a 23 inch equipment rack is being used remove the brackets and install them with the short bracket side against the splice module side as shown in Figure 4 Note If a vertical cable guide is installed on the frame it must be removed before installing the splice module Page 7 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 4 If applicable remove the vertical cable guide from each side of the frame position in which the splice module is being installed 5 Place the splice module in its assigned position in the frame 6 Insert two 12 24 screws supplied through the mounting bracket at each side of the chassis and in the frame as shown in Figure 4 7 Install optional vertical cable guides or reinstall the removed guides see Figure 5 8 Re attach the front cover FRAME 12 24 SCREW 2 PLACES BOTH SIDES MOUNTING INTERBAY MANAGEMENT BRACKET PANEL 1216 A Figure 4 Splice Module Installation in an Equipment Rack Page 8 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 VERTICAL CABLE GUIDE MOUNTING HOLES VERTICAL CABL
8. e if the hazard is not avoided A Caution Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is not avoided Page 2 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 1 GENERAL 1 01 The ADC 7 Inch Fiber Distribution System FDS Figure 1 provides the termination splicing and storage requirements of a large fiber optic cable system The splice module is compatible with the 7 Inch FDS or it can be used with or as a replacement for the Lucent LGX splice modules 1 02 The FDS is modular in design so that additional capacity and functions can be added as the system requirements change A 7 Inch FDS consists of these major components e FDS Frame e FDS Splice Module e FDS Connector Module 72 terminations e Accessories including vertical cable guides 2 FIBER DISTRIBUTION SYSTEM SPLICE MODULE 2 01 The splice module permits splicing outside plant OSP or intrafacility fiber cable IFC fibers to each other or to pigtail assemblies The module provides a protective enclosure for mounting splices and for coiling the service loop required in the splicing process 2 02 The splice module can be used as a direct replacement for the LGX splice module and can be installed in the same frame 3 FDS ACCESSORIES 3 01 Optional Interbay Management Panels IMPs are available for installation between frames The panels provide storage for
9. figurations which provide splice chips to support individual splices See Table 1 for catalog numbers OSP INTERBAY IFC eo MANAGEMENT PANEL CABLE CABLE GUIDES PIGTAILS CONNECTOR MODULE SPLICE MODULE 4117 A TERMINATION X SPLICE Figure 1 7 Inch FDS 2 OR 4 INCH 4 INCH 2 INCH REAR VERTICAL FINGERS eanne 7FINGERS eanna RETROFIT panning CABLE GUIDE 5 FANNING FINGERS FINGERS s FINGERS FINGERS 1200 A 7 amp N O ke f 5 v lt O D O D Q 2 7 Page 4 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 4 DESCRIPTION 4 01 The splice module requires a 7 inch 17 8 cm mounting space within the frame Major components of the splice module are shown in Figure 3 and are described in the following paragraphs Specifications for the module are listed in Table 1 PIGTAIL CABLE ACCESS OSP IFC CABLE ACCESS Figure 3 7 Inch FDS Splice Module Components and Dimensions Page 5 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 Table 1 Splice Module Specifications FEATURE SPECIFICATION Dimensions Height 7 in 17 78 cm Width 17 in 43 18 cm Depth 11 in 27 94 cm Mounting 19 inch or 23 inch rack Splice Details Splice Drawers 6 Splice Trays 12 One or two splice trays per drawer Catalog Number Splice Chip Type FST F3DF FT Bare Fusion FST F3DF HS Heat S
10. hrink Fusion FST F3DF MT Mechanical Elastomeric FST F3DF RT Rotary FST F3DF 3M FibrLok FST F3DF NT Qpak FST F3DF RC Raychem FST F3DF HS18 Heat Shrink Fusion 18 splices FST F3DF HSAC AOFR Clip Splice Capacity 144 splices 12 splices per splice tray Cable Clamp Kits IFC OSP Cable Clamp FL2 ACC007 Outside diameter 0 5 0 8 in 13 20 mm Except where otherwise noted A Chassis 4 02 The splice module chassis is constructed of heavy gauge aluminum and has a baked powder paint finish The module is compatible with the 7 inch FDS connector module Cable access holes at the left and right side of both modules provide IFC or OSP cable fiber access Fiber access holes in the top and bottom of both modules permit protected routing of pigtails to a connector module mounted either above or below the splice module B Front and Rear Covers 4 03 A transparent front cover hinged at the bottom protects the fibers and pigtails from normal activity near the module The circuit designation labels provided are to be attached to the front of each splice drawer Circuit identification can be written on labels and attached to the designation cards The front cover can be removed for convenience and protection during installation or other activity The metal rear cover is hinged at the bottom and is removable The removable cover provides access to the interior of the chassis for fiber activity Page 6 1998 ADC Telecommunications Inc ADC
11. of the chassis 5 10 Some outside plant cables are constructed with a metallic strength member or a metallic inner sheath Since OSP cables are exposed to electrical hazards all metallic member OSP cables must be bonded to ground Follow local practice using an approved sheath grounding kit connected to the 6 framework ground lead GAP OF NEARLY ZERO TO 0 30 IN 7 6 MM WHEN PLACED AROUND CABLE IF CABLE DIAMETER IS MORE THAN 0 70 IN 17 8 MM USE ONLY RUBBER CLAMP IFC OSP CABLE GROMMET Figure 7 Cable Clamp Assembly Page 11 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 D Fiber Storage 5 11 Open the rear door about 2 inches 5 cm and lift it from its hinges Place the cover where it will not be scratched or damaged 5 12 Route OSP IFC fibers through a side access opening in the chassis to the assigned drawer of the splice module Service loop should be stored in the assigned drawer per Figure 8 Make sure to route fibers through the retaining ring in the back of the drawer Passing the fibers through the retaining ring is required for the first pass only The fiber bundles service loop should make three and one half passes around the radius limiters and then be routed such that the end of the braided sleeve or protective sleeve occurs at a point between the two side radius limiters noted as position A in Figure 8 and just onto the splice tray Coil the fiber bundles around the f
12. on This practice also helps prevent contamination of connectors and adapters 5 06 Strip the outer sheath of the cable to expose the inner fiber bundles Clean the cable core as necessary per local practice The cable sheath must extend about 0 75 inches 1 9 cm beyond the cable clamp The service loop length shown in Figure 6 includes approximately 30 inches 76 2 cm of fiber within the splice tray for splicing If buffer tubes or fiber protector sleeves are needed add them at this time CABLE CLAMP O O 0 75 IN ye 1 9 CM CABLE SHEATH FIBERS 13 FT 4 0 M RECOMMENDED SPLICES 4135 A Figure 6 Sheath Opening for OSP IFC Cables Page 10 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 5 07 One cable clamp kit is currently available The OSP cable clamp kit accommodates cables with outside diameters that range from 0 5 to 0 8 inches 13 20 mm 5 08 Select a grommet that when placed around the cable has a gap of nearly 0 to 0 30 inches 0 8 mm The grommet is not required if the cable diameter is between 0 7 inch and 0 8 inches 1 78 cm and 2 03 cm 5 09 Assemble the cable clamp components as shown in Figure 7 and attach to the side of the chassis see Figure 3 If the cable is routed to the chassis from above install the cable clamp in the upper part of the chassis If the cable is routed to the chassis from below install the cable clamp in the lower part
13. our radius limiters either counter clockwise if entering the splice drawer from the right or clockwise if entering the splice drawer from the left E Pigtails 5 13 Individual fibers with a factory installed connector on one end should be bundled together in groups usually 12 and protected by a braided sleeve or loose tubing and routed from the FDS connector module to the splice module splice drawer through fiber pass through holes at the top or bottom of the module depending on the location of the FDS connector module 5 14 Because the pigtails and IFC OSP fiber bundles must form a single service loop to enter the splice tray both bundles must enter the splice module from the same side either left or right side OSP CABLE AT LEFT SIDE RETAINER CLIPS RADIUS LIMITER FIBERS 4132 A Figure 8 Fiber Routing in Splice Module Page 12 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 6 SPLICING 6 01 The splice module accommodates most splicing methods which should be performed in accordance with local practices The splice tray splice chip should be selected to match the local splice method 6 02 Open the drawer and remove the splice tray while carefully uncoiling the service loop 6 03 Secure the fiber bundles to the splice tray with tie wraps as shown in Figure 9 The tie wraps should secure the protective sleeve or jacket but must not pinch the fibers 6 04 Route the fibers on the s
14. patch cords between frames Other accessories such as connector adapters connector retainers blank panels and outside plant and intrafacility fiber cable clamp kits are available to complete the installation 3 02 Optional vertical cable guides can be attached at each side of the chassis see Figure 2 unless the splice module is installed in an ADC equipment frame which includes guides The cable guides form a vertical pathway and provide protection and organization for patch cords Four vertical cable guide styles are available Their use is determined by frame spacing and whether they are used with the 7 Inch FDS or LGX frames Choose one of the vertical cable guides that match what is installed on the other FDS equipment in the rack e 2 inch 2 finger design Used with LGX modules only when no rack spacing is used and a retrofit IMP panel is installed e 2 inch 2 finger design Used with 7 Inch FDS modules when no rack spacing is used and a retrofit IMP is installed e 4 inch 7 finger design Used with 7 inch FDS modules when no rack spacing is used and an IMP is not installed or when racks are spaced five inches apart and an IMP is used e Rear vertical cable guide Used in a cross connect application to organize and route fiber optic terminal FOT equipment patch cords to the rear of the module Page 3 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 3 03 Splice trays are available in nine con
15. plice tray as shown in Figure 9 The routing in the splice tray is dependent on the fiber entry direction either from the left or the right 6 05 Splice using local practice 6 06 When splicing is complete snap the protective cover on the splice tray SPLICE SPLICE CHIP 250 u FIBERS SPLICE 900 u TRAY FIBERS 3576 B CABLE PIGTAIL TIES FIBER Figure 9 Fiber Routing in Splice Tray Page 13 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 6 07 Coil the service loop clockwise if the fiber entry is from the right or counter clockwise if the fiber entry is from the left around the radius limiters in the splice drawer Avoid twisting the service loop when coiling around the radius limiters 6 08 Place the splice tray in the center of the drawer and push the drawer into the chassis 6 09 Record the cable fiber identification on the designation label attached to the front cover 6 10 Repeat steps 6 02 through 6 09 for additional splice trays as required 7 SYSTEM INTEGRATION SERVICES 7 01 ADC offers the following system integration services For calls originating in the U S A or Canada dial 1 800 366 3891 extension 3000 For calls originating outside the U S A or Canada dial 612 946 3000 Technical Assistance Center e Product Management e Project Engineering e Project Administration e Network Design e Broadband Design RF De
16. sign and Strand Mapping e Integration Network Testing e Network Monitoring Upstream or Downstream e Power Monitoring e Remote Surveillance e System Turn Up and Test e Service Maintenance Agreements Technical Training e Product Technology e Custom Designed Training Technical Operations e Detail Engineering e End to End Installation e Drafting Services Page 14 1998 ADC Telecommunications Inc ADCP 90 216 Issue 2 January 1998 8 CUSTOMER SUPPORT SERVICES 8 01 ADC offers the following customer support services For calls originating in the U S A or Canada dial 1 800 366 3891 then request the extension listed For calls originating outside the U S A or Canada dial 612 946 3475 or 612 946 3000 BCG Technical Assistance Center Technical Information Extension 3475 e System Network Configuration E Mail begtac adc com e Product Specification e Product Application e Training e Installation and Operation Assistance e Troubleshooting and Repair e Field Assistance Sales Administration e Quotation Proposals Extension 3000 e Ordering e Delivery e General Product Information Product Return Department e ADC Return Authorization number and instructions Extension 3000 must be obtained before returning products E Mail repair amp return adc com 8 02 Product information and service can also be obtained by writing ADC Telecommunications Inc P O Box 1101 Minneapolis Minnesota 55440 1101 U S A Contents herein
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