Draper AeroLift 150
Contents
1. Wiring Diagrams l Single Station Control g viag Multiple Station Control ae Overall wire Length 15 cm Long T Cable Jacket Length 6 cm Long 5 E 5 15 5 amp Overall wire Length 6 Long oa 8 Q Cable Jacket Length 2 Long Safety SZ S Up Switches a a 8 Safety a Black 18 AWG R Up Switches o2 23 cm Long Yellow Green 5 v A Yellow Green 2 o Nig oUi 2 Dashed wiring 2e h THALHD Leftover Power Cable x rat iA 5 Black 18 AWG lt by electrician 8 Banton J 3 3 os is a Black L Y Brown 777777 1 Blue i Leftover Power Cable Cable Stripped back 6 Single gang box i by others Min m 4 x 21 8 x 17 3 deep TA o i p a ees __ Dashed wiring iy Lt by electrician 1 1 to Cable Stripped back 6 gt i l TOE Single gang box IL l Pee 4 by others Min 2 mPa 4 x 21 8 x 17 8 deep pes eo sige l Location of key i j operated on o oe al Location of key Switch f furnished gt gt operated on off a a s m N l T switch if furnished to 220v ac Line t N LI To 220V AC Line Low Voltage amp Wireless Control Safety Up Switches2. Leftover Power Cable White Common to lift 220V AC E x Blue Common Red to lift directional m TOI Brown Up Brown to lift directional o C Yellow to 220V AC o f_Up Black to 220V AC t Tk Black Down MOTOR Green Ground nee 3 je Green Yellow il 1 ee Ground o GS N i All Pole Disconnect E Lo by Others o aaa Dashed Wiring ea 220V 50 Hz By electrician 3ButtonWallSwith ZJ pow vonage wiring S leon cae oas Eye Port for IR Eye RF Receiver or LED y UP Red ite 2e Switch For more than one of these ne a splitter is required LLLI Tt Aux Port for connecting additional LVC III modules up to six total connect from Aux to Eye White Common Red to Lift directional i bBrown to Lift directional See separate Serial Com Program LED Black Hot to 230V AC natan i l Greonalow Ground gt t aose oxic munication RS232 Instruc ee oh tion sheet for enabling E ow Voltage Wiring by others i ima AC Wiring by electrician RS232 with the MC1 RS232 Data FROM Control System RS232 Data TO Control System Signal Ground amp Manual Switch Common Manual Switch Down Wee sa Manual Switch Up Eye Port for IR Eye For RF Receiver or LED Wall Switch a Splitter and a Power Supply is required Plug RF Receiver or LED Wall Switch and Power Supply into splitter the
3. 987 7999 220V AeroLift 50 150 by Draper Inc Installing Projector Draper s optional Universal Projector Mount will hold up to 12 kgs Bolt projector to Universal Mount Arms Bolt Projector Pan with Universal Mount into place on bottom pan Use center nut and spring loaded bolts to fine tune picture placement on screen If not using Draper s Universal Projector Mount generally the video projector should be suspended from the bottom pan according to projector manufacturer s instructions Maximum projector size is 48 cm x 65 cm x height depends on Environmental Air Space Housing height AeroLift 50 and 63 cm x 89 cm x height depends on Environmental Air Space Housing height AeroLift 150 The projector plate is not pre drilled When drilling initial holes for mounting projector or if for any reason the hole placement must be changed completely lower AeroLift before attempting to drill holes When attaching projector or bracket to plate make sure screws are short enough that they do not touch the motor roller above the plate when lift is closed Unit and projection system should be operated checked and adjusted as necessary at this time see below for limit adjustment procedures Video cables and or power cord can be routed along the stabilizing arm Cables must not interfere with lift operation A Caution Keep fingers amp other objects away from ceiling closure when unit is operating Serious injury or damage can resul
4. Installation Operating Instructions 220V AeroLift 50 150 by Draper Caution Read instructions completely before proceeding Follow instructions carefully Installation contrary to instructions invalidates warranty Do not obstruct operation of AeroLift 50 150 with fingers or any other object Serious injury or damage could result It is not uncommon to overheat the motor during initial installation when setting limits The motor is thermally protected and will stop working temporarily DO NOT physically pull the unit down when this occurs Once it has cooled to a safe temperature it will begin operating again The AeroLift 50 and 150 are designed to accommodate ceiling suspended equipment Equipment should not be allowed to rest on ceiling closures during operation see Installing Projector Entire bottom of unit must be unobstructed to permit proper operation Unit must be installed level use a carpenter s level Unit operates on 220V AC current Note Unit has been thoroughly inspected and tested at factory and found to be operating properly prior to shipment Planning Based on screen location and projector specifications determine proper position for projector installation Confirm that there is adequate space for installation and operation Minimum clearance above ceiling level varies according to height of projector projector mounting bracket optional ceiling closure and opti
5. d network communication optionally available with wall switches RF or IR remote Key Operated Switching Not CE Approved Two kinds of key operated switches are optionally available with this unit The key operated power sup ply switch controls power to the lift and switches When it is off the switches will not operate lift Key may be removed from the switch in on or off position A three position key switch permits the lift to be operated directly by key In this case the lift s operator must have a key Testing the Safety Limit Switches The AeroLift 50 and 150 are equipped with two Safety Limit Switches see Aero Lift Limit Switch Adjustment Bottom View diagram on page 3 These switches may be damaged during shipping or by rough handling on the job site Once the AeroLift has been installed in the ceiling but before the projector and closure are attached the Safety Limits must be tested Use a screwdriver or other tool to press and hold the limit switch While holding down the limit switch have someone operate the unit If the unit runs up while the limit switch is depressed the limit switch is broken and must be replaced Operating the unit without a func tioning Safety Limit Switch could cause the unit s motor to continue operating after the lift is closed leading to a failure and the possibility of damage or injury Make sure to test BOTH switches Please Note As weight is applied to the AeroLift the p
6. e to connect unit to power supply and to switches should be furnished by installer Connections should be made in accordance with wiring diagram and wiring should comply with national and local electrical codes All operating switches should be off before power is connected AeroLift should be operated and checked prior to installing projector and or optional ceiling closure Operation When unit is first operated be cautious If unit fails to operate when the switch is flipped down return switch to off and recheck electrical connections before proceeding Cycle unit down and up several times to confirm satisfactory operation 220V Single Station Control CE Approved 3 position UP OFF DOWN switch permits operation to be stopped at any point Factory set limit switches automati cally stop lift when fully down or fully up 220V Multiple Station Control Not CE Approved Switches are similar in ap pearance to Single Station Control Lift stops when switch is released and may be restarted in either direction Factory set limit switches stop lift automatically when fully up or fully down 24V Control CE Approved Three button UP STOP DOWN switches stop at any point desired operate in any sequence Factory set limit switches automatically stop lift when fully up or fully down Wireless controls whether infrared or radio frequency interface with low voltage control box RS232 Ethernet CE Approved Serial communication an
7. factory Draper does not recommend changing this position using the limit switch The up position of the closure may be changed by changing the length of threaded rod see instructions for closure installation below If necessary however up position may be adjusted by turning the yellow limit switch adjustment socket Turning the socket counterclockwise creates a higher or more fully closed position Turning it clockwise creates a lower up closed position Caution Make sure limit switch is set so that the AeroLift 50 150 motor is NOT still running after the lift is closed If it continues to cycle once the lift is closed a failure may occur making the unit descend rapidly and causing damage and or injury Installing Ceiling Closure Panel If your AeroLift 50 150 is equipped with a ceiling closure panel it can be used as is or in conjunction with a piece of existing ceiling tile Please refer to the diagram at right for these instructions If installing with ceiling tile you may need to cut tile so that its overall dimensions are the same as or slightly less than the closure panel Place tile into trim frame Lay closure panel on top back side of ceiling tile and tighten screws to hold in place For AeroLift 150 attach angle brackets to bottom of projector plate along long ends For AeroLift 50 attach angle brackets to bottom of projector plate along short ends For AeroLift 150 attach short angle b
8. ft is closed a failure may occur making the unit descend rapidly and causing damage and or injury page 3 of 4 Tr p 305mm AeroLift Limit Switch Adjustment Bottom View Up Limit Down Limit Fabric roller adjustment setscrews Safety Limit Switch one on each roller Please Note If load is off center of pan you may need to adjust the pitch of the fabric rollers One setscrew is provided on each end of both fabric rollers see above drawing Use these to adjust roller pitch to keep entire fabric panel taut so load is evenly distributed Use 1 3 3 mm hex key to adjust AeroLift 50 with Ceiling Closure Panel AeroLift 150 with Ceiling Closure Panel For Additional Safety Be sure the nuts that attach the threaded rods to the closure are tight Wrap a plastic wire tie around the mounting tab and the threaded rod at all four corners of the closure panel see drawing Please Note Do NOT use a paper covered or similar wire tie use only plastic wire ties for maximum safety AeroLift Clearance Caution Make sure there are no obstructions to the AeroLift s operation SV Asis Min clearance www draperinc com PRABER 1 765 987 7999 220V AeroLift 50 150 by Draper Inc page 4 of 4
9. n run cable from Splitter to MC1 Eye Port www draperinc com RARER 1 765 987 7999
10. ojector or optional ceiling closure Do not use unit to support adjacent ceiling light fixtures etc Do not complete the ceiling below unit until electrical connections have been completed and unit has been operated successfully Use slots on the projector plate and on the closure to adjust the unit to ensure proper alignment of ceiling closure relative to ceiling opening Electrical Connections Unit operates on 220V AC current The AeroLift 50 and 150 are shipped closed with a temporary field connection provided in the form of a pigtail temporarily wired to the unit After hanging the unit make sure power is off and use this pigtail to temporarily connect the unit to power and to a switch so the unit can be lowered to allow access inside Please note Make sure electrical supply has been disconnected before attempting to connect AeroLift to electricity Terminal strip for field connections is located inside a junction box on the end of the unit Unit is shipped with internal wiring complete to the terminal strip Once the unit has been lowered turn off power and remove the J box cover The terminal strip is attached to the cover Disconnect temporary pigtail from unit then DOMADM DON 411 S Pearl St Spiceland IN 47385 USA I 1 765 987 7999 www draperinc com I fax 1 765 987 1689 Copyright 2011 Draper Inc Form AeroLift50 150 220V_Inst11 Re Printed in U S A complete permanent wiring to electricity and to switches Wir
11. onal Environmental Air Space Housing Arrange to provide service access to the unit Total maximum capacity of AeroLift 50 is 23 kg capacity for AeroLift 150 is 68 kg including closure projector and bracket As Soon As AeroLift Arrives Open carton and inspect for damage Locate the following parts A The unit itself B Controls C Any optional equipment Test lift prior to installation Hanging Unit The AeroLift is provided with four 4 mounting angles for suspending or direct mounting the unit from above or direct mounting from the sides These angles provide up to 38 mm of adjustment side to side The unit should be guy wired or blocked to prevent swinging All installations should observe the following guidelines Installer must ensure that all fasteners and supports are of adequate strength to securely support AeroLift 50 150 and projector It is recommended that hardware structure be able to hold at least four times the combined weight of the lift projector Environmental Air Space Housing closure and ceiling material attached to closure Caution DO NOT hang from ride or pull down on the unit This could create a failure and cause damage and or injury Fastening methods must be suitable for mounting surface and securely anchored so vibration or abusive pulling on unit will not weaken installation Bottom of unit must be unobstructed after installation Sufficient clearance must be allowed below pr
12. or ease of future access D Install side and end panels and trim frame _If installing a closure see page 3 7 ait H Parts List for AeroLift 50 AeroLift 150 f go e Environmental Air Space Housing mm T m 3 b E ul 5 H Quantity mm mm gt Environmental Air Space Housing Top Frame F Front Back Installing Optional Ceiling Finish Kit Environmental Air Space Housing End Panel nstailing Optional Ceiling Finisn Ki 1 The AeroLift is available with a ceiling finish kit which consists of the lower Environmental Air Space Housing Side Panel section of the Environmental Air Space Housing trim frame and the closure panel 4 Environmental Air Space Housing Top Panel Install AeroLift as previously described in these instructions aa Install trim frame in opening This can be accomplished by suspending with wire 10 32 x e Hex Head Screw with Zinc Washer or mounting directly to ceiling joists if space permits Install projector and attach optional ceiling closure to AeroLift see page 3 6 20 882ZincKepsLockNut Ceiling Finish Kit 12 13 x 312 Zinc Hex Head Screw ce fs 132 o 13 Zinc Hex Grd 2 Ei 9 12 3 ID x5 OD x ths tk Flat Washer 14 20 x 112 Zinc Hex Head Screw Pat 8 Flat Zinc Washer 14 20 Zinc Nylon Insert Lock Nut Trim Frame AeroLift Environmental Air Space Housing Exploded View Trim Frame www draperinc com RARER 1 765
13. rackets to ends of long angle brackets A Caution Make sure bolts and nuts attaching brackets to AeroLift are completely tightened Attach 1e 8 mm threaded rods to slots in projector plate or brackets Run unit up until bottom pan stops at highest position Mark position on 5 6 8 mm rods even with ceiling level and cut rods to length removing from pan if convenient Run unit down until bottom pan stops at show position Attach closure to lower end of 46 8 mm rods by slipping into four corner slots and secure with nuts above and below slots A Caution Make sure nuts are completely tightened Run unit up again to highest position Measure distance by which panel fails to reach required closed height for surrounding ceiling Run unit down then re adjust mounting of 5 6 8 mm rods in traveling grid to raise panel required distance Test unit operation to confirm that panel will stop in closed position just before touching ceiling A Caution DO NOT hang from ride or pull down on the unit This could create a failure and cause damage and or injury PLEASE NOTE Immediately upon completion of the surrounding ceiling unit should be operated to confirm that optional ceiling closure panel by Draper or by others stops s short of touching ceiling in closed position If closure panel touches the motor may continue operating after the lift is closed If it continues to cycle once the li
14. rojector plate may shift slightly If this occurs use setscrews on bottom of fabric roller brackets to compensate for shift and level projector plate see page 3 AeroLift Mounting Hole Dimensions Top View Side View e de if E i ilt E D o Tout ae s Jo e F Measurements shown in millimeters If you encounter any difficulties installing or servicing your AeroLift 50 or 150 call your dealer or Draper Inc in Spiceland Indiana 765 987 7999 or fax 765 987 7142 jooe 220V AeroLift 50 150 by Draper Inc page 2 of 4 Environmental Air Space Housing Lift and Closure Dimensions Measurements shown in millimeters Installing Optional Environmental Air Space Housing The Environmental Air Space Housing is shipped in pieces and must be assembled by the installer The height of the Environmental Air Space Housing can be adjusted by up to 5 cm by moving the trim frame to dif ferent mounting holes in side panels It is recommended that an access panel be installed in the ceiling to allow future access p G 7 Attach Environmental Air Space Housing frame to top of AeroLift Install top panel to Environmental Air Space Housing frame 4 H Attach assembly to overhead structure Allow clearance between Housing top and structure f
15. t Adjustments see drawing at right A Caution Be sure all switches are in off position before adjusting limit switches Always be prepared to shut lift off manually when new adjustment is being tested Limit switches for the AeroLift are preset at the factory The Up closed limit switch is set for fully closed The down show limit switch is set for fully lowered Once unit is in place the down limit switch may need to be changed to stop the AeroLift closer to the ceiling that is to raise the down position Limit switches are located on the end of roller and are accessible by removing the cover of the junction box at the left end of the unit using a 5 46 Allen wrench To adjust the limit switches use a 8 32 screwdriver allen wrench A Caution It is not uncommon to overheat the motor during initial installation when setting limits The motor is thermally protected and will stop working temporarily DO NOT physically pull the unit down when this occurs Once it has cooled to a safe temperature it will begin operating again Adjusting Down show position Down position may be adjusted by turning the white limit switch adjustment socket Turning the socket clockwise will stop the AeroLift 25 closer to the ceiling Turning it counter clockwise will cause the lift to stop at a lower point Adjusting Up closed position Because the up closed position is preset at the
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