Zippy Technology R3G-6650P
Contents
1. 21 Od 48 E 14544 9177089 TVIOL OGC X 00 XX S60 T XXX MOTI3A via EE ama yva 2 ERR 2 ER E A EE Od AH 21 MOTA GA 21 MOTI3A dd 21 MOTISA 2 21 9 21 MOTI3A S at MOTA 8 MOVIE GBB BI ovi8 ZL DOA Lt 00A 21 0965 INPUT CHARACTERISTICS R3G 6650P VOLTAGE 90 264 VAC FULL RANGE FREQUENCY 47 63 Hz INPUT CURRENT 9 0 5 0 A FOR 115 230 VAC INRUSH CURRENT 80 100A MAX FOR 115 230 PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE MIN A MAX A PEAK A LOAD LINE MAX P P ow oo o em sm os ons onm pom ones ene paw ro ___ gt2. aiva NOlLdlMOS3Q 5 OE 5 31ON SLINn TV Sys 2002 81 XVN A8 l n FOMNODE VOMNODE 9 _H93H9 A RARE 40999 90964 0 530 3101 099 055 4d Wd 1a 056 055 055 059 059 069 8d vd OSIL osz 0911 5 937708 TWNOIS LL HI9N31 34IM 43MOd Nd 8 1 MOTI3A ovi8 1 MOTI3A Td AS 1 MOTI3A ovi8 1 MOTI3A 21 xovg 1 MOTI3A dd Hd fd xovg Hd Id 21 MOTI3A Wd fon 8 1 MOTI3A 1 MOTI3A
3. som m os 25 em ene som REMARKS TOTAL CURRENT OF 5V AND 3 3V NOT EXCEED 70 TOTAL 5V AND 3 3V AND 12V POWER NOT EXCEED 630 W TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20 70 C HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp NORMAL INPUT VOLTAGE DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE EFFICIENCY 6396 TYPICAL AT FULL LOAD POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVER LOAD PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 5V 5 7V 6 7V 3 3V gt 3 7 4 7V 12V gt 13 0 15 0V SHORT CIRCUIT 5V 12V 3 3 AUTO RECOVERED 5VSB 5V 12V EMI NOISE FILTER FCC CLASS B CISPR22 CLASS B SAFETY UL 1950 CSA 22 2 NO 950 TUV IEC 950 REMOTE OFF CONTROL FAULTY ALERT METHODS LED BUZZER TTL SIGNAL 2 1 HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION 1 BALANCE LOAD SHARING DESIGN ON 5 12 3 3V CHANNEL REMOTE SENSING DESIGN ISOLATION BUILT IN IN THE POWER MODULE MEET IEC 1000 3 2 CLASS D ACTIVE PFC DIMENSION 82 H X 127 W X 276 300 D mm 276mm W O REAR DC FAN COOLING THREE 40 mm DC FANS ONE IN EACH MODULE ONE 80 mm DC FAN REAR SIDE Revision A02 1 8 INSTALLATION amp TESTING Turn off Remote off the on off switch Mount the power supply in the system chassis using the proper mounting tool the mounting holes in the power supply should match up with those in
4. NJ 07936 1 973 463 9499 1 973 453 8014 E mail edward zippy com U S West Pacific 961 CALLE NEGOCIO SAN CLEMENTE 92673 USA TEL 1 949 366 9525 FAX 1 949 366 9526 EMAIL powerusa zippy com CANADA OFFICE ZIPPY TECHNOLOGY CANADA INC Unit3 3671 Viking Way Richmond B C V6V 2J5 Canada TEL 1 604 278 6615 1 604 278 6624 CELL 1 778 288 9622 ian zippy com Note The description stated herein is subject to change without prior notice brand names and trademarks are the property of their respective owners
5. sensing design Meet FCC CISPR EMI regulation Smart interface design optional feature Space save click type handle design Three EMI Line Filter inlets design One piece 40 m m ball bearing DC fan on power module design A 80 m m ball bearing DC fan on power system rear side 1 5 PRE INSTALLATION Before installing the R3G unit into the system chassis please review the following drawings page 4 8 and find out the best way to match them 1 6 DRAWING page 4 8 1 7 SPECIFICATIONS page 9 008W02 3 ew REVISIONS Ft mm E APR 28 2002 MEDIIS MATERIAL APPROVE BY IJ Em 4 250 ZA sc EY 9 FAN BRACKET 8CM DC FAN BRACKET 7 BRACKET REDUNDANCY CONTROLLER 8 BRACKET CHASSIS COVER REAR PLATE 9 POWER MODULE 1 2 3 4 133HS 7O3dS ON m x Ag 20 ys 0006 81 100 d E p WWG OF SFONVYSIOL 310N RAT 001 xx OM s 0000000 e 000000 e Ge 3iva ON 315 E dY
6. the user can reset the warning buzzer by pressing the buzzer reset switch which can be found on the front control panel of the system chassis the reset switch can be connected by wires lead provided from the power supply system please refer to Sec 1 10 Insert the power module which is removed for testing earlier the sound of the warning buzzer will disappear the total power warning LED will turn Green again The LED indicating the status of the power supply will light again test others power supplies by performing the similar procedure If everything works out fine then turn off remote off the power system now put back the cover of the case and tighten with the screws which you have retained earlier Now you have completed the installation of the R3G redundant power supply system 1 9 HOT SWAP PROCEDURES Please refer to the following when one power module found defective A Locate the defective power module by examining the individual LED if LED without light it indicates the power module is defective WARNING Please perform the above step carefully otherwise it may cause shut down the whole system WARNING Please do not remove the defective power module until you have worn gloves to keep from be burned This is due to the cover of the power module is been used as heat sink for cooling usually the temperature is around 50 60 degree Celsius under full load condition B Loosen the bracket screws which hold t
7. PRODUCTS MANUAL R3G SERIES 2 1 Redundant Power Supply INDEX 1 1 Introduction page 1 1 2 Packing page 2 1 3 Model Designation page 2 1 4 Features page 3 1 5 Pre Installation page 3 1 6 Drawing page 4 8 1 7 Specification page 9 1 8 Installation amp Testing page 10 11 1 9 Hot Swap Procedures page 11 12 1 10 Pinouts and function of connectors page 12 1 11 Trouble shooting page 13 1 1 INTRODUCTION First of all thank you for purchasing R3G Series 2 Redundant power supply the R3G is a 2 1 Hot swappable Hot pluggable Redundant power supply set it consists of 1 complete metal frame nickel plated 2 2 1 compact size power modules 3 backplane board The R3G Series hot swappable redundant power supply offer a maximum 650 watts of output power They provide Active Power Factor correction PFC feature at full range AC Input complies with IEC 1000 3 2 3 for critical applications The power unit s size is compact each power modules built an interior 40 m m ball bearing DC fan for better ventilation Particularly an 80 m m DC Fan built on the rear side of the whole system to make sure a safe working unit Each power module has designed with 6 outputs including 3 3V 5V 12V 12V 5V amp 5VSB circuits and higher current availability based Intel ATX12V EPS12V standards All you can see on the backplane board is just passive components and this is the key point to a greater Power Suppl
8. eck for short circuits or defective peripherals by unhooking each peripheral once at a time When the systems functions again you have solved the problem 3 Once you hear the buzzer sound or see the LED twinkle please be aware of a If the load is under the minimum over the maximum load of each channel please refer the Sec 1 7 specification b If each power cord been well plugged into the inlet Suppose the above condition been happened please unplug the power cords wait for 2 3 minutes for releasing the protection state then test it again c If buzzer still sound or the LED shows power module is defective please locate which power module is defective perform hot swap procedure please refer to the Sec 1 9 Hot swap procedures sent the defective power module to your vendor for RMA operation d If you can not fix the problem please contact with your vendor for supporting Note The description stated herein is subject to change without prior notice brand names and trademarks are the property of their respective owners The RELIABILITY solution E application ZIPPY TECHNOLOGY CORP POWER DIVISION HEADQUARTERS 10F NO 50 MIN CHYUAN RD SHIN TIEN CITY TAIPEI HSIEN TAIWAN R O C TEL 886 2 29188512 FAX 886 2 29134969 WEB SITE http www zippy com tw E mail power zippy com tw USA OFFICE U S East Atlantic 11 Melanie Lane Unit 1B East Hanover
9. he power modules C Remove the defective power module by pulling out method WARNING Please put aside the power module await for cooling down Keep from other people tough it until it is cool D Replace a new Good power module insert the power module into the power system to the end Check the LED of the power module lit Green F Check the LED which indicates the total power system status that should be from twinkle to Green G Tighten the screws of bracket which hold the power modules to fix it H If you want to test this new power module in simulating defective situation Please refer to the Section 1 8 Installation amp Testing Section 1 10 PINOUTS AND FUNCTION OF THE CONNECTORS Please be aware of the polarity THE BUZZER RESET SWITCH CONNECTOR PIN COLOR VOLTAGE 1 YELLOW 5VSB PULL HIGH 2 BLACK GND THE SIGNAL CONNECTOR OF POWER RESET PIN COLOR VOLTAGE 1 TTL SIGNAL 2 BLACK GND TTL signal Sink current max 5mA Source current max 50uA Low Active Defective High Normal 1 11 TROUBLE SHOOTING If you have followed these directions correctly there should be no problem occurred Some common symptoms are the system doesn t work buzzer sound work for a very short period etc please try the following steps to verify and correct it 1 Check all the connections correct pinouts loose connections wrong direction etc 2 Ch
10. the case Attach the connectors to the M B by following the M B instructions there are various on connectors pinouts in both power supply and M B They should match each other otherwise the connection will cause undetectable harms Attach all the remaining power supply connections to the various peripherals as needed these connectors are keyed so there will be only one possible way to connect them Before applying power to the system make sure there are no loose or incorrect connectors You do not need to worry about the setting of AC Input because of the units full range or auto voltage selecting features Double check that all connections to the M B are matched properly Maybe you would like to test the redundancy function before you put back the cover of your system chassis Remote on the on off switch you will notice that if the power unit is operating properly then individual LEDs the total power warning LED please refer to Sec 1 10 for detail explanation are lit Green now remove one of the power modules by pressing the click type handle the warning buzzer in the power system will sound and the total power warning LED which display the status of the total power supply system will twinkle the individual LEDs indicating the power supply s status will not light Meanwhile the power supply will continue to backup the power output without affecting the computer system s operation The warning buzzer will continue sound
11. y MTBF The unit features a warning sub system including LED display buzzer alarm TTL signal interface device optional feature etc at the same time it guides user the fast way to find out the power supply Good or Fail condition When all the power modules are at normal condition it balances the load share through its parallel design and results the power system increase reliability To really discover the power and ease in using these products we recommend that you read through this manual carefully 1 2 PACKING Your R3G box package should consist of the following A R3G 1 B Accessory pack included one holding bracket for shipment Products manual 1 1 3 MODEL DESIGNATION Model number identification R3G 6650P R3G 2 1 Redundant Power Supply for 3 U AC Input 6 for 6 DC outputs 5V 12V 5V 12V 3 3V 5VSB for ATXI2V EPS12V Spec 650 total output power 650 unit watt P P for built in PFC full range 1 4 FEATURES R3G Series 2 1 Redundant power supply w PFC 2 1 Hot swappable Hot pluggable AC Input 650 W output Compact size 650W 350W PFC ATX12V EPS12V outputs True Redundant design Passive backplane All circuit been designed in the power module Hot swap Hot plug ability Full range operations Active Power Factor Correction PFC built ATX 650W 350W output power Balance load sharing design Remote
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