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APC PDPM100G6F-M power distribution unit PDU

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1. Symmetra PX 100 kW 208 V Rear of the PDU Dual Utility Input L1 Input L2 Input L3 BAT CT Midpoint BAT L Neutral Output L1 Output L2 Output L3 Neutral Bypass L1 Bypass L2 Bypass L3 Single Utility BAT CT Midpoint BAT L Neutral Output L1 Output L2 Output L3 Neutral Input L1 Input L2 Input L3 990 3659C 001 Connect Output Cables to the Subfeed Breaker Wire size and torque are specified on breaker Caution Ensure clockwise phase rotation and neutral location of the power terminal bolt 1 Loosen the four bolts and remove the inner Rear of the PDU cover to get access to the subfeed breaker 2 Route the output cables through the top of the PDU and connect them to the subfeed breaker 990 3659C 001 Symmetra PX 100 kW 208 V 33 Install and Connect Output Cables to the Power Distribution Module and grey for 240 415 V The colour of the backplane and the colour of the rear of the Power Note Power Distribution Modules and backplanes are colour coded black for 120 208 V Q Distribution Module must be
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3. 990 3659C 001 Symmetra PX 100 kW 208 V 39 EPO switch wiring diagram Note The system is configured for installations without EPO In systems with N O EPO connect the EPO to J25 pin 1 and 2 In systems with N C EPO remove the jumper from J24 pin 5 and 6 and connect the EPO to J24 pin 5 and 6 EPO with internal supply N O EPO control N C EPO control EPO Switch 2c 4 48 Keep EPO 4 AE 3 1 wire routing 2 gaga isolated and 1 Internal Power LL use separate 24 V Supply EPO conduits 2 3 Relay Coil 1 4 Ground 8 Ground 4 Ground 3 2 Relay Coil 1 7 6 Relay Coil 2 1 Internal Power 5 Internal Power 24 V Supply 24 V Supply EPO ANCILLARY INTERFACE 488888888889 fo geso o o 0 OO o 429 2 O O O OO O mes J22 O o olo ol Osgaa as O aa a OO RY20 Re F O ay O O ae O J27 a 1 5 J24 4 a2 RY21 8 6 Uu OOO b O O EPO WIRING OOO S
4. MEGER E Wm iH FU O1 single default i LO Q5 dual ua TH o Hap o ee i v MW y aA Q5 dual Q1 single 7 990 3659C 001 Symmetra PX 100 kW 208 V 31 Connect Power Conductors between the UPS and the PDU Applicable to all Systems with PDU 1 Open the rear doors of the PDU and the UPS N Remove the cover from the PDU to get access to Before running the conductors loosen the three Cut the conductor ties and route the output and Connect the output and bypass input conductors In dual utility systems connect the input the power conductors Use a Phillips screwdriver to remove the captive panel fasteners fasteners on each UPS conductor relief next to the PDU bypass input conductors input in single utility systems and bypass in dual utility systems to the UPS through the conductor reliefs Lay the conductors neatly to minimize conductor build up from the PDU conductors to the input busbars L1 L2 L3 Tighten the three fasteners on each conductor relief Reinstall the cover in the PDU and close the rear doors Rear of the System 32 3 TAI a TU a7 lt l iil
5. utility systems through the bottom of the Side z Car Lip 2 Connect the input bypass conductors to the L1 L2 L3 EGC and GEC terminals and torque to specifications on label P M Equipment Ground Conductor EGC o Grounding f Electrode LIN L3 Conductor GEC J with cable preinstalled L2 Grounding Electrode Conductor GEC 28 Symmetra PX 100 kW 208 V 990 3659C 001 3 Take the cables that are preinstalled in the Side Front of the Side Car Car and route them through the left or right side depending on configuration into the PDU 4 Route the conductors input conductors in single utility systems or bypass conductors in dual utility systems through the top of the PDU in top cable entry systems or through the side from the Side Car in bottom cable entry systems 5 Connect the input bypass conductors to the Ll L2 L3 Grounding Electrode Conductor GEC terminals Note For a 208 V PDU install the cables on the front hole of the dual cable lugs 6 Connect the Equipment Ground Conductor EGC to the terminal 7 In dual utility systems remove the plate and switch the cables around to have Q1 in the bottom and Q5 at the top Use a Phillips screwdriver to remove the captive panel fasteners Reinstall the plate Front of t
6. lolooo Hooo 0P4123 el X Pa eit Bey i XR Battery XR Battery XR Battery Enclosure Enclosure Enclosure UPS PDU 1 Route the battery breaker trip cable from J1 in the first XR Battery Enclosure to the J3 port in the next XR Battery Enclosure Repeat the procedure for all XR Battery Enclosures 2 Route the battery breaker trip cable from J1 in the last XR Battery Enclosure to J27 on the EPO ancillary interface board 0P4123 in the UPS for remote XR Battery Enclosure the length of the signal must not exceed 200 m 3 Route the communication cable from XR Communications port 1 in each XR Battery Enclosure to port 2 in the next XR Battery Enclosure Remove the terminator when necessary 4 Route the communication cable from the XR Communications port 1 to port 2 in the last XR Battery Enclosure in the row to the UPS XR Communications port 2 for remote XR Battery Enclosure the lenght of the signal must not exceed 200 m In installations with PDU remove jumper wire harness between J1 and J2 Route the four PDU communication cables from
7. Top Cable Entry Make Holes in the Top Cover of the PDU 1 Remove the dedicated cover plate for power Front of the PDU cables 2 Drill holes in the plate for conduits Re install Front of the PDU the plate with the conduits installed 3 Remove the dedicated cover plate for subfeed Rear of the PDU breaker cables 4 Drill holes in the plate for conduits and re install Rear of the PDU the plate with the conduits installed 20 Symmetra PX 100 kW 208 V 990 3659C 001 Bottom Cable Entry Make Holes in the Bottom of the Side Car 1 Remove the dedicated cover plate Front of the Side Car 2 Drill holes in the plate for conduits and re install Front of the Side Car the plate with the conduits installed lt gt Make Holes in the Bottom of the PDU 1 Loosen the bolt and remove the cover plate for Front of the PDU side access in either the left or right side of the PDU depending on system configuration 2 Install the chase nipple from the Side Car Front of the PDU kit in either the left or right side of the PDU depending on system configuration If the chase nipple protrudes beyond the side plane of the enclosure then reverse the direction so that it does not interfere with the cha
8. uuuuuu uu LL LL ALLAI LLLLLLLL LLA WILI LL FF FL Installations with PDU with Transformer eeeuuuuuuu ue Y II I LL Single Utility System stn Ail ate GW ae es Dual Utility System dn tas Mate LYDAW RY IL S Installations with PDU without Transformer iesin Single Utility Systemi en ddy WA TAN a aL GWR CW Dual Utility System iei Ge ng du ynydd a esses bad dedd dba E dd dT Ly TSA TETORIT Mechanical Assemnbly uuuuuuuuuuuuuuuuu IA IAU UI II III Re arrange the Side Panels ccccccecesesseseeseseeseeeeseeeceeeseeeeseeaeeaeaeeaeeeeneneens Remove the Side Panels euuuuuuuu ccc ccc cccssccssscccsssccsssesessscsssscessssesseeseaeeees Install the Side Panels 200 0 ueu LLALL LLAI LILI LLAI LAI LIII LIU IU Install the Internal Conductors for Bottom Entry Systems in Installations with PDU without Transformer uuuuuuueuuueuieeeesie einion Perform Eguipotential Bonding eeuuuuuuuuuuuuui uri rS HL YIII II II III II Inn Interconnect and Level the Enclosures eeueu ieu 990 3659C 001 Symmetra PX 100 kW 208 V Prepare for Cables cu Sn a corse huss calaee ca tat 17 Installations without PDU eeeeeuuuuueuue ccccceccsssssecececcssssssaceeseesressetaeess 17 TOP Cable Entryn su NW GN Y y A aa ees 18 Bottom Cable Entry nee i ce Y YT NG FFF DFTN Ti FYS 18 Installations with PDU with Transformer eeuueeeueu ui LL Fr LI LIII 19 Top Cab
9. 990 3659C 001 Symmetra PX 100 kW 208 V 9 Dual Utility System Top Cable Entry System External communication wires web UPS link etc A Internal communication wires l I I I I 1 EPO Switch I I I I o u m m In m EPO eee Du k Bottom Cable Entry System External communication wires web UPS link ec Output Internal communication wires i o 10 Symmetra PX 100 kW 208 V 990 3659C 001 Installations with PDU without Transformer Single Utility System Top Cable Entry System External communication wires web UPS link etc O Input Internal communication wires Bottom Cable Entry System External communication wires web UPS link etc Internal communication wires Input EPO EPO Switch 990 3659C 001 Symmetra PX 100 KW 208 V 11 Dual Utility System Top Cable Entry System External communication wires web UPS link etc A Internal communication wires I I I I I I EPO Switch I I I I o ome I EPO eo i i Lo Bottom Cable Entry System E EENE o External communication wires web UPS link etc Out ween Output Internal communication wires I e a ee eee ee ee 1 re er ed 1 i ee re ew i y OEE p gt DS ymamietra PX 100 kW Ny 990 3659C 001 Mechanical Assembly Re arrange the Side Panels WARNING For safety reasons the UPS side panels must always be installed on the r
10. Caution Ensure clockwise phase rotation and neutral location The power terminal bolt diameter is 10 mm The required torque value is 26 Nm 1 Route the conductors through top or bottom of Rear of the UPS the enclosure 2 In single utility systems install the three cables 0W3617 included with the unit Bypass L3 to Input L3 Bypass L2 to Input L2 and Bypass Ll to Input Ll 3 Connect the input conductors to the input busbars L1 L2 L3 N 4 Connect the output conductors to the output busbars L1 L2 L3 N 5 In dual utility systems connect the bypass conductors to the bypass busbars L1 L2 L3 6 Connect the PE cable in the UPS according to the symbol on the grounding rail 9 eco EEY N A N f 4 4 kg 1 990 3659C 001 Symmetra PX 100 kW 208 V Connect Power Conductors in Installations with PDU with Transformer The required torque value is 56 5 Nm Q Note For top entry systems go directly to step 4 Route the conductors input conductors in single Front of the Side Car utility systems or bypass conductors in dual Caution Ensure clockwise phase rotation and neutral location of the power terminal bolt
11. based on a 100 kW maximum configuration of the UPS Specifications for Installations without PDU AC Input 208 V UPS only Connection type single feed 4 wire 3PH N G Connection type dual feed Mains input 3 wire 3PH G Bypass Mains input 4 wire 3PH N G Nom input frequency Hz 60 Nom input current A 302 Max input current A 3 332 Input current limit A 360 Nom bypass input current A 278 Maximum available fault current kA 5 30 1 Input frequency Hz 40 70 with 10Hz sec slewrate 2 Input current based on nominal voltage and rated load batteries fully charged 3 Input current based on full battery recharg nominal voltage and rated load 4 Current limitation through electronic current limiting is based on full rated load and limited battery recharge from 10 to 15 input voltage 5 The maximum available fault current was not evaluated by Underwriters Laboratories AC Output 208 V UPS only Connection type 4 wire 3PH N G or 3 wire 3PH G Nominal output current A 278 Symmetra PX 100 kW 208 V 990 3659C 001 Recommended Current Rating of Feeder Circuit Breakers Caution To reduce the risk of fire connect only to a circuit provided with see below amperes maximum branch circuit overcurrent protection in accordance with the National Electric Code NSI NFPA 70 208 V UPS only Standard
12. black for 120 208 V Front of the PDU 7 agi 0L H f O J ae i a a a Open the latch on the front of the power distribution module Route the cable on the power distribution module through the top of the enclosure Slide the power distribution module into place Pe P m Secure the latch to lock the module 34 Symmetra PX 100 kW 208 V 990 3659C 001 Battery Cables Install the APC Battery Solution The Symmetra PX 100 kW UPS can monitor up to four APC XR Battery Enclosures Caution The system accepts up to 300 kcmil cables The power terminal bolt diameter is 10 mm and the required torque value is 26 Nm Note In installations with non APC batteries follow the documentation provided with the batteries 0M 7171D Q Note In remote installations panels should be installed on free ends part number Connect the Battery Cables between the XR Battery Enclosures cables must not exceed 200 m on the cable that connects the XR Battery Enclosure to the UPS For power cables between 50 and 200 m the voltage drop must be taken into account when the cable size is chosen WARNING For remote XR Battery Enclos
13. oo000oo o WR RELAY OUTPUTS PUT CONTACTS oo Coooo 0P4123 BP 98 m JOOO J3 J2J1 J3J2J1 nn Wan XR Battery XR Battery XR Battery XR Batter Maintenance Enclosure Enclosure Enclosure Enclosur Bypass Panel 1 Route the battery breaker trip cable from J1 in the first XR Battery Enclosure to J3 in the next XR Battery Enclosure Repeat the procedure for all XR Battery Enclosures 2 Route the battery breaker trip cable from J1 in the last XR Battery Enclosure to J27 on the EPO ancillary interface board 0P4123 in the UPS for remote XR Battery Enclosure the lenght of the signal must not exceed 200 m 3 Route the communication cable from XR Communications port 1 in each XR Battery Enclosure to port 2 in the next XR Battery Enclosure Remove the terminator when necessary 4 Route the communication cable from XR Communications port in the last XR Battery Enclosure to the UPS XR Communications port 2 for remote XR Battery Enclosure the lenght of the signal must not exceed 200 m 5 Route the communication cables from the maintenance bypass panel to the maintenance byp
14. shunt trip The status of the upstream external circuit breaker can be monitored via the circuit breaker s aux switch at the Maintenance Bypass Panel interface Note The remote disconnect control EPO station must provide a dry contact signal normally open or normally closed to the UPS and simultaneously provide a signal to the trip mechanism on the upstream external circuit breaker feeding the UPS o ooo The UPS can be connected to either a dry contact or an external 24 VDC source The EPO circuit is considered Class 2 and SELV Safety Extra Low voltage A SELV circuit is isolated from primary circuitry through an isolating transformer and designed so that under normal conditions the voltage is limited to 42 4 Vac peak or 60 VDC SELV and Class 2 circuits must be isolated from all primary circuitry Do not connect any circuit to the EPO terminal block unless it can be confirmed that the circuit is SELV or Class 2 Installations in the US e CL2Class 2 cable for general purpose use e CL2Plenum cable for use in a vertical shaft or from floor to floor e CL2R Racer cable for use in dwellings and raceways CL2XLimited use cable for dwellings and raceways Installations in Canada e CL2RCertified type ELC Extra Low Voltage Control Cable e CL2XCertified type ELC Extra Low Voltage Control Cable
15. the PDU to J7 J8 J9 and J1 on the maintenance bypass interface board 0P3199 in the UPS A4 Symmetra PX 100 kW 208 V 990 3659C 001 Install Seismic Option Replace the Side Panel Lock 1 Remove the side panel from the end of row enclosures 2 Use a screwdriver to press on the tap that secures the lock to the side panel 3 Pull the lock out and up and remove it from the side panel 990 3659C 001 Symmetra PX 100 kW 208 V 45 4 Put the two lock parts together 5 Loosely tighten the screws 6 Place the side panel at an angle at the bottom of the frame 7 Push the top of the side panel in place 46 Symmetra PX 100 kW 208 V 990 3659C 001 8 Hold the side panel with one hand 9 Take the lock assembly and guide the top through the hole in the side panel 10 Lift the lock assembly in place 11 Ensure that the upper and lower taps are hidden behind the side panel 12 Secure the two screws in the lock assembly 13 Install the lock cover using the provided screw 990 3659C 001 Symmetra PX 100 kW 208 V 47 Install the Rear Anchoring Brackets 1 Secure the floor anchoring bracket to the floor U using floor anchoring bolts not supplied Use i i T M12 strength class 8 8 or 1 2 in grade 5 steel bolts 2 Secure the other part of the rear anchoring to the back of
16. the enclosure 3 Push the enclosure backwards so the enclosure slides under the floor anchoring bracket 48 Symmetra PX 100 kW 208 V 990 3659C 001 Install the Front Anchoring Bracket 1 Secure the front anchoring bracket to the enclosure 2 Secure the front anchoring bracket to the floor using floor anchoring bolts not supplied Use M12 strength class 8 8 or 1 2 in grade 5 steel bolts Install the Top Assembly Bracket Required parts for each assembly e Two top assembly brackets e Four screws 1 Only applicable for Symmetra PX 100 kW systems Dispose of the top assembly brackets supplied with the battery enclosure 2 Place the top assembly bracket over two adjacent enclosures and secure using two screws 990 3659C 001 Symmetra PX 100 kW 208 V 49 Install the Door Hinge Lock Q Note This procedure is only applicable for 600 mm and 750 mm wide enclosures Required parts Two door hinge locks Four screws With one hand slide the lock into the hole below the hinge With the other hand turn the lock 90 holding the bottom of the lock Push the lock upwards to the bottom of the hinge S
17. 4 cables Drill holes in the plate for conduits and re install Rear of the PDU the plate with the conduits installed Symmetra PX 100 kW 208 V 990 3659C 001 4 Remove the dedicated cover plate for subfeed Rear of the PDU breaker cables 5 Drill holes in the plate for conduits Re install Rear of the PDU the plate with the conduits installed 990 3659C 001 Symmetra PX 100 kW 208 V 25 Power Cables APC recommends using a 45 cable lug not provided for connection of power cables to the UPS If you use straight cable lugs install a busbar safety bracket between each busbar and cable lug to ensure a safe measure of separation The brackets are provided with the UPS JOGO 26 Note The neutral from AC mains input and AC bypass input is hardwired internally in the UPS Therefore it is not necessary to install a jumper between the two neutral connections in single mains installations Note Do not remove the 12 pcs M10 nylon hex bolts from the busbars Mount the cables in the open holes Note In the UPS route the cables on the outside of the guide rails when possible Note The M10 bolts washers and cable ties are supplied in the UPS accessory kit Symmetra PX 100 kW 208 V 990 3659C 001 Connect Power Conductors in Installations without PDU
18. Arc by Schneider Electric Symmetra PX 100 kW 208 V Optional Modular PDU 600 208 V 480 208 V 208 208 V 208 V Transformerless Installation Table of Contents IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a Y E ARAMA MR SP OCI AU ONS END oto tient ae eae cae tela Specifications for Installations without PDU 0 00000 ec cecesecreeteeteees AG Inpul trie oad ee Ase aad LET NL edna Reed es ND FOL DEE AG Outpul esis eit eae ad RWYT WD FIN YY Lyn Y LY Fad Recommended Current Rating of Feeder Circuit Breakers ccccesseeceeeeees Recommended Conductor Sizes per Phase Neutral cccceccesesececeeeeeeeeeeees Recommended Bolt and Lug SiZeS ccscccccccnesceceeeeesceceesesececessseeeeeeueseeseeaes Full Load Heat Loss at Nominal Mains ccc cecccceseccceeecceeeeceeeceeeceeeeeeeueaees PDU Subfeed Circuit breaker Trip Currents Merlin Gerin NSJ400 STR23SP Electronic Trip Unitlson cad wu WG dd ees Se yg Rca Tn Recommended Current Rating of Input Circuit Breaker cccccccecesseeeeeeeeee Inrush CurrentS uei Gu de Dyna TN Ye dada cae Saka ddn Recommended Conductor Sizes u iL LL LL LL LLI EL LY YL iu Full Load Heat Loss at Nominal Mains LLALL A YG HALL LY FY iin Batenes a eu du a Y i Cu a P Installation Procedure uuuuuuuu AIII II III I II IIAUU Installations without PDU
19. ass interface board 0P3199 in the UPS Refer to the wiring diagram on the next page for connection information In installations with external switch gear remove jumper wire harness between J1 and J2 In installations without any switch gear install jumper wire harness between J1 and J2 Remove the jumper between pins 13 and 14 in J2 in installations without PDU 42 Symmetra PX 100 kW 208 V 990 3659C 001 Maintenance Bypass Panel Interface WARNING Ensure that the wires are properly retained and kept away from high voltage lines and breakers Make contact closure connections N O or N C to monitor dry contacts Up to eight connections can be made four input contacts and four output relays 1 2 4 1 i J 4 oet toe to o o OY oO OO
20. cables to the busbars according to Tighten the three bolts on the cable relief Before running the cables through the side Rear of the UPS loosen the three bolts on the cable relief next to the XR Battery Enclosure Route the battery cables to the UPS through the ET DD holes in the cable relief the labels Symmetra PX 100 kW 208 V Cables from the XR Battery Enclosure 990 3659C 001 Emergency Power Off EPO Switch Note EPO switch wiring must comply with local and national Code wiring rules Review the planned EPO installation and operation with the local Authority Having Jurisdiction AHJ before proceeding with the final installation Note Connection in spring push connectors has to be made by single solid core or multiple stranded wire terminated with a cable ferule Note The UPS can continue to supply AC power to the load until all AC and DC sources have been disconnected The built in EPO function disconnects only the internal DC sources To fully de energize all AC and DC power in the UPS the upstream circuit breaker protecting the input feeder circuit to the UPS must be provided by others with a tripping mechanism usually a
21. e equipment grounding cable in the XR Battery Enclosure that is farthest from the UPS Route it through each XR Battery Enclosure to the UPS through the side top or bottom Breaker ge XR Output to UPS or next XR BAT ae CT Midpoint OOO ao Protection device BAT Terminal BAT Protection device CT Midpoint OOO BAT XR Input from XR Connect the Battery Cables to the UPS The cables can be routed through the side top or bottom APC recommends using a 45 cable lug If you use straight cable lugs install a busbar safety bracket between each busbar and cable lug to ensure a safe measure of separation The brackets are provided with the UPS the open holes OOO 990 3659C 001 Symmetra PX 100 kW 208 V Safety Bracket Note Do not remove the 12 pcs M10 nylon hex bolts from the busbars Mount the cables in Note The M10 bolts washers and cable ties are supplied in the UPS accessory kit Note The procedure below shows how to connect the battery cables in systems with side cable entry In top or bottom cable entry systems run the cables to either the top or the bottom and connect them to the busbars according to the labels 37 38 Mount the
22. ecure it with the two provided screws 5 Use the same procedure to install the upper door 50 hinge lock Symmetra PX 100 kW 208 V 990 3659C 001 Install the Battery Locks Required parts for each battery row Nine battery locks e 45 screws ofo fo fo fo 1 Place the battery lock below the battery row 2 Secure the lock by the five provided screws 990 3659C 001 Symmetra PX 100 kW 208 V 51 Worldwide Customer Support Customer support for this or any other product is available at no charge e Contact the Customer Support Center by telephone or e mail For local country specific centers go to www apc com support contact for contact information APC by Schneider Electric APC and the APC logo are owned by Schneider Electric Industries S A S American Power Conversion Corporation or their affiliated companies All other trademarks are property of their respective owners 990 3659C 001 08 2011
23. ens 39 EPO switch wiring diagram oo cee ceeeeeeseeecseeseeeeseeeceeeseeeeseeaeaeaeeaeeeeneeeees 40 COMMUNICATION Wires uuuuuuuuu uu AL ccc csessesesscscescsseecsesessssesssessnesesesseseeess 41 Connect Network Communication Wire 0 000 cece cee I I IAN 41 Connect Communication Wires in Installations without PDU 42 Maintenance Bypass Panel lnterfaCe euuuuu LILI LIII nyn 43 Connect Communication Wires in Installations with PDU 44 Install Seismic OptiOn uuuuuuuuuuuuuuuuuu uu I IU I I IH 45 Replace the Side Panel LOCK uuuuueuuuuuuuuiu I III III III II Ie 45 Install the Rear Anchoring Brackets eesueiuuuuuuuuuuiuiiesnsi inr rn rr nnnn 48 ii Symmetra PX 100 kW 208 V 990 3659C 001 Install the Front Anchoring Bracket 0 0 0 cc cc cccceeeesecneeeececseeeceeaeeeeceeetaes 49 Install the Top Assembly Bracket 0 ccc ceecseeeeeeeceeeecnecseesecneeaeeseeneeetees 49 Install the Door Hinge LOCK ecssecceecesececesessecaceseceecacesecseeaeesecneesetees 50 Install the Battery LOCKS 0 00 cc cccceseeseeeseceecesecseeaecseecseeseeeseeeeeeseeeeeeeeeeees 51 990 3650C 001 OO Symmmetra PR TOO kW 08 Yi Symmetra PX 100 kW 208 V 990 3659C 001 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS WARNING ALL safety instructions in the Safety sheet 990 2984 must be read understood and follo
24. es to the bottom terminal through the hole in the right side 14 Symmetra PX 100 kW 208 V 990 3659C 001 4 Connect the N L1 L2 L3 conductors to the bottom terminals Perform Equipotential Bonding Note It might be necessary to move some of the equipotential bonding wires to fit your system configuration Rear of the System M8 OK tf o f o to o to PDU UPS XR Battery XR Battery xR Battery Enclosure Enclosure Enclosure f Jo o le 6 1 Connect the two equipotential bonding conductors between adjacent enclosures in the system The bonding conductors are pre connected to the PDU Side Car and all the XR Battery Enclosures The M8 nuts and washers are supplied in the accessory kit interconnect and Level the Enclosures WARNING The system must be installed on a level floor The leveling feet will stabilize the enclosure but will not account for a badly sloped floor 1 Align the enclosures 2 Turn the joining brackets right and secure with screw to interconnect the enclosures 990 3659C 001 Symmetra PX 100 kW 208 V 15 4 Use a 13 17 mm wrench to adjust the leveling feet WARNING Do not move the enclosure after the leveling feet
25. have been lowered 16 Symmetra PX 100 kW 208 V 990 3659C 001 Prepare for Cables Installations without PDU 1 Open the rear door of the UPS Rear of the UPS 2 Remove all four covers starting from the top by loosening the two screws in each cover Note the orientation of the covers 3 Lift the cover up and out The following steps are only applicable to systems Rear of PDU with the PDU placed to the left of the UPS front view 4 Remove the two top cable reliefs from the left side and save for step 7 5 Remove the bottom cable relief from the right side and save for step 8 6 Remove the neutral busbar from the right side rear view of the UPS by loosening the four bolts and mount the busbar on the left side of the UPS 7 Mount the cable reliefs from step 4 on the right fees i side rear view 8 Mount the cable relief from step 5 on the left side rear view 990 3659C 001 Symmetra PX 100 kW 208 V Top Cable Entry Make Holes in the Top of the UPS 1 Remove the cover plates Rear of the UPS 2 Drill as many holes as necessary in the solid Rear of the UPS plate and install the conduits Re install the plate with the cond
26. he PDU Q1 single default Q5 dual Q1 single 990 3659C 001 Symmetra PX 100 kW 208 V 29 Connect Power Conductors in Installations with PDU without Transformer Top Cable Entry Caution Ensure clockwise phase rotation and neutral location of the power terminal bolt The required torque value is 31 Nm Front of the PDU 5 EN o el 5 N L1 L213 Ha NU REET 4 A i Healy f 5 npu single or dual Eb z Dual cable ligs in mains oA i 208 V PDU i el He b faa Hy e a R WEET Bl GI H 9 If died Bl Bees KEET Q1 single HE default m aal mud r E M G5 dual Pree lo aa i o gt l come o Wr G5 dual AY 1 Route the conductors input conductors in single utility systems or bypass conductors in dual ut
27. ight side of the PDU even though it is placed up against the UPS Note The type of installation determines the need to re arrange the side panels The side Q panels are installed on the UPS and should be moved to the end of row enclosures Remove the Side Panels A A WARNING The side panels must be locked with the red key to avoid unintended access to live parts WARNING Ensure that all bonding clips are in place on the lower edge on the side panel 1 Unlock the side panels with the red key provided 2 Press down on the lock and then pull out and up ter 5 990 3659C 001 Symmetra PX 100 kW 208 V 13 Install the Side Panels 1 Set the base of the panel at an angle and push the panel in hy 2 Lock the side panels with the red key i Q Wb mws N Install the Internal Conductors for Bottom Entry Systems in Installations with PDU without Transformer ie l WA Wa ai Z AIZI A i 1 Remove the sidepanel from the PDU 2 Connect the N L1 L2 L3 conductors supplied in the bottom of the enclosure to the input terminals 3 Route the cabl
28. ility systems through the top of the PDU 2 Connect the input bypass conductors to the L1 L2 L3 N terminals Note For a 208 V PDU install the cables on the front hole of the dual cable lugs Connect the Equipment Ground Conductor EGC to the EGC terminal 4 In dual utility systems remove the plate and switch the cables around to have Q1 in the bottom and Q5 at the top Use a Phillips screwdriver to remove the captive panel fasteners Reinstall the plate 30 Symmetra PX 100 kW 208 V 990 3659C 001 Connect Power Conductors in Installations with PDU without Transformer Bottom Cable Entry Caution Ensure clockwise phase rotation and neutral location of the power terminal bolt The required torque value is 31 Nm 1 Route the conductors input conductors in single Rear of the PDU utility systems and bypass conductors in dual utility systems through the bottom of the PDU 2 Connect the input bypass conductors to the N L1 L2 L3 terminals 3 Connect the Equipment Ground Conductor EGC to the terminal 4 In dual utility systems remove the plate and switch the cables around to have Q1 in the bottom and Q5 at the top Use a Phillips screwdriver to remove the captive panel fasteners Reinstall the plate Front of the PDU
29. le Entry YY Td Gn WY Gad GN FN Td 20 Bottom Cable Entry en yT DW FY FR GY FY Yd Fd Yn ode 21 Installations with PDU without Transformer eisseu 22 Top Gable Entry Ge ee Y NN YF UF eee 23 Bottom Cable Entry I a E E A duU FTG FFF 24 PowerCables la o bM Mr FA pig Ah od hee Mb ebiad ada AR 26 Connect Power Conductors in Installations without PDU 27 Connect Power Conductors in Installations with PDU with Transtformer niau ydd va hasbeen aeons lve eae eA 28 Connect Power Conductors in Installations with PDU without Transformer Top Cable Entry ccc cccccccccseesscsecseeeceeseesecseesessecseeseeseens 30 Connect Power Conductors in Installations with PDU without Transformer Bottom Cable Entry ccc isie 31 Connect Power Conductors between the UPS and the PDU Applicable to all Systems with POU uu fu Rydyn Y FC GU 32 Connect Output Cables to the Subfeed Breaker cccccececeeeseseeessesenenenenenenes 33 Install and Connect Output Cables to the Power Distribution Module 34 Battery CableS een GG p GU RW GT FEN Ga dyn 35 Install the APC Battery Solution eeeeuuuuuuuuuuuieuuueuu irr III III 35 Connect the Battery Cables between the XR Battery Enclosures 35 Connect the Battery Cables to the UPS eueuu irr rr YL A AY A YH Yn nnion 37 Emergency Power Off EPO SWitch cee eesnesnesnesnen
30. mil Eguipment Grounding Conductor 3 AWG 3 AWG 990 3659C 001 Symmetra PX 100 kW 208 V Recommended Bolt and Lug Sizes Cable Terminal Bolt Cable Lug Type Crimping tool CT 720 Diameter Crimping Die 80 rated 100 rated 80 rated 100 rated Mains input M10 LCA4 0 12H X LCA500 12H 6 CD 720 3 CD 720 7 Bypass input M10 LCA4 0 12H X LCA500 12H 6 CD 720 3 CD 720 7 Battery 1 M10 LCA300 12H X LCA300 12H X CD 720 4 CD 720 4 Battery 2 M10 LCA300 12H X LCA300 12H X CD 720 4 CD 720 4 Output M10 LCA500 12H X LCA300 12H X CD 720 7 CD 720 4 Full Load Heat Loss at Nominal Mains Full load heat loss at nominal mains 8 1 kW 27656 8 Btu may cause radio interference in which case the user may be required to take additional WARNING This is a Class A UPS product In a domestic environment this product measures Specifications for Installations with PDU AC Input 208 V 208 V 480 V 208 V 600 V 208 V No transformer Connection type 3PH G GEC 3PH N G Nom input 57 63 40 70 frequency Hz Nom input current 307 133 106 302 A Max input current 337 146 117 332 A Input current limit 366 165 127 360 A Nom bypass input 282 122 98 278 current A Maximum available 65 65 25 30 fault current kA 1 Input current based on nominal voltage and rated load batteries fully charged 2 Input current based on full battery
31. nded Current Rating of Input Circuit Breaker 208 V 208 V 480 V 208 V 600 V 208 V No transformer Standard rated Mains input A 500 225 175 450 Standard circuit breakers are rated to carry 80 of their current rating continuously Inrush Currents The supply overcurrent protective device must be able to handle the below transformer inrush currents 208 V 208 V 480 V 208 V 600 V 208 V Inrush current A 4500 2000 1500 990 3659C 001 Symmetra PX 100 kW 208 V Recommended Conductor Sizes Caution All wiring must comply with all applicable national and or local electrical codes Conductor sizing in this manual is based on Table 310 16 of the 2008 National Electrical Code NEC with the following assertions e 90 C conductors THHN for 75 C termination e 3 Current Carrying Conductors An ambient temperature of 30 C If the ambient room temperature is greater than 30 C larger conductors are to be selected in accordance with the correction factors of the NEC Equipment Grounding Conductors EGC are sized in accordance with NEC Article 250 122 and Table 250 122 Grounding Electrode Conductors GEC are sized in accordance with NEC Article 250 66 and Table 250 66 The conductor sizes are recommendations for maximum configurations Even if the load is less than the maximum rating it is wise to plan for future load increases If
32. o J25 amp ve al P GOGO oooolis 7 s765 2f POOO i I Z 1 R21 O O OF tO O caer 14 3 12 1 10 9 8 6 5 3 2 V O O O O O O O O 0 0 O O J21 O O O O O O O O 0 o O Ow 3 12 1 10 9 8 7 6 5 2 O Input output wiring of ancillary equipment yn J21 Sleieloleiolerolererelosele OOo XR Battery Enclosure E EE Ee es et FE es LE i Ss ee EE o cas Adu cb l l l G u28 1 120 V AC supply oool 2 3 NA o 4 Neutral 12 3 4 2 Battery breaker present 4 External battery fuse battery breaker 1 N O position 6 External battery fuse battery breaker 2 N O position i 8 Temperature sensor external battery o 10 Temperature sensor external battery present 1 12 Isolation transformer temperature 1 switch N C position l 3 14 Isolation transformer temperature Fao switch present 1 aE 4 40 Symmetra PX 100 kW 208 V 990 3659C 001 Communication Wires Connect Network Communication Wire 1 The network communication wire supplied has been pre connected to the UPS and is located on the top of the enclosure Connect the cable to your local area network 990 3659C 001 Front Symmetra PX 100 kW 208 V 41 Connect Communication Wires in Installations without PDU 0P3199 s 2 oo00000 go o00000 go oo0oo oo o
33. rated 80 100 rated Mains input A 450 400 Bypass input A 450 400 Battery A 300 300 Output A 350 300 Recommended Conductor Sizes per Phase Neutral Caution All wiring must comply with all applicable national and or local electrical codes Conductor sizing in this manual is based on Table 310 16 of the National Electrical Code NEC with the following assertions 90 C conductors THHN for 75 C termination e 3 current carrying cable An ambient temperature of 30C e Use only copper conductors If the ambient room temperature is greater than 30 C larger conductors are to be selected in accordance with the correction factors of the NEC Equipment Grounding Conductors EGC are sized in accordance with NEC Article 250 122 and Table 250 122 Grounding Electrode Conductors GEC are sized in accordance with NEC Article 250 66 and Table 250 66 The conductor sizes are recommendations for maximum configurations Even if the load is less than the maximum rating it is wise to plan for future load increases If the system is operated at a lower load than its rating and it is desired to supply the system with a lower rated breaker and smaller conductors conductor ampacities are to be selected in accordance with the NEC 208 V UPS only Standard rated 80 100 rated Mains input 2 x 4 0 AWG 500 kcmil Bypass input 2 x 4 0 AWG 500 kcmil Battery 300 kcmil 300 kcmil Output 500 kcmil 300 kc
34. recharg nominal voltage and rated load 3 Current limitation through electronic current limiting is based on full rated load and limited battery recharge from 10 to 15 input voltage 4 The maximum available fault current was not evaluated by Underwriters Laboratories 4 Symmetra PX 100 kW 208 V 990 3659C 001 AC Output current A 208 V 208 V 480 V 208 V 600 V 208 V No transformer Connection type 4 wire 3PH N G or 3 wire 3PH G Output voltage 3 x 208 120 V Nominal output 278 278 278 278 Power Distribution Modules A not included 20 A 30 A 40 A 50 A 60 A Subfeed 278 A maximum included see following table PDU Subfeed Circuit breaker Trip Currents Merlin Gerin NSJ400 STR23SP Electronic Trip Unit Io Setting Ir Setting 1 0 98 0 95 0 93 0 90 0 88 0 85 0 8 0 9 288 0 8 297 63 288 281 6 272 256 0 7 280 274 4 266 260 4 252 246 4 238 224 0 63 252 247 239 4 234 4 226 8 221 8 214 2 201 6 0 5 200 196 190 186 180 176 170 160 1 400 A frame 100 rated 400 A lo Ir 2 Long time LT overload protection In x Io x Ir Example 400 x 0 5 x 8 9 9 93 0 8 160 A See NEC 2008 Art 240 6 C for additional information Ta i 1 88 795 3 Factory default 400 x0 93 x 0 8 297 6 A or 300 A The maximum 63 85 98 Subfeed Output Loading must not be greater than 278 A phase 5 8 1 x In xlo Recomme
35. se nipple from the Side Car 990 3659C 001 Symmetra PX 100 kW 208 V 21 Installations with PDU without Transformer 1 For top entry systems remove the bottom cover Rear of the PDU on the rear side of the PDU and throw away or recycle the coil of conductors 2 Open the front door of the PDU 3 Remove the upper cover Use a Phillips screwdriver to remove the captive panel fasteners a 2 A A A fal E k 5 5 22 Symmetra PX 100 kW 208 V 990 3659C 001 Top Cable Entry Make Holes in the Top Cover of the PDU 1 Remove the dedicated cover plate for power Front of the PDU cables 2 Drill holes in the plate for conduits Re install Front of the PDU the plate with the conduits installed 3 Remove the dedicated cover plate for subfeed Rear of the PDU breaker cables 4 Drill holes in the plate for conduits and re install Rear of the PDU the plate with the conduits installed 990 3659C 001 Symmetra PX 100 kW 208 V 23 Bottom Cable Entry Make Holes in the Bottom of the PDU 1 Remove the bottom two plates on the rear side Rear of the PDU of the PDU 2 Remove the dedicated cover plate for power Rear of the PDU 3 2
36. t loss 3 2 3 1 2 6 1 5 kW BTU hour 10 919 10 578 8 872 5 118 Batteries Battery Input Nom voltage VDC 2x 192 INom discharge 282 Imax discharge 351 Minimum discharge voltage 1 6 1 75 V cell automatic depending on load Nominal battery discharge current based on rated load and nominal battery voltage 2 0 V cell 2 Maximum battery discharge current based on rated load at the end of the discharge 1 6 V cell 990 3659C 001 Symmetra PX 100 kW 208 V Installation Procedure Q Note Only systems installed on a raised floor must use bottom cable entry Mechanical assembly Prepare for cables not shown Connect power cables Connect battery cables Connect the Emergency Power Off EPO Switch Nw e ao Connect communication wires Installations without PDU UPS Output EPO Switch UPS Output 8 Symmetra PX 100 kW 208 V 990 3659C 001 Installations with PDU with Transformer for Bottom Entry Systems in Installations with PDU without Transformer before Note For bottom cable entry systems make sure to follow Install the Internal Conductors Q proceeding to Perform Equipotential Bonding Single Utility System Top Cable Entry System External communication wires web UPS link etc O Input Internal communication wires Bottom Cable Entry System External communication wires web UPS link etc Ly Output Internal communication wires a
37. the system is operated at a lower load than its rating and it is desired to supply the system with a lower rated breaker and smaller conductors conductor ampacities are to be selected in accordance with the NEC The transformer inrush must be taken into account when sizing conductors 208 V 208 V 480 V 208 V 600 V 208 V No transformer Mains input Cu 2 4 0 4 0 2 0 2 4 0 a Al 2 300 kcmil 300 kcmil 4 0 2 300 kemil Grounding Cu 2 AWG Heaney mo GEC Equipment Cu 2 AWG 4 AWG 6 AWG 2 AWG ee Al 1 0 2 AWG 4 AWG 1 0 EGC Output Supplied with Power Distribution Modules Subfeed output Cu 2 2 0 and N 4 AWG EGC GEC not required Al 2 4 0 and N 2 AWG EGC GEC not required phase N neutral 2 two conductors per phase and neutral when neutral is required Subfeed is required to have two conductors per phase amp N for full output due to limited wire bend space The No transformer PDU requires a Neutral amp does not require GEC Cu Copper conductors Al Aluminum conductors 6 Symmetra PX 100 kW 208 V 990 3659C 001 Full Load Heat Loss at Nominal Mains may cause radio interference in which case the user may be required to take additional WARNING This is a Class A UPS product In a domestic environment this product measures 208 V 208 V 480 V 208 V 600 V 208 V No transformer Full load hea
38. uits installed Bottom Cable Entry Make Holes in the Bottom of the UPS 1 Disconnect the grounding cable Rear of the UPS 2 Remove the screws in front of the bottom plate 3 Lift the plate to remove it py Oe co o o j 4 Drill holes in the plate and install the conduits l U d Mk 5 Re install the plate with the conduits installed Rear of the UPS 6 Re install the screws in front of the plate 79 9 9009 oc o g 7 Re connect the grounding cable 18 Symmetra PX 100 kW 208 V 990 3659C 001 Installations with PDU with Transformer 1 Open the front door of the PDU Front View 2 Remove the upper cover Use a Phillips screwdriver to remove the captive panel fasteners 3 In bottom entry systems open the front door and remove the inner door of the Side Car 4 In bottom entry systems exchange the chase nipple and the cover plate if necessary to have the chase nipple placed on the side against the PDU 5 In bottom entry systems remove the PDU side panel from the side placed against the Side Car 990 3659C 001 Symmetra PX 100 kW 208 V
39. ures the lenght of the signal and power 1 In top entry systems loosen the two top bolts and remove the eight lower bolts from the upper cover plate Lift the plate to remove it 2 Loosen the two top bolts and remove the eight lower bolts from the lower cover plate Lift the plate to remove it 3 Unwind the cables included in each XR Battery Enclosure Remove the cable lugs from the cables that will connect to other XR Battery Enclosures For the cables that will connect to the UPS cut off the cable lug on the end that will be mounted in the XR Battery Enclosure 990 3659C 001 Symmetra PX 100 kW 208 V 35 Rear of the XR Battery Enclosure Rear of the XR Battery Enclosure with the plates removed 4 Connect the BAT BAT and CT midpoint cables between the XR Battery Enclosures Route the BAT BAT and CT midpoint cables from the first XR Battery Enclosure to the UPS through the side top or bottom Rear of the XR Battery Enclosures of LL e _ 3 WWW dlie u B dit H To the UPS f o p BAT BAT Dd CT D Midpoint a 36 Symmetra PX 100 kW 208 V 990 3659C 001 6 Connect th
40. wed when installing the UPS system Failure to do so could result in equipment damage serious injury or death WARNING The UPS system does not have built in disconnection devices for AC input output and DC input The customer must provide AC input output over current protection and an AC output disconnect device WARNING After the UPS has been electrically wired do not start it Start up is commissioned to APC authorized personnel only WARNING The Sidecar model PDPM100SC is required for underfloor wiring into the PDU when the PDU contains a transformer The Sidecar does not contain a switch or circuit breaker so a readily accessible disconnect device shall be incorporated external to the equipment WARNING For remote XR Battery Enclosures the lenght of the signal and power cables must not exceed 200 m on the cable that connects the XR Battery Enclosure to the UPS For power cables between 50 and 200 m the voltage drop must be taken into account when the cable size is chosen All electrical power and power control wiring must be installed by a qualified electrician and must comply with local and national regulations for maximum power rating gt gt gt gt 990 3659C 001 Symmetra PX 100 kW 208 V Specifications Caution All electrical power and power control wiring must be installed by a qualified electrician and must comply with local and national regulations for maximum power rating Q Note All current values are

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