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1. Figure 28 Example EBM Installation in a Large Parallel System Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 41 PREASSEMBLED SYSTEM INSTALLATION Parallel System Initial Startup 42 To start up a parallel system NOTE Verify that the total equipment ratings do not exceed the parallel system capacity to prevent an overload alarm 1 Verify that all battery circuit breakers on all UPSs are in the OFF O position see Figure 14 NOTE The load connector breaker controls the load connector only not the output power cord Switch on utility power where the UPS is connected Remove the breaker ties from the circuit breakers Switch the UPS input circuit breaker on each UPS to the ON position a FPF W N Wait for the front panel display on each UPS to illuminate The AY indicator flashes on each UPS 6 Check each UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on pag
2. Optional Battery Extension Cables Figure 56 Example EBM Installations in Parallel Systems NOTE Figure 56 shows one system using the supplied EBM cables and two systems using optional 0 9m 3 ft battery extension cables 68 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION rr o e g e af mme
3. Figure 57 Example EBM Installation in a Large Parallel System NOTE Figure 57 shows a system using optional 0 9m 3 ft battery extension cables Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 69 STANDARD SYSTEM INSTALLATION Standalone UPS Installation NOTE Do not make unauthorized changes to the UPS otherwise damage may occur to your equipment and void your warranty The UPS requires a dedicated branch circuit that meets the following requirements e 50A BladeUPS 12 model or 30A BladeUPS 12i model circuit with overcurrent protection e Three phase 4 wire plus ground 208Y 120V nominal BladeUPS 12 model or 400Y 230V nominal 380 415 Vac acceptable BladeUPS 12i model e 50 60 Hz e Wall mounted breaker that is readily accessible to the operator To install the UPS 1 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 2 Verify that all circuit breakers are in the OFF O position O NOTE The load connector breaker controls the load connector only not the output power cord 3 If you are installing power management sof
4. Blue Terminating Plug Figure 69 Typical CAN Bridge Card and Redundant Signal Wiring 15 Tighten the screws securing each newly installed Powerware Hot Sync CAN Bridge Card in its X Slot communication bay 16 If you are installing power management software connect your computer to the UPS communication port or optional X Slot card see page 107 For the communication port use the supplied serial cable NOTE You may install one ConnectUPS X Web SNMP Card per UPS or one card per parallel system Installing one card per UPS provides communication with each UPS Installing one card per parallel system provides detection of a problem with at least one UPS but does not specify which UPS or how many 17 If you left the UPSs unattached to the rack secure the front and rear of each UPS as described in Steps 14 and 15 on page 63 86 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 18 If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 58 on page 71 for the location of the ground bonding screw 19 You can install an optional REPO circuit that will shut down the entire parallel system using a single switch See Remote Emergency Power off on page 113 to install the REPO
5. Figure 14 BladeUPS Module Rear Panel O NOTE The load connector breaker controls the load connector only not the output power cord 30 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION 2 Remove the UPS front cover and set it aside see Figure 15 Grasp the fingergrips on both sides of the cover and pull the cover forward firmly Unplug the LCD cable connecting the back of the control panel to the electronics module Figure 15 Removing the UPS Front Cover 3 Remove the eight screws on the battery cover plate and retain Remove the plate and retain See Figure 16 Figure 16 Removing the UPS Battery Cover Plate 4 Slide the battery trays into the cabinet see Figure 17 Verify that each tray is properly aligned before sliding the tray in When a tray is fully installed tuck the plastic handle on the end of the tray into place Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 31 PREASSEMBLED SYSTEM INSTALLATION Figure 17 Installing the UPS Battery Trays 5 Reinstall the battery cover plate 6 Install the UPS front cover see Figure 18 Plug the LCD cable from the control panel on the front cover into the connector on the electronics module Use care to loop the LCD cable gently in front of the electronics module Push the top of the front cover firmly int
6. Blue Terminating Plug Figure 62 Typical CAN Bridge Card and Redundant Signal Wiring 13 Install a redundant signal cable between the For Parallel Use Only and Standalone Parallel terminals on each UPS as shown in Figure 62 Be sure to check correct polarity when installing the cable CAUTION If polarity or wiring is not correct the parallel system does not operate normally For example when shutting down one UPS the remaining UPS transfers the load to bypass instead of supporting the load Verify that all wiring is correct for proper operation 14 Remove the Standalone Parallel terminal block connector from the last UPS UPS 3 in Figure 62 76 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 15 Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its X Slot communication bay 16 If you are installing power management software connect your computer to the UPS communication port or optional X Slot card See page 107 For the communication port use the supplied serial cable Installing one card per UPS provides communication with each UPS Installing one card per parallel system NOTE You may install one ConnectUPS X Web SNMP Card per UPS or one card per parallel system provides detection of a problem with at least one UPS but does not specify which UPS or how many 17 If you left the UPSs unattached to the rack
7. Control Buttons for the LCD Menu Options Figure 71 BladeUPS Module Control Panel The Mimic screen shows the internal components of the UPS and a real time display of the operating status see Figure 72 A thicker bar indicates the node is energized Dutput Power Percentage i Inverter Battery Charge Remaining or Battery is Charging Charger Figure 72 BladeUPS Module Mimic Screen Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 93 OPERATION 94 The following table shows the indicator status and description Indicator Status Description wT On The UPS is operating normally Green Flashing e The UPS is starting up or is shut down and waiting for power to return Anew information message is active Bypass is not available Off The UPS is turned off and will not turn on automatically On The UPS is in Battery mode Yellow SO On The UPS is in Bypass mode Yellow N On The UPS has an active alarm Flashing There is a new UPS alarm condition See Troubleshooting on Red page 135 for additional information Changing the Language Press and hold the first button on the left for approximately five seconds to select the language menu This action is possible from any LCD menu screen Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable Start screen The default is the Eaton log
8. 52 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION Rack Setup for the EBM CAUTION The EBM is heavy see page 130 Removing the EBM from its carton requires a minimum of two people Use the corrugated lifting sling packaged with the UPS to move the UPS NOTE Mounting rails are required for each individual cabinet To install the EBM rail kit 1 Loosen the assembly wing nuts on both rail assemblies and adjust the rail size for the depth of your rack see Figure 35 A Assembly Wing Nuts Rail Assembly Figure 35 Adjusting the Rail Depth 2 Select the proper holes in the rail for positioning the EBM and other cabinets in the rack Place the first rail for the first EBM at the bottom using positions 1 and 6 for the front hex head screws If you are installing additional rails place the next rail 4 holes above the last installed screw see Figure 36 O NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the rack Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 53 STANDARD SYSTEM INSTALLATION 54 Position 15 Second Rail _ Position 10 Position 6 First Rail Position 1 Figure 36 Front Rail Screw Positions for the EBM 3 Secure the rail to the front of the rack with two hex head screws
9. Set the system to internal Bypass mode If the condition persists contact your service representative Abnormal output voltage at startup The system is not configured as parallel Verify the CAN wiring see page 75 Verify that the line cord is installed properly Shut down the UPS where the alarm is indicated Start up the UPS Select the Turn System On option through the front panel of the UPS that was turned off Selective Trip The UPS detects an internal fault If the condition persists contact your service representative Redundancy Loss Due to Overload The specified power rating of the parallel system has been exceeded The load is supported but the system lacks redundant protection while the overload persists Remove some of the protected equipment Parallel Ready System only Parallel Operation mode is set to Redundant Mode BladeUPS parallel systems are defaulted to Redundant Mode For a parallel ready system a single UPS installed to be part of a future parallel system set the Parallel Operation Settings Parallel Operation Mode to Capacity Mode to prevent unnecessary alarms Configuration Error and the UPS does not start The UPS failed to identify itself as a paralleled UPS within two minutes after utility power was applied Verify the CAN wiring see page 75 If the condition persists contact your service representative Eaton BladeUPS 12 kVA
10. 1 Verify that the circuit breakers on the UPS rear panel are in the OFF O position see Figure 58 on page 71 2 Remove the eight screws on the battery cover plate and retain Remove the plate and retain See Figure 52 Figure 52 Removing the UPS Battery Cover Plate 3 Slide the battery trays into the cabinet see Figure 53 Verify that each tray is properly aligned before sliding the tray in When a tray is fully installed tuck the plastic handle on the end of the tray into place Figure 53 Installing the UPS Battery Trays 4 Reinstall the battery cover plate Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 65 STANDARD SYSTEM INSTALLATION EBM Installation Install the UPS front cover see Figure 54 Plug the LCD cable from the control panel on the front cover into the connector on the electronics module Use care to loop the LCD cable gently in front of the electronics module Push the top of the front cover firmly into place and then push the bottom firmly into place LCD Cable Figure 54 Installing the UPS Front Cover Parallel system only Repeat the steps starting at the beginning of this chapter page 47 for each UPS to be paralleled If you are installing an optional EBM continue to the following section EBM Installation Otherwise continue to Standalone UPS Installation on page 70 or Parallel UPS Installation on page 72 CAUTION
11. A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable quickly and firmly into the UPS battery connector To install the optional EBM s for a UPS 1 2 Verify that all battery circuit breakers are in the OFF O position see Figure 55 Plug the EBM cable s into the battery connector s as shown in Figure 55 Up to four EBMs may be connected to the UPS Parallel system only Repeat Steps 1 and 2 for each UPS with EBM s See Figure 56 on page 68 and Figure 57 on page 69 for examples of EBM connections in a parallel system O NOTE Each UPS in a parallel system must have the same number of EBMs 66 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 4 Continue to Standalone UPS Installation on page 70 or Parallel UPS Installation on page 72 Battery Breaker Enoc opa UPS Battery Connector EBM Cable EBM Battery Connectors Figure 55 Typical EBM Installation Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 67 STANDARD SYSTEM INSTALLATION
12. DB 9 Communication Port To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment Figure 75 identifies the cable pins and Table 12 describes the pin functions See Figure 73 on page 107 for the communication port location eeee Co Figure 75 Communication Port Table 12 Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS 2 TxD Transmit to external device Out 3 RxD Receive from external device In 5 GND Signal common tied to chassis Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 109 COMMUNICATION X Slot Cards X Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices The BladeUPS has two available communication bays for any X Slot card including ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional n
13. DB 9 Communication POM se tds A A A cas e sd 09 X SlOr Cards dci dll ad bah od hd el be dd a ess hiela ah A did ad ha ls 110 Control term inals a tree ts A ES SS a nO Ti oe 11 Relay Output Contacts ii a de A AS A oo 3 Vel tia leat alae ae Loe 111 Proqrammable Signal INDUS meiss ritos na hatch ofa ke Michail ithe educate A Shue Betas td 12 Remote Emergency POWEer 0M i ota dadas alt ta oh dod tole ou kite A na deba daba 113 Installing REPO for a Standalone UPS ar RE eet ene E a 113 Installing REPO fora Parallel System sesyen a a cid aed 114 Paral lel Communications ts a dE IN es Sine Behl puted tao Ghanian Mee deca tas 17 Mode Tr nsiers eto 22 4 Ac 4d pede Shhh dad dada labios lala rat dd lid dida de dened 117 Redundant signal WINNO Le AE AT A A IS A SD A id 117 A tosdentifica ON a e ite e ld o rado a ira etl ad nett Se lo 117 Met a Betas RR ese a a e taa dt a te als DA 118 UPS Maintenance 2 a ASAS ARI ESA ESAS AR AAA ss 119 WPS andiBattery Gdle seas e a lo Deal leo de Le dea olas le LU aa A a e dr a e e O elt Nek ae Oe es 119 Storing the UPS and BES ii A AA A A eden en A Sede rede 119 Whento Replace Batteries er fa 0 ste ct ol al ia a ara dps 119 R placing Batteries e Lt A A A A a o ty al 120 Howto Replace EBMS Stata Sot ca o A A e a Wel O e veo heel 120 How to Replace UPS Internal Batteries 0 ii A A hl a ae ee ed 121 Testing N w Batteries priser tl e a a Sadat So gcse EMM eg tote gal pa att inn wet ih ets So
14. User s Guide 164201649 Rev 6 www eaton com powerqualtiy 137 TROUBLESHOOTING Alarm or Condition Possible Cause Action Software Incompatibility Detected The UPS detects a paralleled UPS witha Mixing major firmware versions is not supported For minor later firmware version firmware versions the alarm does not prevent operation but different firmware versions in a parallel system cause conflicts Verify that all UPSs in the parallel system have the same firmware version For updates see Updating the UPS Firmware on page 128 During parallel system startup the UPS Verify that all UPSs in the parallel system are from the same detects a UPS in the system with a manufacturer UPSs with different OEM numbers will not parallel different OEM number Silencing the Alarm Service and Support oa Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition Press any button on the front panel display to silence the alarm If the alarm status changes the alarm beeps again overriding the previous alarm silencing If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 356 5737 or 1 919 870 3149 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the followi
15. Verify that the bypass utility is available and within limits Batteries were not fully charged Apply utility power for 48 hours to charge the batteries then restart the battery test User cancelled the battery test through the front panel Restart the battery test The UPS is not in the proper phase of the cycle Wait for the cycle to complete up to one month Battery test aborted The bypass utility became unavailable during the test Verify that the bypass utility is available and within limits Restart the battery test If the battery test aborts repeatedly see Running Automatic Battery Tests on page 106 User cancelled the battery test through the front panel Restart the battery test The UPS does not transfer to Bypass mode The bypass utility does not qualify Check the bypass utility The UPS is receiving bypass utility power that may be unstable or in brownout conditions Bypass mode is disabled Check that the bypass user settings are configured appropriately see page 96 Check Parallel Board The UPS is not recognizing another paralleled UPS From the UPS Status menu select the Units on CAN Bus option and verify that all UPSs appear in the list If any UPS is missing verify the Powerware Hot Sync CAN Bridge Card connections and recheck the status from the UPS front panel If all UPSs appear in the list check the redundant signal wiring see page 76
16. force bypass If active the UPS is forced to static bypass operation regardless of the bypass status on OFF If active the UPS output turns off regardless of the mode of operation Auxiliary power communication and rectifier battery charger remain functional Restart is initiated immediately when this signal is inactive 2 charger off If active the battery charge function is disabled In a utility power outage it supports the discharge of batteries 1 Program for only one UPS in a parallel system 2 Program for all UPSs in a parallel system Use the programmable signal inputs to emulate some of the features usually seen on larger three phase systems For example e Configure the signal from a smoke detector or water leak detector to shut down the system e Configure a vibration sensor or air conditioner sensor to shut down the system e Set actions for alarms from a generator such as disabling the charger for an undersized generator or shutdown for a failed generator e Configure an ATS automatic transfer switch sensor to transfer the system to Bypass mode 112 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy COMMUNICATION Remote Emergency Power off gt gt REPO is used to shut down the UPS from a distance This feature can be used for shutting down the load and the UPS by thermal relay for example in the event of room overtemperature When REPO is activated the UPS shuts
17. module e The UPS detects the electronics module being replaced e The UPS detects an internal failure e The UPS has an overtemperature condition e The UPS has an overload condition listed in Table 19 on page 131 Standby Mode When the UPS is turned off and remains plugged into a power outlet the UPS is in Standby mode The amp indicator is off indicating that power is not available to your equipment The battery recharges when necessary Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy UPS Startup and Shutdown OPERATION To start up or shut down a UPS see Starting a Standalone UPS on page 99 Starting a Parallel System on page 100 Starting the UPS on Internal Bypass on page 101 Standalone UPS Shutdown on page 102 Individual Paralleled UPS Shutdown on page 102 Parallel System Shutdown on page 103 Starting a Standalone UPS To 1 start a standalone UPS see Figure 58 on page 71 Verify that all UPS circuit breakers are in the OFF O position NOTE The load connector breaker controls the load connector only not the output power cord a FP Ww N 10 Verify that the UPS power cord is plugged in Switch on utility power where the UPS is connected Switch the UPS input circuit breaker to the ON position Wait for the UPS front panel display to illuminate The A indicator flashes on the UPS Check the UPS front panel d
18. needed There are two REPO positions that may be used normally open NO or normally closed NC See Figure 73 on page 107 for REPO locations The pins on the NC REPO connector are connected together When this connection is open the logic circuitry completely shuts down the UPS thus preventing the power from supplying the load If the use of NC REPO operation is desired remove the jumper wire and connect an NC external switch If the use of NO REPO operation is desired connect an NO external switch Installing REPO for a Standalone UPS To install a REPO switch for a standalone UPS 1 Verify that the UPS is turned off and all power sources are removed See Standalone UPS Shutdown on page 102 for shutdown instructions N Securely mount the remote REPO switch Recommended locations include near operator s consoles or near exit doors Refer to the REPO switch manufacturer s installation instructions for enclosure dimensions and wiring knockouts Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 113 COMMUNICATION 3 Connect the appropriate external switch to the selected REPO contact See Figure 78 for NO REPO wiring and Figure 79 for NC REPO wiring Reconnect the REPO connector pins and turn on the UPS manually to restart The pins must be shorted to keep the UPS running Maximum resistance is 10 ohm NOTE The REPO wiring of a standalone UPS can be connected with the REPO wiring
19. secure the front and rear of each UPS as described in Steps 14 and 15 on page 63 18 If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 58 on page 71 for the location of the ground bonding screw 19 You can install an optional REPO circuit that will shut down the entire parallel system using a single switch See Remote Emergency Power off on page 113 to install the REPO switch before powering on the parallel system 20 Connect the parallel input cord from each paralleled UPS as shown in Figure 63 e Loosen the two screws on the plug retainer and slide the plug retainer out e Gently loop and twist the parallel input cord as shown to minimize stress on the cord The loop and twist for each cord may vary depending on configuration and strain relief to the BladeUPS Bar in the rack e Insert the parallel input cord into the socket The plug is fully seated when the plug latches snap into place e Slide the plug retainer back in and tighten the screws O NOTE The plug retainer prevents the plug from being inadvertently unplugged 21 Continue to Parallel System Initial Startup on page 90 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 77 STANDARD SYSTEM INSTALLATION Plug Retainer Figure 63 Connecting UPSs to the BladeUPS Bar Bottom En
20. Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic i CAUTION t Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries f N and must be disposed of properly For more information contact your local recycling reuse or hazardous Pb waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Updating the UPS Firmware To keep the UPS firmware updated with the latest improvements and benefits visit www eaton com powerquality often for updates You can download the latest firmware version The downloadable file includes the instructions for installing the update NOTE Firmware v2 0 does not operate in a parallel system with v1 xx When adding a new UPS to a parallel system verify that all UPSs in the parallel system are updated to v2 x See Step 15 on page 91 to view the firmware version on the display panel 128 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 8 Specifications This chapter provides the following specifications e Model list e Weights and dimensions e Electrical input and output e Environment
21. Input C Phase 3 In on page 24 Reference the Neutral 7 Neutral NEC NFPA 70 for wire sizing 8 Neutral 9 Neutral Safety Ground Ground Ground 2 mm 14 AWG to 6 Nm 50 Ib in 52 mm 1 0 Use 13 3 mm 6 AWG 90 C copper wire minimum Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 29 PREASSEMBLED SYSTEM INSTALLATION 6 Replace the wireway access cover 7 Five and six UPS preassembled systems only Continue to the following section Installing the UPS Internal Batteries 8 If installing optional EBM s continue to EBM Installation on page 33 Otherwise go to Parallel System Initial Startup on page 42 Installing the UPS Internal Batteries Preassembled systems that have five or six UPSs are shipped with the batteries for the top two UPSs on the pallet outside of the rack CAUTION The UPS internal batteries are heavy see page 130 Each battery tray holds two rows of five batteries Use caution when handling the heavy battery trays To install the battery trays into the UPS 5 cabinet 1 Verify that all battery circuit breakers on all UPSs are in the OFF O position see Figure 14 Load Connector Input Battery Breaker Breaker Breaker CR mpane E Y P i O e 2 O
22. See Recycling the Used Battery or UPS on page 128 for proper disposal 120 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy oa UPS MAINTENANCE Plug the new EBM into the UPS as shown in Figure 55 on page 67 For additional EBMs plug the EBM cable into the battery connector on the adjacent EBM Remove the breaker tie from the circuit breaker on all EBMs Switch all battery circuit breakers to the ON position How to Replace UPS Internal Batteries CAUTION The UPS internal batteries are heavy see page 130 Each battery tray holds two rows of five batteries Use caution when handling the heavy battery trays Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the UPS To replace the battery trays in the UPS cabinet 1 Verify that the battery circuit breaker is in the OFF O position see Figure 58 on page 71 Remove the UPS front cover and set it aside see Figure 82 Grasp the fingergrips on both sides of the cover and pull the cover forward firmly Unplug the LCD cable connecting the back of the control panel to the electronics module Figure 82 Removing the UPS Front Cover NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to Bypass mode Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 121 UPS MAIN
23. Table 10 Suggested Battery Low Alarm Level Settings Battery Low Alarm Level User Setting Warning Time Number of EBMs in Minutes Installed 20 Load 50 Load 100 Load 1 1 783 1 821 1 854 2 1 776 1 811 1 831 s 3 1 772 1 798 1 818 4 1 768 1 781 1 805 1 1 805 1 848 1 891 2 1 793 1 833 1 859 i 3 1 787 1 820 1 843 4 1 781 1 803 1 831 1 1 822 1 868 1 918 2 1 807 1 850 1 883 j 3 1 789 1 836 1 866 4 1 793 1 818 1 850 1 1 835 1 884 1 941 2 1 818 1 863 1 903 3 1 799 1 849 1 883 4 1 803 1 823 1 865 NOTE Values are approximate Running Automatic Battery Tests Battery tests rely on backfeeding the utility using the utility as a load Some sites may choose to disable battery testing if their source is not capable of being backfed Examples of such sources include generators other UPSs and other stiff or soft sources If a source is not capable of being backfed the UPS will abort the test due to utility failure and will maintain the load and log the event Further consequences depend on the source for example another UPS feeding the BladeUPS module may trip off NOTE for automatic and manual battery tests the UPS determines when it is appropriate to run the test Battery tests run only when the system is in High Efficiency mode To disable battery testing 1 Press any button on the front panel display to activate the menu options then select SETTINGS USER SE
24. Te Mepbl rpenocropoxHoctH TexHnueckoe O CIIYAMBAHHE HOJDKHO OCYINECTBIATECA KBaJIMPMUMPOBAHHBIM IIEPCOHA IOM NO Pa ore C UCTOYHAKAMM IIMTAHMA 3HAKOMBIM C mMepamn npegocropoxHocTH He norryckaire k pabore c arapesmu TOCTOpOHHHX Heo6xo1mmo co6IIOJJaTb TIPaBMlla YTHIM3ALMM AKKYMYJIATOPOB OOpaTuTecb K MECTHBIM HOPMaTHBHBIM aKTaM 3a MHPOPManme O Tpe OBAHMAX K YTHIIM3AUMM Hukorga He pocaliTe akKyMYy IATOPbI B OTOHb AKKYMY IATOPbI MOTYT B30PBATECA MOM BO3 J UCTBUCM OTHA 14 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Advertencias de Seguridad SAFETY WARNINGS INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el mantenimiento del SIE y de las bater as Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro A Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA Este SIE contiene su propia fuente de energ a bater as La salida del SIE puede transportar voltaje activo aun cuando el SIE no est conectado con una fuente de CA Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lu
25. To energize loads connected through the load connectors switch all load connector circuit breakers to the ON position 14 On any UPS press the FE button until the Start screen appears 15 Verify that all UPSs in the parallel system are updated to the same firmware version NOTE Firmware v2 0 does not operate in a parallel system with v1 xx All UPSs must have firmware v2 x installed On each UPS press any button on the front panel display to activate the menu options and then press the button until the IDENTIFICATION menu displays Press the button to display the identification data including the firmware version If any firmware versions do not match install the firmware from the supplied BladeUPS Documents Firmware and Installation Video CD or visit www eaton com powerquality to download the latest version and the instructions for installing it 16 If optional EBMs are installed see Configuring the UPS for EBMs on page 104 to set the number of installed EBMs for each UPS 17 To change any other factory set defaults see Operation on page 93 NOTE Eaton recommends setting the Date and Time and the Start screen NOTE Verify that the Parallel Operation Settings are set appropriately for your system For example if you know the load will exceed the redundancy level of the system set the Parallel Operation Mode to Capacity Mode to prevent unnecessary alarms see Chapter 5 Operatio
26. Ubereinstimmung mit dem National Electrical Code ANSI NFPA 70 ausgestattet ist Siehe Seite 70 oder Seite 46 e Der Ausgangs Uberlaststromschutz und der Trennschalter m ssen von anderen Herstellern geliefert werden e Um internationale Normen und Verdrahtungsvorschriften zu erf llen d rfen die an den Ausgang dieser USV angeschlossenen Ger te zusammen einen Erdableitstrom von insgesamt 3 5 Milliampere nicht Uberschreiten VORSICHT e Batterien k nnen das Risiko eines elektrischen Schlags bergen oder durch hohen Kurzschlussstrom in Brand geraten Die richtigen VorsichtsmaRnahmen beachten Die Wartung muss von qualifiziertem Wartungspersonal durchgef hrt werden das im Umgang mit Batterien ge bt ist und ber gute Kenntnisse der erforderlichen VorsichtsmaRnahmen verf gt Nicht autorisiertes Personal von Batterien fern halten Die Batterien m ssen ordnungsgem entsorgt werden Hierbei sind die rtlichen Bestimmungen zu beachten e Batterien niemals verbrennen da sie explodieren k nnen Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Avvisi di sicurezza SAFETY WARNINGS IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI ll presente manuale contiene importanti istruzioni da seguire durante l installazione e la manutenzione dell UPS e delle batterie Leggere integralmente le istruzioni prima di utilizzare l apparecchiatura e conservare il pre
27. and Figure 74 Hb t a poon Figure 74 Installing Communication Cables 2 Connect the cables to the appropriate location See Communication Options on page 109 or Control Terminals on page 111 for detailed information 3 Route and tie the cable s out of the way Continue to Operation on page 93 to start up the UPS Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Communication Options COMMUNICATION The BladeUPS has serial communication capabilities through the DB 9 communication port or through an X Slot card in one of the available bays The UPS supports two serial communication devices according to the following table Table 11 Supported Communication Devices Independent BT Multiplexed Tr X Slot 1 X Slot 2 DB 9 Communication Bay Communication Bay Communication Port Any X Slot card Any X Slot card Not in use Any X Slot card Eaton Relay Interface Card Available Powerware Hot Sync CAN Bridge Card Any X Slot card Not in use Available NOTE You can configure relays signal inputs and the serial port baud rate through the front panel menus see Table 9 on page 96 NOTE In a UPS connected to utility power X Slot cards remain powered on even if the input breaker is off
28. betjening af udstyret og gem denne manual mhp fremtidige opslag Denne UPS indeholder LIVSFARLIG H JSP NDING Alle reparationer og vedligeholdelse b r kun udf res af en AUTORISERET SERVICETEKNIKER Ingen af UPS ens indvendige dele kan repareres af brugeren ADVARSEL e Denne UPS indeholder sin egen energikilde batterier Udgangsstikket p UPS en kan endog v re str mf rende n r UPS en ikke er koblet til en vekselstr msforsyning e Install r denne UPS i et temperatur og fugtighedskontrolleret indend rsmilj frit for ledende forureningsstoffer for at formindske risikoen for brand og elektrisk st d Rumtemperaturen m ikke overstige 40 C UPS en b r ikke betjenes n r vand eller h j fugtighed maksimalt 95 e For at reducere risikoen for brand m tilkobling kun ske til et kredsl b forsynet med 100 ampere maks linieforgrenings overbelastningsbeskyttelse i overensstemmelse med National Electrical Code ANSI NFPA 70 Se efter side 70 eller side 46 e Udgangsoverbelastningsbeskyttelsen og afbryderkontakten skal leveres af andre e overensstemmelse med internationale normer og bestemmelser for el installation m det udstyr der er forbundet til udgangen af denne UPS tilsammen ikke overskride en jordafdelingsspeending pa mere end 3 5 milliampere ADVARSEL Batterierne kan give risiko for elektrisk stad eller brands r for rsaget af h j kortslutningsstram Overhold g ldende forsigtighedsregler Service
29. cord is not connected correctly Have a licensed electrician check the power cord connections The batteries or electronics module is being replaced Complete the replacement procedure before starting the UPS The REPO switch is active or the NC REPO jumper is missing Reset the REPO switch and restart the UPS Verify that the NC REPO jumper is present if an NC REPO switch is not installed The UPS does not turn off The batteries or electronics module is being replaced Complete the replacement procedure before shutting down the UPS The UPS operates normally but some or all of the protected equipment is not on The equipment is not connected to the UPS correctly Verify that the equipment is plugged into the UPS receptacles Output circuit breaker is in the OFF 0 position Switch output circuit breaker to the ON position Battery test pending A battery test is in progress Wait until the battery test completes To cancel a test in progress see Testing New Batteries on page 123 Battery test failed The batteries need service Contact your service representative Clear the alarm by opening the battery breaker 136 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Alarm or Condition Possible Cause TROUBLESHOOTING Action Battery test did not run The bypass utility was not present or was not within limits
30. down all converters de energizes all system relays trips the UPS battery circuit breaker and powers down within 10 15 seconds Note however that the unit continues to have logic power display is still active and is not fully powered down until input power is disconnected from the unit The REPO circuit is an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation CAUTION e The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA and be a dedicated latching type switch not tied into any other circuit The REPO signal must remain active for at least 250 ms for proper operation e To ensure that the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated NOTE For Europe the emergency switch requirements are detailed in Harmonized document HD 384 48 S1 Electrical Installation of the Buildings Part 4 Protection for Safety Chapter 46 Isolation and Switching REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO L1 E 4 0 32 mm 12 22 AWG 0 82 mm 18 AWG NOTE Leave the REPO connector installed in the REPO port on the UPS even if the REPO function is not
31. flammes risque de les faire exploser Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 9 SAFETY WARNINGS Sicherheitswarnungen By By WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enth lt wichtige Anweisungen die Sie wahrend der Installation und Wartung des USV Unterbrechungsfreies Stromversorgungssystem und der Batterien befolgen m ssen Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Ger t arbeiten Bewaren Sie das Handbuch zum Nachlesen auf Die USV f hrt lebensgefahrliche Spannungen Alle Reparatur und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgef hrt werden Die USV enth lt keine vom Benutzer zu wartenden Komponenten ACHTUNG e Dieses USV Unterbrechungsfreies Stromversorgungssystem enth lt eine eigene Energiequelle Batterien Der USV Ausgang kann Spannung f hren auch wenn das USV nicht an eine Wechselstromquelle angeschlossen ist e Um die Brand oder Elektroschockgefahr zu verringern diese USV nur in Geb uden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren in denen keine leitenden Schmutzstoffen vorhanden sind Die Umgebungstemperatur darf 40 C nicht bersteigen Die USV nicht in der Nahe von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 betreiben e Um die Brandgefahr zu verringern nur an eine Leitung anschlieRen die mit einem Uberlaststromschutz von maximal 100 Ampere in
32. following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center x x gt amp Table of Contents Mo SINTOCUCTION io A nce tet ae Ree ee ee ete ae ene ee ae ace 2 Safety Warnings 3 Preassembled System Installation 00 cece teen eens Inspecting the Equ ipment E A A Se Rae tye oe heat RE Bel about ton LO ats Beet Seales tent aye tant a d Floor LOADING scree ec e ekg ted tetas caw A bites teem Rd Go erated oe A eae dot a Unwrapping the System Unloading the Sys Preassembled Sys Preparing the Rack Installing the Input and Output Wing Installing the UPS EBM Setup Checking the E Rack Setup for the EBM ntemaliBatteries ta a Stas
33. ooo 000000 oo 5 o 000000 O ca Industrial Relay Card ES LA r Power Xpert Gateway Series 2000 Card gt de Figure 76 Optional X Slot Cards Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Control Terminals By COMMUNICATION Connect the cables to the control terminals with a mating connector Input and output terminals have a functional isolation from terminal to terminal They are connected to the UPS through individual 1 MQ resistors 2 Polarity i Signal Input 1 programmable Polarity 2 Polari Sany Signal Input 2 programmable Polarity 2 Polarity Standalone Parallel UPS 1 Polarity Connectors 2 eur 73 on REPO Normally Open A 2 REPO Normally Closed 2 Polarity i 7 Redundant Signal Wiring Polarity For Parallel Use Only 3 Common bl 2 Normally Closed p Relay Output 1 Normally Open Figure 77 External Control Terminal Connections NOTE f using a semiconductor switch type pay attention to the proper polarity A relay or other mechanical control is preferred Relay Output Contacts The UPS incorporates a programmable relay output with potential free contacts for remote alarm indications see Figure 73 on page 107 You can obtain an additional four relay
34. packs Contact your service representative to order new batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be extremely toxic Determine if the battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury Disconnect charging source prior to connecting or disconnecting battery terminals How to Replace EBMs CAUTION The EBM is heavy see page 130 Lifting the cabinet into the rack requires a minimum of two people To replace the EBMs 1 Switch all battery circuit breakers to the OFF O position see Figure 55 on page 67 Unplug the EBM cable from the UPS If additional EBMs are installed unplug the EBM cable from the battery connector on each EBM If not already installed install the supplied mounting brackets on the new EBM Replace the EBM
35. perform the electrical installation Risk of electrical shock The system identifies a UPS connected to a BladeUPS Bar with a paralleling line cord as a member of the parallel system The BladeUPS Bar connects the line and load to a common power bus You can configure parallel systems for capacity or redundancy UPSs in a parallel configuration require a dedicated branch circuit that meets the following requirements e Three phase 4 wire plus ground 208Y 120V nominal BladeUPS 12 model or 400Y 230V nominal 380 415 Vac acceptable BladeUPS 12i model e 50 60 Hz e Wall mounted breaker that is readily accessible to the operator 46 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION e Flexible or rigid metal conduit e Circuit with overcurrent protection depending on parallel configuration Table 5 BladeUPS Overcurrent Protection Number of UPSs in Parallel System BladeUPS 12 Model BladeUPS 12i Model 2 100A 63A 3 150A 75A 4 200A 100A 5 225A 125A 6 N 1 System 225A 160A O NOTE For ease of wiring access with bottom entry place the rack containing the UPSs on a raised floor Preparing the Rack To prepare the rack for wiring 1 Verify that all packaging material is removed from the rack 2 Verify that the following items are included with the rack e 4 leveling feet e 4 plastic roof caps e 2 door keys e 1 package M6 screws with
36. plastic washers e 1 package matching nuts 3 Verify operation of the rack door handle To open the door push in on the key lock The handle pops up Pull out on the handle To close the door push in on the handle until it snaps into place 4 Verify that the supplied keys lock and unlock the door 5 Optional You may flip the rack door to allow it to open from the opposite side To flip the door Remove the hinge pins then remove the door Move the hinges to the opposite side of the rack Reorient the door and hang it on the hinges replace the hinge pins Reverse the door handle mounting NOTE The handle uses gravity to operate properly Reversing the handle is required Move the Eaton logo to the upper part of the door Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 47 STANDARD SYSTEM INSTALLATION 6 Verify that the leveling feet are long enough to lower to the floor Leveling feet that function solely as pallet bolt supports may need to be replaced with longer versions For safety have one person tilt the cabinet while a second person switches the feet 7 Optional For ease of installation remove the rack side panels especially the panel on the side nearest the BladeUPS Bar 8 Plan where each cabinet will be located in the rack and determine the U marks to use for mounting the rails For example for a rack containing six UPSs and a bottom wireway plan to mount th
37. position 126 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy oa 0 UPS MAINTENANCE 6 If optional EBMs are installed switch the EBM battery breakers to the OFF O position and disconnect the EBM cable from the UPS battery connector For the location of the EBM battery breakers and the UPS battery connector see Figure 55 on page 67 7 Switch all UPS breakers load connect breaker input breaker and battery breaker to the OFF O position NOTE The Batteries Disconnected alarm may appear on the UPS front panel The alarm resolves when the LCD is disconnected and may be ignored NOTE The load connector breaker controls the load connector only not the output power cord 8 Disconnect the UPS from the BladeUPS Bar 9 Remove the UPS front cover and the electronics module see Figure 86 on page 125 To remove the UPS front cover grasp the fingergrips on both sides of the cover and pull the cover forward firmly Unplug the LCD cable connecting the back of the control panel to the electronics module To remove the electronics module remove the electronics module locking screw at the top left of the electronics module and retain Grasp the ring handle at the middle of the module and pull the module slowly out of the cabinet Pull firmly to unseat the connectors Use two hands to support the module NOTE Treat the electronics module with care to avoid damaging the fans connect
38. shut down instead of transferring to Bypass mode e Failure of the fan fuse temperature sensor or power supply e Inverter AC under voltage e Battery current limit e DC link under voltage e Battery over voltage Redundant Signal Wiring BladeUPS 12i model only The redundant signal wiring provides redundant backfeed protection in case of CAN failure in the parallel system If the CAN fails the UPSs transfer to Normal mode The system runs unsynchronized and any UPS can transfer to Battery mode as necessary If any UPS must transfer to Bypass mode the redundant signal wiring allows the entire parallel system to transfer to Bypass mode without backfeeding BladeUPS 12 model only The redundant signal wiring provides synchronization protection in case of CAN failure in the parallel system The system uses the redundant signal wiring to determine the system state when the CAN is down The system operates the same as with CAN except for a Check Parallel Board alarm Auto Identification The BladeUPS parallel system can assign identities to each UPS in the system automatically To take advantage of this feature wire the CAN Bridge Cards together as described in Parallel UPS Installation on page 72 When starting up the UPS with the blue terminating plug installed in the CAN IN port identifies itself as UNIT 1 The next UPS wired identifies itself as UNIT 2 and so forth The last UPS with the second blue terminating plug install
39. to an End User This Warranty gives you specific legal rights and you may also have other rights which vary from State to State or jurisdiction to jurisdiction LIMITED WARRANTY PERIOD The period covered by this Warranty for the Product is eighteen 18 months from the date of Product shipment WHAT THIS LIMITED WARRANTY COVERS Eaton warrants that the Product and battery individually and collectively the Warranted Items are free of defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective Warranted Item including providing service parts and labor as applicable at the option of Eaton PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS The Warranted Item will be repaired or replaced at an Eaton site or such other location as determined by Eaton If the Warranted Item is to be replaced by Eaton and the End User supplies a credit card number or purchase order for the value of the replacement product Eaton will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Eaton receives notice of the warranty claim In such case the End User must return at Eaton s expense the defective Warranted Item to Eaton in the same packaging as the repla
40. to mount in 48 cm 19 inch racks with front to rear rail distances from 61 to 76 cm 24 to 30 inches deep Checking the UPS Accessories Verify that the following items are included with the UPS e UPS front cover Communication terminal block connectors 3 two pin connectors 2 two pin connectors with jumpers 1 three pin connector e 2 wire saddles Communication cable DB 9 DB 9 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 57 STANDARD SYSTEM INSTALLATION 58 e Documentation and software tools Software Suite CD BladeUPS Documents Firmware and Installation Video CD This user s guide e Mounting brackets and fasteners if not already installed 2 mounting brackets 8 6 32 flat head screws e Rails and fasteners 2 sliding rail assemblies left and right 2 rear hold down brackets 16 M5 machine screws 8 M5 clip nuts for racks with round holes 8 M5 cage nuts for racks with square holes 8 M6 hex nuts with integrated washers Parallel system only Verify that the following items are included with each Powerware Hot Sync CAN Bridge Card e CAN Bridge Card cable with 2 RJ 45 connectors e Redundant signal cable with 2 two position terminal block connectors e 2 blue terminating plugs Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy oa 0 STANDARD SYSTEM INSTALLATION Rack Se
41. user s guide for the MBM If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative To assemble the components you may need the following tools e Medium flat bladed screwdriver e Short handled 2 Phillipse screwdriver e Long handled 2 Phillips screwdriver e 7 and 8 mm wrench or socket e 14mm wrench or socket e Utility knife e Adjustable pliers Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 17 PREASSEMBLED SYSTEM INSTALLATION Floor Loading Unwrapping the System 18 By oa When planning the installation consider the system weight for floor loading The strength of the installation surface must be adequate for point and distributed loadings The approximate weights are shown in Table 1 Table 1 Weights Shipping Weight Number of UPSs Pallet Rack Wireway System Weight BladeUPS Bar and UPSs Exe lute Relleu 1 471 7 kg 1040 Ib 304 8 kg 672 Ib 2 617 8 kg 1362 Ib 450 9 kg 994 Ib 3 763 9 kg 1684 Ib 596 9 kg 1316 Ib 4 909 9 kg 2006 Ib 743 0 kg 16
42. www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 10 Verify that a blue terminating plug is installed in the CAN IN port on the first UPS UPS 1 in Figure 69 and a blue terminating plug installed in the CAN OUT port on the last UPS UPS 3 in Figure 69 e f you are modifying a legacy configuration install a blue terminating plug in the CAN IN port on the first UPS This blue terminating plug replaces the black terminating plug removed from the CAN IN port in Step 8 Also install a blue terminating plug in the CAN OUT port on the last UPS e If you are installing a UPS in an existing new configuration verify that a blue terminating plug is installed in the CAN IN port on the first UPS and a blue terminating plug installed in the CAN OUT port on the last UPS After adding the new UPS verify that only the first and last UPSs in the configuration have a blue terminating plug installed 11 If not already installed using the supplied connectors install a CAN Bridge Card cable between each UPS as shown in Figure 69 connecting the CAN OUT port on one UPS to the CAN IN port on the next UPS On startup the parallel system will identify the UPS wired after UNIT 1 as UNIT 2 and so forth NOTE You can configure the parallel system with UPS 1 at the bottom of the rack as shown in Figure 69 or at the top of the rack 12 For a parallel system not previously shut down verify that any alarms related to reconfiguring the CAN Br
43. 2 Make any necessary provisions for cord retention and strain relief 3 Verify that all UPS circuit breakers are in the OFF O position O NOTE The load connector breaker controls the load connector only not the output power cord Verify that the UPS power cord is plugged in Switch on utility power where the UPS is connected Remove the breaker ties from the circuit breakers No OF p Switch the UPS input circuit breaker to the ON position 88 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 10 11 12 13 14 15 16 17 18 19 STANDARD SYSTEM INSTALLATION Wait for the UPS front panel display to lluminate The A indicator flashes on the UPS Check the UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on page 135 Switch the UPS battery circuit breaker to the ON position If optional EBMs are installed switch all EBM battery circuit breakers to the ON position Verify that the Batteries Disconnected alarm has cleared Verify that no other alarms appear on the UPS front panel display If the AY indicator is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Press any button on the front panel display to ac
44. 32 Removing the Wireway Top Cover 50 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 3 Remove the six screws on the conduit landing plate and retain Remove the plate and retain See Figure 33 Bottom Entry Rack Top Entry Rack Figure 33 Removing the Conduit Landing Plate 4 Use a Greenlee punch to provide one or more holes in the conduit landing plate to accommodate the input and output wiring from the utility to the BladeUPS Bar Replace the conduit landing plate 5 Connect the input output and ground wires to the BladeUPS Bar terminal block according to Figure 34 and Table 6 Route the three input phases and the input neutral through the mounted or loosened ferrite assembly see Figure 32 Ground Bottom Entry Terminal Block Top Entry Terminal Block Figure 34 BladeUPS Bar Terminal Block Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 51 STANDARD SYSTEM INSTALLATION Table 6 BladeUPS Bar Wiring Specifications BladeUPS Bar Terminal BladeUPS Bar Terminal Wire Tightening Terminal Block Position Wire Function Size Rating Torque Output 1 Output A Phase 1 Out 2 Output B Phase 2 Out 13 3 mm 6 AWG to 3 Output C Phase 3 Out 177 mm 350 kemil Input 4 Input A Phase 1
45. 38 Ib 5 1060 5 kg 2328 Ib 889 0 kg 1960 Ib 6 1202 0 kg 2650 Ib 1035 1 kg 2282 Ib The system is bolted to a wooden pallet supported by wood skids To unwrap the system 1 If not already moved use a forklift or pallet jack to move the system to the installation area or as close as possible Insert the forklift jacks between the skids at the front of the pallet The forklift jacks must be inserted between the skids at the front of the pallet see Figure 3 If unloading instructions are not closely followed the system may cause serious injury NOTE Verify that the forklift or pallet jack is rated to handle the weight of the system see Table 1 for system weight EG TE Pallet Rear Pallet Front Figure 3 Inserting the Forklift Jacks Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION 2 Remove the outer plastic wrap and foam blocks 3 Five and six UPS systems only Cut the battery carton straps see Figure 4 NOTE Leave this strap e installed until ready to connect ramp Pallet Front Wooden Mounting Guide 2 places DO NOT REMOVE 4 places Ramp Pallet Rear Figure 4 Unwrapping the System Cardboard Corners Battery Cartons al for five and six UPS systems only lt f A e Foam Block
46. 64201649 Rev 6 www eaton com powerqualtiy UPS Battery Connector 39 PREASSEMBLED SYSTEM INSTALLATION ne ab o_o Sa mm ESE ca hal ole a SA Figure 27 Example EBM Installations in Preassembled Parallel Systems oa NOTE figure 27 shows systems using the supplied EBM cables and optional 0 9m 3 ft battery extension cables 164201649 Rev 6 www eaton com powerqualtiy Eaton BladeUPS 12 kVA User s Guide 40 PREASSEMBLED SYSTEM INSTALLATION
47. 7 to install each rail kit in the parallel system O NOTE For ease of installation install all of the rail kits for the parallel system before installing the UPSs CAUTION The UPS is heavy see page 130 Removing the UPS from its carton requires a minimum of two people Use the corrugated lifting sling packaged with the UPS to move the UPS 9 Place the UPS on a flat stable surface with the front of the UPS facing toward you Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 61 STANDARD SYSTEM INSTALLATION 10 Remove the electronics module and set it aside see Figure 47 Remove the electronics module locking screw at the top left of the electronics module and retain Grasp the ring handle at the middle of the module and pull the module slowly out of the cabinet Pull firmly to unseat the connectors Use two hands to support the module NOTE Treat the electronics module with care to avoid damaging the fans connectors or internal circuitry Electronics Module Locking Screw Ring Handle Figure 47 Removing the Electronics Module 11 If the mounting brackets are not already installed align the two mounting brackets with the screw holes on the sides of the UPS and secure with the supplied 6 32 flat head screws see Figure 48 e A 000000 Mounting Bracket Figure 48 Installing the UPS Mounting Brackets 12 Slide the UPS into the
48. BSOBATEJIEM NPEAyYNPEXAEHVE e B ammom MBII ycTaHOBAeHPI CO CTBEHHBIO MCTOUHUKU 9Heprun 6arapen B MBIT MOXKeT UMCTbCHA HallpsDKeCHNE Wake B TOM CJIy4ae ECIN OH He IIOJLKJIIOUEH K CeTH TlepeMeCHHOTO TOKA Tia CHYDKeHHA OMaCHOCTH MoxKapa WIM WOpaxkKeHHA 9 IEKTPMIECKAUM TOKOM ycraHaBrumpatite MBII B 3aKpbITOM NOMENJEHMH C KOHTPOJIMpyeMbIMU TeMIepaTypon n BJIa2KHOCTbIO B KOTOPOM OTCYTCTBYIOT MPOBOJANIME 3ATPASHAIONIME BeLeCTBa Temrnepatypa OKpy gt Karolero BO31yxa He 1OJDKHa IpeBbrarb 40 C He axconryarnpy re yCTpO CTBO OKOJIO BOABI HJIH B MeCTaX C MOBBIIIEHHOM BJIMKHOCTBIO Makc 95 This TOTO UTO BI CHM3MTB PUCK BO3HMKHOBCHMA TIO gt APa Ip TOAKIIOTEHAM MCHOMb3yliTe IIEKTPUICCKYIO HEND CHA6 gt KEHHYIO 3AMMTO OT HEperpy3kH TapalIerbHo Mer C MAKCHMAJIbHO cmo ToKa 100 A B COOTBeTCTBHH C HanmoHalmbHbIMm 9 JeKTpOTeXHMYIECKHAMH MpaBmamn H HopMamu ANSI NFPA 70 Bunertp nax 70 mu nax 46 Y cTrpol cTBO 3AaLIMTBI OT Meperpy3KH B IXOMHOTO HallpsKeHHA H pa3MbIKaroLn M IIEPEeKIOUATE IB IIPHOOPETAIOTCA OTACABHO Una o6ecneyenna coO6mozeHua Tpe6OBAHMH MEKAYHApOMHDIX CTaHAapTos H Tpe6OBAHM K Pa3BO JIKe JIEKTPHYECKHX Welle CYMMApHa BEIHYHHA TOKA YTEYKM Ha 3 MJIO BCeTO o6opyfoBaHHA HOJAKJIOYEHHOTO K B IXONYy MBIT He 10JDKHa IMpeBbIINATD 3 5 MWUIMamilepa OCTOPOXHO e Bb5ICOKO HarpsmkeHne B ISBAHHOE KOPOTKHM 3aMBIKAHMEM B OaTapee MOXKET NpHBECTH K HOpaxKeHH10 9JIEKTPpHIECKHM TOKOM WIM OXOTy CO MIONa
49. In i NOTE Wire gauge depends 5 Input B Phase 2 In on overcurrent protection 31 1 Nm 275 Ib in rating required see Table 5 6 Input C Phase sin on page 47 Reference the Neutral 7 Neutral NEC NFPA 70 for wire sizing 8 Neutral 9 Neutral Safety Ground Ground Ground 2 mm 14 AWG to 6 Nm 50 Ib in 52 mm 1 0 Use 13 3 mm 6 AWG 90 C copper wire minimum 6 Replace the wireway top cover if removed and the wireway access cover 7 If installing optional EBM s continue to the following section EBM Setup Otherwise continue to UPS Setup on page 57 EBM Setup The BladeUPS EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square and round mounting holes The rail assemblies adjust to mount in 48 cm 19 inch racks with front to rear rail distances from 61 to 76 cm 24 to 30 inches deep Checking the EBM Accessories Verify that the following items are included with the EBM e EBM front cover e Mounting brackets and fasteners if not already installed 2 mounting brackets 4 6 32 flat head screws e Rails and fasteners 2 sliding rail assemblies left and right 2 rear hold down brackets 12 hex head screws 4 U shaped 10 32 clip nuts e EBM user s guide NOTE Discard the EBM user s guide if you are installing the EBM with a new UPS at the same time Use the UPS user s guide to install both the UPS and the EBM
50. OTE The load connector breaker controls the load connector only not the output power cord 2 Press any button on the front panel display to activate the menu options Select TURN UPS ON OFF TURN UPS OFF and press the button 3 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The output relays open the UPS transfers to Standby mode and the J indicator turns off 4 Switch the UPS battery circuit breaker to the OFF O position Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy OPERATION 5 If optional EBMs are installed switch all EBM battery circuit breakers to the OFF 0 position 6 Switch the UPS input circuit breaker to the OFF O position 7 Disconnect the redundant signal cable s from the UPS 8 If you are shutting down all the UPSs in a parallel system repeat Steps 1 through 7 for each UPS then remove utility power from the system Otherwise continue to Step 9 9 If it is necessary to completely remove power from the individual UPS disconnect the UPS from the BladeUPS Bar Parallel System Shutdown To remove power to the parallel UPS system output see Figure 58 on page 71 1 Switch each UPS load connector circuit breaker to the OFF O position NOTE The load connector breaker controls the load connector only not the output power cord 2 Press any button on any front panel display to activate the menu o
51. PS LED is on 1 beep every 3 seconds failure hot swap or remote emergency power off REPO Bypass Unavailable LO LED is flashing slowly 1 beep every second Bypass is not available because the UPS Check the bypass utility The UPS continues to supply power to may be receiving bypass utility power that your equipment Check for one of the following alarms bypass may be unstable or in brownout over or under voltage bypass over or under frequency or bypass conditions unavailable Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 135 TROUBLESHOOTING Alarm or Condition Possible Cause Action Battery Connection A LED is on 1 beep every 3 seconds The UPS does not recognize the internal batteries If the condition persists contact your service representative Two or more battery trays are disconnected Verify that all battery trays are fully seated and locked in place If the condition persists contact your service representative Overload A LED is on 1 beep every 3 seconds Power requirements exceed the UPS capacity greater than 100 of nominal see page 131 for specific output overload ranges Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode if the load does not decrease The alarm resets when the condition becomes inactive Overtemperature A LED is on 1 beep every 3 seco
52. PS Shown with IEC 309 60A Output Power Cord NOTE The load connector breaker controls the load connector only not the output power cord Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 71 STANDARD SYSTEM INSTALLATION Parallel UPS Installation o gt oa There are three types of parallel UPS installation Follow the appropriate procedure listed in Table 7 for the type of parallel configuration Table 7 Parallel UPS Installation Types Procedure Parallel Configuration Page New Multiple Parallel UPS Installing multiple UPSs in a new parallel 72 Installation configuration In this case two blue terminating plugs are supplied with each UPS Single Parallel Ready UPS Installing a single UPS in a non parallel 78 Installation configuration but intend to install the single UPS into a new parallel configuration later UPS Installation into an Existing Installing one or more additional UPSs into an 82 Parallel System existing parallel or parallel ready configuration In this case the first UPS may have a black terminating plug in the CAN IN port or there may be a blue terminating plug in the CAN IN port of the first UPS and a blue terminating plug in the CAN OUT port of the last UPS NOTE In newer BladeUPS modules blue plugs replace the Jumper J7s Inspect each Powerware Hot Sync CAN Bridge Card to confirm that it does not include a Jumper J7 Remove and discard Ju
53. PS front panel display If an A indicator is flashing on any UPS do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary 10 On any UPS press any button on the front panel display to activate the menu options and then press the button until the TURN UPS ON OFF menu displays 11 Press the button to display the TURN SYSTEM ON option press the button 90 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 12 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping Verify that the Y indicator illuminates solid on each UPS indicating that the UPS is operating normally and any loads not connected through the load connector are now energized If the AY indicator on any UPS is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary NOTE for a parallel ready system a single UPS installed to be part of a future parallel system set the Parallel Operation Settings Parallel Operation Mode to Capacity Mode to prevent unnecessary alarms see Chapter 5 Operation Each UPS should be in Normal mode By default Normal mode operates on the High Efficiency setting see Normal Mode on page 97 13
54. Powerware Series Eaton BladeUPS 12 kVA User s Guide Preassembled and Standard Systems ETN Powering Business Worldwide Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada EN 62040 2 Some configurations are classified under EN 62040 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures Eaton Pow
55. S OK 2 On Bypass 3 Summary Alarm 4 On Battery Signal Inputs Signal X Slot 1 X Slot 2 INPUT 1 INPUT 2 signal inputs Logic 0 1 lt empty gt For more information see Programmable Signal Inputs on 1 page 112 Serial Port Config Port X Slot 1 X Slot 2 Serv 19200 Speed 19200 9600 2400 1200 Parallel Operation Settings Parallel Operation Mode Redundant Mode Redundant Mode Capacity Mode This setting is not available for six unit systems must be Redundant Mode only Parallel XCP System Sub Unit System Select Sub Unit for PowerVision software Select System for other software Auto ID Restart Done Restart None Select Restart to reinitialize auto identification see Auto Identification on page 117 Battery Setup Number of EBMs 0 through 4 0 See Configuring the UPS for EBMs on page 104 means internal batteries only Battery Low Alarm Level 1 750 through 1 950 volts per cell 1 880 V cell See Setting the Battery Low Alarm Level on page 105 provides approximately 2 5 min warning for the UPS Automatic Battery Tests Enabled Disabled Enabled See Running Automatic Battery Tests on page 106 automatically runs the battery test once a month External Battery Capacity Set Watts per cell None See Configuring the UPS for Customer Supplied External Batteries on page 105 Use this setting only with customer supplied exte
56. TENANCE 3 Remove the eight screws on the battery cover plate and retain Remove the plate See Figure 83 Figure 83 Removing the UPS Battery Cover Plate CAUTION e The UPS internal batteries are heavy see page 130 Each battery tray holds two rows of five batteries Use caution when handling the heavy battery trays e Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the UPS 4 Untuck the plastic handle at the end of a battery tray Pull the handle firmly to remove the tray Use both hands to support the tray as it leaves the UPS cabinet Repeat for each battery tray See Recycling the Used Battery or UPS on page 128 for proper disposal 5 Slide the new battery trays into the cabinet see Figure 84 Verify that each tray is properly aligned before sliding the tray in When a tray is fully installed tuck the plastic handle on the end of the tray into place Figure 84 Installing the UPS Battery Trays 122 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy oa Testing New Batteries 0 UPS MAINTENANCE 6 Reinstall the battery cover plate 7 Replace the UPS front cover see Figure 85 Plug the LCD cable from the control panel on the front cover into the connector on the electronics module Use care to loop the LCD cable gently in front of the electronics module Push the top of
57. TTINGS BATTERY SETUP and Automatic Battery Tests 2 Use the f or buttons to select Disabled 3 Press the button to save the setting 4 Press the button until the Start screen appears 106 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 6 Communication This chapter describes the e DB 9 communication port e X Slot cards e Relay output contacts e Programmable signal inputs e Remote emergency power off REPO e Parallel communication Figure 73 shows the location of the communication options and control terminals on the UPS i KAN Signal put EN 075 SAM Standalone Parallel EUSI y a y REPO normally open NES REPO normally closed lt o DB 9 Communication Port Redundant Signal Wiring For Parallel Use Only Relay Output Contacts X Slot Communication Bay 1 X Slot Communication Bay 2 Figure 73 Communication Options and Control Terminals Standalone UPS shown Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 107 108 COMMUNICATION Installing Communication Options and Control Terminals To install the communication options and control terminals 1 Install the appropriate X Slot card and or necessary cable s see Figure 73
58. The load connector breaker controls the load connector only not the output power cord 10 Verify that the UPS power cord is plugged in Verify that all UPS power cords are plugged in and secured by the plug retainers see Figure 63 on page 78 Switch on utility power where the UPS is connected Switch the UPS input circuit breaker to the ON position Wait for the UPS front panel display to illuminate The A indicator flashes on the UPS Check the UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on page 135 Switch the UPS battery circuit breaker to the ON position If optional EBMs are installed switch all EBM battery circuit breakers to the ON position Verify that the Batteries Disconnected alarm has cleared Verify that no other alarms appear on the UPS front panel display If the AY indicator is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 101 OPERATION 102 11 Press any button on the front panel display to activate the menu options Select CONTROL and GO TO BYPASS MODE The indicator illuminates solid and the Y indicator flashes indicating the UPS is operating in Bypas
59. UPS and retain the screws 7 Loosely install the Powerware Hot Sync CAN Bridge Card into the open X Slot communication bay on the UPS rear panel 8 Determine where you anticipate locating the UPS in the configuration e If you plan to install the UPS as the first UPS in the configuration install one of the supplied blue terminating plugs see Figure 65 into the CAN IN port on the UPS Retain the second blue terminating plug for future use e f you plan to install the UPS as the last UPS in the configuration install one of the supplied blue terminating plugs see Figure 65 into the CAN OUT port on the UPS Retain the second blue terminating plug for future use e If you plan to install the UPS in an intermediate position in the configuration neither the first nor the last UPS leave both the CAN IN port and CAN OUT port empty Retain both blue terminating plugs for future use Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 79 STANDARD SYSTEM INSTALLATION Blue Terminating Plug CAN IN Blue Terminating Plug CAN OUT Figure 65 Installing the Blue Terminating Plug Single Parallel Ready UPS Installation 9 Tighten the screws securing the Powerware Hot Sync CAN Bridge Card in its X Slot communication bay 10 If you are installing power management software connect your c
60. USING AN OPEN SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 139 WARRANTY THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY EATON WITH RESPECT TO THE PRODUCTS AND SERVICES AND EXCEPT FOR SUCH FOREGOING WARRANTY EATON DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE EATON S SOLE LIABILITY AND END USER S EXCLUSIVE REMEDY FOR FAILURE OF EATON TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE END USER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE SOME STATES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OF EXPRESS OR IMPLIED WARRANTIES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU IN THAT EVENT SUCH WARRANTIES ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS AND OR EXCLUSIONS MAY NOT APPLY TO YOU LIMITATION OF LIABILITY The remedies of the End User set forth herein are exclusive and are the sole remedies for any failure of Eaton to comply with its obligations hereunder In no ev
61. ack of the control panel to the electronics module To remove the electronics module remove the electronics module locking screw at the top left of the electronics module and retain Grasp the ring handle at the middle of the module and pull the module slowly out of the cabinet Pull firmly to unseat the connectors Use two hands to support the module NOTE Treat the electronics module with care to avoid damaging the fans connectors or internal circuitry 124 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy UPS MAINTENANCE Electronics Module Locking Screw LCD Cable Ring Handle Figure 86 Removing the UPS Front Cover and Electronics Module Label the original module with masking tape or some other identifier Record the serial number of the replacement module for your warranty If not returning the electronics module for warranty see the following section Recycling the Used Battery or UPS for proper disposal Insert the replacement module by sliding it carefully into the cabinet Verify that it seats firmly against the rear of the cabinet Reinstall the electronics module locking screw Parallel configurations only Reconnect the redundant signal cable s Replace the UPS front cover see Figure 87 Plug the LCD cable from the control panel on the front cover into the connector on the electronics module Use care to loop the LCD cable gently in front of the electronics m
62. age caused by fire flood lightning vandalism acts of God End User s neglect misuse misapplication incorrect connection or external damage or that has been subject to repair or alteration by End User or a third party not authorized by Eaton in writing d repair or alteration not performed by an authorized Eaton Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Warranty is not valid if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Eaton shall not be responsible for any charges for testing checking removal or installation of Warranted Items EATON DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY EATON IF PERMITTED BY THE APPLICABLE MANUFACTURER EATON SHALL PASS THROUGH SUCH MANUFACTURER S WARRANTIES TO END USER EATON DOES NOT WARRANT SOFTWARE INCLUDING SOFTWARE EMBEDDED IN PRODUCTS THAT IS NOT CREATED BY EATON WITHOUT LIMITING THE FOREGOING EATON SPECIFICALLY DOES NOT WARRANT SOFTWARE SUCH AS LINUX THAT WAS CREATED
63. ais e os regulamentos de fia o o equipamento total conectado a sa da desta UPS n o deve ter uma corrente de fuga a terra maior que 3 5 miliamp res As baterias podem oferecer risco de choque el trico ou queimadura ocasionados por alta tens o com possibilidade de curto circuito Tome as precaugdes adequadas A manuten o deve ser realizada por pessoal qualificado com conhecimento sobre baterias e ciente das precau es exigidas Mantenha o pessoal n o autorizado afastado das baterias Siga as instru es apropriadas ao desfazer se das baterias Consulte os c digos do local para maiores informa es sobre os regulamentos de descarte de produtos Nunca jogue as baterias no fogo porque h risco de explos o Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 13 SAFETY WARNINGS NpeaynpexpaeHua no mepam 6ezonmacHocTu By By BAXHbIE VKA3AHMA NO MEPAM BE3ONACHOCTU COXPAHUTE 3TU YKASAHNA B qaHHOM pyKOBOACTBe COJ EP ATCA Ba gt KHBIE MHCTPYKUHM IIO YCTAHOBKE H O CIYMBAHHMIO ucrouHnKa 6ecrrepe o moro nuranna MBIT n 6arape Mepen paboro c o6opynoBaHuem TIPOYTHTE BCe MHCTPyKUMH CoxpaHute JaHHoe pyKOBOACTBO IIA HAmbHe nero UCIONIB3OBAHMA OnNACHO B gaHHom MBII umerorca CMEPTEJIBHO OMTACHBIE HATIPSDKEHMA Bce paborter mo PeMOHTY H O6CIYKHBAHHIO AOJDKHBI BbINOTHATECA TOJIBKO YIOJIHOMOYEHHbIM OBCIIYKMBAIOUIMM ITEPCOHAJIOM Buyrpu MBIT ner ysnos OBCIIY gt KMBAEMBIX TIOJI
64. al Battery mode Leakage Current lt 3 5mA Communication DB 9 1200 19200 baud Table 21 Battery UPS Internal Batteries 1 EBM 2 EBMs 3 EBMs 4 EBMs Configuration 40 12V 5 Ah 20 12V 9 Ah 40 12V 9 Ah 60 12V 9 Ah 80 12V 9 Ah Type Sealed maintenance free valve regulated lead acid Monitoring Advanced monitoring for earlier failure detection and warning Charging in minutes 8 10 times the discharge time NOTE Charging times are approximate and are to 80 usable capacity at nominal line voltage after full load discharge Table 22 Standalone UPS Battery Runtimes at Full Half Load in Minutes UPS Internal Model kW K 1 EBM 2 EBMs 3 EBMs 4 EBMs Batteries BladeUPS 12 12 6 4 7 13 6 9 5 27 17 42 27 60 34 76 BladeUPS 12i 12 6 4 7 13 6 9 5 27 17 42 27 60 34 76 NOTE Battery times are approximate and vary depending on the load configuration and battery charge 132 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy SPECIFICATIONS Table 23 Parallel UPS System Battery Runtimes at Full Half Load in Minutes at Capacity UPS Internal Number of UPSs kw Batteries 1 EBM 2 EBMs 3 EBMs 4 EBMs 2 24 12 4 7 13 6 9 5 27 17 42 27 60 34 76 3 36 18 4 7 13 6 9 5 27 17 42 27 60 34 76 4 48 24 4 7 13 6 9 5 27 17 42 27 60 34 76 5 60 30 4 7 13 6 9 5 27 17 42 27 60 34 76 NOTE Battery times are approximate and vary depending on the load configuration and
65. al and safety e Battery Table 14 Model List Power Levels ol Rated at Nominal Inputs BladeUPS 12 12 kVA or 12 kW at 208V BladeUPS 12i 12 KVA or 12 kW at 400V EBM Model Number BladeUPS EBM BladeUPS Bar Model Number BladeUPS Bar 4 High For up to 4 UPSs BladeUPS Bar 6 High For up to 6 UPSs Derated for line cord and nominal line voltage Cord Model Number Description Input Plug Type Length UPSCord12UL 12 kW UL input IEC 309 60A 3 7m 12 ft UPSCord12ULR 12 kW UL input output IEC 309 60A 1 8 1 2m 6 4 ft UPSCordPUL 12 kW UL parallel Anderson 0 5m 1 5 ft UPSCord12CE 12 kW CE input IEC 309 32A 3 7m 12 ft UPSCord12CER 12 kW CE input output IEC 309 32A 1 2 1 2m 4 4 ft UPSCord12PCE 12 kW CE parallel Anderson 0 5m 1 5 ft Customized Anderson connector for use with Eaton BladeUPS Bar Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 129 SPECIFICATIONS Table 15 Weights and Dimensions UPS Extended Battery Module EBM Dimensions W x D x H 441 x 660 x 261 mm 438 X 660 x 131mm 17 4 x 26 x 10 3 6U 17 2 x 26 0 X 5 2 3U Weights BladeUPS 12 model without internal batteries 61 kg 135 Ib 77 kg 170 Ib BladeUPS 12i model without internal batteries 63 5 kg 140 Ib BladeUPS 12 model with internal batteries 141 kg 311 Ib BladeUPS 12i model with internal batteries 143 kg 316 Ib Individual battery 2
66. ast UPS 11 Verify that only the first and last UPSs in the configuration have a blue terminating plug installed 12 Using the supplied connectors install a CAN Bridge Card cable between each UPS as shown in Figure 62 connecting the CAN OUT port on one UPS to the CAN IN port on the next UPS On startup the parallel system will identify the UPS wired after UNIT 1 as UNIT 2 and so forth NOTE You can configure the parallel system with UPS 1 at the bottom of the rack as shown in Figure 62 or at the top of the rack Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 75 STANDARD SYSTEM INSTALLATION E 079 079 Standalone AS pre 2 Parallel b o El UPS 3 remove E i E TO For Parallel o gt E o 3 CAN CAN Use Only Se E E al IN OUT Redundant Signal Cable e Blue Terminating Plug Standalone DE A Parallel gt gt E A gt UPS 2 a BIO For Parallel 2 Use Only a os o m d e CAN Bridge Card Cable Standalone WA Parallel VSN El UPS 1 E E
67. at all circuit breakers are in the OFF 0 position O NOTE The load connector breaker controls the load connector only not the output power cord 3 Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment see Figure 67 WOW Figure 67 Powerware Hot Sync CAN Bridge Card Bay 2 see Figure 58 on page 71 leaving the X Slot Communication Bay 1 available for other types of X Slot cards NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X Slot Communication 4 Remove the X Slot communication bay cover on the UPS and retain the screws 5 Loosely install the Powerware Hot Sync CAN Bridge Card into the open X Slot communication bay on the UPS rear panel 82 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 6 Repeat Steps 3 through 5 to install a CAN Bridge Card in each newly installed UPS to be paralleled NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Steps 10 and 11 For more information see Auto Identification on page 117 7 Determine the type of PARALLEL SYSTEM configuration you have by examining the ports on the EXISTING Powerware Hot Sync CAN Bridge Cards e Legacy configuration requiring modification of the existing UPSs The first UPS has a b
68. battery charge Table 24 Parallel UPS System Battery Runtimes at Full Half Load in Minutes with N 1 UPS Internal Number of UPSs kW Batterios 1 EBM 2 EBMs 3 EBMs 4 EBMs 2 12 6 14 30 27 56 42 89 60 128 76 165 3 24 12 8 7 23 18 42 28 66 43 94 55 120 4 36 18 7 3 20 15 37 24 57 38 82 48 105 5 48 24 6 7 19 2 13 34 23 54 35 77 44 98 6 60 30 6 2 18 4 13 33 22 52 33 74 42 94 NOTE Battery times are approximate and vary depending on the load configuration and battery charge Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 133 SPECIFICATIONS 134 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 9 Troubleshooting The BladeUPS module is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Use the following troubleshooting chart to determine the UPS alarm condition Typical Alarms and Conditions The following table describes typical alarms and conditions If an alarm appears with a service code contact the Help Desk see page 138 To check the Event Log for a list of active alarms 1 Press any button on the front panel display to activate the menu options 2 Press the button until EVENT LOG displays 3 Press the butto
69. blet til et str muttak e For redusere fare for brann eller elektriske st t b r denne UPS en installeres i et innend rs milj med kontrollert temperatur og luftfuktighet som er fritt for ledende forurensende stoffer Romtemperaturen m ikke overskride 40 C Den m ikke brukes i n rheten av vann eller ved meget hay luftfuktighet 95 maks e For a redusere brannfaren skal det bare kobles til et kretsl p med 100 A maksimum linjeforgrenings overbelastningsbeskyttelse i henhold til National Electrical Code ANSI NFPA 70 Se side 70 eller side 46 e Overbelastningsbeskyttelse for str mutgang og bryterkontakt skal leveres av andre e Alt utstyr som er forbundet med utgangen av denne UPS en ma ikke ha en sterkere total lekkasjestram enn 3 5 milliampere for a v re i overensstemmelse med internasjonale standarder og forkablingsbestemmelser FORSIKTIG e Batterier kan utgj re en fare for elektrisk stat eller branns r pga hay kortsluttingsstram Treff passende forholdsregler Service b r utf res av kvalifisert servicepersonale med kjennskap til batterier og n dvendige forholdsregler Hold uautorisert personale borte fra batteriene e Batterier m fjernes p korrekt mate Se lokale forskrifter vedr rende krav om fjerning av batterier e Kast aldri batterier i flammer da de kan eksplodere hvis de utsettes for pen ild 12 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Regulamen
70. cation bay cover on the UPS and retain the screws Loosely install the Powerware Hot Sync CAN Bridge Card into the open X Slot communication bay on the UPS rear panel Repeat Steps 4 through 7 to install a CAN Bridge Card in each UPS to be paralleled Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 73 STANDARD SYSTEM INSTALLATION on the order in which their CAN Bridge Cards are wired in Steps 9 through 12 For more information see Auto Identification on page 117 NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based 9 Install one of the two supplied blue terminating plugs see Figure 60 into the CAN IN port on the first UPS UPS 1 in Figure 62 Blue Terminating Plug CAN IN Figure 60 Installing the Blue Terminating Plug First UPS 74 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 10 Install the second supplied blue terminating plug see Figure 61 into the CAN OUT port on the last UPS UPS 3 in Figure 62 a M Terminating Plug CAN OUT Figure 61 Installing the Blue Terminating Plug L
71. cement Warranted Item received by the End User or as otherwise instructed by Eaton If Eaton does not receive the defective Warranted Item Eaton will either charge the End User s credit card or send the End User an invoice which the End User agrees to pay for the value of the replacement product If the Warranted Item is to be replaced by Eaton but the End User is unwilling or unable to supply a credit card number or purchase order for the value of the replacement product Eaton will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Eaton receives the defective product from the End User In any case Eaton will provide shipping instructions and will pay its designated carrier for all shipping charges for return of defective equipment and replacement of Warranted Items Any returned Warranted Item or parts that are replaced may be new or re conditioned All Warranted Items returned to Eaton and in any replacement endeavor all parts removed by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c dam
72. cumentation Other Accessories ConnectUPS X Web SNMP Card User s guide Serial cable Ethernet cable Relay Interface Card Small mounting plate 2 screws Modbuse Card User s guide Serial cable Industrial Relay Card User s guide Metal plate 2 screws Power Xperte Gateway Series 2000 Card User s guide Serial cable Reminder card Ethernet cable 4 Verify that the supplied keys lock and unlock the door 5 Optional You may flip the rack door to allow it to open from the opposite side To flip the door Remove the hinge pins then remove the door Move the hinges to the opposite side of the rack Reorient the door and hang it on the hinges replace the hinge pins Reverse the door handle Mounting O NOTE The handle uses gravity to operate properly Reversing the handle is required Move the Eaton logo to the upper part of the door 6 Verify that the leveling feet are long enough to lower to the floor 7 Continue to the following section Installing the Input and Output Wiring Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 25 PREASSEMBLED SYSTEM INSTALLATION Installing the Input and Output Wiring Figure 9 shows input and output wiring in a bottom entry system and a top entry system Wiring in a Bottom Entry System W
73. d 40 C 104 F Do not operate near water or excessive humidity 95 maximum e To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection in accordance with the National Electrical Code NECo ANSI NFPA 70 See page 70 standalone UPS or page 46 parallel system e Output overcurrent protection and disconnect switch must be provided by others e To comply with international standards and wiring regulations the sum of the leakage current of the UPS and the total equipment connected to the output of this UPS must not have an earth leakage current greater than 3 5 milliamperes CAUTION e Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in a fire Batteries may explode when exposed to flame Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 5 SAFETY WARNINGS Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner som skal falges under installation og vedligeholdelse af UPS en og batterierne L s venligst alle instruktioner inden
74. d the Start screen NOTE Verify that the Parallel Operation Settings are set appropriately for your system For example if you know the load will exceed the redundancy level of the system set the Parallel Operation Mode to Capacity Mode to prevent unnecessary alarms see Chapter 5 Operation Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 43 PREASSEMBLED SYSTEM INSTALLATION 18 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change on the UPS display Deactivate the external REPO switch and restart the UPS 19 See Updating the UPS Firmware on page 128 NOTE When adding a new UPS to a parallel system or updating one UPS s firmware verify that all UPSs in the parallel system are updated to the same firmware version NOTE The batteries charge to 80 capacity in less than 5 hours However Eaton recommends that the batteries charge for 48 hours after installation or long term storage 44 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 4 oa Inspecting the Equipment Tools Required 0 Standard System Installation For standard systems the BladeUPS modules are installed in the rack after delivery This chapter explains e Equipment inspection e Required tools e Unpacking the cabinet e Parallel system setup e Extended Battery Module EBM setup and instal
75. de of the EBM and secure with the supplied 6 32 flat head screws see Figure 23 9 Attach the EBM front cover Align the pins on the rear of the front cover with the openings in the EBM Push the cover firmly into place See Figure 23 Screws Mounting e Bracket Figure 23 Installing the EBM Mounting Brackets 10 Slide the EBM into the rack 11 Secure the front of the EBM to the rack using two hex head screws in each mounting bracket as shown in Figure 24 19 felll o lo g 8 2 o o O o lo lo o o o o o of ol 5 E Hex Head O Screws a A AN lal ee a O a a a o o CEN o 2 of i ol ES oe o o Ss lo o 200 SS u o o A ee 5 LAA Em o A e lo el A y O mmm O TAE A o A a 9 i i Sf E Sa o e a 0 o mmm y 5 A aa Enj o ee O o PN o O 5 0 Figure 24 Securing the EBM Mounting Brackets Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 37 PREASSEMBLED SYSTEM INSTALLATION 12 Attach the rear hold down brackets to the rail and slide the brackets into the slots on the EBM rear panel see Figure 25 Rear Hold Down Bracket Figure 25 Securing the Back of the EBM 13 Verify that the brackets are seated firmly then tig
76. e Bottom of Rack e Rear Rail Screw Positions Front Rail Screw Positions Figure 20 Rail Screw Positions for the EBM Single UPS With Two EBMs Shown 35 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION 3 Secure the rail to the front of the rack with two hex head screws see Figure 21 ONE pa Q Figure 21 Securing the Front Rail 4 Using two clip nuts and two hex head screws attach the rail to the rear of the rack see Figure 20 on page 35 and Figure 22 The bottom rail uses positions 38 and 40 for the rear hex head screws If you are installing additional rails place the next rail 7 holes above the last installed screw 9 Je Figure 22 Securing the Rear Rail 5 Repeat Steps 3 and 4 for the other rail 6 Tighten the assembly wing nuts on both rail assemblies 36 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION CAUTION The EBM is heavy see page 130 Moving the EBM requires a minimum of two people 7 Place the EBM on a flat stable surface with the front of the EBM facing toward you 8 Ifthe mounting brackets are not already installed align the two mounting brackets with the screw holes on the si
77. e Configure the UPS for EBMs BladeUPS 12i model only Configure the UPS for customer supplied external batteries Set the level for Battery Low alarm Run automatic battery tests Configuring the UPS for EBMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 Press any button on the front panel display to activate the menu options then select SETTINGS USER SETTINGS BATTERY SETUP and NUMBER OF EBMS 2 Use the or buttons to select the number of EBMs according to your UPS configuration All UPS and EBM Cabinets Number of EBMs UPS only 0 default UPS 1 EBM 1 UPS 2 EBMs 2 UPS 3 EBMs 3 UPS 4EBMs 4 3 Press the button to save the setting 4 Press the EJ button until the Start screen appears Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy oa O OPERATION Configuring the UPS for Customer Supplied External Batteries NOTE This setting is available only for BladeUPS 12i models If you installed a customer supplied external battery using the External Battery Interconnect accessory set the external battery capacity in Watts per cell to configure the UPS for the customer supplied external battery The UPS uses the setting to adjust the predicted battery runtime CAUTION Do not attach the External Battery Interconnect to an EBM Doing so may cause damage to the EBM or the UPS NOTE To install the External Batt
78. e 135 7 Switch all UPS battery circuit breakers to the ON position 8 If optional EBMs are installed switch all EBM battery circuit breakers to the ON position 9 Verify that the Batteries Disconnected alarm on each UPS has cleared Verify that no other alarms appear on any UPS front panel display If an A indicator is flashing on any UPS do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary 10 On any UPS press any button on the front panel display to activate the menu options and then press the button until the TURN UPS ON OFF menu displays 11 Press the button to display the TURN SYSTEM ON option press the button Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION 12 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping Verify that the Y indicator illuminates solid on each UPS indicating that the UPS is operating normally and any loads not connected through the load connector are now energized If the AY indicator on any UPS is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary NOTE for a parallel ready system a single UPS installed to be part of a future parallel s
79. e EBM from its carton requires a minimum of two people Use the corrugated lifting sling packaged with the UPS to move the UPS NOTE Mounting rails are required for each individual cabinet To install the EBM rail kit 1 Loosen the assembly wing nuts on both rail assemblies and adjust the rail size for the depth of your rack see Figure 19 Assembly Wing Front Rail da Figure 19 Adjusting the Rail Depth 2 Select the proper holes in the rail for positioning the EBMs in the rack Place the first rail for the first EBM above the UPS using positions 37 and 42 for the front hex head screws If you are installing additional rails place the next rail 4 holes above the last installed screw see Figure 20 NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the rack 34 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION Second Rail Position 49 Position 47 First Rail Position 40 Position 38 Bottom of Rack e lo o a t olo o olo o E i alo e du 1 al do alo o oo o ala O alo a alo a alo o ala al E E el E E a D 5 3 2 mn Lix SS SS co N Lo m E S 5 5 z 3 z 3 s is is is wn o a a a a KY 5 o ojo o o olo o ORO OJO a ala cualo o ale e alo Y ale al O p0 B0 o o
80. e bottom of the rails at the following marks see Figure 29 37 25 Figure 29 Recommended Rail Locations Example Configuration NOTE Recommended rail locations are for example only Adjust the locations as needed for your system s configuration Allow for hole spacing and numbering see Figure 29 For guidelines for configuring a parallel system with EBMs see page 3 9 Continue to the following section Installing the Input and Output Wiring 48 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION Installing the Input and Output Wiring Figure 30 shows input and output wiring in a bottom entry rack and a top entry rack Wiring in a Bottom Entry Rack Wiring in a Top Entry Rack Figure 30 Wiring Entry Options Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 49 STANDARD SYSTEM INSTALLATION To install the parallel system input and output wiring 1 Remove the five screws on the wireway access cover and retain Remove the cover and retain See Figure 31 Figure 31 Removing the Wireway Access Cover Bottom Entry Rack Shown 2 Bottom Entry Wiring only Remove the eight screws on the wireway top cover and retain Slide the cover back and off the wireway and retain See Figure 32 Wireway Top Cover Ferrite Assembly mounted Figure
81. e sis lt t rkeit ohjeita joita on noudatettava UPS virtalahteen ja akkujen asennuksen ja huollon yhteydess Lue kaikki ohjeet ennen laitteiston k ytt ja s ilyt ohje my hemp tarvetta varten VAARA T m UPS sis lt HENGENVAARALLISIA J NNITTEIT Kaikki korjaukset ja huollot on j tett v VAIN VALTUUTETUN HUOLTOHENKIL N TOIMEKSI UPS ei sis ll MIT N K YTT J N HUOLLETTAVIA OSIA VAROITUS e T ss UPS virtal hteess on oma energianl hde akut UPS virtal hteen l hd ss voi olla j nnite vaikka UPS virtal hdett ei ole kytketty verkkovirtaan e V hent ksesi tulipalon ja s hk iskun vaaraa asenna t m UPS sis tiloihin joissa l mp tila ja kosteus on s dett viss ja joissa ei ole virtaa johtavia ep puhtauksia Ymp rist n l mp tila ei saa ylitt 40 C Al k yt l hell vett ja v lt kosteita tiloja 95 maksimi e Pienenn tulipalon vaaraa kytkem ll vain piiriin jossa on 100 ampeerin maksimihaarapiirin ylivirtasuoja kansallisen s hk lains d nn n ANSI NFPA 70 mukaan Hiippakunta hotellipoika 70 eli hotellipoika 46 e Muiden on toimitettava l hd n ylivirtasuoja ja irtikytkent kytkin e Kansainv liset normit ja johdotusm r ykset vaativat ett kaikkien t m n UPS laitteen ulostulokytkent jen yhteinen maavuotovirta ei ylit 3 5 milliampeeria mA e Akut voivat aiheuttaa s hk iskun tai palovammojen vaaran johtuen suuresta
82. ed in the CAN OUT port terminates the RJ 14 cable network The auto identification sequence takes about 1 2 minutes to complete once all the UPSs in the parallel system have logic power If a UPS is shut down or otherwise loses logic power the UPS will re identify itself in the proper sequence once logic power is restored Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 117 COMMUNICATION If a UPS is shut down and removed from the parallel system the other UPSs in the system will not re identify themselves to compensate for the missing UPS until logic power to all the UPSs is cycled For example if you remove UNIT 2 and rewire UNIT 3 s CAN IN port to UNIT 1 s CAN OUT port UNIT 3 will not re identify itself as UNIT 2 until logic power is cycled The CAN Bridge Cards for UNIT 1 and UNIT 3 continue to function normally without the need to re identify Metering The Output and Load Receptacle meter readings differ between a parallel system and a Standalone UPS In a parallel system one UPS reads the Load Receptacle value for the total system the others read zero but each UPS displays its own Output value For example in a two unit parallel system with one Anderson load connection for 12 kVA the Load Receptacle current would read 12 kVA on one UPS and zero on the other UPS but the Output measurement would be 6 kVA on each UPS half the total In a standalone UPS the load can be connected from the ou
83. een Ae Se lata Seana tt cloak a ER Ot A Sa de ae EBM Installation ca ad dat tata dd deta dol Se beh de cdt dete tales detras ence S R SR Ad nen hss Parallel System Ini tial Startup 4 Standard System Installation 0 0 ccc eee teen eee eens Inspecting the Equ ipment TOOISREQUITED 32 0 oer toes Mie sialon ee ha lee aN sects ee A Uae eo AIS E tes Ue eh ae Re tad Ae meg Unpacking the Cabinet Parallel System Setup Preparing the Rack Installing the Input and Output Wing EDIC cers ae alte A A OY oy lt ag ett ee a cae a Dl EN rr Arn Checking the EBM Accessories it AA AA at ep oor A ee el Ba Rack Setup for the EBM WPS S tUP A o loba Checking the UPS Acces cid sd Rack Setup for the UPS lnstalling the UPS InternaliBatteneS mrri ceased ale a aa Ae hs EBM Installation A A id ens ee tle AT o as Standalone UPS In Parallel UPS Instal New Multiple Single Parallel UPS Installatio lation Parallel UPS Standalone UPS In Parallel System Ini itial Startup tial Startup Installation cti veces hatchet rre dt a E ds ri Ready UPS Installation tsnena A A A A A A ds aes n into an Existing Parallel System gr reie eee eet teens 5 Operation AA Control Panel Functions Changing the Language Display Functions USER SHIN na Mkts avian Beet ote My eat DE a lol Min Base de eats nde Tate Me tah hls Tai tet Obie Eaton BladeUPS 12 kVA U
84. eling a single Anderson input output cord connects to the BladeUPS Bar see Table 14 on page 129 Noise Filtering MOVs and common mode line filter Input Power Factor High Efficiency setting load dependent Standard setting gt 0 99 Input Mode Three phase 130 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Table 19 Electrical Output SPECIFICATIONS BladeUPS 12 Model BladeUPS 12i Model Nominal Output Voltage 120 208 Vac three phase 230 400 Vac three phase Output Voltage Variation 104 132 Vac phase to neutral 180 229 Vac phase to phase 207 253 Vac phase to neutral 358 438 Vac phase to phase Connections IEC 309 60A power cord IEC 309 32A power cord For paralleling a single Anderson input output cord connects to the BladeUPS Bar see Table 14 on page 129 Short Circuit Capability Battery Mode 84A lt 300 ms 44A lt 300 ms Short Circuit Capability Normal Mode Limited by 50A input breaker Limited by 25A input breaker Nominal Output Frequency 50 60 Hz auto detection Normal mode 50 or 60 Hz Battery mode Output Frequency Variation Synchronized Normal mode 0 1 when not synchronized with source Battery mode Output Overload 100 110 load transfers to Bypass mode after 10 minutes 110 125 load transfers to Bypass mode after 1 minute 125 150 load transfers to Bypass mode after 5 seconds gt 150 load transf
85. em 864 6 kg 1906 Ib To prevent possible injury do not stand in the path of the system when unloading the system from the pallet Unloading the system requires three people one behind the system and one on each side If unloading instructions are not closely followed the system can cause serious injury 4 Slowly roll the system toward the rear of the pallet With the system supported on each side continue rolling the system down the center of the ramp until the system is clear of the pallet See Figure 8 Pallet Front Ty Pallet Rear Figure 8 Unloading the System 5 Roll the system to the final installation location 6 Continue to Preassembled System Setup Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 23 PREASSEMBLED SYSTEM INSTALLATION Preassembled System Setup Bs 24 Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock UPSs in a parallel configuration require a dedicated branch circuit that meets the following requirements e Three phase 4 wire plus ground 208Y 120V nominal BladeUPS 12 model or 400Y 230V nominal 380 415 Vac acceptable BladeUPS 12i model e 50 60 Hz e Wall mounted breaker that is readily accessible to the operator e Flexible or rigid metal conduit e Circuit with overcurrent protection depending
86. ency operation for one hour to prevent continuous cycling Battery Mode When the UPS is operating during a power outage the alarm beeps once every five seconds and the A indicator illuminates solid When the utility power returns the UPS transfers to Normal mode operation while the battery recharges If battery capacity becomes low while in Battery mode the E indicator flashes slowly and the audible alarm becomes continuous If the Battery Low alarm is set the A indicator also illuminates solid This warning is approximate and the actual time to shutdown may vary significantly NOTE Depending on the UPS load and the number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity See Table 22 on page 132 for estimated runtimes When utility power is restored after the UPS shuts down the UPS automatically restarts UPSs in a parallel system stagger their return from Battery mode by 500 ms beginning with UNIT 1 Bypass Mode In the event of a UPS overload or internal failure the UPS transfers your equipment to utility power Battery mode is not available and your equipment is not protected however the utility power continues to be filtered passively by the UPS The lt Q indicator illuminates The UPS transfers to Bypass mode when e The user activates Bypass mode through the front panel e The UPS detects the control panel being disconnected from the electronics
87. ent shall Eaton be liable for any indirect incidental special or consequential damages of any kind or type whatsoever resulting from or in connection with any claim or cause of action whether brought in contract or in tort including negligence or strict liability Some States or jurisdictions do not allow the exclusion of limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must register the product warranty via mail or online at www eaton com powerquality Register a Product use the Product in a normal way follow the Product s operation and maintenance manual and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due from End User including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period of this Warrant
88. eratuur mag 40 C niet overschrijden Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid max 95 Sluit om brandgevaar te voorkomen de apparatuur uitsluitend aan op een circuit voorzien van een overstroombeveiliging voor vertakte circuits van maximaal 100 A in overeenstemming met de National Electrical Code Nationale Elektriciteitsvoorschriften ANSI NFPA 70 Zien pagina 70 of pagina 46 De uitgangsoverstroombeveiliging en de stroomonderbreker moeten door derden worden geleverd Om aan de internationale normen en bedradingsvoorschriften te voldoen mag de gehele apparatuur die op de uitgang van deze UPS is aangesloten geen aardlekstroom van meer dan 3 5 milliamp re hebben OPGELET Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden veroorzaken door een grote kortsluitstroom Neem de juiste voorzorgsmaatregelen in acht Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs die verstand hebben van accu s en op de hoogte zijn van de vereiste voorzorgsmaatregelen Houd onbevoegden uit de buurt van de accu s De batterijen moeten op de juiste wijze worden opgeruimd Raadpleeg hiervoor uw plaatselijke voorschriften Nooit batterijen in het vuur gooien De batterijen kunnen ontploffen Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 7 SAFETY WARNINGS Tarkeita Turvaohjeita TARKEITA TURVAOHJEITA SUOMI SAILYTA NAMA OHJEET Tama k ytt ohj
89. ers to Bypass mode after 300 ms Voltage Waveform Standard mode and Battery mode Sine wave lt 2 THD with linear load lt 5 with nonlinear load Full Output Three phase Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 131 SPECIFICATIONS Table 20 Environmental and Safety BladeUPS 12 Model BladeUPS 12i Model Surge Suppression ANSI C62 41 Category B3 EN 61000 4 6 Safety Conformance UL 1778 4 edition CSA C22 2 No 107 3 UL 1778 4 edition EN and IEC 62040 1 1 Agency Markings cULus ICES CE cULus CE EMC Class A FCC Part 15 EN 62040 2 Operating Temperature 0 C to 40 C 32 F to 104 F Optimal battery performance 5 C to 25 C 41 F to 77 F Storage Temperature 0 C to 25 C 32 F to 77 F Transit Temperature 25 C to 55 C 13 F to 131 F Relative Humidity Operating 5 95 noncondensing Non operating 5 95 relative humidity 38 7 C 101 7 F Maximum wet bulb temperature with no cosmetic damage Operating Altitude Up to 1 000 meters 3 300 ft above sea level up to 2 000 meters 6 600 ft with 1 derating per 100 meters 330 ft Transit Altitude Up to 15 000 meters 49 000 ft above sea level Heat Dissipation 1432 BTU hr maximum at 100 rated load High Efficiency mode 4094 BTU hr maximum at 100 rated load Standard mode Audible Noise Less than 58 dBA at 1 meter typical Normal mode Less than 64 dBA at 1 meter typic
90. erware ABM BladeUPS Power Xpert PowerVision Powerware Hot Sync and X Slot are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates Greenlee is a registered trademark of Greenlee Textron Modbus is a registered trademark of Schneider Automation National Electrical Code and NEC are registered trademarks of National Fire Protection Association Inc Phillips is a registered trademark of Phillips Screw Company All other trademarks are properties of their respective companies Copyright 2007 2010 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards IEC 61000 3 12 e EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358 9 452 665 68 Special Symbols The
91. ery Interconnect accessory refer to the External Battery Interconnect User s Guide 1 Press any button on the front panel display to activate the menu options then select SETTINGS USER SETTINGS BATTERY SETUP and EXTERNAL BATTERY CAPACITY 2 Use the f or buttons to select the Watts per cell For the correct Watts per cell see the specifications sheet for the customer supplied external batteries 3 Press the button to save the setting 4 Press the EJ button until the Start screen appears NOTE The UPS sets the charge current to the maximum that the UPS charger can supply and disables the 24 hour recharge battery diagnostic test Setting the Battery Low Alarm Level The default Battery Low Alarm Level setting provides approximately 2 5 minutes of battery warning for a UPS Additional EBMs installed in a parallel system can provide a longer warning time 1 Press any button on the front panel display to activate the menu options then select SETTINGS USER SETTINGS BATTERY SETUP and Battery Low Alarm Level 2 Use the I or buttons to select the volts per cell To adjust the Battery Low Alarm Level setting to provide different warning times for a parallel system with additional EBMs installed see Table 10 3 Press the button to save the setting 4 Press the EJ button until the Start screen appears Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 105 OPERATION
92. etwork devices to be connected to the network without the requirement of additional network drops In addition you can attach an Environmental Monitoring Probe to obtain humidity temperature smoke alarm and security information Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass Modbus Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS Industrial Relay Card IRC is used to indicate the operating status of the UPS system using the customer s monitoring equipment The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status You can monitor Normal Bypass Battery and Alarm mode Power Xpert Gateway Series 2000 Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has Netwatch client compatibility to allow setup of UPS shutdown schedules as well as UPS test and control In addition you can attach an Environmental Monitoring Probe to obtain humidity temperature smoke alarm and security information See Figure 73 on page 107 for the location of the two X Slot communication bays ConnectUPS X Web SNMP Card i 89 ae en i l Be EERE ED Modbus Card ol po Relay Interface Card f DO 0000000
93. gar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo Para reducir el riesgo de incendio realice la conexi n nicamente hacia un circuito que cuente con un m ximo de 100 amperios de protecci n contra sobrecorriente de circuito derivado de acuerdo con el C digo El ctrico Nacional ANSI NFPA 70 Consulte la p gina 70 o la p gina 46 La protecci n contra sobrecorriente de salida y el conmutador de desconexi n debe suministrarse por parte de terceros Para cumplir con los est ndares internacionales y las normas de instalaci n la totalidad de los equipos conectados a la salida de este SIE no debe tener una intensidad de p rdida a tierra superior a los 3 5 miliamperios PRECAUCI N Las bater as pueden constituir un riesgo de descarga el ctrica o quemaduras por corriente alta de corto circuito Adopte las precauciones debidas Personal calificado de servicio que conozca de bater as y est al tanto de las precauciones requeridas debe darle servicio al equipo Mantenga al personal no autorizado alejado de las bater as Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama Eaton BladeUPS 12 kVA User s G
94. h Recommended locations include near operator s consoles or near exit doors Refer to the REPO switch manufacturer s installation instructions for enclosure dimensions and wiring knockouts Connect Pin 1 to Pin 1 and connect Pin 2 to Pin 2 of each UPS in parallel for the selected REPO contacts then connect the appropriate external switch to the selected REPO contact See Figure 80 for NO REPO wiring and Figure 81 for NC REPO wiring Reconnect the REPO connector pins and turn on the UPS manually to restart Short the pins to keep the UPS running Maximum resistance is 10 ohm Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy COMMUNICATION D NOTE Always test the REPO function before applying your critical load to avoid accidental load loss UPS 6 REPO Terminals 2 Polari Normally Open ay 1 Polarity A 2 Polarity Normally Closed i 1 Polarity UPS 5 REPO Terminals 2 Polarit Normally Open ate 1 Polarity A 2 Polarity Normally Closed 1 Polarity I UPS 4 REPO Terminals 2 Polarit Normally Open Se 1 Polarity A 2 Polari
95. he batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative When the E indicator flashes slowly and the audible alarm beeps intermittently the batteries may need replacing Contact your service representative to order new batteries Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 119 UPS MAINTENANCE Replacing Batteries NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode Batteries can be replaced easily without turning the UPS off or disconnecting the load If you prefer to remove input power to change the batteries see Individual Paralleled UPS Shutdown on page 102 Consider all warnings cautions and notes before replacing batteries A Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Batteries can present a risk of electrical shock or burn from high short circuit current Observe the following precautions 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber gloves and boots When replacing batteries replace with the same type and number of batteries or battery
96. he inside and outside of the cabinet are absolutely dry hazard of electric shock e The cabinet and batteries are heavy see page 130 Removing the cabinet and batteries from their cartons requires a minimum of two people NOTE To protect the product leave the components packaged until they are ready to install Follow these guidelines when unpacking the cabinet and accessories e Cut the pallet straps and remove the large cardboard outer sleeve Have two people lift the sleeve for easier removal e Use care when moving and opening the cartons e Discard or recycle the packaging in a responsible manner or store it for future use e Do not install the batteries until after the cabinet is installed in the rack Follow these guidelines when locating the cabinet after unpacking e Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion e Avoid placing the cabinet on its side Verify that the air vents on the front and rear of the cabinet are not blocked e Allow 1m 3 ft floor space in the front and rear of the rack for safety and access for maintenance If installing a parallel system continue to the following section Parallel System Setup If installing a standalone UPS and optional EBM s continue to EBM Setup on page 52 Otherwise continue to UPS Setup on page 57 Only qualified service personnel such as a licensed electrician shall
97. he screw holes on the side of the EBM and secure with the supplied 6 32 flat head screws see Figure 40 9 Attach the EBM front cover Align the pins on the rear of the front cover with the openings in the EBM Push the cover firmly into place See Figure 40 6 32 Flat Head e Screws Mounting e Bracket Figure 40 Installing the EBM Mounting Brackets 10 Slide the EBM into the rack 11 Secure the front of the EBM to the rack using two hex head screws in each mounting bracket as shown in Figure 41 7 fe el O E i Ol 0 O E Hex Head a Screws a A o Figure 41 Securing the EBM Mounting Brackets Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy UPS Setup STANDARD SYSTEM INSTALLATION 12 Attach the rear hold down brackets to the rail and slide the brackets into the slots on the EBM rear panel see Figure 42 Hold Down Figure 42 Securing the Back of the EBM 13 Verify that the brackets are seated firmly then tighten the wing nuts on the rear hold down brackets The EBM is now secured in the rack 14 Continue to the following section UPS Setup The UPS comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square and round mounting holes The rail assemblies adjust
98. hten the wing nuts on the rear hold down brackets The EBM is now secured in the rack 14 Continue to the following section EBM Installation EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable quickly and firmly into the UPS battery connector To install the optional EBM s for a UPS 1 Verify that all battery circuit breakers on all UPSs are in the OFF O position see Figure 26 2 Plug the EBM cable s into the battery connector s as shown in Figure 26 Up to four EBMs may be connected to the UPS 3 Parallel system only Repeat Steps 1 and 2 for each UPS with EBM s See Figure 27 on page 40 and Figure 28 on page 41 for examples of EBM connections in a parallel system O NOTE Each UPS in a parallel system must have the same number of EBMs 38 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION Battery Breakers EBM Battery Connectors EBM Cable Battery Breaker Figure 26 Typical EBM Installation Eaton BladeUPS 12 kVA User s Guide 1
99. idge Cards have cleared 13 Install a redundant signal cable between the For Parallel Use Only and Standalone Parallel terminals on each UPS as shown in Figure 69 Be sure to check correct polarity when installing the cable CAUTION If polarity or wiring is not correct the parallel system does not operate normally For example when shutting down one UPS the remaining UPS transfers the load to bypass instead of supporting the load Verify that all wiring is correct for proper operation 14 Remove the Standalone Parallel terminal block connector from the last UPS UPS 3 in Figure 69 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 85 STANDARD SYSTEM INSTALLATION o o o ln o efye 070 Standalone oa Blam 4 eo ee Parallel b gt E UPS 3 remove 3 x Eto For Parallel o 8 o E o 3 CAN CAN Bee Only Se a Ta i IN OUT Redundant Signal Cable e Blue Terminating Plug A Standalone o Parallel b 5 e o UPS 2 E o El o For Parallel of a Use Only e o d bel e CAN Bridge Card Cable Standalone We Parallel S El UPS 1
100. iring in a Top Entry System Figure 9 Wiring Entry Options 26 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION To install the parallel system input and output wiring 1 Verify that all battery circuit breakers on all UPSs are in the OFF O position see Figure 10 Load Connector Input Battery Breaker Breaker Breaker 0 a o D O To Ty in ny 3 e O Q a mpane ey ooo F Figure 10 BladeUPS Module Rear Panel 2 Remove the five screws on the wireway access cover and retain Remove the cover and retain See Figure 11 Figure 11 Removing the Wireway Access Cover Bottom Entry Rack Shown Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 27 PREASSEMBLED SYSTEM INSTALLATION 3 Remove the six screws on the conduit landing plate and retain Remove the plate and retain See Figure 12 Bottom Entry Rack Ferrite Assembly mounted Top Entry Rack Conduit Landing Plate 4 4 tI Ferrite As
101. isplay for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on page 135 Switch the UPS battery circuit breaker to the ON position If optional EBMs are installed switch all EBM battery circuit breakers to the ON position Verify that the Batteries Disconnected alarm has cleared Verify that no other alarms appear on the UPS front panel display If the AY indicator is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Press any button on the front panel display to activate the menu options Select TURN UPS ON OFF TURN UPS ON and press the button Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 99 OPERATION 100 11 12 13 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping Verify that the Y indicator illuminates solid indicating that the UPS is operating normally and any loads not connected through the Load Connector are now energized If the AY indicator is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary The UPS should be in Normal mode By default Normal mode operates on the High Efficiency
102. kg 4 4 Ib Each battery tray 20 kg 44 Ib BladeUPS 12 electronics module 19 5 kg 43 Ib BladeUPS 12i electronics module 21 8 kg 48 Ib For weights of preassembled systems see Table 1 on page 18 Table 16 BladeUPS Bar BladeUPS Bar 4 High BladeUPS Bar 6 High Dimensions W x D x H 152 x 145 x 1296 mm 6 0 x 5 7 x 51 0 152 x 145 x 1829 mm 6 0 x 5 7 x 72 0 Weight BladeUPS Bar 18 1 kg 40 Ib BladeUPS Bar 24 5 kg 54 Ib Wireway enclosure 20 4 kg 45 Ib Wireway enclosure 20 4 kg 45 Ib Total weight 38 5 kg 85 Ib Total weight 44 9 kg 99 Ib UPS Connections Up to 4 using Anderson input output connectors Up to 6 using Anderson input output connectors Rack Placement Bottom wireway fits into the bottom 6U of standard rack space Top wireway fits into the top 6U of standard rack space Table 17 BladeUPS Module Rack Dimensions W x D x H 610 X 1067 x 2032 mm 24 x 42 x 80 Weight Rack without side panels or casters 99 kg 219 Ib Side panels each 8 5 kg 19 Ib Casters 4 5 kg 10 Ib Total weight 121 kg 267 Ib Table 18 Electrical Input BladeUPS 12 Model BladeUPS 12i Model Nominal Voltage 120 208V three phase 230 400V three phase Nominal Frequency 50 60 Hz 50 60 Hz Frequency Range 45 65 Hz 45 65 Hz Default Frequency Auto detected Auto detected Rated Input Current 36A 24A Connections IEC 309 60A power cord IEC 309 32A power cord For parall
103. l alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary On any UPS press any button on the front panel display to activate the menu options Select TURN UPS ON OFF and TURN SYSTEM ON Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 12 13 14 OPERATION Confirm the selection Press and hold the button for three seconds until the UPS stops beeping Verify that the Y indicator illuminates solid on each UPS indicating that the UPS is operating normally and any loads not connected through the Load Connector are now energized If the AY indicator on any UPS is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Each UPS should be in Normal mode By default Normal mode operates on the High Efficiency setting see Normal Mode on page 97 To energize loads connected through the Load Connectors switch all load connector circuit breakers to the ON position On any UPS press the E3 button until the Start screen appears Starting the UPS on Internal Bypass NOTE Starting the UPS on internal bypass leaves the load unprotected To start a standalone UPS on internal bypass see Figure 58 on page 71 1 Verify that all UPS circuit breakers are in the OFF O position NOTE
104. lack terminating plug in the CAN IN port Continue to Step 8 e An existing configuration that was installed or modified as a new configuration requiring no additional modification of the existing UPSs The first UPS has a blue terminating plug in the CAN IN port and the last UPS has a blue terminating plug in the CAN OUT port Continue to Step 10 8 Remove and discard the black terminating plug installed in the CAN IN port of the first UPS Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 83 STANDARD SYSTEM INSTALLATION 9 For each existing UPS remove and discard the Jumper J7 installed in the Powerware Hot Sync CAN Bridge Card a Remove and retain the screws securing the Powerware Hot Sync CAN Bridge Card to the UPS b Disconnect the CAN Bridge Card Cable from the Powerware Hot Sync CAN Bridge Card c Remove the Powerware Hot Sync CAN Bridge Card from the UPS d Remove and discard the Jumper J7 see Figure 68 Jumper J7 Pins 1 and 2 First and Last UPS Shown Figure 68 Removing the Jumper J7 Side View e Loosely install each Powerware Hot Sync CAN Bridge Card into the open X Slot communication bay on its UPS rear panel f Reconnect the CAN Bridge Card Cable to the Powerware Hot Sync CAN Bridge Card g Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its X Slot communication bay 84 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6
105. lation optional e UPS setup and installation including UPS internal batteries Parallel installation optional e Initial startup NOTE For instructions on how to install the optional Maintenance Bypass Module MBM refer to the user s guide for the MBM If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative To assemble the components you may need the following tools e Medium flat bladed screwdriver e Short handled 2 Phillips screwdriver e Long handled 2 Phillips screwdriver e 7 and 8 mm wrench or socket Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 45 STANDARD SYSTEM INSTALLATION Unpacking the Cabinet 0 Parallel System Setup By CAUTION e Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until t
106. mper J7s New Multiple Parallel UPS Installation Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock NOTE Do not make unauthorized changes to the UPSs otherwise damage may occur to your equipment and void your warranty To install two to six UPSs in a new parallel configuration 1 Verify that the UPSs to be paralleled are installed in individual rail kits in a rack containing a BladeUPS Bar 2 Switch off utility power to the distribution point where the parallel system will be connected Be absolutely sure there is no power 3 Verify that all circuit breakers are in the OFF O position NOTE The load connector breaker controls the load connector only not the output power cord 72 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 4 5 STANDARD SYSTEM INSTALLATION Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment see Figure 59 Figure 59 Powerware Hot Sync CAN Bridge Card If there is a Jumper J7 on the Powerware Hot Sync CAN Bridge Card remove and discard see Figure 68 on page 84 NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X Slot Communication Bay 2 see Figure 58 on page 71 leaving Communication Bay 1 available for other types of X Slot cards 6 7 Remove the X Slot communi
107. n Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 91 STANDARD SYSTEM INSTALLATION 18 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change on the UPS display Deactivate the external REPO switch and restart the UPS 19 See Updating the UPS Firmware on page 128 NOTE When adding a new UPS to a parallel system or updating one UPS s firmware verify that all UPSs in the parallel system are updated to the same firmware version NOTE The batteries charge to 80 capacity in less than 5 hours However Eaton recommends that the batteries charge for 48 hours after installation or long term storage 92 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 5 Operation This chapter contains information on how to use the BladeUPS module including e Control panel operation e Operating modes e UPS startup and shutdown e Transferring the UPS between modes e Setting the power strategy e Configuring the UPS for battery settings Control Panel Functions The UPS has a four button graphical LCD with backlight lt provides useful information about the UPS itself load status events measurements and settings see Figure 71 Power On Indicator green On Battery Indicator yellow Bypass Indicator yellow Alarm Indicator red
108. n shed ad 123 Replacing the Electronics Module sasaina tke aot eel A heals bean eee ikl ee sae eh 124 Replacing a UPS in a Parallel System A ares A A E 126 Recycling the Used Battety GGUPS osa eee al ahinbiy irae Mieke r a enue dee ee he leider 128 Wpdatingithe UPS Firmware ccc o farts o a o wie tached ag ude oat 128 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy TABLE OF CONTENTS 8 Specifications s scc sic eee ua eae AA ae eres 129 9 sTroubleshooting 2 2 0 405 sochet ae EDEN A tad ee de Pa bade had then 135 Typical Alarms and Conditions are os ta 135 Silencing the Alarm 2 c cs0 A Serene She A eM ee let Sean ie he de ee aes als 138 Service and SUPDOM Ee ae acces fe tt alee an Be Witt eee ME O a Sng tle Le Ae Ah tls oe at ate ed cee A it a 138 10 Warranty A ae ee ee ke Se ee he eS eee lan 139 limited Warranty lso on rs ote cated A ie he Ble Oni eae ei ae eae oot sal 139 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy iii TABLE OF CONTENTS iv Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 1 Introduction The Eatone BladeUPS module is an uninterruptible power system UPS that protects your sensitive electronic equipment from the most common power problems including power failures power sags power surges brownouts and line noise Power outages can occur when you least expect it and powe
109. n the UPS display Deactivate the external REPO switch and restart the UPS 21 See Updating the UPS Firmware on page 128 NOTE The batteries charge to 80 capacity in less than 5 hours However Eaton recommends that the batteries charge for 48 hours after installation or long term storage Parallel System Initial Startup To start up a parallel or parallel ready system NOTE Verify that the total equipment ratings do not exceed the parallel system capacity to prevent an overload alarm 1 Verify that all UPS circuit breakers are in the OFF 0 position O NOTE The load connector breaker controls the load connector only not the output power cord Switch on utility power where the UPS is connected Remove the breaker ties from the circuit breakers Switch the UPS input circuit breaker on each UPS to the ON position a F V N Wait for the front panel display on each UPS to illuminate The AY indicator flashes on each UPS 6 Check each UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on page 135 7 Switch all UPS battery circuit breakers to the ON position 8 If optional EBMs are installed switch all EBM battery circuit breakers to the ON position 9 Verify that the Batteries Disconnected alarm on each UPS has cleared Verify that no other alarms appear on any U
110. n to display the list of alarms and conditions Alarm or Condition Possible Cause Action On Battery A utility failure has occurred and the UPS The UPS is powering the equipment with battery power Prepare is in Battery mode your equipment for shutdown LED is on 1 short beep every 5 seconds Battery Low The UPS is in Battery mode and the This warning is approximate and the actual time to shutdown may battery is running low vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity See Table 22 on LED is on page 132 for estimated runtimes and Setting the Battery Low Continuous beep for Alarm Level on page 105 for configuration information 10 seconds When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Battery Breaker The UPS does not recognize the internal Verify that the UPS battery circuit breaker is in the ON position N batteries If the condition persists contact your service representative LED is on 1 beep every 3 seconds On Bypass The UPS is in Bypass mode The equipment transferred to bypass utility power Battery mode is not available and your equipment is not protected however the SO utility power continues to be passively filtered by the UPS Check for one of the following alarms overtemperature overload U
111. nds The UPS internal temperature is too high or a fan has failed Shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure that the airflow around the UPS is not restricted Restart the UPS If the condition persists contact your service representative Site Wiring Fault A LED is on 1 beep every 3 seconds Ground wire connection does not exist or the line and neutral wires are reversed in the wall outlet Have a qualified electrician correct the wiring The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Battery circuit breakers are in the OFF 0 position Switch all battery circuit breakers to the ON position Power is not available at the UPS output receptacle The UPS is in Standby mode Supply power to the connected equipment Press any button to display the menu options Select TURN UPS ON OFF TURN UPS ON and OK to confirm Press and hold OK for 3 seconds until the UPS stops beeping The REPO switch is active or the NC REPO jumper is missing Reset the REPO switch and restart the UPS Verify that the NC REPO jumper is present if an NC REPO switch is not installed The UPS does not start The main utility breaker is off Verify that the main utility breaker is on The power
112. ng information ready when you call for service e Model number e Serial number e Firmware version number e Date of failure or problem e Symptoms of failure or problem e Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warrantied units NOTE For critical applications immediate replacement may be available Call the Help Desk for the dealer or distributor nearest you 138 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 10 Warranty Limited Warranty Eaton UPS Model BladeUPSo Global WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Corporation an Ohio Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original Purchaser the End User of any Eaton BladeUPS Products individually and collectively the Product purchased and registered with Eaton and cannot be transferred This restriction applies even in the event that the Product is initially sold by Eaton for resale
113. nternationell standard och installationsf reskrifter far inte den totala utrustning som anslutits till uttagen p denna UPS enhet ha l cksstr m som verstiger 3 5 milliampere VIKTIGT e Batterierna kan inneb ra en risk f r elektrisk st t eller br nnskada fran kortsluten starkstr m lakttag lampliga f rsiktighets tg rder Service ska utf ras av utbildad servicepersonal med kunskap om batterierna och n dv ndiga f rsiktighets tg rder Hall ej beh rig personal borta fran batterierna e Batterierna m ste avyttras enligt anvisningarna i lokal lagstiftning e Anv nda batterier f r aldrig br nnas upp De kan explodera 16 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 3 oa Inspecting the Equipment Tools Required Preassembled System Installation The preassembled system comes with the BladeUPS Bar wireway and BladeUPS modules already installed For five and six UPS systems some batteries are shipped uninstalled for better weight distribution This chapter explains e Equipment inspection e Tools required e Floor loading e Unwrapping the system e Unloading the system e Preassembled system setup e Installing the input and output wiring e Installing UPS internal batteries e Extended Battery Module EBM setup and installation optional e Initial startup NOTE For instructions on how to install the optional Maintenance Bypass Module MBM refer to the
114. o and can be changed to the Mimic screen in the User Settings menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Press any button to activate the menu options Use the two middle buttons f and to scroll through the menu structure Press the button to enter a submenu Press the button to select an option Press the FE button to cancel or return to the previous menu Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy OPERATION The following table shows the basic menu structure O NOTE Menu functions related to parallel systems appear only on paralleled UPSs Table 8 Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function UPS Status System Normal High Efficiency Power Battery Resting Battery Floating UPS in Parallel Mode Parallel Unit Number x Units on CAN Bus Units on Load Event Log Displays up to 100 events and alarms Measurements Parallel System kW by unit kW Parallel total For more information about measurements see Metering on page 118 Output Voltage L N and L L Current Frequency Power kW Power kVA Power pf Battery Voltage Current Runtime Input Voltage L N and L L Current Frequency Load Receptacle Outlet Voltage Outlet Current Outlet Power kW Outlet Power kVA Outlet Frequency Control G
115. o place and then push the bottom firmly into place LCD Cable Figure 18 Installing the UPS Front Cover 7 For six UPS preassembled systems only Repeat Steps 1 through 6 for UPS 6 8 If installing optional EBM s continue to the following section EBM Setup Otherwise continue to Parallel System Initial Startup on page 42 32 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy EBM Setup PREASSEMBLED SYSTEM INSTALLATION The BladeUPS EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square and round mounting holes The rail assemblies adjust to mount in 48 cm 19 inch racks with front to rear rail distances from 61 to 76 cm 24 to 30 inches deep Checking the EBM Accessories Verify that the following items are included with the EBM EBM front cover Mounting brackets and fasteners if not already installed 2 mounting brackets 4 6 32 flat head screws Rails and fasteners 2 sliding rail assemblies left and right 2 rear hold down brackets 12 hex head screws 4 U shaped 10 32 clip nuts EBM user s guide NOTE Discard the EBM user s guide Use this user s guide to install the EBM Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 33 PREASSEMBLED SYSTEM INSTALLATION Rack Setup for the EBM CAUTION The EBM is heavy see page 130 Removing th
116. o to Bypass Mode Transfers the UPS system to internal Bypass mode When this command is active the option changes to Go to Normal Mode Start Battery Test Schedules a battery test The battery test may not start immediately Display Test Four different selectable tests for the front panel functions the LEDs cycle through the alarm beep sounds the backlight turns off and on and the pixels scroll through to testthe LCD Settings User Settings See Table 9 for detail Service Settings Not available Identification Type Part Number Serial Number Firmware Display System Display CAN Bridge Turn UPS On Off On and Off Options Turn UPS Off Turn System On Turn System Off Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 95 OPERATION Table 9 User Settings Description User Settings The following table displays the options that you can change Available Settings Default Setting Set Date and Time Set Year Month Day Date mm dd yyyy 01 01 2003 Set Hours Minutes 00 00 Time is a 24 hour clock Display Contrast Adjust contrast with up down arrow buttons Moderate Change Language Select Language English Available languages depend on model and languages installed Relay Config Relay Alarm 1 X Slot 1 1 2 3 4 or X Slot 2 1 2 3 4 Alarm 1 empty Setup On Battery Summary Alarm On Bypass UPS OK X Slots 1 or 2 custom empty 1 UP
117. odule Push the top of the front cover firmly into place and then push the bottom firmly into place Verify that no alarms are indicated on the control panel Transfer the UPS to Normal mode Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 125 UPS MAINTENANCE 10 Verify that all UPSs are set to use the same power strategy High Efficiency or Standard You can change the power strategy from the front panel See Table 9 User Settings on page 96 Figure 87 Replacing the UPS Front Cover Replacing a UPS in a Parallel System You can replace a UPS in a parallel system without powering down the system or protected load NOTE DO NOT TURN OFF the system To replace a UPS in a parallel system 1 Press any button on the front panel display of the UPS to be replaced to activate the menu options Select TURN UPS ON OFF TURN UPS OFF and press the button Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The UPS removes power to the UPS output The output relays open the UPS transfers to Standby mode and the indicators turn off Disconnect the redundant signal and CAN Bridge Card cables from the UPS to be replaced For the location of the cables see Figure 62 on page 76 Disconnect any other cables such as REPO signals or serial communications Switch the UPS load connector circuit breaker to the OFF O
118. of a parallel system if the same sense NO or NC contacts are used Be sure to match the polarity for the contacts NOTE Always test the REPO function before applying your critical load to avoid accidental load loss I REPO Switch UPS REPO Terminals Normally Open 2 Polarit Normally Open ae 3 H 1 Polarity A 2 Polarity Normally Closed Factory Installed Jumper Wire 1 Polarity do not remove Figure 78 Normally Open REPO Switch Wiring in a Standalone UPS UPS REPO Terminals NOTE Remove factory installed jumper wire and replace with REPO switch wiring 2 Polarity Normally Open REPO Switch 1 Polarity Normally Closed A 2 Polarity Normally Closed 1 Polarity Figure 79 Normally Closed REPO Switch Wiring in a Standalone UPS Installing REPO for a Parallel System You can install an optional REPO circuit that shuts down the entire parallel system using a single switch To install a REPO switch for a parallel system the selected REPO command NO or NC contacts from each UPS in the system must be in parallel To install a REPO switch for a parallel system 1 Verify that the UPS system is turned off and all power sources are removed See Parallel System Shutdown on page 103 for shutdown instructions Securely mount the remote REPO switc
119. oikosulkuvirrasta Noudata kaikkia asianmukaisia varotoimia Laitteen saa huoltaa vain ammattitaitoinen huoltohenkil kunta joka tuntee akut ja niihin liittyv t varotoimet l p st valtuuttamatonta henkil st l helle akkuja e Akusto t ytyy h vitt s d sten mukaisella tavalla Noudata paikallisia m r yksi e Ala koskaan heit akkuja tuleen Ne voivat r j ht 8 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy SAFETY WARNINGS Consignes de s curit CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invit a suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFIEE A UN PERSONNEL QUALIFIE AGREE AUCUNE PIECE REPARABLE PAR L UTILISATEUR ne se trouve dans onduleur AVERTISSEMENT e Cette onduleur poss de sa propre source d alimentation batteries Il est possible que la sortie de l onduleur soit sous tension m me lorsque l onduleur n est pas connect e a une alimentation CA e Pour r duire les risques d incendie et de d charge lectrique installer l ondule
120. oles verify that the studs on the end of the rail align within the square holes 3 Using two M5 machine screws attach the rail to the front of the rack and finger tighten only see Figure 43 and Figure 45 ARDY Rail Stud 2 places as G gA Position 12 D Position 11 g ae el T 7 gt gt gt Position 2 Position 1 Front M5 Screws ane Figure 45 Securing the Front Rail 4 Adjust the rail size on the rail assembly for the depth of your rack 60 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 5 Secure the rail to the rear of the rack with four M5 machine screws and clip or cage nuts see Figure 46 NOTE Verify that the holes in the rail align properly with the hole pattern in the rack If the rack has square holes verify that the stud on the end of the rail aligns within the square hole Cage Nuts Rear M5 Screws Se Position 8 Position 7 Rail Stud SS X NA osition 2 Bottom of Rack or Top of Other Cabinet Position 1 Figure 46 Securing the Rear Rail Right Rail Assembly Shown 6 Tighten all screws at the front and rear of the rail then tighten the rail adjustment screws Leave the screws through the hold down brackets loose 7 Repeat Steps 3 through 6 for the other rail 8 Parallel system only Optional Repeat Steps 1 through
121. om powerqualtiy 3 INTRODUCTION e When configured with EBMs each UPS in a parallel system must have the same number of EBMs installed e Some load equipment may require phase rotation or phase relationship coordination to ensure proper operation Review your equipment manufacturer s power requirement documents to ensure that your connected equipment operates correctly Figure 55 on page 67 shows an example of a standalone UPS with EBMs Figure 56 on page 68 and Figure 57 on page 69 show examples of a parallel system with EBMs 4 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS gt A e This UPS contains its own energy source batteries The UPS output may carry live voltage even when the UPS is not connected to an AC supply e To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not excee
122. omputer to the UPS communication port or optional X Slot card see page 107 For the communication port use the supplied serial cable NOTE You can install one ConnectUPS X Web SNMP Card per UPS or one card per parallel system Installing one card per UPS provides communication with each UPS Installing one card per parallel system provides detection of a problem with at least one UPS but does not specify which UPS or how many 11 If you left the UPS unattached to the rack secure the front and rear of the UPS as described in Steps 14 and 15 on page 63 12 If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 58 on page 71 for the location of the ground bonding screw 13 You can install an optional REPO circuit that will shut down the entire parallel ready system using a single switch See Remote Emergency Power off on page 113 to install the REPO switch before powering on the parallel ready system 80 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 14 Connect the parallel input cord from each paralleled UPS as shown in Figure 66 Loosen the two screws on the plug retainer and slide the plug retainer out Gently loop and twist the parallel input cord as shown to minimize stress on the cord The loop and twist for each cord may vary depending on config
123. on com powerqualtiy 63 STANDARD SYSTEM INSTALLATION oa NOTE Treat the electronics module with care to avoid damaging the fans connectors or internal circuitry 16 Replace the electronics module by sliding it carefully into the cabinet Push the electronics module firmly to seat the connectors 17 Reinstall the electronics module locking screw see Figure 47 on page 62 18 On the UPS rear panel plug in the supplied communication terminal block connectors as shown in Figure 51 19 Optional but recommended Press the two supplied wire saddles into the holes on the rear panel as shown in Figure 51 During wiring installation secure any wires to the connectors within the saddles Wire Saddle SAS a R z S F e 2 Pin Connector LA e 2 Pin Connector Q e 2 Pin with Jumper e 2 Pin Connector e 2 Pin with Jumper w 1 3 Pin Connector Figure 51 Installing the Communication Terminal Block Connectors 20 Continue to the following section Installing the UPS Internal Batteries 64 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION Installing the UPS Internal Batteries CAUTION The UPS internal batteries are heavy see page 130 Each battery tray holds two rows of five batteries Use caution when handling the heavy battery trays To install the battery trays into the UPS cabinet
124. on parallel configuration Table 2 BladeUPS Overcurrent Protection Number of UPSs in Preassembled System BladeUPS 12 Model BladeUPS 12i Model 1 50A 30A 2 100A 63A 3 150A 75A 4 200A 100A 5 225A 125A 6 N 1 System 225A 160A NOTE For ease of wiring access with bottom entry place the rack containing the UPSs on a raised floor Preparing the Rack To prepare the rack for wiring 1 Verify operation of the rack door handle To open the door push in on the key lock The handle pops up Pull out on the handle To close the door push in on the handle until it snaps into place 2 Remove the accessory box which is located in the rear of the system behind the rack doors Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION 3 Verify that the following items are in the accessory box UPS documentation and software tools Software Suite CD BladeUPS Documents Firmware and Installation Video CD This user s guide 2 door keys CAN Bridge Card accessories 1 CAN Bridge Card cable 1 Redundant Signal cable Optional X Slot card accessories The preassembled system can be ordered with any of the optional X Slot cards installed Accessories for installed cards are in the accessory box Table 3 lists the cards and the associated accessories Table 3 Optional X Slot Card Accessories Optional Card Do
125. ors or internal circuitry 10 Remove the eight screws on the battery cover plate and retain Remove the plate See a similar removal in Figure 83 on page 122 CAUTION e The UPS internal batteries are heavy see page 130 Each battery tray holds two rows of five batteries Use caution when handling the heavy battery trays e Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the UPS 11 Untuck the plastic handle at the end of a battery tray Pull the handle firmly to remove the tray Use both hands to support the tray as it leaves the UPS cabinet Repeat for each battery tray See Recycling the Used Battery or UPS on page 128 for proper disposal 12 Remove the CAN Bridge Card and any optional X Slot card from its X Slot communication bay 13 Remove the UPS from the rack carefully to avoid damage to other equipment or the parallel input cord 14 If not returning the UPS for warranty see Recycling the Used Battery or UPS on page 128 for proper disposal 15 Continue to UPS Installation into an Existing Parallel System on page 82 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 127 UPS MAINTENANCE Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS e Do not dispose of the battery or batteries in a fire
126. outputs with the X Slot compatible Relay Interface Card The relay output contacts must not be connected to any utility connected circuits the utility requires reinforced insulation The relay output contacts have a maximum rating of 30 Vac 1A and 60 Vde 2A nominal values Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 111 COMMUNICATION Programmable Signal Inputs The UPS incorporates two programmable signal inputs see Figure 73 on page 107 Use of non polar relay control input is recommended The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input i NOTE See Figure 77 on page 111 for the polarity and verify these connections if polarity control is required Table 13 shows the programmable settings for the signal inputs Table 13 Programmable Signal Inputs Signal Description empty Not in use default building alarm 1 2 These alarms can be activated separately or atthe same time with other building alarms NOTE Building alarms are local only to the UPS on generator If active the High Efficiency setting is disabled BladeUPS 12i model only and battery tests are disabled ext battery breaker If active the UPS knows that the external batteries are disconnected request bypass If active the UPS transfers the load to bypass when the bypass voltage frequency and phase rotation are within the allowed limits
127. ptions Select TURN UPS ON OFF TURN SYSTEM OFF and press the button 3 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The UPS removes power to the parallel UPS system output The output relays open the UPSs transfer to Standby mode and the indicators turn off 4 Switch all UPS battery circuit breakers to the OFF 0 position 5 If optional EBMs are installed switch all EBM battery circuit breakers to the OFF 0 position 6 Switch each UPS input circuit breaker to the OFF O position 7 Switch off utility power where the parallel system is connected Transferring the UPS Between Modes From Normal to Bypass Mode Press any button to activate the menu options then select CONTROL and GO TO BYPASS MODE From Bypass to Normal Mode Press any button to activate the menu options then select CONTROL and GO TO NORMAL MODE Alternatively standalone UPS only Press any button to activate the menu options then select TURN UPS ON OFF TURN UPS ON and OK to confirm Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 103 OPERATION Setting Power Strategy Configuring Battery Settings 104 To set the power strategy 1 Press any button to activate the menu options then select SETTINGS USER SETTINGS and POWER STRATEGY 2 Select HIGH EFFICIENCY or STANDARD and OK to confirm The following battery settings are availabl
128. r quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the BladeUPS module you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The BladeUPS module is designed for critical applications such as ultra high density blade servers in a data center environment Figure 1 shows the BladeUPS module with an optional Extended Battery Module EBM BladeUPS ATN Figure 1 The BladeUPS Module with Optional EBM Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 1 INTRODUCTION Providing outstanding performance and reliability the BladeUPS module s unique benefits include the following e High density three phase input three phase output UPS e Scalability to 60 kW redundant N 1 configuration by connecting up to five additional parallel UPSs A standalone UPS converts to a parallel UPS by changing the line cord Each UPS in the parallel system connects to a BladeUPS Bar pre installed in the rear of an Eaton rack Racks can be configured for bottom or top entry A Powerware Hot Synce Controller Area Network CAN Bridge Card in each paralleled UPS provides connectivity for system metering and operational mode control In a parallel system that is not fully loaded the system will shift load to UPSs wi
129. rack 62 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 13 Parallel or parallel ready system only If you are installing other X Slot cards besides the Powerware Hot Sync CAN Bridge Card skip to Step 16 NOTE Leaving the UPS unattached allows you to adjust the UPS position in the rack for any clearance needed to install the X Slot cards 14 Using four M5 machine screws secure the front of the cabinet to the rack as shown in Figure 49 Position 9 M5 Screws Position 4 Figure 49 Securing the Front of the UPS 15 Insert the two rear hold down brackets on the rails into the slots on the rear of the cabinet see Figure 50 If necessary push out on the rack upright to allow the clearance needed to insert the bracket The rack upright flexes easily Verify that the brackets seat firmly then tighten the nuts on the rear hold down brackets The UPS is now secured in the rack A Figure 50 Inserting the Rear Hold Down Bracket Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eat
130. ring skal udf res af kvalificeret servicepersonale med kendskab til batterier og g ldende forsigtighedsregler Hold uautoriseret personale v k fra batterierne e Korrekt bortskaffelse af batterier er p kr vet Overhold g ldende lokale regler for bortskaffelsesprocedurer e Skaf dig aldrig af med batterierne ved at br nde dem Batterierne kan eksplodere ved ben ild Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy SAFETY WARNINGS Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de accu s Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk A Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD Deze UPS bevat een eigen energiebron accu s De UPS uitgang kan onder spanning staan zelfs wanneer de UPS niet is aangesloten op de netspanning Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperatuur en vochtigheidregeling te worden geinstalleerd waar geen geleidende verontreinigingen aanwezig zijn De omgevingstemp
131. rnal batteries and the External Battery Interconnect Power Strategy High Efficiency Standard High Efficiency For more information see the following section Operating Modes 96 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Table 9 User Settings continued OPERATION Description Available Settings Default Setting Start Screen Eaton logo Eaton logo Mimic screen see Figure 72 on page 93 User Password Enabled Disabled Disabled If Enabled is selected the password is USER Audible Alarms Normal Sound Disabled Normal Sound Unsynchronized Transfer to Bypass Allowed Not Allowed Not Allowed Transfer to Bypass When Overload After a delay Immediately After a delay Automatic Start Delay 1 through 32767 seconds Os 1 means disabled Control Commands from X Slot1 Allowed Disabled Allowed Selecting Disabled prevents load commands such as Load Off Control Commands from X Slot2 Serv through the X Slot including remotely X Slot Signal Input Activation Delay 0 through 65 seconds 5s Reset Custom Event Settings 0 through 32 Total 0 32 REPO Configuration Enabled Disabled Enabled Operating Modes The BladeUPS module front panel indicates the UPS status through the UPS indicators Figure 71 on page 93 shows the UPS front panel indicators and controls Normal Mode During Normal mode the amp indicator illuminates solid and
132. runtime e EBM for extended runtime with up to four EBMs per UPS A 0 9m 3 ft battery extension cable is available e X Slote cards with enhanced communication capabilities for network connectivity with monitoring and control Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy INTRODUCTION The BladeUPS Bar for parallel systems mounted in the rear of an Eaton rack provides the required input and output connections for the paralleled UPSs and has a single system rated input connection Figure 2 shows an example of a BladeUPS parallel system The BladeUPS system can be installed with Eaton remote power panels and rack mounted power distribution systems BladeUPS Bar BladeUPS Module BladeUPS Module BladeUPS Module Bottom Entry Wireway Figure 2 Example of a BladeUPS Parallel System Note the following guidelines when configuring your BladeUPS standalone module or parallel system e The UPS accommodates a maximum of four EBMs e The EBM s for a standalone UPS can be mounted directly below the UPS or with rack side panels removed in an adjacent rack to the left of the rack containing the UPS e The EBMs for a parallel system can be mounted in an adjacent rack to the left of the rack containing the UPS rack side panels removed Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton c
133. s 4 Five and six UPS systems only Remove the battery cartons from the pallet see Figure 4 Retain the batteries to install in the top two UPS cabinets after the system is moved to the final location described in Installing the UPS Internal Batteries on page 30 5 Hold the ramp in place and cut the strap that binds it to the system CAUTION If not held in place when the strap is cut the ramp can fall and cause injury Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 19 PREASSEMBLED SYSTEM INSTALLATION 6 Lift the ramp off the pallet and attach it to the pallet by inserting the ramp bracket pins in the pre drilled holes at the rear of the pallet see Figure 5 Pallet Front Pallet Rear Figure 5 Attaching the Ramp to the Pallet 7 Remove the four protective cardboard corners and the bag from the system 8 Discard or recycle the packaging in a responsible manner or store it for future use Unloading the System The system is heavy See Table 1 for system weight If unloading instructions are not closely followed the system can cause serious injury CAUTION Do not tilt system more than 10 sideways from vertical 20 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy PREASSEMBLED SYSTEM INSTALLATION To unload the system 1 Remove the M10 bolts securing the two front and two rear s
134. s mode The load is now powered by utility power If the AY indicator is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary 12 Switch the load connector circuit breaker to the ON position 13 Press the E button until the Start screen appears Standalone UPS Shutdown To shut down a standalone UPS see Figure 58 on page 71 1 Switch the load connector circuit breaker to the OFF O position O NOTE The load connector breaker controls the load connector only not the output power cord 2 Press any button on the front panel display to activate the menu options Select TURN UPS ON OFF TURN UPS OFF and press the button 3 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The output relays open the UPS transfers to Standby mode and the J indicator turns off 4 Switch the UPS battery circuit breaker to the OFF 0 position 5 If optional EBMs are installed switch all EBM battery circuit breakers to the OFF 0 position 6 Switch the UPS input circuit breaker to the OFF O position 7 Switch off utility power where the UPS is connected Individual Paralleled UPS Shutdown To shut down an individual UPS in the parallel system see Figure 58 on page 71 1 Switch the load connector circuit breaker to the OFF 0 position O N
135. see Figure 37 Front Rail Hex Head Screws Figure 37 Securing the Front Rail Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 4 Using two clip nuts and two hex head screws attach the rail to the rear of the rack see Figure 38 and Figure 39 The bottom rail uses positions 2 and 4 for the rear hex head screws If you are installing additional rails place the next rail 7 holes above the last installed screw fe O o Position 13 O Second Rail o Position 11 o olo o o o O o Position 2 O o Position 4 First Rail Figure 38 Rear Rail Screw Positions for the EBM S N Clip Nuts yest CCOOCCOOO Figure 39 Securing the Rear Rail 5 Repeat Steps 3 and 4 for the other rail 6 Tighten the assembly wing nuts on both rail assemblies CAUTION The EBM is heavy see page 130 Moving the EBM requires a minimum of two people 7 Place the EBM on a flat stable surface with the front of the EBM facing toward you Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 55 STANDARD SYSTEM INSTALLATION 56 8 Ifthe mounting brackets are not already installed align the two mounting brackets with t
136. sembly mounted ERE ne CS AC Pp A ood a i n Figure 12 Removing the Conduit Landing Plate 4 Use a Greenlee punch to provide one or more holes in the conduit landing plate to accommodate the input and output wiring from the utility to the BladeUPS Bar Replace the conduit landing plate 28 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Table 4 BladeUPS Bar Wiring Specifications PREASSEMBLED SYSTEM INSTALLATION Connect the input output and ground wires to the BladeUPS Bar terminal block according to Figure 13 and Table 4 Route the three input phases and the input neutral through the mounted or loosened ferrite assembly see Figure 12 Ground Bottom Entry Terminal Block Figure 13 BladeUPS Bar Terminal Block Top Entry Terminal Block BladeUPS Bar Terminal BladeUPS Bar Terminal Wire Tightening Terminal Block Position Wire Function Size Rating Torque Output 1 Output A Phase 1 Out 2 Output B Phase 2 Out 13 3 mm 6 AWG to 3 Output C Phase 3 Out 177 mm 350 kemil Input 4 Input A Phase 1 In i NOTE Wire gauge depends 5 Input B Phase 2 In on overcurrent protection 31 1 Nm 275 lb in rating required see Table 2 6
137. sente manuale per futuro riferimento PERICOLO La TENSIONE contenuta in questo gruppo statico di continuit LETALE Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO All interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL UTENTE AVVERTENZA L UPS contie ne la propria fonte di energia batterie Le prese d uscita dell UPS possono essere sotto tensione anche quando UPS non collegato all alimentazione elettrica CA Per ridurre ambiente in temperatura presenza di Per ridurre il rischio di incendio o di scossa elettrica installare il gruppo statico di continuita in un erno a temperatura ed umidita controllata privo di agenti contaminanti conduttivi La ambiente non deve superare i 40 C Non utilizzare l unit in prossimit di acqua o in umidita eccessiva 95 max rischio di incendio effettuare il collegamento soltanto a un circuito dotato di una protezione da sovraccarico per il circuito derivato di max 100 ampere come stabilito dalle norme statunitensi sugli impianti ele La protezion produttori Per conform l apparecchi dispersione trici National Electrical Code ANSI NFPA 70 Vedere pagina 70 o pagina 46 e da sovraccarico per le uscite e l interruttore di scollegamento devono essere forniti da altri ita con gli standard internazionali e con le norme in merito al cablaggio tu
138. ser s Guide 164201649 Rev 6 www eaton com powerqualtiy TABLE OF CONTENTS Operating Modes 5 2 654 see ROR A ek ER Ra Le ee ee ee ee 97 Normal Modes A O O RA 97 Battery MI A A A A na ed e ao os 98 Bypass Modera inet Colts dd e e e ee e e teal a DR e a e DN a a A a A e 98 Standby Mode avia A a a ii dn aes 98 UPS Startup and SHUI WA aa A Ape sat 99 starting a standalone UPS A A A A oh oh ated Sea eee 99 starting a ParallelsSystemig ata a A NN Sua As dl AI Nat 100 starting theUPS on termal Bypass sisi no a AA AS A A tie SO a 101 Standalone UPS SHUdOWN ar imss eiaa ln ds tds 102 Individual Paralleled UPS ShUtdOWN 000 o A A a sia 102 Parallel System Sh WA 20 O a ir Li DE ia eens kay ASE it melt Sun EES 103 Transferring the UPS Between Modes 00 A A veer buy Rete Sheela eee 103 Setting POWER StAtEGY tai tr td ep uee es 104 Configuring Battery Settings sir A A A ER eae ad me cle St oe 104 Confiquring the UPS TOREBMS s accuses a th geet hee cle As cy fee ales ta da aan hs fi Ss acest le Ie Solna aye etal 104 Configuring the UPS for Customer Supplied External Batteries 2 2 eens 105 setting the Battery Low Alarm Level cesos ta feel ened dd ose peas 105 RunningAutomatic Battery Tests so ions 3 2 a ee athe A hee ee hi eee ge iis eee oat 106 Communication lt A a a ot bem tee Siw BEDE 107 Installing Communication Options and Control Terminals 2 aaaeeeaei 108 COMMUNICATION OPtONS rs ad AEs ecstatic a ted che ela A 09
139. setting see Normal Mode on page 97 To energize a load connected through the Load Connector switch the load connector circuit breaker to the ON position Press the E button until the Start screen appears Starting a Parallel System To start a parallel system see Figure 58 on page 71 1 Verify that all UPS circuit breakers are in the OFF O position NOTE The load connector breaker controls the load connector only not the output power cord D a BR w 10 11 Verify that all UPS power cords are plugged in and secured by the plug retainers see Figure 63 on page 78 Verify that all redundant signal cables are connected Switch on utility power where the UPSs are connected Switch the UPS input circuit breakers on each UPS to the ON position Wait for the front panel display on each UPS to illuminate The AY indicator flashes on each UPS Check each UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active alarms before continuing See Troubleshooting on page 135 Switch all UPS battery circuit breakers to the ON position If optional EBMs are installed switch all EBM battery circuit breakers to the ON position Verify that the Batteries Disconnected alarm on each UPS has cleared Verify that no other alarms appear on any UPS front panel display If the AY indicator is flashing on any UPS do not proceed until al
140. switch before powering on the parallel system 20 Connect the parallel input cord from each paralleled UPS as shown in Figure 70 e Loosen the two screws on the plug retainer and slide the plug retainer out e Insert the parallel input cord into the socket The plug is fully seated when the plug latches snap into place e Slide the plug retainer back in and tighten the screws NOTE The plug retainer prevents the plug from being inadvertently unplugged e Gently loop and twist the parallel input cords as shown to minimize stress on the cords The loop and twist for each cord may vary depending on configuration and strain relief to the BladeUPS Bar in the rack 21 Continue to Parallel System Initial Startup on page 90 If you installed the additional UPS s without shutting down the parallel system perform the steps in Parallel System Initial Startup on the additional UPS s only Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 87 STANDARD SYSTEM INSTALLATION Plug Retainer Figure 70 Connecting UPSs to the BladeUPS Bar Bottom Entry Shown Standalone UPS Initial Startup To start up a standalone UPS NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 1 Plug the equipment to be protected into the UPS but do not turn on the protected equipment see Figure 58 on page 71
141. tabilizing brackets that secure the system to the pallet and remove the brackets see Figure 6 Front Stabilizing Bracket M10 Bolts lt 1 i Rear Stabilizing SS f Bracket M10 Bolts a 6 D 8 arg 4 Front Stabilizing Brackets Rear Stabilizing Brackets Figure 6 Removing the Stabilizing Brackets Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 21 PREASSEMBLED SYSTEM INSTALLATION 22 2 Remove the four anchor bolts from the bottom of the system see Figure 7 O NOTE Eaton recommends using adjustable pliers to remove the anchor bolts 3 If the leveling feet are not fully retracted turn the leveling feet clockwise until they are retracted see Figure 7 Leveling Foot Figure 7 Locating the Leveling Feet and Anchor Bolts Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Caster By PREASSEMBLED SYSTEM INSTALLATION The system is heavy See Table 1 for system weights For five and six UPS systems some batteries are shipped on the pallet for better weight distribution The batteries are installed in the UPS module after the system is moved to the final installation location The weights for five and six UPS systems as they are rolled off the pallet are e Five UPS system 803 8 kg 1772 Ib e Six UPS syst
142. th the strongest batteries to maximize runtime when on battery Parallel systems can be configured for capacity or redundancy e GU height that fits any standard 48 cm 19 rack e Normal operating mode that minimizes heat generation by operating typically at gt 98 efficiency The UPS filters incoming AC power and provides consistent power to your equipment without draining the battery e For utility line input that exceeds normal operating range automatic transfer to an online double conversion high frequency UPS design with pure sine wave output and power factor correction e ABM technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life e Hot swappable electronics module and batteries that simplify maintenance by allowing you to replace them safely without powering down the critical load e Emergency shutdown control through the remote emergency power off REPO port e One standard communication option with a DB 9 serial port e Firmware that is service upgradable through the DB 9 communication port e Backed by worldwide agency approvals The following accessories for the BladeUPS module are available e Maintenance Bypass Module MBM to safely service the UPS without disrupting power e BladeUPS 12i model only External Battery Interconnect to connect a customer supplied external battery to the UPS for extended
143. the front cover firmly into place and then push the bottom firmly into place NOTE Reconnecting the control panel to the electronics module automatically transfers the UPS to Normal mode 8 Verify that no alarms are indicated on the control panel LCD Cable Figure 85 Replacing the UPS Front Cover NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test NOTE for an accurate battery test test the UPS with at least 10 load applied to the UPS To test new batteries 1 Plug the UPS into a power outlet for 48 hours to charge the battery 2 Press any button to activate the menu options 3 Select CONTROL then START BATTERY TEST NOTE The battery test may not start immediately The request is scheduled and the UPS determines when the test starts Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 123 UPS MAINTENANCE During the battery test the front panel displays Battery Test Pending A failed battery test initiates a Battery Test Failed alarm To cancel a battery test in progress 1 Press any button to activate the menu options 2 Select CONTROL START BATTERY TEST then CANCEL Replacing the Electronics Module 0 oa You can easily replace the electronics module without turning the UPS off or disconnecting the load Battery mode is not available and your equipment is not protected however the
144. the utility powers the UPS The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment Two settings are available for Normal Mode e High Efficiency Double conversion on demand e Standard Continuous double conversion By default the UPS operates on a High Efficiency setting that minimizes heat contribution to the rack environment The system bypass input directly supplies the system output with three phase AC power and the UPS stands ready to automatically transfer to double conversion Standard operation as needed The battery recharges when necessary If the input line exceeds normal operating range the UPS transfers to Standard operation to produce a regulated output voltage When the input line returns to normal operating range the UPS returns to High Efficiency operation You can change the default High Efficiency setting to Standard from the front panel See Table 9 User Settings on page 96 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 97 OPERATION 98 BladeUPS 12 model only Standard operation continuous double conversion is available only for loads less than 10 kW 85 If the load exceeds the 10 kW limit while on Standard operation the UPS will switch back to High Efficiency operation until the load is reduced below 9 kW After three attempts within one hour to operate on Standard the UPS will lock back into High Effici
145. tivate the menu options and then press the button until the TURN UPS ON OFF menu displays Press the button to display the TURN UPS ON option press the button Confirm the selection Press and hold the button for three seconds until the UPS stops beeping Verify that the SP indicator illuminates solid indicating that the UPS is operating normally and any loads not connected through the load connector are now energized If the AY indicator is flashing do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary The UPS should be in Normal mode By default Normal mode operates on the High Efficiency setting see Normal Mode on page 97 To energize a load connected through the load connector switch the load connector circuit breaker to the ON position Press the FE button until the Start screen appears If optional EBMs are installed see Configuring the UPS for EBMs on page 104 to set the number of installed EBMs To change any other factory set defaults see Operation on page 93 NOTE Eaton recommends setting the Date and Time and the Start screen Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 89 STANDARD SYSTEM INSTALLATION 20 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change o
146. tlet cord or the Anderson load connector The Output measurement would be the total load on the UPS and the Load Receptacle reading would be the portion supplied by the Anderson load connector 118 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy Chapter 7 UPS and Battery Care oa UPS Maintenance This chapter explains how to Care for the UPS and batteries e Replace the UPS batteries and EBMs e Test new batteries e Replace the electronics module e Replace a UPS in a parallel system e Recycle used batteries or UPS e Update the UPS firmware For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 25 C 77 F NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries When to Replace Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteries charge to 80 capacity in fewer than 5 hours However Eaton recommends that t
147. tos de Seguranca By SAFETY WARNINGS INSTRU ES DE SEGURAN A IMPORTANTES GUARDE ESTAS INSTRUCOES Este manual cont m instru es importantes que devem ser seguidas durante a instala o e manuten o do no break e das baterias Leia todas as instrugdes antes de operar o equipamento e guarde este manual para consult lo futuramente CUIDADO A UPS cont m VOLTAGEM MORTAL Todos os reparos e assist ncia t cnica devem ser executados SOMENTE POR PESSOAL DA ASSIST NCIA T CNICA AUTORIZADO N o h nenhuma PECA QUE POSSA SER REPARADA PELO USU RIO dentro da UPS ADVERT NCIA Este no break possui sua pr pria fonte de energia baterias A sa da do no break pode estar energizada mesmo que este n o esteja conectado a uma fonte de energia el trica Para reduzir o risco de inc ndios ou choques el tricos instale a UPS em ambiente interno com temperatura e umidade controladas e livres de contaminadores condut veis A temperatura ambiente n o deve exceder 40 C N o opere pr ximo a gua ou em umidade excessiva m x 95 Para reduzir o risco de inc ndio conecte somente ao circuito fornecido com a prote o m xima de 100 amp res contra a sobretens o do circuito derivado de acordo com a norma ANSI NFPA 70 do National Electrical Code Ver p gina 70 ou p gina 46 A prote o contra a sobretens o de sa da e o disjuntor deve ser fornecida por terceiros Para estar de acordo com os padr es internacion
148. try Shown Single Parallel Ready UPS Installation Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock NOTE Do not make unauthorized changes to the UPSs otherwise damage may occur to your equipment and void your warranty To install one UPS in a parallel ready configuration 1 Verify that the UPS is installed in a rail kit in a rack containing a BladeUPS Bar 2 Switch off utility power to the distribution point where the parallel ready UPS system will be connected Be absolutely sure there is no power 78 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION 3 Verify that all circuit breakers are in the OFF O position O NOTE The load connector breaker controls the load connector only not the output power cord 4 Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment see Figure 64 WOW Figure 64 Powerware Hot Sync CAN Bridge Card 5 If there is a Jumper J7 on the Powerware Hot Sync CAN Bridge Card remove and discard see Figure 68 on page 84 NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X Slot Communication Bay 2 see Figure 58 on page 71 leaving the X Slot Communication Bay 1 available for other types of X Slot cards 6 Remove the X Slot communication bay cover on the
149. tta atura collegata con l uscita del gruppo statico di continuit non deve avere una corrente di di terra superiore a 3 5 milliampere ATTENZIONE Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a un elevata corrente di corto circ uito Osservare le dovute precauzioni L assistenza deve essere eseguita da personale qualificato esperto di batterie e delle necessarie precauzioni Tenere il personale non autorizzato lontano dalle batterie Le batterie devono essere smaltite in modo corretto Per i requisiti di smaltimento fare riferimento alle disposizioni locali Non gettare mai le batterie nel fuoco poich potrebbero esplodere se esposte alle fiamme Eaton Blade UPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 11 SAFETY WARNINGS Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne h ndboken inneholder viktige instruksjoner som du b r overholde ved montering og vedlikehold av UPS enheten og batteriene Les alle instruksjoner far utstyret tas i bruk og gjem handboken til fremtidig referanse Denne UPS en inneholder LIVSFARLIGE SPENNINGER All reparasjon og service m kun utf res av AUTORISERT SERVICEPERSONALE BRUKERE KAN IKKE UTF RE SERVICE PA NOEN AV DELENE i UPS en e UPS enheten inneholder sin egen energikilde batterier UPS utgangen kan v re str mf rende selv nar UPS enheten ikke er ko
150. tup for the UPS CAUTION The UPS is heavy see page 130 Removing the UPS from its carton requires a minimum of two people Use the corrugated lifting sling packaged with the UPS to move the UPS NOTE Mounting rails are required for each individual cabinet To install the UPS rail kit 1 Select the proper holes in the rack for positioning the UPS in the rack see Figure 43 NOTE The UPS takes up position 1 through position 12 NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the rack j o olo o ol O gt Position 12 Top of Rail O Q Position 9 Mounting Bracket OO 5 Position 4 ol O Bottom of Rack 7 or Top of Other 39 2 Position Bottom of Rail Cabinet Figure 43 Front Rail Screw Positions for the UPS Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 59 STANDARD SYSTEM INSTALLATION 2 Pre assemble four M6 hex nuts to the rail assembly Assemble two of the nuts and the rear hold down bracket and finger tighten only Assemble the other two nuts to the rail and finger tighten only See Figure 44 Repeat for the other rail Rear Hold Down Bracket Figure 44 Installing the Rail Hardware Right Rail Assembly Shown NOTE Verify that the holes in the rail align properly with the hole pattern in the rack If the rack has square h
151. tware connect your computer to the UPS communication port or optional X Slot card see page 107 For the communication port use the supplied serial cable 4 f your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 58 for the location of the ground bonding screw 5 If an emergency power off disconnect switch is required by local codes see Remote Emergency Power off on page 113 to install the REPO switch before powering on the UPS 6 Continue to Standalone UPS Initial Startup on page 88 70 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy STANDARD SYSTEM INSTALLATION Load Connector Input Battery Breaker Breaker Breaker o o 0 o o e e e o o e o o o Hu Y o la o o REPO NO REPO NC amp Load A Connector e We a pe Hb Battery E l av al Connector im de Surge Protection o d leave o Ox installed o o X Slot Communication Bay 1 nication Bay 2 Communication Port Ground Bonding Screw Output Power Cord w Input Power Cord e Figure 58 BladeUPS Module Rear Panel Standalone U
152. ty Normally Closed 1 Polarity I UPS 3 REPO Terminals 2 Polarit Normally Open sd 1 Polarity A 2 Polarity Normally Closed 1 Polarity I UPS 2 REPO Terminals 2 Polarit Normally Open Ao 1 Polarity A 2 Polarity Normally Closed 1 Polarity REPO Switch UPS 1 REPO Terminals Normally Open 2 Polarit Normally Open a E 1 Polarity 3 A 2 Polarity i Normally Closed Sali Factory Installed Jumper Wire Tem do not remove Figure 80 Normally Open REPO Switch Wiring in a Parallel System Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 115 COMMUNICATION 116 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy NOTE Remove factory install jumper wires and replace with REPO switch wiring REPO Switch Normally Closed UPS 6 REPO Terminals Polarit Normally Open a Polarity Polarity Normally Closed i Polarity UPS 5 REPO Terminals Polari Normally Open apne Polarity A Polarity Normally Closed gt Polarity UPS 4 REPO Terminals Polari Normally Open ean Polarity A Polarity Normall
153. uide 164201649 Rev 6 www eaton com powerqualtiy 15 SAFETY WARNINGS Sakerhetsforeskrifter VIKTIGA SAKERHETSFORESKRIFTER SPARA DESSA FORESKRIFTER Den har anvisningen innehaller viktiga instruktioner som du ska f lja under installation och underhall av UPS enheten och batterierna Las alla instruktioner innan du anv nder utrustningen och spara den har anvisningen f r framtida referens A Denna UPS enhet inneh ller LIVSFARLIG SPANNING ENDAST AUKTORISERAD SERVICEPERSONAL far utf ra reparationer eller service Det finns inga delar som ANV NDAREN KAN UTF RA SERVICE PA inuti UPS enheten e Den har UPS enheten inneh ller sin egen energik lla batterier UPS enhetens uttag kan vara spanningsf rande ven d UPS enheten inte ar ansluten till sp nningsn tet e Minska risken f r brand eller elektriska st tar genom att installera denna UPS enhet inomhus dar temperatur och luftfuktighet r kontrollerade och d r inga ledande f roreningar f rekommer Omgivande temperatur far ej verstiga 40 C Anv nd inte utrustningen nara vatten eller vid h g luftfuktighet max 95 e For att reducera faran f r brand far anslutning endast utf ras till en krets som skyddas med dverbelastningsskydd p maximalt 100 ampere i enlighet med National Electrical Code ANSI NFPA 70 Se sida 70 eller sida 46 e Utg ende verbelastningssydd och kretsbrytare m ste levereras av annan leverant r e F r att verensst mma med i
154. ur uniquement a l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 maximum e Afin de r duire les risques d incendie ne raccordez qu un circuit muni d une protection de surintensit du circuit de d rivation maximum de 100 amp res conform ment au Code Electrique National National Electrical Code des Etats Unis ANSI NFPA 70 Voir page 70 ou page 46 e La protection de surintensit de sortie ainsi que le sectionneur doivent tre fournis par des tiers e Afin d tre conforme aux normes et r glements internationaux de c blage le courant de fuite la terre de la totalit du mat riel branch sur la sortie de l onduleur ne doit pas d passer 3 5 mA ATTENTION e Les batteries peuvent pr senter un risque de choc lectrique ou de br lure provenant d un courant de court circuit haute intensit Observez les pr cautions appropri es L entretien doit tre r alis par du personnel qualifi connaissant bien les batteries et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler les batteries e Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux
155. uration and strain relief to the BladeUPS Bar in the rack Insert the parallel input cord into the socket The plug is fully seated when the plug latches snap into place Slide the plug retainer back in and tighten the screws O NOTE The plug retainer prevents the plug from being inadvertently unplugged 15 Continue to Parallel System Initial Startup on page 90 Plug Retainer Figure 66 Connecting UPSs to the BladeUPS Bar Bottom Entry Shown Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy 81 STANDARD SYSTEM INSTALLATION UPS Installation into an Existing Parallel System Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock NOTE Do not make unauthorized changes to the UPSs otherwise damage may occur to your equipment and void your warranty Because of the redundant signal cable UPSs can be installed into an existing system without shutting down the system or disconnecting the load If you prefer to remove input power to install additional UPSs see Parallel System Shutdown on page 103 To install one to five UPSs into an existing parallel or parallel ready configuration 1 Verify that the UPSs to be paralleled are installed in individual rail kits in a rack containing a BladeUPS Bar 2 For each additional UPS being installed verify th
156. utility power continues to be filtered passively by the UPS If you prefer to remove input power to change the electronics module see Individual UPS Shutdown on page 102 NOTE DO NOT DISCONNECT the electronics module while the UPS is in Battery mode To replace the electronics module 1 Standalone UPS configurations only Transfer the UPS to Bypass mode Continue to step 3 Parallel for capacity configurations only Transfer the UPS to Bypass mode The CAN bus remains energized Parallel for redundancy configurations only No mode transfer is necessary If the UPS is operating in a parallel for redundancy configuration when its electronics module is removed the load automatically transfers to the remaining UPSs The CAN bus remains energized NOTE Disconnecting the contro panel from the electronics module automatically transfers the UPS to Bypass mode However transferring the UPS to Bypass mode manually BEFORE disconnecting the control panel provides extra protection to the electronics module and is recommended 2 Parallel configurations only Disconnect the redundant signal cable s from the UPS For the location of the redundant signal cable see Figure 62 on page 76 3 Remove the UPS front cover and the electronics module and set them aside see Figure 86 To remove the UPS front cover grasp the fingergrips on both sides of the cover and pull the cover forward firmly Unplug the LCD cable connecting the b
157. y Closed Polarity UPS 3 REPO Terminals Polari Normally Open ay en Polarity A Polarity Normally Closed Polarity UPS 2 REPO Terminals Polari Normally Open sree Polarity A Polarity Normally Closed i Polarity UPS 1 REPO Terminals Polarit Normally Open Bed Polarity A Polarity Normally Closed 7 Polarity H Figure 81 Normally Closed REPO Switch Wiring in a Parallel System Parallel Communication COMMUNICATION The CAN Bridge Card in each paralleled UPS provides connectivity for system metering and operational mode control Startup shutdown and auto calibration commands given at one UPS also command the other UPSs in the parallel system The UPSs in a parallel system are in constant communication to monitor settings and status information Mode Transfers If one UPS in a parallel system transfers from High Efficiency operation to Standard operation the other UPSs transfer also When a parallel system is on battery the front panels display the battery status information of the battery with the lowest runtime remaining When the first UPS shuts down the other UPSs also shut down In a parallel system that is not fully loaded the system shifts load to UPSs with the strongest batteries or additional EBMs to maximize runtime In a parallel system configured for redundancy the UPSs use a distributed bypass and the following alarms cause an individual UPS to
158. y shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the United States call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the United States contact your local Eaton product sales or service representative For comments or questions about this Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 140 Eaton BladeUPS 12 kVA User s Guide 164201649 Rev 6 www eaton com powerqualtiy
159. ystem set the Parallel Operation Settings Parallel Operation Mode to Capacity Mode to prevent unnecessary alarms see Chapter 5 Operation Each UPS should be in Normal mode By default Normal mode operates on the High Efficiency setting see Normal Mode on page 97 13 To energize loads connected through the load connectors switch all load connector circuit breakers to the ON position 14 On any UPS press the FE button until the Start screen appears 15 Verify that all UPSs in the parallel system are updated to the same firmware version NOTE Firmware v2 0 does not operate in a parallel system with v1 xx All UPSs must have firmware v2 x installed On each UPS press any button on the front panel display to activate the menu options and then press the button until the IDENTIFICATION menu displays Press the button to display the identification data including the firmware version If any firmware versions do not match install the firmware from the supplied BladeUPS Documents Firmware and Installation Video CD or visit www eaton com powerquality to download the latest version and the instructions for installing it 16 If optional EBMs are installed see Configuring the UPS for EBMs on page 104 to set the number of installed EBMs for each UPS 17 To change any other factory set defaults see Operation on page 93 NOTE Eaton recommends setting the Date and Time an
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