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Barco R9855938 projection lamp
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1. R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 xxx 19 2 Xenon bulb lamp replacement process 2 5 Resetting the lamp parameters 20 CAUTION The LAMP INFO parameters which are stored on a chip MUST be updated after each installation of an xenon bulb lamp inside the lamp house Neglecting this update will result in poor performance and short life time of the xenon bulb lamp How to reset the lamp parameters 1 Start up the projector but do not ignite the lamp 2 Go via the Communicator touch panel to the menu Installation gt Lamp gt Lamp information 3 While the Lamp information window is displayed tip on Reset 1 A reset message is displayed 2 4 Fill out the article number of the new lamp 3a Or click on Select 3b to display a list of possible article numbers 4 Select a article number 5 and click OK 6 The software will check if the entered article number is a valid number 7 5 Fill out the serial number of the lamp 8 6 Click Reset 9 2 Lamp information RunTime Houra Remaining Runtime Hours 500 ka Mesetrlamp parameters strikes Strikes i Article Number Food Resetting the Lamp Run Time su re is only allowed when a new umber 56 lamp has been inserted 2 Serisi Number 123456 lamp has been inserted i i Please enter the Article Reget CE number and serial number ol siae Close Pd at the new Lamp belo
2. 9 Reinstall the cover of the lamp compartment La A R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 INDEX Install 13 18 Lamp house 18 Xenon lamp 13 Introduction 4 L Lamp 20 21 Realignment 21 Reset 20 Lamp house 8 18 Install 18 Remove 8 R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 R Realignment 21 Lamp 21 Remove 8 10 Lamp house 8 Xenon lamp 10 Replace 7 Lamp 7 Reset 20 Lamp 20 X Xenon bulb lamp 3 Xenon bulb lamps 5 Index 23
3. K q R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process A fl M AS a es D Y S Y EG ES Image 2 15 11 Reinstall the side cover of the lamp house as illustrated Note Please ensure that the thumb screws turning wires are flash with the cover or interference will occur while inserting the lamp house into the projector Image 2 16 CAUTION The LAMP INFO parameters which are stored on a chip inside the lamp house MUST be updated after each installation of an xenon bulb lamp inside the lamp house Neglecting this update will result in poor performance and short life time of the xenon bulb lamp See procedure Resetting the lamp parameters page 20 A realignment of the xenon bulb lamp in its reflector is required after the installation of the xenon bulb lamp in the lamp house See procedure Realignment of the lamp in its reflector page 21 R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 n 17 2 Xenon bulb lamp replacement process 2 4 Installation of the lamp house 18 YN WARNING This procedure may only be performed by qualified technical service personnel A CAUTION Due to its high internal pressure the lamp may explode in either hot or cold states if improperly handled Necessary tools 7 mm flat scre
4. into position as illustrated Caution Avoid any tension on the anode wire so there is no mechanical stress on the bulb of the lamp R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 ____x 15 2 Xenon bulb lamp replacement process Image 2 12 8 Reinstall the UV blocker assembly as illustrated Make sure that the xenon bulb lamp is properly supported by the lamp supporting mechanism in the centre of the UV blocker Use the opening at the side of the lamp house to guide the supporting pin of the xenon bulb lamp into the anode supporting mechanism Image 2 13 9 Secure the UV blocker by fastening the four thumbscrews as illustrated Note Please ensure that the thumb screws turning wires are flash with the cover or interference will occur while inserting the lamp house into the projector Image 2 14 10 Fasten the cathode side of the xenon bulb lamp using a hexagon socket head screw M6 x 40 and a plane washer as illustrated Use a torque of 2 5 Nm to fasten the hexagon socket head screw Use for that a torque wrench with a 5 mm Allen socket Caution Make sure that the both pins reference A of image 2 15 of the cathode adapter remain engaged in the foreseen Slots Therefor use one hand to keep the xenon bulb lamp into position while inserting the hexagon socket head screw 160 _ gg
5. the anode socket S Hold fast the nut N1 with an open end wrench while fastening the nut N2 with a torque of 9 Nm using a torque wrench Ensure that at both sides of the wire lug L a plane washer W1 amp W2 is present Note The anode socket is located just below the UV blocker and can easily be removed from the lamp house In case of a lamp replacement you have to reuse the anode socket which is connected to the xenon bulb lamp which you want to replace 14 R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process Image 2 10 5 Remove the protective container or unwrap the protective cloth from the xenon bulb lamp Warning Ensure that you wear protective clothing a full face shield and protective gloves Tip Write down the serial number of the lamp You will need this while updating the lamp parameters after installation of the lamp The serial number of the lamp is engraved in the neck of the xenon bulb lamp 6 Gently guide the xenon bulb lamp into position inside the lamp house as illustrated Anode socket hanging vertical down While inserting the lamp rotate it slightly engaging the pins of the cathode adapter in the foreseen slots This is to ensure the lamp cathode is completely inserted Warning Make sure that the both pins of the cathode adapter are engaged in the foreseen slots N A pra xo AZ Image 2 11 7 Insert the anode socket
6. How to remove the lamp house of the projector 1 Switch off the projector 2 Remove the lamp cover 3 Release the three spring lock screws of the lamp house as illustrated SD o Image 2 1 4 Hold fast the lamp house by the handles and pull the lamp house out of the projector Caution Beware of the weight of the lamp assembly Take the necessary precautions to avoid personal injury Image 2 2 5 Place the lamp house on a stable support q E R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process While starting up the projector the electronics detect if a lamp is installed If no lamp is installed it is not possible to start up the projector R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 n 9 2 Xenon bulb lamp replacement process 2 2 Removal of the xenon bulb lamp 10 WARNING DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE WARNING This procedure may only be performed by qualified technical service personnel CAUTION Xenon compact arc lamps are highly pressurized When ignited the norma
7. NON BULB LAMP REPLACEMENT 24 09 2008 7 Xenon bulb lamp 1 2 Supported xenon bulb lamps Supported xenon bulb lamps without lamp house R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 nmm D 7 Xenon bulb lamp 0 Ex __ 0 _ o RB59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process 2 XENON BULB LAMP REPLACEMENT PROCESS About this chapter This chapter describes how to replace the xenon bulb lamp in the lamp house Also included are the procedure to reset the lamp parameters which is required after a xenon bulb lamp replacement and the procedure to realign the lamp in its reflector for optimal performance Overview Removal of the lamp house Removal of the xenon bulb lamp Installation of the xenon bulb lamp Installation of the lamp house e Resetting the lamp parameters Realignment of the lamp in its reflector R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 A A 2 Xenon bulb lamp replacement process 2 1 Removal of the lamp house YN WARNING This procedure may only be performed by qualified technical service personnel CAUTION Lamp casing is very hot after operation To avoid burns let the projector cool down for at least 15 minutes before proceeding to the lamp unit replacement EA CAUTION Due to its high internal pressure the lamp may explode in either hot or cold states if improperly handled Necessary tools 7 mm flat screw driver
8. Xenon bulb lamp replacement Installation manual For DP 1200 DP 1500 DP 2000 R59770175 01 BARCO 24 09 2008 Visibly yours Barco NV Media and Entertainment Division 11101 Trade Center Drive Rancho Cordova California 95670 USA Phone 1 916 859 2500 Fax 1 916 859 2515 E mail folsomsales barco com Visit us at the web www barco com Barco nv Media amp Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 883 86 E mail sales events barco com Visit us at the web www barco com Printed in Belgium Changes Barco provides this manual as is without warranty of any kind either expressed or implied including but not limited to the implied war ranties or merchantability and fitness for a particular purpose Barco may make improvements and or changes to the product s and or the program s described in this publication at any time without notice This publication could contain technical inaccuracies or typographical errors Changes are periodically made to the information in this publication these changes are incorporated in new editions of this publication Copyright O All rights reserved No part of this document may be copied reproduced or translated It shall not otherwise be recorded transmitted or stored in a retrieval system without the prior written consent of Barco Guarantee and Compensation Barco provides a guarantee relating to perfect manufact
9. ane washer as illustrated Use a 4 mm Allen wrench o hE NS t ollo i a i 4 Slide the white anode socket which is connected via a thick wire with the xenon bulb lamp upwards away from its position and then remove the xenon bulb lamp with anode socket from the lamp house Image 2 4 A el q a Se amp ql 5 Place the xenon bulb lamp into a protective container or wrap a protective cloth around the xenon bulb lamp Image 2 5 6 Remove the anode wire lug from the anode socket Use for that two open ended spanners of 17 mm Hold fast the nut N1 with one spanner while releasing the nut N2 with the other spanner Note that a plane washer W1 amp W2 is provided on both sides of the anode wire lug L R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 _WE 11 2 Xenon bulb lamp replacement process 12 Image 2 6 7 Remove the cathode lamp adaptor A from the xenon bulb lamp L as illustrated Use a 4 mm Allen wrench to release the fixation screw S of the adaptor Image 2 7 CAUTION Expired xenon bulb lamps Dispose of expired bulbs that are beyond warranty in the following manner wrap the bulb tightly in several layers of canvas or heavy cloth Place it on hard surface and shatter the envelope with a sharp hammer blow DO NOT place a non shattered bul
10. b in any ordinary refuse container When returning a xenon bulb lamp for warranty adjustment pack it in its original shipping container Complete and return all required warranty information R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process 2 3 Installation of the xenon bulb lamp WARNING DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE WARNING This procedure may only be performed by qualified technical service personnel CAUTION Xenon compact arc lamps are highly pressurized When ignited the normal operating temperature of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon bulb lamp has to be dismantled or whenever the protective container or cloth has to be removed from the xenon bulb lamp authorized protective clothing MUST be worn WARNING Always wear face protection full face shield with neck protector when handling xenon bulb lamps WARNING Always wear protective clothing welder s jacket when handling xenon bulb lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps The DP 1200 DP 1500 DP 2000 projector is delivered without x
11. b lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps CAUTION Expired xenon bulb lamps ia A a Dispose of expired bulbs that are beyond warranty in the following manner wrap the bulb tightly in several layers of canvas or heavy cloth Place it on hard surface and shatter the envelope with a sharp hammer blow DO NOT place a non shattered bulb in any ordinary refuse container When returning a xenon bulb lamp for warranty adjustment pack it in its original shipping container Complete and return all required warranty information Overview Introduction Supported xenon bulb lamps R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 nmm 3 7 Xenon bulb lamp 1 1 Introduction Lamp amp lamp house The xenon bulb lamp is delivered separately and has to be installed on site by a qualified service technician Image 1 1 A Lamp house B Xenon bulb lamp Protective package The xenon bulb lamp is packed in a protective container or wrapped in a protective cloth Never remove this protective container or protective cloth without wearing adequate protective clothing face shield clean cotton glovers welder s jacket 0 n Image 1 2 Left Xenon bulb lamp in protective container Right Xenon bulb lamp wrapped in protective cloth R59770175 XE
12. enon bulb lamp installed This procedure also assumes that the lamp house is closed and that there is no xenon bulb lamp installed inside the lamp house Necessary tools 17 mm open ended wrench Torque wrench with 17 mm hexagon socket e Torque wrench with 5 mm Allen socket Necessary parts Lamp cathode adapter e Hexagon socket head screw M6 x 40 Plane washer How to install the xenon bulb lamp into the lamp house 1 Ensure that you wear protective clothing a full face shield and protective gloves 2 Remove the UV blocker and side cover of the lamp house by releasing the retaining thumbscrews as illustrated Note In case of a lamp replacement the UV blocker will be already removed R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 n 13 2 Xenon bulb lamp replacement process Image 2 8 3 Install the lamp cathode adaptor A upon the xenon bulb lamp L as illustrated Use torque 2 5 Nm to fasten the fixation screw S of the adapter Use for that a torque wrench with a 5 mm Allen socket Make sure that there is full contact between the cathode adapter and the lamp base Note The cathode lamp adaptor is delivered in a separate bag with the projector In case of a lamp replacement you have to reuse the adaptor from the xenon bulb lamp which you want to replace Image 2 9 4 Install the anode wire lug L upon
13. entor the lamp Ii teleco 21 Nd 23 R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 _WW 1 Table of contents Qo R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 1 Xenon bulb lamp 1 XENON BULB LAMP Safety Read all warnings and cautions attentively This to prevent personal injury while installing an xenon bulb lamp in the lamp house of the DP 1200 DP 1500 DP 2000 digital cinema projector After this chapter additional warnings and cautions are given depending on the installation procedure Read and follow these warnings and cautions as well WARNING DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE CAUTION Xenon compact arc lamps are highly pressurized When ignited the normal operating temperature of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon bulb lamp has to be dismantled or whenever the protective container or cloth has to be removed from the xenon bulb lamp authorized protective clothing MUST be worn WARNING Always wear face protection full face shield with neck protector when handling xenon bulb lamps a WARNING Always wear protective clothing welder s jacket when handling xenon bul
14. l operating temperature of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon bulb lamp has to be dismantled or whenever the protective container or cloth has to be removed from the xenon bulb lamp authorized protective clothing MUST be worn WARNING Always wear face protection full face shield with neck protector when handling xenon bulb lamps WARNING Always wear protective clothing welder s jacket when handling xenon bulb lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps Necessary tools 4 mm Allen wrench 17 mm open ended spanner 2 pieces How to remove the xenon lamp bulb from the lamp house 1 Ensure that you wear protective clothing a full face shield and protective gloves 2 Remove first the lamps house side cover and then the lamp house UV blocker assembly by releasing the retaining thumbscrews as illustrated Support the xenon bulb lamp while removing the UV blocker assembly Image 2 3 R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process 3 Release the xenon bulb lamp from its socket by removing the hexagon socket head cap screw and pl
15. s not agreed upon in the contract all guarantee claims of the purchaser will be rendered invalid Not included in the guarantee coverage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser e g interfaces Normal wear as well as normal maintenance are not subject to the guarantee provided by Barco either The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by the customer Trademarks Brand and product names mentioned in this manual may be trademarks registered trademarks or copyrights of their respective holders All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for the products or their manufactures Table of contents TABLE OF CONTENTS t ANON HUID TAM is ria aca 3 Tob INFO COM cra il A A ei droit 4 T2 Supported xenon DUDAMOS ida dei le nie ia 5 2 Xenon bulb lamp replacement process seri 7 21 Removal Oh Lamb dls iano iriase 8 2 2 Removal of the xenon bulb lamp eee ee nee ene e een e en eee eee e deen eee bese et ee seen eeneeneanenaes 10 2 9 iiStallauion or 1 Ne xeMon OUID aM Pers ct sect ere cts fo e E eee nese eee 13 2 4 4lnstallatiohorthe lamp NOUS iss 2 elencate iaia 18 25 Resetting the laimp Dalamelers ASIA SAA Sods A AAA a a EEEN 20 2 6 Realignm
16. start up the lamp 3 Go via the Communicator touch panel to the menu Installation gt Lamp gt Light output 4 Set the Light output mode in normal mode and the Lamp Dimming on maximum 255 Note This window on the Communicator touch panel shows in the upper left corner the measured value of the built in light sensor of the projector e Light culpo Calibralion Current Light Output Lamp power Lamp current Footlambert Meas Normal Mode Light output mode e Normal Mode O CLC Nominal Mode Parapet Lamp Dimming 255 Madman Light output calbration mias 2 20 5 Release the X axis lock thumb screw ref LX image 2 21 and Y axis lock thumb screw ref LY image 2 21 6 Adjust the X axis ref X image 2 21 the Y axis ref Y image 2 21 and the Z axis ref Z image 2 21 for maximum current light output Footlambert Measured Carefully turn the thumbscrew for maximum light output Once over the maximum turn slightly in opposite direction to reach the maximum light output again Do this for each direction and minimum repeat this adjustment cycle twice R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 n 21 2 Xenon bulb lamp replacement process Image 2 21 7 Fasten the X axis lock thumb screw ref LX image 2 21 and Y axis lock thumb screw ref LY image 2 21 8 Switch off the projector
17. uring as part of the legally stipulated terms of guarantee On receipt the purchaser must immediately inspect all delivered goods for damage incurred during transport as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints The period of guarantee begins on the date of transfer of risks in the case of special systems and software on the date of commissioning at latest 30 days after the transfer of risks In the event of justified notice of complaint Barco can repair the fault or provide a replacement at its own discretion within an appropriate period If this measure proves to be impossible or unsuccessful the purchaser can demand a reduction in the purchase price or cancellation of the contract All other claims in particular those relating to compensation for direct or indirect damage and also damage attributed to the operation of software as well as to other services provided by Barco being a component of the system or independent service will be deemed invalid provided the damage is not proven to be attributed to the absence of properties guaranteed in writing or due to the intent or gross negligence or part of Barco If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco or if the goods are handled incorrectly in particular if the systems are commissioned operated incorrectly or if after the transfer of risks the goods are subject to influence
18. w Hesse fan Pala Er Resetting the Lamp Run Time 0 is only allowed when a new lamp has been inserted Select lamp artic babes wad serial musi number and serial number of 7 the new Lamp below Description r y 1000W 1000W 3 INFO FORCED INVALID DATA 1000W 4 E460 XEO 2000W HS OFA 2000W DA 6470 BO 3000W HS OFR 3300W 4701 E DOW i 3300 101 E480 XPSPS000 W HEMOFPR SIDOW 1404 490 MEP 6000W HP OFR 6600W 1704 NERA 54901 XE Aaa OFA 6600W 1704 ReAd6510 E 7310W 1604 R9806520 DAL EIBAZ 6500W 1604 7 JO Image 2 19 Reset lamp info CAUTION For more information about using the Communicator touch panel consult the user s guide of the communicator touch panel R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process 2 6 Realignment of the lamp in its reflector Each xenon bulb lamp installation requires a realignment of the lamp in its reflector for optimal performance of the xenon bulb lamp in the DP 1200 DP 1500 DP 2000 projector Furthermore it is recommended to realign the lamp after the first run time of 100 and 200 hours Especially the Z axis of the lamp YN WARNING This procedure may only be performed by qualified technical service personnel How to realign the lamp in its reflector 1 Remove the cover of the lamp compartment to gain access to the X Y and Z axis adjustment thumbscrews of the lamp 2 Switch on the projector and
19. w driver How to install the lamp house of the projector 1 Ensure the projector is switched off 2 Remove the lamp cover 3 Hold fast the lamp house by its handles and gently slide the lamp house into its socket Note that the compartment is provided with guides G to position the lamp house correctly 0 Dag E q F I A n a oO 000000000000 O XA gt 90900090 Image 2 17 4 Push the lamp house forward until it slides fully into the projector 5 Secure the correct position of the lamp house by tightening all three spring lock screws as illustrated LS gt y I pl 5 a o O ILL Tlo o LI pg DO 7 O S LH o alba Image 2 18 6 Reinstall the lamp cover of the projector R59770175 XENON BULB LAMP REPLACEMENT 24 09 2008 2 Xenon bulb lamp replacement process While starting up the projector the electronics detect if a lamp is installed If no lamp is installed it is not possible to start up the projector
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