3M 200a Owner's Manual
Contents
1. 3 Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes 100 mm 4 inch WARNING Blocks and spacers must be capable of supporting the 34 Kg 75 pound weight of the outer columns and upper taping head assembly 4 Install and tighten the six screws and plain washers in each column that were removed in Step 2 Crank upper taping head assembly up and remove blocks If desired the bed height can now be decreased to 520 mm 20 5 inch by adjusting legs upward See Installation and Set Up Machine Bed Height Page 11 24 Special Set Up Procedure Continued pg mE Machine 12 inches Minimum Column Figure 6 2 Box and Machine Bed Height Range 25 THIS PAGE IS BLANK 26 Troubleshooting The Troubleshooting Guide lists some possible machine problems causes and corrections Also see Section II Troubleshooting pages 15 and 16 for taping head problems Troubleshooting Guide Problem Drive belts do not convey boxes Drive belts do not turn Upper and lower applying Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning2. Machine Bed Height Adjustment and Lower Tape Drum Bracket Position 11 Installation and Set Up Continued BOX SIZE CAPACITY OF CASE SEALER At its factory setting the case sealer handles box sizes up to 620 mm 24 5 in maximum height If larger capacity is needed the machine can be adjusted to accommodate boxes up to 725 mm 28 5 in high Refer to Special Set Up Procedure Box and Machine Bed Height Range page 24 Note Adjusting machine to accommodate 725 mm 28 5 in high boxes also increases minimum box size to 165 mm 6 5 in ELECTRICAL CONNECTION AND CONTROLS The electrical control box located on the lower right side of the machine frame contains the pre set circuit breaker The control box can be located on the opposite side of the machine frame if desired A standard three conductor power cord with plug is provided at the back of the electrical control box for 115 Volt 60 Hz 1 9 Amp electrical service The receptacle providing this service shall be properly grounded Before the power cord is plugged into 115 Volt 60 Hz outlet make sure that all packaging materials and tools are removed from the machine Do not plug electrical cord into outlet until ready to run machine 12 Use of an extension cord is not recommended However if one is needed for temporary use it must have a wire size of AWG 16 1 5 mm dial have a maximum length of 30 5 m 100 ft and must be properly grounded WARNING T
3. Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the box height adjustment with the crank Readjust compression rollers Replace spring holder Reduce spring pressure Replace friction rings Adjust belt tension Check power and electrical plug Set to correct current value Evaluate problem and correct Check manual to make sure Machine s minimum height stop mechanisms interfere with each other Drive belts break Light boxes tip back on exit Squeaking noise as boxes pass through machine does not match tape head leg length setting Worn belt Upper ski down too far Dry compression rollers Dry column bearings Defective column bearings 27 taping heads match machine setting Replace belt Carefully adjust upper ski Lubricate compression rollers Lubricate column bearings Replace column bearings 28 Electrical Diagrams Continued 115VAC 60HZ L N GND CHASSIS GROUND Machines prior to Serial Number 11958 SET POINT 2 2A Figure 7 2 29 Electrical Diagrams Continued Figure 7 3 115VAC 60HZ L N GND CHASSIS GROUND Circuit used when 3 pole adjustable circuit breaker is used as a replacement part in machines prior to Serial Number 11958 SET POINT 2 2A 30 Replacement Parts and Service Information Spare Parts It is suggested that the followin
4. Screw Soc Hd M8 x 16 Label Height Clamp Inner Clamp Outer Plate Protection Screw Soc Hd M5 x 10 Support Tape Drum Support Outboard Roll Shaft Roller Roller Screw Hex Hd M6 x 16 Washer Flat M6 Screw Soc Hd M6 x 16 Plane Conveyor Bed Bushing Screw Soc Hd M6 x 25 Cover Switch Screw M5 x 10 Nut Hex M5 Screw Hex Hd M5 x 20 Washer Special Washer Plain M5 28 Caster Assembly Caster Dual Locking Washer Spring Helical M12 Nut M12 Support Drive Bed Conveyor W Support 47 200a Adjustable Case Sealer Figure 3431 48 Figure 3431 Ref No 3431 1 3431 2 3431 3 3431 4 3431 5 3431 6 3431 7 3431 8 3431 9 3431 10 3431 11 3431 12 3431 13 3431 14 3431 15 3431 16 3431 17 3431 18 3431 19 3431 20 3431 21 3431 22 3431 23 3431 24 3431 25 3431 26 3431 27 3431 28 3431 29 3431 30 3431 31 3431 32 3431 33 3431 34 3431 35 3431 36 3431 37 3431 38 3431 39 3431 40 3431 41 3431 42 3431 43 3431 44 3431 45 3431 46 3431 47 3431 48 3431 49 3431 50 3431 51 3431 52 3M Part No 78 8060 8489 9 78 8060 8490 7 26 1003 7964 8 78 8017 9318 9 78 8060 8491 5 26 1002 4955 1 78 8005 5740 3 78 8060 8492 3 78 8076 5482 3 78 8060 8087 1 78 8060 8494 9 78 8060 8495 6 78 8054 8617 8 78 8054 8589 9 26 1003 6916 9 78 8060 8496 4 78 8054 8969 3 78 8054 8970
5. Turn electrical supply Off when machine is not in use Reload and thread tape as necessary Be sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual 16 Figure 3 6 Compression Rollers Notes 1 Machine or taping head adjustments are described in Adjustments Section I for machine or Section II for taping heads Box drive motors are designed to run at a moderate temperature of 40 C 104 F In some cases they may feel hot to the touch Maintenance The case sealer has been designed for long trouble free service The machine will perform best when it receives routine maintenance and cleaning Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance If electrical power is not disconnected severe injury to personnel could result Cleaning Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the motor and onto sliding surfaces which may cause premature equipment wear Never wash down or subject equipment to conditions causing moisture condensation on components Serious equipment damage could result Regular slotted cont
6. 2795 8 78 8052 6709 9 2795 9 78 8010 7435 8 2795 10 26 1003 7957 2 2795 11 78 8070 1518 1 2795 12 26 1003 6918 5 2795 13 78 8070 1519 9 2795 14 78 8017 9318 9 2795 15 78 8070 1520 7 2795 16 26 1005 4757 4 2795 17 78 8070 1521 5 2795 18 26 1003 7964 8 2795 19 78 8070 1522 3 2795 20 78 8076 4715 7 2795 21 78 8070 1523 1 2795 22 78 8070 1524 9 2795 23 78 8023 2479 4 2795 24 78 8070 1525 6 Description Frame Drive Spacer Spacer Screw Hex Hd M6 x 12 Roller Idler Washer Special Washer Lock M6 Screw Soc Hd Hex Hd M6 x 16 Spacer Shaft Nut Hex Flange M10 Plastic Insert Screw Soc Hd Hex Hd M8 x 70 Washer Plain 8 mm Guide Drive Belt Screw Flat Hd M5 x 20 Support Gearbox Screw Soc Hd Hex Soc Dr M8 x 20 Gear Motor 115V 60HZ Cord Grip Screw 1 4 28 x 1 2 SHCS Sprocket 3 8 inch Screw Set M6 x 10 W End Cup Chain 3 8 inch 54 Links 37 200a Adjustable Case Sealer 56 R H 57 L H 58 R H 59 L H Figure 2795 2 of 2 38 Figure 2795 Page 2 of 2 Ref No 2795 25 2795 26 2795 27 2795 28 2795 29 2795 30 2795 31 2795 32 2795 33 2795 34 2795 35 2795 36 2795 37 2795 38 2795 39 2795 40 2795 41 2795 42 2795 43 2795 44 2795 45 2795 46 2795 47 2795 48 2795 51 2795 52 2795 53 2795 54 2795 55 2795 56 2795 57 2795 58 2795 59 3M Part No 78 8070 1526 4 78 8010 7209 7 26 1000 0010 3 78 8070 1527 2 78 8070 152
7. Scotch brand pressure sensitive film box sealing tapes 5 Tape Width 36 mm 1 1 2 inch minimum to 48 mm 2 inch maximum Specifications continued on next page Specifications Continued 6 Tape Roll Diameter Up to 405 mm 16 inch maximum on a 76 2 mm 3 inch diameter core Accommodates all system roll lengths of Scotch brand film tapes 7 Tape Application Leg Length Standard 70 mm 6 mm 2 75 inch 25 inch Tape Application Leg Length Optional 50 mm 6 mm 2 inch 25 inch See Special Set Up Procedure Changing the Tape Leg Length Page 23 8 Box Board Style regular slotted containers RSC 125 to 275 P S I bursting test single wall or double wall B or C flute 9 Box Weight and Size Capacities A B Box Weight filled 2 3 kg 5 Ibs minimum 38 6 kg 85 Ibs maximum Box Size Minimum Maximum Length 150 mm 6 0 inch Unlimited Width 150 mm 6 0 inch 550 mm 21 5 inch Height 120 mm 4 75 inch 620 mm 24 5 inch Cartons narrower than 250 mm 10 inch in width may require more frequent belt replacement because of limited contact area 90 mm 3 5 inch height with heads adjusted to apply 50 mm 2 inch tape leg lengths See Special Set Up Procedure Changing the Tape Leg Length Page 23 165 mm 6 5 inch minimum to 725 mm 28 5 inch maximum height with columns adjusted to upper position See Special Set Up Pr
8. is located on the orange knife guard between the applying roller assembly and the buffing roller assembly Never operate taping head with knife guard removed Before working with the taping heads or loading threading tape refer to Figures 3 1 and 3 2 in Section II to identify the knife location Keep hands out of these areas except as necessary to service the taping heads or to load thread tape Sharp Knife Figure 1 10 Knife Warning Label Specifications 1 Power Requirements Electrical 115 VAC 60 Hz 1 9 A 220 watts The machine is equipped with a 1 6 HP gearmotor and comes with a standard neoprene covered power cord and a grounded plug Contact your 3M Representative for power requirements not listed above 2 Operating Rate Box drive belt speed is approximately 0 4 m s 78 feet per minute BOXES PER MINUTE VS BOX LENGTH BOX LENGTH mm 152 203 254 305 356 406 457 508 559 610 660 711 762 813 864 914 m cz z omxou x z 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 BOX LENGTH Inches Actual production rate is dependent on operator s dexterity Boxes must be 18 inches 455mm apart minimum 3 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to 105 F with clean dry boxes Note Machine should not be washed down or subjected to conditions causing moisture condensation on components 4 Tape
9. 1 78 8054 8571 7 78 8054 8968 5 78 8054 8585 7 78 8054 8586 5 78 8054 8584 0 78 8054 8583 2 78 8060 8497 2 78 8059 5617 0 78 8060 8498 0 78 8060 8499 8 26 1003 7946 5 78 8070 1501 7 78 8113 6755 2 78 8060 7878 4 78 8070 1503 3 78 8042 2919 9 26 1003 5829 5 26 1000 0010 3 78 8070 1504 1 78 8010 7157 8 78 8070 1505 8 78 8070 1506 6 78 8076 4807 2 78 8076 5422 9 78 8070 1509 0 26 1005 5316 8 78 8070 1510 8 78 8070 1511 6 78 8070 1512 4 78 8076 4800 7 78 8076 4809 8 78 8076 4821 3 78 8054 8821 6 26 1004 5507 5 Description Column Outer Plate Column Mounting Screw Soc Hd Hex Soc Dr M8 x 20 Washer Plain 8 mm Cap Column Screw Self Tap 8P x 13 Washer Plain 4 mm Stop Height Plate Nut Stop Screw M5 x 10 Column Assembly Inner Column Inner Bearing Special Screw Special Nut Locking M6 Plastic Insert Lead Screw Spring Bed Plate Spring Nut Plastic Nut Special Collar Pin Spacer Bushing Bushing Lead Screw Screw Set M6 x 8 Bushing Inner Column Sprocket 3 8 inch Screw Soc Hd M4 x 25 Chain 3 8 inch 156 Links Housing Chain W English Language Label Screw Idler Roller Chain Tensioning Washer M6 Screw Hex Hd M6 x 12 Washer Flat M6 Cover Screw Hex Hd M4 x 10 Cap Inner Column Cover Screw Crank Assembly Crank Shaft Crank Screw Flat Hd Hex Dr M5 x 16 Washer Nylon 7 x
10. 15x 1 Bushing Knob VTR B M12 Washer Crank Washer Crank Key Stop Cap End Washer M8 49 200a Adjustable Case Sealer Figure 5592 50 Figure 5592 Ref No 5592 1 5592 2 5592 3 5592 4 5592 5 5592 6 5592 7 5592 8 5592 9 5592 10 5592 11 5592 12 5592 13 5592 14 5592 15 5592 16 5592 17 5592 18 5592 19 5592 20 5592 21 5592 22 5592 23 5592 24 5592 25 5592 26 3M Part No 78 8091 0508 9 26 1003 7957 2 78 8100 1042 7 78 8113 6756 0 78 8113 6757 8 26 1003 5842 8 78 8017 9318 9 26 1000 1347 8 78 8070 1574 4 78 8070 1575 1 78 8070 1576 9 78 8070 1577 7 78 8070 1553 8 78 8070 1554 6 78 8060 7693 7 26 1005 5316 8 78 8070 1555 3 78 8060 7758 8 78 8054 8955 2 26 1003 5820 4 78 8005 5741 1 78 8076 4517 7 78 8113 6758 6 78 8076 4500 3 78 8070 1318 6 78 8100 1234 0 Description Bar Supporting Screw Soc Hd Hex Hd M6 x 16 Washer 15 x 6 35 x 2 Side Plate Right W English Language Label Side Plate Left W English Language Label Screw Hex Hd M8 x 20 Washer Plain 8 mm Nut Hex M8 Slide Front Right Slide Front Left Slide Rear Right Slide Rear Left Spacer Stud Roller 32 x 38 Screw Flat Hd Hex Dr M5 x 16 Block Upper Head Fairlead 20 Clamp Bracket Screw Hex Hd M5 x 12 Washer Flat M5 End Cap 22 x 1 Cover Upper W English Language Labels Stud Mounting Label Box Cent
11. If lower tape drum is mounted in alternate lower outboard position remove taping head from machine bed by pulling straight up insert threading needle in taping head and replace taping head Install tape roll on drum adhesive on tape leg up thread tape under knurled roller on outboard mount then attach tape to threading needle and pull Note The case sealer has a circuit breaker located in the electrical control box on the lower right side of the machine frame If circuit becomes overloaded and circuit breaker trips see Maintenance Circuit Breaker page 18 tape through taping head with threading needle Emergency Stop Switch The machine electrical supply can be turned off by CAUTION Taping head weighs pressing the latching emergency stop switch To approximately 7 2 kg 16 pounds restart machine rotate emergency stop switch without tape Use proper body mechanics releases switch latch and then restart machine by when removing or installing taping head pressing I On button on side of machine frame 14 Operation Continued Box Size Set Up 1 ADJUST UPPER TAPING HEAD The upper taping head is positioned for the box height by means of the height adjustment crank shown in Figure 3 2 Turn crank clockwise to lower head counterclockwise to raise head Place box on infeed end of machine bed with both top and bottom flaps folded and insert under upper head ski approximately 150 mm 6 inch as
12. Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller Contents 200a Adjustable Case Sealer 1 200a Adjustable Case Sealer Type 39600 1 Upper Assembly Height Adjustment Crank Hardware 1 Upper Tape Drum Bracket Hardware 2 Column Stop Bracket Hardware 1 Tool Spare Parts Kit 1 Instruction and Parts Manual Scotch AccuGlide and 3M Matic are Trademarks of St Paul Minnesota 55144 1000 2 Important Safeguards This safety alert symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety A label kit part number 78 8113 6714 9 is available as a stock item or individual labels can be ordered See Parts Illustration List Section pages 56 and 57 The Warning Sharp Knife label shown in Figure 1 1 is attached to both sides of the upper ski assembly at the location of the cut off knife on the upper taping head The labels warn operators and service personnel of the very sharp knife used to cut the tape at the end of the tape application A WARNING Sharp knife Keep hands out of this area Figure 1 1 Knife Warning Label The Warning Hazardous Voltage label shown in Figure 1 2 is attached to the ele
13. ordering parts and or additional manuals include machine name number and type 3M Packaging Systems Division 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 55144 1000 3M Center Building 220 8W 01 Printed in U S A St Paul MN 55144 1000 3M 1999 44 0009 1852 2 D79 0 1 800 328 1390 Instruction Manual 200a Adjustable Case Sealer Type 39600 This instruction manual is divided into two sections as follows Section I Includes all information related to installation operation and parts for the case sealer Section II Includes specific information regarding the AccuGlide II STD 2 Inch Taping Heads Table of Contents Page Section I 200a Adjustable Case Sealer Description oo 1 Equipment Warranty and Limited Remedy 2 2003 Coti a eege et 2 Important Safeguards tac ette imet eie tede bb e eh me De be e EE 3 5 Specifications xc eM MU E te E e 6 8 Installation and Set UP crins tert eh i ceste ma pulv taba ee et se EH es 9 11 Receiving and Handling sssssss eme 9 Machine tote 9 11 Packaging and Separate Parts 9 10 Machine Bed Height rh ee ae 11 Outboard Tape Roll Mounting esieeeiieeeieeeieeeieseistersrtrstrrtrtrsrerrsrersse 11 Tape Leg length tera tte e a eb ea eri oen a eve
14. ote tib ternos 32 Replacement Parts Illustrations and Parts Lists Yellow Section 33 57 Section II AccuGlide II STD 2 Inch Taping Heads See Section II for Table of Contents Description The 3M Matic 200a Adjustable Case Sealer with AccuGlide II Taping Heads is designed to apply a clip of Scotch brand pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 200a is manually adjustable to a wide range of box sizes see Specifications Box Weight and Size Capacities Page 7 3M Matic 200a Adjustable Case Sealer Type 39600 Note Lower tape supply roll and bracket assembly are shown in the alternate location Equipment Warranty and Limited Remedy THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING A CUSTOM OR USAGE OF TRADE 3M sells its 3M Matic 200a Adjustable Case Sealer Type 39600 with the following warranties 1 The Taping Head knife springs and rollers will be free from all defects for ninety 90 days after delivery 2 All other Taping Head parts will be free from all defects for three 3 years after delivery 3 The gearmotor will be free from all defects
15. 004 5507 5 26 1003 5841 0 78 8017 9074 8 78 8070 1562 9 12 7991 1752 3 78 8070 1563 7 78 8070 1549 6 26 1003 6918 5 Description Compression Roller Assembly Right Compression Roller Assembly Left Support Compression Roller Pressure Roller Stud Roller Mounting Washer Friction Nut M10 Washer M8 Screw M8 x 16 Washer 15 mm Nylon Tube Roller Support Washer M14 Plain Screw M10 x 80 Knob VTR B M10 Nut Plastic Insert M10 Hex Flange 43 200a Adjustable Case Sealer Figure 2799 Figure 2799 Ref No 2799 1 2799 2 2799 3 2799 4 2799 5 2799 6 2799 7 2799 8 2799 9 2799 10 2799 11 2799 12 2799 13 2799 14 2799 15 2799 16 2799 17 2799 18 2799 19 2799 20 2799 21 3M Part No 78 8070 1564 5 78 8070 1565 2 78 8070 1566 0 78 8070 1395 4 78 8070 1568 6 78 8076 4519 3 78 8017 9169 6 78 8070 1569 4 78 8052 6749 5 78 8052 6268 6 26 1002 5753 9 78 8060 8172 1 78 8052 6271 0 78 8100 1048 4 78 8017 9077 1 78 8032 0375 7 78 8070 1215 4 26 1000 0010 3 78 8010 7169 3 78 8060 8474 1 26 1004 5510 9 Description Tape Drum Bracket Assembly Tape Drum Bracket Assembly Bracket Tape Drum Bracket Bushing Assembly Cap Bracket Shaft Tape Drum 2 Inch Nut M18 x 1 Tape Drum Assembly Tape Drum Assembly Leaf Spring Screw Self Tapping Washer Friction Washer Tape Drum Spring Core Holder Nut Self Locking
16. 6 16 2796 17 2796 19 2796 20 2796 21 2796 22 2796 23 2796 24 2796 25 2796 26 2796 27 2796 28 3M Part No 78 8070 1536 3 78 8010 7169 3 26 1000 0010 3 78 8070 1537 1 78 8070 1538 9 26 1003 8816 9 78 8070 1539 7 78 8017 9074 8 78 8052 6733 9 78 8070 1540 5 78 8032 0382 3 78 8070 1541 3 78 8070 1542 1 78 8070 1543 9 78 8076 4505 2 78 8070 1544 7 78 8070 1545 4 78 8070 1546 2 26 1003 7953 1 78 8070 1547 0 78 8070 1548 8 26 1003 5852 7 78 8052 6566 3 78 8070 1549 6 78 8005 5735 3 78 8032 0375 7 78 8079 5378 7 Description Support Guide Arm Screw Hex Hd M6 x 12 Washer Flat M6 Lever With Pivot Bushing Screw Set M5 x 6 Link Guide Washer 15 mm Nylon Ring M10 Special Support Lever Screw Soc Hd M5 x 16 Guide Arm Front Right Guide Arm Front Left Guide Arm Rear Screw Set M6 x 8 Guide Right Guide Left Cap Guide Screw Soc Hd M5 x 30 Shaft Guide Washer 20 x 12 5x 1 Nylon Screw Hex Hd M10 x 40 Washer Friction Knob VTR B M10 Washer Lock M5 Screw Hex Hd M6 x 16 Tape Guide 41 200a Adjustable Case Sealer Figure 2798 42 Figure 2798 Ref No 2798 1 2798 2 2798 3 2798 4 2798 5 2798 6 2798 7 2798 8 2798 9 2798 10 2798 11 2798 12 2798 13 2798 14 2798 15 3M Part No 78 8070 1557 9 78 8070 1558 7 78 8070 1559 5 78 8054 8648 3 78 8070 1560 3 78 8052 6566 3 78 8070 1561 1 26 1
17. 78 8060 8087 1 78 8010 7417 6 26 1014 5845 8 78 8076 4716 5 78 8010 7416 8 78 8091 0538 6 78 8100 1234 0 78 8114 4896 4 Description Support Box Enclosure W English Language Label Screw Soc Hd M4 x 15 Washer Plain 4 mm Nut Plastic Insert M4 Cord Grip Set Nut GMP13 5 Guide Mounting Screw 6P X 9 5 Washer Plain M4 SPEC Contactor Sprecher and Shuh CA4 5 10 110V 60Hz Circuit Breaker KTA 3 25 Ground Clamp VGPE 4 6 Terminal Board Power Cord W Plug Cable 4 x 20 AWG MT 5 Wire 3 Pole 5 Meters Length Screw Soc Hd Hex M6 x 16 Washer Flat M6 Support On Off Switch W English Language Label Box E Stop Yellow Allen Bradley 800E 1PY Switch On Off Screw M4 x 10 Screw 5 x 10 Nut Hex M5 E Stop Allen Bradley MTS 44 3LX01 Star Washer M4 Nut Hex M4 Screw Hex Hd M4 x 20 Collar Box On Off Grey 55 200a Adjustable Case Sealer Safety and Information Labels SR Safety and Information Labels A label kit part number 78 8113 6714 9 is available as a stock item It contains all the safety and information labels used on the case sealer or labels can be ordered separately from the following list Ref No 3M Part No Description Qty 1 78 8070 1318 6 Label Box Centering 1 2 78 8070 1329 3 Label Warning Hazardous Voltage 1 3 78 8070 1336 8 Label Warning Sharp Knife 2 4 78 8070 1339 2 In
18. 8 0 78 8057 5811 3 78 8054 8986 7 78 8054 8984 2 78 8070 1529 8 78 8070 1530 6 78 8057 5739 6 78 8076 5105 0 78 8060 8416 2 78 8052 6713 1 78 8070 1531 4 78 8070 1532 2 78 8113 6754 5 26 0001 5862 1 26 1005 5316 8 78 8070 1534 8 78 8060 8488 1 26 1003 5841 0 78 8070 1535 5 26 1011 8828 7 78 8076 4500 3 78 8094 6015 3 78 8076 5211 6 78 8060 7885 9 78 8042 2919 9 78 8100 1236 5 78 8100 1237 3 78 8100 1238 1 78 8100 1239 9 Description Cover Chain Screw Soc Hd M6 x 12 Washer Flat M6 Shaft W Drive Pulleys Shaft Gearbox Key 6 x 6 x 20 mm Sprocket 3 8 inch Pitch 28 teeth Bushing Support Shaft Bearing 6205 2RS Key 5 5x 30 mm Pulley Assembly Drive Nut Special M20 x 1 Ring Polyurethane Belt Drive W Hook Plate Front Cover Rear W English Language Label Screw Flat Hd Soc M5 x 12 Screw Flat Hd Hex Dr M5 x 16 Stud Side Plate Screw Hex Hd M5 x 20 Screw M8 x 16 Bottom Drive Assembly Capacitor 115V Gearmotor Stud Mounting Spacer Set Nut GMP13 5 End Cap 25X1 2 Washer Triple M6 Belt Tensioning Assembly R H Belt Tensioning Assembly L H Belt Tensioner R H Belt Tensioner L H 39 200a Adjustable Case Sealer Figure 2796 40 Figure 2796 Ref No 2796 1 2796 2 2796 3 2796 4 2796 5 2796 6 2796 7 2796 8 2796 9 2796 10 2796 11 2796 12 2796 13 2796 14 2796 15 279
19. Frame Assemblies To Order Parts 1 Refer to first illustration Frame Assemblies page 35 for the Figure Number that identifies a specific portion of the machine 2 Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally if desired 4 Order parts by Part Number Part Description and Quantity required Also include machine name number and type 5 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts ordering information IMPORTANT Not all the parts listed are normally stocked items Some parts or assemblies shown are available only on special order Contact 3M Tape Dispenser Parts to confirm item availability 33 THIS PAGE IS BLANK 34 200a Adjustable Case Sealer Fig 2799 Fig 5593 Fig 5594 Fig 3430 Frame Assemblies UNE 200a Adjustable Case Sealer Figure 2795 1 of 2 36 Figure 2795 Page 1 of 2 Ref No 3M Part No 2795 1 78 8070 1513 2 2795 2 78 8070 1514 0 2795 3 78 8070 1515 7 2795 4 26 1003 5829 5 2795 7 78 8052 6710 7
20. Instructions and Parts List 3M Matic 200a Type 39600 Adjustable Case Sealer with AccuGlide Taping Heads Serial No For reference record machine serial number here 3M Packaging Systems Division 3M Center Building 220 8 W 01 St Paul MN 55144 1000 Important Safety Information Read Important Safeguards pages 3 5 and also operating Warnings page 14 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Spare Parts It is recommended you immediately order the spare parts listed on page 31 Section I and page 17 Section II These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic and AccuGlide are Trademarks of 3M St Paul MN 55144 1000 Litho in U S A 3M 1999 44 0009 1894 4 F69 0 Replacement Parts and Service Information To Our Customers This is the 3M Matic AccuGlide Scotch brand equipment you ordered It has been set up and tested in the factory with Scotch brand tapes If technical assistance or replacement parts are needed call or Fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not require an immediate response you may Fax i
21. M10 x 1 Screw Hex Hd M6 x 16 Spacer Stud Washer Flat M6 Screw Hex Hd M6 x 12 Metric Tape Drum Assembly 2 Inch Head Washer Plain M10 45 200a Adjustable Case Sealer OPTIONAL Figure 3430 46 Figure 3430 Ref No 3430 2 3430 3 3430 4 3430 5 3430 6 3430 7 3430 8 3430 9 3430 10 3430 11 3430 12 3430 13 3430 14 3430 15 3430 16 3430 17 3430 18 3430 19 3430 20 3430 21 3430 22 3430 23 3430 24 3430 25 3430 26 3430 27 3430 28 3430 29 3430 30 3430 31 3430 32 3430 33 3430 34 3430 35 3430 36 3430 37 3430 38 3430 41 3430 42 3M Part No 78 8091 0306 8 78 8091 0307 6 26 1003 5842 8 78 8017 9318 9 78 8076 5381 7 78 8076 5382 5 78 8060 8480 8 78 8055 0867 4 78 8017 9313 0 78 8076 5383 3 26 1003 7963 0 78 8060 8481 6 78 8052 6677 8 78 8052 6676 0 78 8060 8482 4 26 1003 7948 1 78 8076 5392 4 78 8060 8483 2 78 8060 8484 0 78 8060 8485 7 78 8032 0375 7 26 1000 0010 3 26 1003 7957 2 78 8070 1579 3 78 8060 8486 5 78 8010 7211 3 78 8060 8487 3 78 8060 8087 1 78 8010 7417 6 78 8060 8488 1 78 8046 8217 3 78 8005 5741 1 78 8076 4701 7 78 8098 9076 3 26 1009 9096 4 26 1009 9094 9 26 1009 9095 6 78 8094 6013 8 78 8094 6014 6 Description Bed Conveyor Support Drive Screw Hex Hd M8 x 20 Washer Plain 8 mm Leg Assembly Inner W Stop Leg Inner Pad Foot Screw Hex Hd M8 x 30 Nut Self Locking M8 Stop Leg
22. ainers produce a great deal of dust and paper chips when processed or handled in equipment If this dust is allowed to build up on machine components it can cause component wear and overheating of drive motor The dust build up can best be removed from the machine by a shop vacuum Depending on the number and type of boxes sealed in the case sealer this cleaning should be done approximately once per month If the boxes sealed are dirty or if the environment in which the machine operates is dusty cleaning on a more frequent basis may be necessary Excessive dirt build up that cannot be removed by vacuuming should be wiped off with a damp cloth 17 Lubrication Most of the machine bearings including the drive motor are permanently lubricated and sealed and do not require additional lubricant Figure 4 1 illustrates the machine points that do require lubrication every 250 hours of operation Lubricate the points indicated by arrows 4 with a small amount of multi purpose grease Note Wipe off excess oil and grease It will attract dust which can cause premature equipment wear and jamming Take care that oil and grease are not left on the surface of rollers around which tape is threaded as it can contaminate the tape s adhesive TAPING HEAD LUBRICATION See Section II Maintenance Lubrication page 10 Figure 4 1 Lubrication Points Frame Maintenance Continued WARNING Turn off electrical po
23. ce With Bos Drive pell 25 mm 1 in Deflection at Midspan Discharge End Infeed End Figure 5 1 Box Drive Belt Tension Adjustment 19 Adjustments Continued WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments If power cord is not disconnected severe injury to personnel could result Refer to Figure 5 2 and adjust belt tension as follows 1 Remove and retain center plate and four screws 2 Loosen but do not remove M10 lock nut with a 17 mm open end wrench 3 Reset the tension on the drive belt as needed Use M6 hex wrench and adjust M8 socket head tension screws in clockwise to increase tension or out counterclockwise to decrease tension Tighten lock nut to secure tension setting 4 Replace center plate and secure with original screws Box Drive Belts Center Plate M5 x 16 Flat Hd M8 Socket Hd Tension Screw Infeed End M6 Hex Wrench E M10 Lock Nut Figure 5 2 Box Drive Belt Tension Adjustment Machine Bed Infeed End 20 Adjustments Continued WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments If power cord is not disconnected severe injury to personnel could result Taping Head Adjustments Refer to Section II WARNING Use care when working near tape cut off knives on taping heads as knives are e
24. ctrical enclosure on the lower left side of the machine frame The label warns service personnel to unplug the power supply before attempting any service work on the case sealer A WARNING Hazardous Voltage Unplug Power Before Servicing Figure 1 2 Electrical Warning Label The Caution Pinch Point label shown in Figure 1 3 is attached to the center plate at the exit end of the machine bed The label warns the operator to keep hands out of this area when the drive belts are running A CAUTION Pinch point Hands can be injured if caught in belts Keep hands out of this area Figure 1 3 Pinch Point Caution Label Important Safeguards Continued The Caution Pinch Point label shown in Figure 1 4 is attached to the top of the upper assembly crossbar on both sides of the machine The label reminds operator to keep hands away from compression rollers when machine is running 4 CAUTION Pinch point e Hands can be injured e Keep hands away from rollers Figure 1 4 Pinch Point Caution Label The 200a is equipped with a Red emergency stop switch located on the top front of the upper ski assembly The Stop label shown in Figure 1 5 is located near the switch and reminds operators and casual personnel of the function of this switch Figure 1 5 Stop Label The Safety Instructions label shown in Figure 1 6 is attached to the top front of the upper ski assembly The
25. ering Bezel 51 Figure 5593 52 Figure 5593 Ref No 5593 1 5593 2 5593 3 5593 4 5593 5 5593 6 5593 7 5593 8 5593 9 5593 10 5593 11 5593 12 5594 13 5594 14 3M Part No 78 8091 0660 8 78 8076 4702 5 26 1003 7963 0 78 8076 4636 5 78 8010 7163 6 78 8005 5741 1 78 8010 7417 6 78 8060 7631 7 78 8060 8028 5 78 8060 8029 3 78 8076 4641 5 78 8010 7157 8 78 8017 9018 5 78 8060 7758 8 Description Housing Wire Grommet 28 Screw Soc Hd M8 x 16 Strap Wire Screw Hex Hd M5 x10 Washer Flat M5 Nut Hex M5 Connector 3 8 Inch Sleeving 12 0 93 M Clamp 140 x 3 5 Cover Screw Hex Hd M4 x 10 Washer Plain M4 SPEC Fairlead 20 53 200a Adjustable Case Sealer Figure 5594 54 Figure 5594 Ref No 5594 1 5594 2 5594 3 5594 4 5594 5 5594 6 5594 7 5594 8 5594 9 5594 10 5594 11 5594 12 5594 13 5594 14 5594 15 5594 16 5594 17 5594 18 5594 19 5594 20 5594 21 5594 22 5594 25 5594 26 5594 27 5594 28 5594 29 5594 30 5594 31 5594 32 5594 33 3M Part No 78 8094 6379 3 78 8113 6759 4 78 8094 6381 9 78 8005 5740 3 26 1003 6914 4 78 8076 4715 7 78 8076 5211 6 78 8094 6382 7 78 8028 8208 0 78 8017 9018 5 78 8094 6383 5 78 8076 5378 3 78 8094 6384 3 78 8076 4882 5 78 8028 7909 4 78 8100 1038 5 78 8060 8053 3 26 1003 7957 2 26 1000 0010 3 78 8113 6887 3 78 8076 5194 4 78 8094 6386 8 78 8017 9257 9
26. for one 1 year after delivery 4 All other parts will be free from all defects for ninety 90 days after delivery If any part is proved to be defective within its warranty period then the exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part 3M shall have no obligation to repair or replace 1 those parts failing due to operator misuse carelessness or due to any accidental cause other than equipment failure or 2 parts failing due to non lubrication inadequate cleaning improper operating environment improper utilities or operator error Limitation of Liability 3M and seller shall not be liable for direct indirect special incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability or any other legal theory The foregoing Equipment Warranty and Limited
27. formation 3M Logo 2 5 78 8069 3852 6 Label Ground 2 6 78 8068 3859 1 Label Service and Spares 1 7 78 8062 4266 1 Label Product 1 8 78 8070 1628 8 Label Up and Down Lock 2 9 78 8070 1366 5 Label Safety Instructions 1 10 78 8113 6775 0 Label Electrical On Off 1 11 78 8060 8481 6 Label Leg 4 12 78 8095 1141 9 Label Stop 1 13 78 8113 6717 2 Label Caution Pinch Point 1 14 78 8113 6912 9 Label Caution Pinch Point 2 57
28. g spare parts be ordered and kept on hand Qty Ref No Part Number Description 2 2795 39 78 8070 1531 4 Belt Drive W Pin Label Kit In the event that any labels are damaged or destroyed they must be replaced to ensure operator safety A label kit part number 78 8113 6714 9 is available as a stock item It contains all the safety labels used on the 200a Adjustable Case Sealer Tool Kit A tool kit part number 78 8060 8476 6 is available as a stock item The kit contains the necessary open end and hex socket wrenches for use with the metric fasteners on the case sealer The threading tool part number 78 8076 4726 4 contained in above kit is also available as a replacement stock item Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information 31 Options Accessories For additional information on the options accessories listed below contact your 3M Representative Part Number Option Accessory 78 8052 6553 1 Box Hold Down Attachment Model 18500 78 8069 3983 7 Caster Kit Attachment 78 8069 3924 1 Conveyor Extension Attachment 78 8069 3926 6 Low Tape Sensor Kit 78 8114 0828 1 AccuGlide II STD 2 Inch Upper Taping Head Type 39600 78 8114 0829 9 AccuGlide II STD 2 Inch Lower Taping Head Type 39600 78 8079 5505 5 Three Flap Folder Kit 32 Replacement Parts Illustrations and Parts Lists 200a Adjustable Case Sealer Type 39600
29. ion of both upper and lower 13 Ensure that the tape drum bracket assembly taping heads located on the lower taping head is mounted straight down as shown in Figure 2 2A The tape drum bracket assembly can be pivoted to WARNING Keep hands fingers provide tape roll clearance in certain cases away from tape cut off knife under orange knife guard Knife is extremely 14 sharp and can cause severe injury Use appropriate material handling equipment to remove the machine from the pallet and move it into position Push buffing roller into head to check for free smooth action of taping heads Whenever the machine is lifted with a fork truck insure that the forks span completely across the machine frame and do not contact any wiring or mechanism under the machine frame In some cases the lower taping head may need to be removed to avoid damage 12 Loosen lock knobs and pivot side guides to center position Install machine stops from parts box as shown in Figure 2 1D Use the lowest hole position and bolt into the lowest threaded insert on the column The upper hole position in the stops are only used when the CAUTION Machine weighs taping heads are adjusted to apply 50 mm approximately 123 kg 280 pounds 2 inch tape legs uncrated 15 Continue with the remainder of the Installation and Set Up procedure through page 12 10 Installation and Set Up Continued MACHINE BED HEIGHT Adjust machine bed heigh
30. label provides convenient safeguard instructions for the operator and service personnel SAFETY INSTRUCTIONS Shut off machine before adjusting Unplug electric power before servicing Do not leave machine running unattended Refer to instruction manual for complete setup operating and servicing information Figure 1 6 Safety Instruction Label The Center Box Here label shown in Figure 1 7 is attached to the front of the upper frame to remind the operator of the proper box placement procedure Center Box Here ara Gr Figure 1 7 Center Box Label Important Safeguards Continued The Up Down Lock label shown in Figure 1 8 is located on the top surface on each side of the upper column assembly The label reminds the operator of the direction to turn the height adjustment crank to raise and lower the upper ski taping head and the locking feature Figure 1 8 Up Down Lock Label The following two labels are located on the upper and lower taping heads Replacement part numbers for these labels are listed in Section II The Tape Threading Label shown in Figure 1 9 is attached to the left side of both the upper and lower taping heads Tape Roll Figure 1 9 Tape Threading Label The Warning Sharp Knife label warns operators and service personnel of the extremely sharp knife used to cut the tape at the end of the box sealing operation The label shown in Figure 1 10
31. n 11 Box Size Capacity of Case 12 Electrical Connection and Controls een 12 Initial Start Up of Case Sealer 12 Operations cos Fare Ice I C 13 16 Electrical On Off Switch 14 Tape Loading Ihreading ii abs 14 Box Size SetUp Pa eed nbi nid 15 16 Aiea aie ada atate 16 Maintenance eie ten open e qo i t eda te ee ee en 17 18 A EE 17 L brication EE 17 Circuit teo 18 Knife Replacement Taping Head 18 Box Drive Belt 18 Table of Contents continued on next page Table of Contents Continued Page Adjustments ita aes ote 19 21 D iv Belt TENSION nee e Be 19 20 Taping Head Adj stments 4 21 Special Set Up Procedure 23 25 Changing Tape Leg Length 23 24 Box and Machine Bed Height Range 24 25 Troubleshooting AA RN erede ec B nemi quee qe 27 Electrical Diagram ie o Rhen A uUo 29 Parts and Service Information o cette t qd te eo n eee dup 31 OptioNs ACCESSONISS iii co espe TRIER esed
32. nfeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine 8 Installation and Set Up Receiving And Handling After the machine has been uncrated examine the case sealer for damage that might have occurred during transit If damage is evident file a damage claim immediately with the transportation company and also notify your 3M Representative Machine Set Up Important Read Warnings on page 14 before attempting to set up the case sealer for operation The following instructions are presented in the order recommended for setting up and installing the case sealer as well as for learning the operating functions and adjustments Following them step by step will result in your thorough understanding of the machine and an installation in your production line that best utilizes the many features built into the case sealer Refer to Figure 3 1 to identify the various components of the case sealer Note A tool kit consisting of metric open end and hex socket wrenches is provided with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 10 Cut cable ties that secure upper assembly to machine bed on each side of machine Remove and discard cable ties and protective foam sheeting Remove tape drum b
33. o prevent shock and fire hazard Position extension cord where it will be out of the way of foot or vehicle traffic Extension cord is only for temporary use do not use for a permanent installation Note Machines outside the U S may be equipped with 220 240 Volt 50 Hz systems or other electrical requirements compatible with local practice INITIAL START UP OF CASE SEALER After completing the Installation and Set Up procedure continue through Operation for tape loading and start up to be sure case sealer is properly adjusted to run boxes Operation IMPORTANT Before operating the case sealer read the Important Safeguards pages 3 5 and Warnings on page 14 as well as all of the Operation instructions Refer to Figure 3 1 below to acquaint yourself with the various components and controls of the case sealer Also see Figures 3 1 and 3 2 in Section II for taping head components Height Upper Adjustment Taping Head Crank S FC Top Flap Compression Taping Head Rollers Buffing Arm Cover Emergency Stop Switch Drive Belts Lower Taping Head Box Drive Belts Adjustable Side Guides Infeed End Machine Bed Electrical On Off Switch Drive Belts Lower taping head not equipped Alternate Lower Outboard with buffing arm cover Tape Roll Mount Figure 3 1 200a Case Sealer Components Left Front View 13 Operation Continued Ah WARNINGS Turn electrical sup
34. ocedure Box and Machine Bed Height Range Page 24 Special modifications may be available for carton sizes not listed above Contact your 3M Representative for information Note The case sealer can accommodate most boxes within the size range listed above However if the box length in direction of seal to box height ratio is 75 or less then several boxes should be test run to assure proper machine performance DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN 75 BOX HEIGHT Any box ratio approaching this limitation should be test run to assure performance Specifications continued on next page Specifications Continued oy Infeed Exit infeed Exit Conveyor 10 Machine Dimensions W L H A B GH F Minimum mm 790 930 1350 460 610 100 620 Inches 31 36 1 2 53 18 24 4 24 1 2 Maximum mm 2185 890 nfeed Exit conveyors are optional Casters are optional When columns are adjusted to upper position B minimum maximum dimension decreases by 90 mm 3 1 2 inches and H maximum dimension increases by 100 mm 4 inch See Special Set Up Procedure Box and Machine Bed Height Range Page 24 Weight 145 6 kg 320 Ibs crated approximate 123 4 kg 280 lbs uncrated approximate 11 Set Up Recommendations Machine must be level Customer supplied i
35. orking near knives as knives are extremely sharp If care is not taken severe injury to personnel could result 1 Loosen but do not remove the two retaining screws that secure the upper taping head shown Figure 6 1B 2 Slide the head forward and lift straight up to remove it from the case sealer CAUTION Taping head weighs approximately 7 2 kg 16 Ibs Use proper body mechanics when lifting upper or lower taping heads 3 Lift the lower taping head shown in Figure 6 1C straight up to remove it from the case sealer bed 4 Refer to Section II Adjustments Changing Tape Leg Length page 13 for taping head set up Box and Machine Bed Height Range Refer to Figure 6 2 Moving the outer columns up one set of mounting holed increases the maximum box size handled by the 200a case sealer and decreases the minimum machine bed height Note This also increases the minimum box height from 120 mm 4 75 inch to 165 mm 6 5 inch To move the outer columns up one set of mounting holes 1 Place minimum 305 mm 12 inch high blocks at the front and rear of the upper taping head assembly as shown in Figure 6 2A Important Blocks front and rear must be same height in order to keep upper taping head assembly parallel with machine bed drive belts Crank the upper taping head assembly down until it touches these blocks 2 Remove and retain the six screws and plain washers that fasten each column to the frame Figure 6 2B
36. ply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine Do not leave machine running unattended Before turning drive belts on be sure no tools or other objects are on the machine bed Keep hands and loose clothing away from moving belts Keep hands and clothing away from taping heads when machine is running A box traveling through the machine causes taping head rollers to retract when box enters and extend as box leaves taping head Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while machine is running When feeding boxes to the machine by hand push box in from end only DO NOT PUSH WITH HANDS ON ANY CORNER OF THE BOX Both the upper and lower taping heads utilize extremely sharp knives The knives are located under the orange knife guard which has the WARNING SHARP KNIFE label Before loading tape refer to Figures 3 1 and 3 2 in Section II to identify the knife location Keep hands out of these areas except as necessary to service the taping heads Turn drive belts Off when machine is not in use Failure to comply with these warnings could result in severe personal injury and or equipment damage Electrical On Off Switch Tape Loading Threading The box drive belts are turned on and off Off See Section II Pages 7 and 8 button is red with the electrical switch on the side of the machine frame Note
37. racket bolts 4 from top crossbar and install tape drum bracket from parts box on top crossbar as shown in Figure 2 1A Install height adjustment crank handle on top of left column as shown in Figure 2 1B Crank upper assembly up high enough to allow clear access to lower taping head Remove and discard the two cushion shipping blocks Loosen both side guides pivot to full open position and re tighten locking knobs Wipe protective shipping oil off stainless steel covers on machine bed Cut and remove cable ties on both upper and lower taping heads Applying buffing rollers are held retracted for shipment WARNING Follow this step carefully as spring pressure is applied to applying and buffing arms when cable tie is removed Keep hands fingers AWAY from tape cut off knife under orange knife guard Knife is extremely sharp and can cause severe injury PACKAGING AND SEPARATE PARTS 1 Lift fiberboard cover off pallet after removing staples at bottom 2 Remove protective wrapping around machine 3 Remove hardware that secures case sealer legs to pallet 4 Cutand remove cable tie that secures black electrical conduit to the electrical mast on top of machine Hold taping head BUFFING ROLLER and cut and remove cable tie that holds applying buffing arms retracted See Figure 2 1C Allow buffing applying arms to extend slowly Sharp Knife Figure 2 1 200a Frame Set Up 11 Check for free act
38. shown in Figure 3 3 Lower the head until all flaps are fully closed ADJUST SIDE GUIDES Figure 3 4 Align box top flap center seam with arrows on front of ski Move side guides against each side of box to hold box in position centered on arrows on front of ski Tighten hand knobs to secure side guides 15 Figure 3 4 Side Guides Operation Continued 3 RUN BOXES TO CHECK ADJUSTMENT Figure 3 5 Turn electrical switch to On to start drive belts Move box forward under upper taping head until itis taken away by drive belts If box is hard to move under head or is crushed raise head slightly If box movement is jerky or stops under upper head lower upper head slightly to add more pressure between box and drive belts Note Upper head has unique feature for overstuffed boxes The head will raise up to 13 mm 1 2 inch to compensate for this type of condition CAUTION If drive belts are allowed to slip on box excessive belt wear will occur POSITION COMPRESSION ROLLERS Figure 3 6 Push box into machine and alternately turn On Of switch On and Off until box is positioned where flap compression rollers can be adjusted against top edge of box Pivot both flap compression rollers against top edge of box and lock in place with hand knobs Turn electrical switch On and run box through machine Box Sealing 1 Feed boxes to machine at minimum 455 mm 18 inch intervals
39. sion is removed 5 Pull belt splicing pin E out and remove belt 6 Place new belt over pulleys with laced splice at top Insert splicing pin Note Pin must not extend beyond edge of belt 7 Adjust belt tension as explained in Adjustments Box Drive Belt Tension Page 19 8 Replace side cover and center plate and secure with original fasteners Adjustments WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments If power cord is not disconnected severe injury to personnel could result Box Drive Belt Tension The two continuously moving drive belts convey boxes through the tape applying mechanism The box drive belts are powered by an electric gear motor Tension adjustment of these belts may be required during normal operation Belt tension must be adequate to positively move the box through the machine and the belts should run fully on the surface of the pulleys at each end of the frame The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension Each belt is adjusted separately Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3 5 kg 7 5 Ibs applied at the midspan as shown in Figure 5 1 will deflect the belt 25 mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the taping head 3 5 kg 7 5 lbs Pull For
40. t The case sealer is 2 Loosen but do not remove two 8 x 16 equipped with four adjustable legs that are socket head screws in one leg use M6 hex located at the corners of the machine frame wrench Adjust the leg length for the The legs can be adjusted to obtain different desired machine bed height Retighten the machine bed heights from 610 mm 24 in two screws to secure the leg Adjust all four minimum to 890 mm 35 in maximum legs equally Note Minimum machine bed height can be reduced to 520 mm 20 5 in by moving outer columns up one set of mounting holes OUTBOARD TAPE ROLL MOUNTING However this change also reduces minimum Lower Taping Head Alternate Position box height of 120 mm 4 75 in to 165 mm 6 5 in See Special Set Up Procedure Box Machine Bed Height Range page 24 Remove the tape drum bracket assembly spacer and fasteners from the lower taping head Install and secure on the infeed end of the lower frame as shown in Figure 2 2B Refer to Figure 2 2C and set the machine bed height as follows 1 Use appropriate material handling TAPE LEG LENGTH equipment and blocking techniques to raise the machine frame to allow adequate leg Taping heads are pre set to apply 70 mm adjustment 2 75 in long tape legs To change tape leg length to 50 mm 2 0 in see Special Set Up Procedure Changing the Tape Leg Length page 23 M8 X 1 25mm Socket Head Screws Adiustable Leg Figure 2 2
41. t to 715 381 0248 Replacement Parts and Additional Manuals Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking charge per invoice on returned parts Note Outside the U S contact the local 3M subsidiary for parts ordering information iviei 3M Matic AccuGlide and Scotch are trademarks of 3M Packaging Systems Division 3M St Paul Minnesota 55144 1000 3M Center Building 220 8W 01 Printed in U S A St Paul MN 55144 1000 3M 1999 44 0009 1851 4 E79 0 Replacement Parts And Service Information To Our Customers This is the 3M Matic AccuGlide Scotch brand equipment you ordered It has been set up and tested in the factory with Scotch brand tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or Fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when
42. wer supply and disconnect power cord from electrical supply before beginning maintenance If power cord is not disconnected severe injury to personnel could result Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motor is overloaded The circuit breaker is located inside the electrical control box on the side of machine frame just below the machine bed WARNING The following procedure must be performed by trained service personnel because of the high voltage electrical hazard within the control box If circuit is overloaded and circuit breaker trips unplug machine from electrical power 1 Determine cause of overload and correct 2 Remove electrical enclosure cover 3 Lift circuit breaker switch to reset If circuit breaker will not reset wait 2 minutes and retry 4 Replace cover Plug in machine 6 Press machine On button to resume case sealing e Knife Replacement Taping Head See Section II Maintenance Knife Replacement page 9 Box Drive Belt Replacement Figure 4 2 Note 3M recommends the replacement of drive belts in pairs especially if belts are unevenly worn To remove old belt 1 Remove and retain center plate A and four screws 2 Remove and retain side cover B and fasteners 3 Loosen but do not remove lock nut C 18 Figure 4 2 Box Drive Belt Replacement 4 Loosen tension screw D until all belt ten
43. xtremely sharp If care is not taken severe injury to personnel could result TAPE WEB ALIGNMENT Section II Page 11 TAPE DRUM FRICTION BRAKE Section II Page 11 APPLYING MECHANISM SPRING Section II Page 12 ONE WAY TENSION ROLLER Section II Page 12 21 THIS PAGE IS BLANK 22 Special Set Up Procedure WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set Up Procedure If power cord is not disconnected severe injury to personnel could result Changing the Tape Leg Length From 70 to 50 mm 2 3 4 to 2 inch The following changes to the case sealer frame and upper lower taping heads will allow the taping of boxes 90 mm 3 5 inch minimum height CASE SEALER FRAME Refer to Figure 6 1A 1 Raise the upper head assembly by turning crank handle counterclockwise Remove and retain the two stop bracket screws and washers from the normal position holes A A 2 Move stop bracket down and secure with original fasteners through upper holes A in stop bracket Relocate both right and left stop brackets Figure 6 1 Case Sealer Frame Changes 23 Special Set Up Procedure Continued WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set Up Procedure If power cord is not disconnected severe injury to personnel could result TAPING HEADS WARNING Use care when w
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