APC 100kW Modular Power Distribution Unit
Contents
1. Operation Symmetra PX 48 96 and 160 kW 400 V 100 kW 208 V About this Manual This manual is intended for users of e Symmetra PX 48 kW 400 V UPS Symmetra PX 96 and 160 kW 400 V UPS and Power Distribution Unit PDU XR Symmetra PX 100 kW 208 V UPS and Power Distribution Unit PDU XR Battery Enclosure It refers to important safety warnings and instructions gives an introduction to the display interface and provides information on operation and troubleshooting Companion manuals For additional information see the following Symmetra PX manuals Receiving and Unpacking 990 3013 Safety 990 2984 96and 160 kW 400 V Installation 990 3017 48 kW 400 V Installation 990 3151 100 kW 208 V Installation 990 3659 48 kW 400 V XR Battery Enclosure 990 3190 Battery Replacement Sheet 990 2958 Updates to this manual Check for updates at the APC Web site www apc com Look for the latest letter version of the manual Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Contents OVervieW xun ed cider exvesiuseuoaedcucapa E Suez ipee dud d User Interface cus la a Bae REA 1 Interface area 22 fuss usa Da XR RUE 1 Display interface 1 2 a e r es 2 Menutree uou ee oe a ale RUE a ere coder tw de toda ea 3 Operatoria Operation Modes se Hr EX IER SES 5 Normal operation lerne 5 Battery operation anana 0002 eee es 5 S2. Unscrew the spring activated knobs on both sides of the module Pull the module up and out of the enclosure as far as the lock mechanism will allow Release the lock by pressing the black plastic tab on both sides of the module Pull the module out of the enclosure QN Uu BPW np Push the replacement module into the enclosure N Caution Do not attempt to insert the power module using excessive force 7 Tighten the spring activated knobs on both sides of the module to ensure proper contact 8 Secure the locking latch to start the power module the module makes proper contact within the unit The power module will not operate unless Caution Tighten the spring activated knobs before securing the locking latch to ensure that N the locking latch is engaged Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 19 Replace a battery an Use two people to lift components weighing between 18 32 kg 40 70 Ib Pxb0026a 1 Holding the handle gently lift the battery unit and pull it halfway out 2 Release the locking mechanism by lifting the battery unit Pull the battery unit completely out while supporting it 3 Take the replacement battery unit and push it into the system N Note When replacing batteries always replace both batteries A B or C D see illustration above Note Allow batteries a 24 hour recharging period after system start up battery replacement for b
3. a Select UPS and press ENTER b Select UPS Power Control and press ENTER UPS Alarms UPS Power Control Power Dist Log UPS Status Switch Gear Admin UPS Tests amp Diags Environment Help UPS Configuration c Select Turn UPS On Into Bypass and press d Select Continue Turn On and press ENTER ENTER Turn UPS On Battery back up not UPS On Into Bypass available in bypass gt Cancel gt Continue Turn On e Confirm by selecting Yes On Into Bypass and f Wait for the UPS to turn the load on press ENTER Confirm Turning UPS on Into UPS on Into Bypass Bypass gt NO ABORT please wait gt Yes On Into Bypass g The UPS is now ON UPS s output is now in bypass Press any key Note The H2 LED next to the Q2 switch will illuminate indicating that it is safe to operate the Q2 switch 6 Set the Q2 switch on the PDU PDU XR or the external maintenance bypass panel to the ON position Note The H3 LED next to the Q3 switch will illuminate indicating that it is safe to operate the Q3 switch 7 Set the Q3 switch to the OFF position Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 13 8 Use the display interface to transfer the UPS out of bypass a Select UPS and press ENTER UPS Alarms Power Dist Log Switch Gear Admin Environment Help c Select UPS out of Bypass and press
4. UPS AIALMS ei ho A IRE e iE NEUE 23 Modular Distribution FaultList 27 PDU Fault istics she oe is elle fos 28 ii Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Overview User Interface Interface area www apc yom e UNIR gt Check AN Log 0000 e Q oo00 LOAD POWERED LED When the LED is green power to the load is flashing yellow the unit is in bypass on When the LED is yellow the load is supplied through the batteries When the LED is configuration items CHECK LOG LED When the LED is green a new event has been added to the event log WARNING LED When the LED is yellow there are one or more warning alarms in the system CRITICAL LED When the LED is red there are one or more critical alarms in the system LCD SCREEN The screen displays alarms status data instructional help and UPandDOWN keys These keys scroll through menu items o 0 000 O0 0 ee ENTER This button opens menu items and confirms changes to system parameters HELP This button opens context sensitive help ESC This button returns to previous screen Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Display interface Overview screens When the system is running the display will scroll through screens showing information about the system and any active alarms Note The data values shown are for ex
5. ENTER Turn UPS of Reboot UPS UPS out of Bypass UPS to Sleep e Wait for the UPS to transfer out of bypass Putting UPS out of Bypass please wait View the status screens 1 Select UPS and press ENTER UPS Alarms Power Dist Log Switch Gear Admin Environment Help 3 Use the UP and DOWN arrow keys to navigate through the Status screens Symmetra PX 160 kW A Status On Line No UPS Alarms v View the log screen 1 Select Log and press ENTER UPS Alarms Power Dist Log Switch Gear Admin Environment Help 3 Use the UP and DOWN arrow keys to navigate through the Log screens Log Item gt 1 of 2 03 14 07 10 37 02 AN lt Description gt UJ b Select UPS Power Control and press ENTER UPS Power Control UPS Status UPS Tests amp Diags UPS Configuration d Confirm by selecting Yes Out of Bypass and press ENTER Confirm UPS out of Bypass gt NO ABORT gt YES Out of Bypass f The UPS is now out of bypass UPS is now out of bypass Press any key Select UPS Status and press ENTER UPS Power Control UPS Status UPS Tests amp Diags UPS Configuration 2 Select View New Log Items to see new log items when the Check Log LED is lit and press ENTER To see historical even
6. module has failed and requires replacement Contact APC Customer Support Static Bypass Switch Module Removed The system no longer detects a static bypass switch module Option 1 Ensure the static bypass switch module is installed properly Option 2 Call APC Customer Support for replacement of the static bypass switch module System Power Supply Card Fault The system power supply card has failed and requires replacement Ensure that the power supply card is installed properly See Replace a power management card on page 18 System Start Up Configuration Fault The system configuration download has failed Unable to determine the system voltage or frame size Check for other alarms and contact APC Customer Support Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Modular Distribution Fault List The display interface will identify the number of the power distribution module that has caused an alarm or warning Display Message Meaning Corrective Action High Module Current The threshold of the high module Evaluate the threshold setting If necessary adjust current has been exceeded it for your situation High Subfeed Current The threshold of the high Evaluate the threshold setting If necessary adjust subfeed current has been exceeded it for your situation Low Module Current The threshold of the low module current has been exceeded Evaluate the
7. 0 kW 400 V and 100 kW 208 V Operation Display Message Meaning Not Synchronized Fault System cannot synchronize to AC line and bypass mode may not be available Corrective Action Option 1 Decrease the sensitivity to input frequency Option 2 Correct the input voltage to provide acceptable voltage frequency Output Voltage Not In Range The output voltage is not within the specified range Evaluate the threshold setting If necessary adjust it for your situation Contact APC Customer Support Overload The load has exceeded the system power capacity Option 1 Decrease the load Option 2 Add a power module to the system Power Failure The input voltage is not acceptable for normal operation Contact APC Customer Support Power Module Fault A power module has failed and requires replacement See Replace a power module on page 19 Redundancy Alarm Actual power module redundancy has Option 1 If possible install additional fallen below user specified power modules See Replace a power redundancy alarm threshold At least module on page 19 one power module has failed or the Option 2 Replace failed modules See load has increased Replace a power module on page 19 Option 3 Reduce the load Option 4 Change alarm limit Redundancy Lost The UPS no longer detects redundant Option 1 If possible install additional power modules One or more power modules have fail
8. 100 kW 208 V Operation 27 PDU Fault List Display Message Meaning Maintenance Bypass Alarm The system is in maintenance bypass the Q2 switch is open and the Q3 switch is closed Corrective Action No corrective action necessary Output V lt Ln N gt Voltage Under Limit Phase to neutral output voltage for phase L N has dropped below the configured limit Evaluate the threshold setting If necessary adjust it for your situation Output V lt Ln N gt Voltage Over Limit Phase to neutral output voltage for phase lt L N gt exceeded the configured limit Evaluate the threshold setting If necessary adjust it for your situation Output I L lt n gt Current Over Limit Current of output phase lt n gt exceeded the configured limit Evaluate the threshold setting If necessary adjust it for your situation Output I L lt n gt Current Under Limit Current of output phase lt n gt dropped below the configured limit Evaluate the threshold setting If necessary adjust it for your situation Output FDev Freq Out of Range Frequency of the output current is above or below the range that is configured as acceptable Evaluate the threshold setting If necessary adjust it for your situation User Contact Name Alarm Active A user configured contact connected to the system 1s reporting an alarm condition Determine why the alarm has occurred This is a user
9. Contacts and press ENTER Input Contacts Output Relays Alarm Relay Map severity and normal state 4 Change the settings for name location alarms Name Location x Alarms Enabled Severity Critical Normal Open 2 Select Output Relays and press ENTER Input Contacts Output Relays Alarm Relay Map for the selected output relay Relay x Name output relay Normal Closed 16 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 4 Change the settings for name and normal position Maintenance Parts Replacement Determine if you need a replacement part To determine if you need a replacement part contact APC Customer Support and follow the procedure below so that the APC Customer Support representative can assist you promptly l In the event of a module failure the display interface may show additional fault list screens Press any key to scroll through these fault lists record the information and provide it to the representative Write down the serial number of the unit so that you will have it easily accessible when you contact APC Customer Support If possible call APC Customer Support from a telephone that is within reach of the UPS display interface so that you can gather and report additional information to the representative Be prepared to provide a detailed description of the problem A representative will
10. ISCONNECT switch to the ON position on all XR Battery Enclosures and the PDU XR if applicable 2 Set the Q1 switch to the ON position Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 3 Set the SYSTEM ENABLE switch on the UPS to the ON position Note Wait approximately two minutes for the system to start 4 Setthe Q5 breaker to the ON position if applicable Note The H2 LED next to the Q2 switch will illuminate indicating that it is safe to operate the Q2 switch 5 Set the Q2 switch on the PDU PDU XR or the external maintenance bypass panel to the ON position 6 Use the display interface to turn the UPS on a Select UPS and press ENTER b Select UPS Power Control and press ENTER UPS Alarms UPS Power Control a ia a RE Diags Environment Help UPS Configuration c Select Turn UPS On and press ENTER d Confirm by selecting Yes Turn UPS On and press ENTER Confirm A o mee gt NO ABORT gt Yes Turn UPS On e Wait for the UPS to turn the UPS on Turning UPS on please wait Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Turn the UPS load off 1 Select UPS and press ENTER gt UPS Alarms Power Dist Log Switch Gear Admin Environment Help 3 Select Turn UPS Off and press ENTER Turn UPS O
11. PS and press ENTER b Select UPS Power Control and press ENTER UPS Alarms UPS Power Control Power Dist Log Ce UPS Status CD Switch Gear Admin QD UPS Tests amp Diags QD Environment Help UPS Configuration c Select UPS into Bypass and press ENTER d Select Yes Into Bypass and press ENTER Turn UPS Off Confirm Reboot UPS ED UPS into Bypass amp UPS into Bypass NO ABORT UPS to Sleep YES Into Bypass e Wait for the transfer to complete f Confirm that the transfer to bypass is complete Putting UPS into UPS is now in Bypass please bypass wait Press any key Note The H3 LED next to the Q3 switch will illuminate indicating that it is ok to operate the Q3 switch 2 Set the Q3 switch to the ON position Note The H2 LED beside the Q2 switch will illuminate indicating that it is ok to operate the Q2 switch 3 Set the Q2 switch to the OFF position Note If shutdown via the display is disabled proceed to step five If you want to enable shutdown via the display then call APC 10 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation a Select UPS and press ENTER UPS Alarms Power Dist Log Switch Gear Admin Environment Help c Select Turn UPS Off and press ENTER Turn UPS Off Reboot UPS UPS into Bypass UPS to Sleep e Confirm by selecting YES Turn UPS Off and press ENTER Turn UPS Off Without Server Notifica
12. ample only No Active Alarms System Date Time 28 Mar 2010 10 37 01 Volts In Volts Out L1 xxx L1 xxx L2 xxx L2 xxx L3 xxx L3 xxx Out Amps kW kVA L1 xxx XX X xXx x L2 XXX XX X XX X L3 xxx XX X XX X Symmetra PX 160 kW Runtime xxhr xxmin Capacity xxx x UPS Load xxx System Bypass State UPS Operation UPS State On Line Note Press ENTER to go from any overview screen to the main menu screen Main menu screen From the main menu it is possible to configure and monitor the system through the sub menu screens UPS Power Dist Switchgear Environment Alarms Log Admin and Help Use the UP and DOWN arrow keys to navigate through the menu screens The selector arrow is controlled by the UP and DOWN keys sl c mud Press ENTER to open the menu Switchgear Admin marked by the arrow Environment Help Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Menu tree Total Loading Modular Loading Volt Meter Subfeeds UPS Power Control UPS Status UPS Tests amp Diags UPS Configuration Input Contacts Output Relays Alarm Relay Map Env Monitoring Card Factory All Active Alarms Activeby Severity Active by Type View New Log Items View Entire Log Clear Entire Log Network Setup Local Interfa
13. ast Key Click Beeper Volume or Check Log Light and change the settings using the UP and DOWN arrow keys Press ENTER to save the changes Contrast 4 Key Click gt On Beeper Volume gt High Check Log Light Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 15 Change the date and time 1 Select Admin and press ENTER UPS Alarms Power Dist Log Switchgear Admin Environment Help 3 Select Date or Time and change the settings by using the UP and DOWN arrow keys Press ENTER to save the changes Mode Manual Format mm dd yyyy Date xx xx xxxx Time xx xx xx Configure input contacts 1 Select Environment and press ENTER UPS Alarms Power Dist Log Switchgear Admin Environment Help 3 Select desired input contact 1 through 4 select Configuration and press ENTER Input Contact xof4 lt contact name Status Normal Configuration Configure output relays 1 Select Environment and press ENTER UPS Alarms Power Dist Log Switchgear Admin Environment Help 3 Select desired output relay 1 through 4 Configuration and press ENTER Output Relay xof4 relay name gt Status Closed Configuration select 2 Select Date Time and press ENTER Network Setup Local Interface Date Time Device ID 2 Select Input
14. attery monitoring data to become fully reliable 20 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Replace a power distribution module BR vc N e Mi Ma 96 and 160 kW Switch the breakers to the OFF position Disconnect the power distribution module s cable from the load Open the locking latch on the module and gently pull the module out of the enclosure Take the replacement power distribution module and open the locking latch Route the power cable through the top of the enclosure and slide the power distribution module into place Secure the latch to lock the module Switch the breakers to the ON position Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 21 Troubleshooting Warning Only trained persons familiar with the construction and operation of the equipment as well as the electrical and mechanical hazards involved may install and remove system components UPS Alarms This section lists all of the common alarm and status messages that might be displayed on the display interface suggested corrective action is listed with each message to help troubleshoot the problem here installed Note Contact APC Customer Support if you see alarm or status messages that are not listed Note If a problem is reporte
15. ce Date Time manual without the assistance of APC Customer Support N Caution Do not attempt to make any changes to screens that are not described in this Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Operation Operation Modes In an installation that does not include a maintenance bypass panel the UPS has three operation modes If the installation includes a PDU a PDU XR or an external maintenance bypass panel maintenance bypass operation also becomes available Normal operation During normal operation the UPS converts the utility mains supply to conditioned power for the connected load Battery operation During battery operation the UPS provides conditioned power to the connected load from its batteries for a finite period The UPS transfers to battery operation if the utility mains power supply fails or is outside pre defined limits Static bypass operation Static bypass operation is a feature that keeps the load supplied directly from the utility mains supply during different scenarios on the UPS or downstream from the UPS In static bypass operation the utility mains is supplying power to the connected load directly bypassing all internal UPS functions Maintenance bypass operation optional The UPS can be connected to a PDU a PDU XR or an optional external maintenance bypass panel that enables the user to bypass the UPS completely for maintenance purposes that might even include replac
16. d ensure that the system component in question is correctly Display Message Meaning Corrective Action Battery Charger Fault The battery charger is not functioning Contact APC Customer Support properly Battery Fault A battery module has failed and See Replace a battery on page 20 requires replacement Battery High Temperature Violation The temperature of one or more battery units has exceeded system specifications Ensure that the ambient temperature meets the specifications of the system If the ambient temperature is below 40 C 104 F then initiate a self test to detect any bad battery units Replace any bad battery units Battery High Voltage Violation The battery voltage is too high and the charger has been deactivated Contact APC Customer Support Battery Monitor Card Fault The battery monitor card has failed Contact APC Customer Support Battery Monitor Card Removed The battery monitor card has been removed Contact APC Customer Support Discharged Battery The UPS is online and the battery charge is low No corrective action necessary Note Ifthe input voltage fails runtime will be limited Extended Run Frame Fault One of the battery enclosures has failed Contact APC Customer Support External DC Disconnect Switch Open The external DC DISCONNECT switch tripped Battery power is not available or the runtime is lower than expected Close the ext
17. e or Frequency Cannot Support Bypass The frequency or voltage is out of acceptable range for bypass This message occurs when the UPS is online and indicates that bypass mode may not be available if required Correct the input voltage to provide acceptable voltage or frequency Intelligence Module Fault The main intelligence module has failed and requires replacement Contact APC Customer Support Load kVA Alarm Violation The load has exceeded the user specified load alarm threshold Option 1 Use the display interface to raise the alarm threshold Option 2 Reduce the load Local Management To UPS Communication Lost Internal communications in the system have failed Contact APC Customer Support Low Battery The UPS is in battery operation and the battery charge is low Runtime is limited Shut down the system and the load equipment or restore the input voltage No Batteries Detected No battery power is available Option 1 Ensure the batteries are installed properly Option 2 Check to see whether the DC Breaker has been tripped Option 3 Contact APC Customer Support No Power Modules Detected No power modules are available Option 1 Ensure that the power modules are properly installed the two fastening screws are tight and the locking latch is engaged Option 2 Check for other communication alarm messages in the log 24 Symmetra PX 48 96 and 16
18. ed or the load has increased power modules See Replace a power module on page 19 Option 2 Replace failed modules See Replace a power module on page 19 Option 3 Reduce the load Option 4 Change alarm limit Redundant Intelligence Module Fault The redundant intelligence module has failed and requires replacement Contact APC Customer Support Redundant Intelligence Module in Control The main intelligence module has failed and the redundant intelligence module is functioning as the primary intelligence module Contact APC Customer Support Replacement Battery Needed One or more battery units needs to be replaced See Replace a battery on page 20 Runtime Alarm The predicted runtime is lower than the user specified minimum runtime alarm threshold At least one battery module has failed or the load has increased Option 1 Install additional battery modules See Replace a battery on page 20 Option 2 Replace failed battery modules Option 3 Reduce the load Option 4 Change the alarm limit Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 25 26 Display Message Meaning Site Wiring Fault There is a problem with the phase rotation or a phase is missing in the input voltage to the UPS Corrective Action Contact the certified electrician that installed the system Static Bypass Switch Module Fault The static bypass switch
19. ement of the entire UPS The connected load will then be fed directly from the utility mains supply and there will in this case be no filtering of the supply or battery backup of the load Operation Procedures Breakers in the system Q1 UPS input Q3 Maintenance Bypass Q2 UPS output Q5 Static Bypass input only in dual utility mains systems Q5 breaker should be located in an optional external maintenance bypass panel See the Note If the system does not contain a PDU or PDU XR the Q1 Q2 and Q3 switches and the N documentation included with the maintenance bypass panel for additional information Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Perform a total power off Warning This procedure will disconnect the load Warning Verify that the UPS is in total power off mode by following this procedure Note If shutdown via the display is disabled proceed to step two If you want to enable shutdown via the display then call APC 1 Use the display interface to turn the UPS off a Select UPS and press ENTER b Select UPS Power Control and press ENTER de m Alarms UPS Power Control Ben nn icm on Diags Environment Help UPS Configuration c Select Turn UPS Off and press ENTER d Select No Don t Notify to shut down without delay and press ENTER Turn UPS Off Notify PowerChute Reboot UPS Cancel Ce UPS into Bypa
20. ernal DC DISCONNECT switch If the problem persists call APC Customer Support External Switch Gear Communication Card Fault The external switch gear communication card has failed Contact APC Customer Support Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 23 Display Message Meaning External Switch Gear Communication Card Removed The system no longer detects an external switch gear communication card Corrective Action Option 1 Ensure the external switch gear communication card is installed properly Option 2 Contact APC Customer Support Graceful Shutdown Initiated A graceful shutdown or reboot has been initiated from the display interface or other accessory No corrective action necessary Internal Communications Failed One of the buses used for communication between the UPS modules has failed Contact APC Customer Support In Bypass Hardware Fault The system has transferred into bypass because a fault has occurred Contact APC Customer Support In Bypass Overload The system has transferred into bypass because the load has exceeded the power capacity of the system Option 1 Decrease the load Option 2 Add a power module to the system In Bypass User Initiated The system has been transferred into bypass due to user action Check for any problems with the system Transfer the system to normal operation Input Voltag
21. ff Reboot UPS UPS Into Bypass UPS To Sleep 5 Confirm YES Turn UPS Off and press ENTER Turn UPS Off Without Server Notification gt NO ABORT gt YES Turn UPS Off Turn the UPS load on 1 Select UPS and press ENTER UPS Alarms Power Dist Log Switch Gear Admin Environment Help 3 Select Turn UPS On and press ENTER Turn UPS On UPS On Into Bypass 5 Wait for the UPS to turn the load on Turning UPS on please wait 2 Select UPS Power Control and press ENTER UPS Power Control UPS Status UPS Tests amp Diags UPS Configuration 4 Select No Don t Notify and press ENTER Notify PowerChute Cancel Yes Notify Servers No Don t Notify 6 Wait for the UPS to turn off Turning UPS off please wait 2 Select UPS Power Control and press ENTER UPS Power Control UPS Status UPS Tests amp Diags UPS Configuration 4 Confirm by selecting Yes Turn UPS On and press ENTER Confirm Turn UPS On gt NO ABORT 2 YES Turn UPS On Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Transfer the UPS into maintenance bypass operation 1 Use the display to transfer the UPS in bypass a Select U
22. help you solve the problem over the telephone if possible or will assign a Return Material Authorization RMA number to you If a module is returned to APC this RMA number must be clearly printed on the outside of the package Ifthe unit is within the warranty period repairs or replacements will be performed free of charge If it is not within the warranty period there will be a charge If the unit is covered by an APC service contract have the contract available to provide information to the representative Return parts to APC Call APC Customer Support to obtain an RMA number To return a failed module to APC pack the module in the original shipping materials and return it by insured prepaid carrier The APC Customer Support representative will provide the destination address If you no longer have the original shipping materials ask the representative about obtaining a new set Pack the module properly to avoid damage in transit Never use styrofoam beads or other loose packaging materials when shipping a module as the module may settle in transit and become damaged Enclose a letter in the package with your name RMA number address a copy of the sales receipt description of the problem a phone number and a check as payment if necessary N Note Damages sustained in transit are not covered under warranty Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 17 Replacement parts Warning All safety instruct
23. ions in the Safety sheet 990 2984 should be read understood and followed prior to handling the system Failure to do so could result in equipment damage serious injury or death equipment as well as the electrical and mechanical hazards involved may install and remove system components Note A maximum of two SmartSlots may be used N Warning Only trained persons familiar with the construction and operation of the Part APC Part No 16 kW power module for 48 96 and 160 kW 400 V SYPMIOKI6H 10 kW power for 100 kW 208 V SYPMIOKF Battery module four battery units SYBT9 B4 Battery unit SYBTU2 PLP SmartSlot relay I O module option AP9610 Modbus Jbus interface Card option AP9622 Network Management Card option Go to www apc com for a list of Network Management Cards Power distribution module Go to www apc com for a complete list of breaker modules Replace a power management card Only the cards in these two locations can be installed 1 Loosen the two Phillips screws on the sides of the card and carefully pull it out of the enclosure 2 Install the new card and secure it with the two screws 18 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Replace a power module Warning Before removing any power modules make sure that the remaining power modules can support the load e Use two people to lift components weighing between 18 32 kg 40 70 Ib
24. lowing ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact the APC Customer Support Center by telephone or e mail Local country specific centers go to www apc com support contact for contact information For information on how to obtain local customer support contact the APC representative or other distributors from whom you purchased your APC product Entire contents copyright 2009 American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo InfraStruXure and Symmetra are trademarks of American Power Conversion Corporation All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only SEIN TN LIE O EU Men
25. specific alarm setting No UPS Input Breaker Q1 Open The Q1 switch is open and the UPS is disconnected from the input voltage Close the Q1 switch to reconnect the UPS to utility mains power No Panel Feed Breakers Q2 amp Q3 Open The Q2 amp Q3 switches are open and the system is not supporting the connected equipment For safety reasons ensure that the switches were not closed for maintenance purposes If the switches are open close Q2 for UPS operation and Q3 for maintenance bypass A typical Bypass Mode Alarm The alarm will be active in the event Q3 is on at the same time as QI and Q5 Option 1 Resume normal UPS operation Option 2 Go to maintenance bypass Option 3 Contact APC Customer Support Transformer Overheating Alarm The temperature of the transformer has exceeded 18 C Option 1 Check for obstructions to air flow Option 2 Reduce load Option 3 Check ambient air temperature Option 4 Contact APC Customer Support Cooling Fan Failure Alarm One fan is not working or not spinning fast enough or one pole ofthe 3 pole circuit breaker has tripped Option 1 Make sure all four fans are running Option 2 Check breaker positions Option 3 Contact APC Customer Support Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the fol
26. ss Yes Notify Servers UPS to Sleep No Don t Notify e Confirm YES Turn UPS Off and press ENTER f Wait for the UPS to turn off Turn UPS Off Without Turning UPS off Server Notification please wait gt NO ABORT gt YES Turn UPS Off 2 Set the UPS SYSTEM ENABLE switch to the OFF position 3 Set the Q2 switch to the OFF position 4 Set the Q1 switch to the OFF position 5 Set the Q5 breaker to the OFF position if applicable 6 Verify that the maintenance bypass switch Q3 is in the OFF position 6 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 7 Set the DC DISCONNECT switch on all of the XR Battery Enclosures and the PDU XR if applicable to the OFF position 8 Disconnect all battery units by removing them or pulling them out to the red disconnect line the red disconnect line If you intend to completely remove the battery units remove them from the enclosure one at a time Failure to pull battery units out to the red disconnect line could cause deep discharge damage to the batteries Caution To ensure that the enclosure does not tip do not pull out the battery units beyond 9 Set the upstream mains power to the OFF or LOCKED OUT position If the UPS has a dual mains supply set both supplies to the OFF or LOCKED OUT position Start the system after total power off 1 Setthe DC D
27. tatic bypass operation ooo 5 Maintenance bypass operation optional 5 Operation Procedures ec c ee an in es 5 Breakers in the system 2002 eee eee ees 5 Perform a total power off 2 0 zu nn nun es 6 Start the system after total power off 7 Turn the UPS load off 2 022 cee ee ee 9 Turn the UPS load on 2 0c 9 Transfer the UPS into maintenance bypass operation 10 Return to on line operation from maintenance bypass operation 12 View the status screens o oooooooooooo ooo 14 View the log screen o o ooooooooo ooo 14 COntIgUratON iia O System Seltings ecos ie 15 Set upthe network aa san tr ad 15 Change the display interface settings 15 Change the date and time 16 Configure input contacts oooooooooooo o 16 Configure output relays oo oooooooo oo 16 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation i Maintenance eeeeernrnmmHmHHHm mmm Parts Replacement voii Vol E Ie RR el 17 Determine if you need a replacement part 17 Return parts to APC llle 17 Replacement parts 2 2 28 esse 24 ini na Rene 18 Replace a power module ooo 19 Replace a battery co adain nmn 20 Replace a power distribution module 21 Troubleshooting u asien d
28. threshold setting If necessary adjust it for your situation Low Subfeed Current The threshold of the low subfeed current has been exceeded Evaluate the threshold setting If necessary adjust it for your situation Maximum Module Current The threshold of the maximum module current has been exceeded Evaluate the threshold setting If necessary adjust it for your situation Maximum Subfeed Current The threshold of the maximum subfeed current has been exceeded Evaluate the threshold setting If necessary adjust it for your situation Minimum Module Current The threshold of the minimum module current has been exceeded Evaluate the threshold setting If necessary adjust it for your situation Minimum Subfeed Current The threshold of the minimum subfeed current has been exceeded Evaluate the threshold setting If necessary adjust it for your situation Modular Distribution Communication has been lost Check the communication cables to ensure they Communication with the power distribution are properly connected Contact APC Customer module Support Module Breaker Open A modular circuit breaker is Check the modular circuit breakers to see 1f one open has been over loaded Replace if necessary Subfeed Breaker Open A subfeed circuit breaker is Check the subfeed circuit breakers to see if one open has been over loaded Symmetra PX 48 96 and 160 kW 400 V and
29. tion gt NO ABORT gt YES Turn UPS Off Set the UPS SYSTEM ENABLE switch to the OFF position Set the Q1 switch to the OFF position Set the Q5 breaker to the OFF position 1f applicable Set the DC DISCONNECT switch to the OFF position on all XR Battery Enclosures and the PDU XR if applicable 4 Use the display interface to turn the UPS off b Select UPS Power Control and press ENTER UPS Power Control UPS Status UPS Tests amp Diags UPS Configuration d Select No Don t Notify and press ENTER Notify PowerChute Cancel Yes Notify Servers No Don t Notify f Wait for the UPS to turn off Turning UPS off please wait Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 11 Return to on line operation from maintenance bypass operation 1 Set the DC DISCONNECT switch to the ON position on all XR Battery Enclosures and the PDU XR if applicable 2 Setthe Q1 switch to the ON position 3 Set the SYSTEM ENABLE switch on the UPS to the ON position N Note Wait approximately two minutes for the system to start 4 Setthe Q5 breaker to the ON position if applicable 12 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation 5 Use the display interface to turn the UPS load on
30. ts select the View Entire Log and press ENTER View New Log Items View Entire Log Clear Entire Log 14 Symmetra PX 48 96 and 160 kW 400 V and 100 kW 208 V Operation Configuration System Settings Set up the network 1 Select Admin and press ENTER UPS Alarms Power Dist Log Switchgear Admin Environment Help 3 Select Mode and press ENTER Stat Mode IP SM 5 Select IP Internet Protocol SM Subnet Mask and GW GateWay and change the settings using the UP and DOWN arrow keys Press ENTER to confirm the changes gt IP SM gt GW Change the display interface settings 1 Select Admin and press ENTER UPS Alarms Power Dist Log Switchgear Admin Environment Help 3 Select Display Behavior and press ENTER Local Password Display Behavior Alarm Beeper 2 Select Network Setup and press ENTER Network Setup Local Interface Date Time Device ID 4 Select Fixed IP Addr to give a specific IP adress to the UPS system or select one of the other three methods to obtain an IP adress In this example Fixed IP Addr mode is selected Fixed IP Addr DHCP Only BOOTP Only DHCP amp BOOTP 2 Select Local Interface and press ENTER Network Setup Local Interface Date Time Device ID 4 Select Contr
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