Minute Man Endeavor
Contents
1. 30 4 1 RS232 Communication POrt aaa 30 42 ont 21 Pen AN ROP ec Tre ren ee ee eT Pore an nee 30 4 3 Option Cards Sena AAA A AA tected ans Maden A 31 5 Power Monitoring Software sxxx naaa 31 5 1 Hardware Installation emmm n nennen aaa 31 5 2 Software Installation ensem 31 6 Troubleshooting Guide semen nennen 32 7 Replacing the BatterieS sxxx naaa nana 33 7 1 Battery Replacement Procedure aaa 34 8 Specifications dsi ersinnen a AAA Aa AA Ana 38 9 Obtaining Service a a a a ea 40 10 Limited Product Warranty meme emmm 41 11 Declaration of Conformity seen aan 42 Copyright 2008 1 Important Safety Instruction 1 1 An Important Notice 1 1 1 1 1 10 To ensure safety in all applications where a UPS system is hardwired to the electrical supply the UPS must be installed by a Qualified Electrical Contractor The UPS has its own internal energy source battery If the UPS is switched on when there is no AC power is available there could be voltage at the output terminals Servicing of the UPS system must be performed by Qualified Service Personnel ONLY MINUTEMAN accepts no liabilities and is not limited to injury to the Service Personnel or damages to the UPS system or the connected equipment caused by the2. Back to the right hand side of the UPS FIG 3 remove the piece of electrical tape from the end of battery positive Red wire Observer polarity Reconnect the battery positive Red wire Some sparking might occur this is normal Re install the side panels and the retaining screws FIG 2 Re install the top cover and the retaining screws FIG 1 Reconnect all of the communications and network cables If you are using an External Battery Pack reconnect the all of the battery cables to the UPS and the Battery Pack s rear panels Turn ALL of the DC circuit breaker s on the rear panel of the Battery Pack s to the On position 7 1 36 7 1 37 7 1 38 7 1 39 7 1 40 7 1 41 Turn the utility power circuit breaker at the service panel to the On position Turn the input circuit breaker on the rear panel of the UPS to the On position Turn On the equipment that is connected to the UPS Press and hold the On Switch on the front panel for approximately 3 seconds then release The UPS system is now ready for the normal operation Properly dispose of the old batteries at an appropriate recycling facility or return them to the supplier in the packing material for the new batteries 37 8 Specifications BATTERY Type Sealed Non Spillable Maintenance Free Valve Regulated Lead Acid Typical Recharge Time 8 hours from total discharge MODEL ED6000T ED6200T Has an internal Galvanic i
3. Verify there are no circuit breakers tripped A tripped circuit breaker is the most common problem Call your dealer for assistance If you cannot reach your dealer or if they cannot resolve the problem call or fax MINUTEMAN Technical Support at the following numbers Voice phone 972 446 7363 FAX line 972 446 9011 or visit our Web site at www minutemanups com the Discussion Board Please have the following information available BEFORE calling the Technical Support Department Your name and address Where and when the unit was purchased All of the model information about your unit Any information on the failure Atechnician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Material Authorization Number RMA f Ifthe unit is under warranty the repairs will be done at no charge If not there will be a charge for repair Pack the unit in its original packaging If the original packaging is no longer available ask the Technical Support Technician about obtaining a new set It is important to pack the unit properly in order to avoid damage in transit Never use Styrofoam beads for a packing material a Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem b Mark the RMA on
4. 4 2 2 9 The temperature controlled fans will extend the life of the fans and reduce the annoying noise caused by fans 2 3 Symbols on the LCD Display Panel Item Symbol Description 1 LINE Utility or Bypass Source 2 LOW Battery Low 3 Battery Abnormal 4 Output Overload UPS working in specified mode A Blackout Transfer occurred in UPS Output Bypass Input Abnormal UPS fails to transfer to Bypass Bypass Abnormal at ECO mode 0 2 maa PD gt gt Utility Input Abnormal 9 OFF UPS Shutoff 10 BPS Bypass Mode 11 LINE OFF UPS Abnormal Lock 12 LINE UPS LOAD UPS Flow Chart De A Ow ar 13 a OOOO 4 Digits Measurement Display 14 gt Indicate the item desired to be measured 15 ON and Alarm Silencer Switch 16 o OFF Switch 17 4 Previous Page or Setting Change 18 G Next Page 19 Special Function Log in out 20 4 Enter or Reconfirmed 21 xJ Utility Input Normal LED 22 PIJ2 Bypass Input Normal LED 23 w UPS under Redundancy Mode 24 Bo UPS under ECO Mode 25 gt UPS Fault or Abnormal Warning LED 26 EPO Emergency Power Off 27 Er01 DC BUS capacitor pre charge abnormal after 50 seconds or Battery Fuse failure 28 Er02 AC SCR or Battery SCR soft Start abnormal after 2 seconds 29 Er03 PFC Boost soft start abnormal after 30
5. seconds 30 Er04 Inverter Failure 31 Er05 Battery Weak or Dead 32 Er06 Output Short Circuit 33 Er08 DC Bus high voltage level abnormal 34 Er09 DC Bus low voltage level abnormal 35 Er10 Inverter Over current 36 Er11 UPS Overheated 37 Er12 Inverter Overload 38 Er13 Charger Failure or Abnormal 39 Er14 Fan Failure 40 Er15 Wrong procedure to enter Maintenance Mode 41 Er16 Output parameters Set error in Parallel System 42 Er17 ID numbers are in conflict in Parallel System or ID number error in single unit EEPROM data error Its values are reset to 43 Er18 default Normal 220V adj0 3Hz low sensitivity 44 Er20 DC Bus voltage cannot be discharged Parallel communication error communication 45 Er21 wire disconnected or failure to find ID1 UPS in parallel system 46 Er22 Bypass SCR or Output Fuse Fails 47 Er23 Inverter Relay or SCR or Output Fuse Fails 48 Er24 Bypass Input found when running on CVCF mode CVCF mode not supported 49 Er26 PFC Over current 50 Er27 The UPS must be operated in normal mode in parallel system 51 Er28 Bypass Overload Time out and cut off output 52 Er29 Charger overcharges battery gt 300Vdc 53 Er30 Inverter Balance error 54 Er31 The settings of both control board and driver board are not matched together 55 Er32 Sync Signal error 56 Er33 Isolated transformer overheat 57 Er34 Balance function conf
6. 1 Connect L1 from the utility to terminal L12 2 Connect L2 from the utility to terminal N1 3 Connect the earth ground from the utility to terminal G1 CAUTION To reduce the risk of fire connect the UPS Utility input to a branch circuit with an over current protection of 40 amperes in accordance with the National Electric Code ANSI NFPA 70 Use No 8 AWG 60 C copper wire and apply 22 1lb in of torque force when connecting to the terminal blocks 3 5 2 1 1 OUTPUT connections for ED6200T Hardwired only 1 Connect L1 from the load to terminal L22 2 Connect L2 from the load to terminal N22 3 Connect the earth ground from the load to terminal G2 A Qualified Electrical Contractor must perform the hardwiring The outputs must be connected to an over current protection device circuit breaker of 30 amperes in accordance with the National Electric Code ANSI NFPA 70 Use No 10 AWG 60 C copper wire and apply 22 1lb in of torque force when connecting to the terminal blocks 3 6 Operation and Setup Instructions 3 6 1 Startup in the Normal Mode 3 6 1 1 Switch the Utility power circuit breaker at the service panel to the On position 3 6 1 2 Switch the UPS s Input circuit breaker on the rear panel to the On position 3 6 1 3 The UPS will startup The Green LEDs e91 amp c92 will illuminate to show the Utility and Bypass Inputs are normal The LCD display will display drawing A then drawing B A LINE UPS LOA
7. 1 9 Slide the side panels towards the rear of the UPS and lift up to remove the side panels and set aside FIG 2 7 1 7 1 FIG 1 FIG 2 34 7 1 10 Looking from the front of the UPS on the right hand side FIG 3 disconnect the battery positive Red wire Place a piece of electrical tape over the end of battery positive Red wire 7 1 11 Disconnect battery jumper A and place a piece of electrical tape over the end of battery jumper wire A 7 1 12 Disconnect all of the battery jumper wires 7 1 13 Remove the battery retaining bracket retaining screws 7 1 14 Remove the battery retaining brackets 7 1 15 Remove the defective batteries and set aside 7 1 16 Install the new batteries in the same position as the original batteries 7 1 17 Re install the battery retaining brackets NOTE DO NOT pinch the battery wires between the batteries and the battery retaining brackets 7 1 18 Re install the battery retaining bracket retaining screws 7 1 19 Observer polarity Reconnect all of the battery jumper wires 7 1 20 Remove the piece of electrical tape from the end of battery jumper wire A Observer polarity Reconnect battery jumper wire A NOTE DO NOT Reconnect the battery positive Red wire at this time A This battery jumper wire goes to the left side of the U
8. Y Number of UPSs in Parallel R1 R2 S1 S2 It shows the Self test is Disabled It shows the Self test is Enabled It shows the Bypass Voltage is adjusted to the lower limit It shows the bypass voltage is adjusted to the higher limit It shows the Frequency Window is 3Hz 25 It shows the Inverter Output Voltage setting et It shows the UPS is operated in the Normal mode f Eco It shows the UPS is operated in the Eco mode ofl BL It shows the Fine Tune Adjustment from 0 to 3 or 0 to 3 x It shows the UPS Identification Number 26 3 6 4 3 It shows that this UPS is the first UPS in the parallel systems Press the scroll up keypad to change the default setting The settings includes Buzzer ON as drawing Q1 or Buzzer OFF as drawing Q2 Alarm silence for UPS Warning and self test OFF as drawing R1 or Self test ON as drawing R2 The UPS will execute battery test for 10 seconds If the Self test is successful it will show as Drawing E1 otherwise it will show as drawing E2 and the error message 3 6 5 UPS Default Settings and the Configurable Settings 3 6 5 1 3 6 5 2 3 6 5 3 3 6 5 4 3 6 5 5 3 6 5 6 3 6 5 7 3 6 5 8 3 6 5 9 Make sure the UPS is in the Off position Press and hold the On Switch and the scroll down keypads simultaneously for approximately 3 seconds and then release the a
9. display EPO and Line OFF every 6 seconds The UPS must be turned off and then turned back on again to restart the UPS Connecting to the EPO port is optional the UPS system operates properly without this connection AC Mode Operation While the UPS is in the normal AC mode apply the short to pin1 and pin2 for approximately 1 0 second The UPS shuts down the fans will still be on In approximately 1 minute the fans will reduce speed To restart the UPS Press the Off switch on the front panel for 2 beeps then release Turn the UPS s input circuit breaker on the rear panel to the Off position Wait for approximately 1 minute until the fans turn off then turn the input circuit breaker to the On position The UPS will be in the Bypass mode Press the On switch on the front panel for 2 beeps to turn the UPS on 30 4 3 5 1 DC Mode Operation While the UPS is in the DC mode apply the short to pin1 and pin2 for approximately 1 0 second The UPS shuts down the fans will still be on In approximately 1 minute the fans will reduce speed To restart the UPS once the utility power returns Press the Off switch on the front panel for 2 beeps then release Turn the UPS s input circuit breaker on the rear panel to the Off position Wait for approximately 1 minute until the fans turn off then turn the input circuit breaker to the On position The UPS will be in the Bypass mode Press the On switch on the front panel for 2 beeps to tur
10. is free of conductive contaminants Select a location which will provide good air circulation for the UPS at all times Keep at least 12 inches 30cm clearance from the rear panel of the UPS to the wall Avoid locations near heating devices water or excessive humidity or where the UPS is exposed to direct sunlight Route power cords so they cannot be walked on or damaged ENVIRONMENTAL 0 to 40 C 32 to 104 F lt 2000m lt 6700 ft Operating Temp max 0 to 35 C 32 to 95 F at 3000m 10 000 ft Storage Temp 15 to 45 C 5 to 113 F Operating Storage Humidity 30 90 Non Condensing Storage Elevation 0 to 15 000m 0 to 50 000 ft 3 3 Storage Instruction For extended storage with moderate climates the batteries should be charged for 12 hours every 3 months Repeat this procedure every 2 months under high temperature environments 3 4 Installation of the Caster Covers 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 Lock the casters so that the unit will not move Step 1 There are two A1 cover plates one for each side of the unit Insert the A1 cover plates into the slots and slide towards the rear of the unit Step 2 There are two A2 cover plates one for the front of the unit and one for the rear of the unit Insert the A2 cover plates into the slots and push downwards toward the floor Step 3 There are four retaining screws S1 Install the S1 retaining screws into the
11. like to check the measured values detected by the UPS please use the scroll down and scroll up O keypads When you use scroll down keypad the LCD display will display the drawings in the following order Drawing C Voltage from Utility Input Drawing 11 Voltage from Bypass Input Drawing J Frequency from Utility Input Drawing K Frequency from Bypass Input Drawing L UPS Output Voltage Drawing M UPS Output Frequency Drawing N UPS Output Load Drawing O UPS Battery Voltage Drawing P UPS Internal Temperature It shows the input frequency from the Utility Input 22 LINE UPS LOAD J A LINE UPS LOAD A It shows the Battery Voltage 23 P LINE UPS LOAD i C3 c a LI It shows the Internal Temperature of the UPS System 3 6 4 UPS Default Data and Special Function Features 3 6 4 1 Once the UPS has successfully started up press the Special Function keypad to change the LCD display screen to drawing Q1 Q1 It shows the Buzzer is Enabled Q2 It shows the Buzzer is Disabled 3 6 4 2 Press the scroll down keypad to check the UPS settings Drawing Q1 Buzzer audible alarm Drawing R1 Self test Drawing S1 Bypass Voltage Window Drawing T Output Frequency Synchronization Window Drawing U Inverter Output Voltage Drawing V1 UPS Operation Mode Drawing W Output Voltage Fine Tune Drawing X UPS ID Drawing
12. saved 3 6 5 11 Turn Off the input circuit breaker on the rear panel of the UPS module 3 6 5 12 The changes to the Settings are complete Press the Enter keypad to save the data It shows the UPS is locked 3 6 6 UPS Is Off Due to Unknown Reason 3 6 6 1 If a serious abnormal condition occurred the UPS will lock it itself in the OFF position as shown in drawing AA and a error message will be displayed on the LCD screen 3 6 6 2 After 3 seconds all megsages will be locked except the Bypass messages LED JI2 amp LCD If the utility voltage is abnormal after Be UPS is locked the LED J2 will be extinguished and the LCD will be shown on the LCD screen 3 6 6 3 Check the error messages then see section 4 to troubleshoot the problem or see section 8 Obtaining Service To unlock the UPS press the OFF switch for 5 seconds and the audible alarm will sound 2 beeps Turn Off the input circuit breaker on the rear panel of the UPS The UPS will be unlocked now but the original problem may not be resolved see section 8 Obtaining Service 3 6 7 Turning Off the UPS 3 6 7 1 Press the Off switch for approximately 5 seconds the Inverter will turned off the UPS will transfer to the Bypass mode and the LCD screen will display drawing B 3 6 7 2 Turn Off the input circuit breaker on the rear panel of the UPS 3 6 7 3 Turn Off the DC circuit breaker on the rear panel of the Battery Pack 3 6 7 4 The UPS is OFF 3 6 7 5 To co
13. the On Battery runtime maybe less than normally expected NOTE If the UPS is going to be out of service or stored for a prolonged period of time the batteries must be recharged for at least 12 hours every 3 months 3 6 2 Startup in Battery Mode Cold Start 3 6 2 1 3 6 2 2 3 6 2 3 Switch the UPS s input circuit breaker on the rear panel to the On position Press and hold the UPS On Switch on the front panel for approximately 3 seconds then release the audible alarm will sound 2 beeps The LCD display will scroll from drawing A to drawing G this will take approximately 10 seconds During this 10 seconds press and hold the UPS On Switch again for approximately 3 seconds then release the audible alarm will sound 2 beeps The LCD display will change from drawing G to drawing H the UPS will be in self test mode The UPS will provide an output within approximately 1 minute and then the LCD display will display drawing If the UPS On switch was not pressed within the 10 seconds the UPS will automatically turn off You will have to repeat the above steps again G LINE aa LOAD PA ma LI Lyi It shows Off which means the UPS pre start is successful ai H LINE UPS LOAD A l It shows the Utility input is OVAC 21 ai l LINE UPS LOAD A l P It shows the UPS is providing power to the load 3 6 3 Measured Values detected by UPS 3 6 3 1 If you would
14. the outside of all packages The factory cannot accept any package without the RMA marked on the outside Return the unit by insured prepaid carrier to e2000 Para Systems Inc MINUTEMAN UPS 1455 LeMay Drive Carrollton TX 75007 ATTN RMA 40 10 Limited Product Warranty Para Systems Inc Para Systems warrants this equipment when properly applied and operated within specified conditions against faulty materials or workmanship for a period of three years from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement of defective equipment at the discretion of Para Systems Repair will be from the nearest authorized service center Replacement parts and warranty labor will be borne by Para Systems For equipment located outside of the United States and Canada Para Systems only covers faulty parts Para Systems products repaired or replaced pursuant to this warranty shall be warranted for the un expired portion of the warranty applying to the original product This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase The warranty shall be void if a the equipment is damaged by the customer is improperly used is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications b the equipment is repaired or modified by anyone other than Para System
15. your mission critical equipment The UPS will quietly and confidently protect your system from power anomalies General Characteristics True On Line architecture continuously supplies your critical equipment with a stable regulated transient free pure sine wave AC Output Power The multi functional LCD LED panel will display various states of the UPS The LED display will show the UPS working status Utility Status and UPS Abnormal status The LCD display will show the Input Output voltage frequency load status internal temperature and faults The digital control circuit enhances the ability of the UPS for remote control and monitoring These UPS systems can be used in a Parallel Redundant application To operate these UPS systems in the Parallel Redundant mode requires the Parallel Redundant kit Contact your local distributor for more information concerning the Parallel Redundant operation Maintenance Bypass Switch which reduces down time for maintenance The DC start function allows the start up of UPS when there is no utility power available This UPS system has the Independent Battery Bypass function The Independent Battery Bypass function allows the UPS system to provide a stable regulated transient free pure sine wave AC output power even when the batteries are weak or dead The battery management circuit analyses the battery discharging status to adjust the battery cut off point and extend the life of batteries
16. A I A LINE UPS LOAD 3 6 1 4 The UPS is in Bypass mode The UPS will automatically perform a self test If there are no error codes displayed then the UPS has successfully passed the startup self test and will start charging the batteries 3 6 1 5 Press and hold the On Switch on the front panel for approximately 3 seconds then release The audible alarm will sound 2 beeps then the LCD display will change from drawing B to drawing C 3 6 1 6 The UPS will perform another self test and the LCD display will change from drawing C to drawing D During the self test the UPS will switch to the Battery mode for approximately 4 seconds then the LCD display will change from drawing D to drawing E1 Once the UPS successfully passes the self test the LCD will display drawing F If the UPS fails the self test the LCD will display drawing E2 then the LCD will display an error code or error status See Section 2 2 for Error codes and Section 4 for Troubleshooting It shows test during the self test E1 f LINE UPS LOAD E2 LINE UPS LOAD It shows 208VAC Utility Input 20 3 6 1 7 The UPS has successfully passed the start up procedure The UPS will charge the batteries whenever the UPS is connected to an AC source and there is an acceptable AC voltage present It is recommended that the UPS s batteries be charged for a minimum of 8 hours before use However the UPS may be used immediately but
17. A2 cover plates Step 4 There is one A3 cover plate Insert the A3 cover plate into the holes on the A2 cover plate on the front of the unit and press firmly Step 1 13 3 5 Wiring the Input and Output Connections Qualified Electrical Contractor Only 3 5 1 A Qualified Electrical Contractor must perform the hardwiring when connecting the Input and Output wires to the terminal block on the ED6000T UPS Apply 22 1lb in of torque force when connecting to the terminal blocks The Input and Output of the UPS MUST be Hardwired OUTPUT INPUT G2 N22 L22 N21 L23 L21 G1 N1 L12 NC N22 L22 N21 L23 L21 UPS OUTPUT L12 N1 UTILITY INPUT G2 OUTPUT EARTH GROUND G1 INPUT EARTH GROUND NC NO CONNECTION 3 5 1 1 INPUT connections for the ED6000T Hardwired only 1 Connect L1 from the utility to terminal L12 2 Connect L2 from the utility to terminal N1 3 Connect the earth ground from the utility to terminal G1 CAUTION To reduce the risk of fire connect the UPS Utility input to a branch circuit with an over current protection of 40 amperes in accordance with the National Electric Code ANSI NFPA 70 Use No 8 AWG 60 C copper wire and apply 22 1lb in of torque force when connecting to the terminal blocks 3 5 1 1 1 OUTPUT connections for ED6000T Hardwired only Configurations 1 7 are for Hardwiring the output of ED6000T A Qualified Electrical Contractor must perform the har
18. ION 4 240VAC 3 5 1 1 6 Configuration 5 Output Two 120VAC circuits 3KVA max load per circuit and one 208VAC 6KVA circuit Total combined output load not to exceed 6KVA 1 Connect a jumper wire from L22 to N21 2 Circuit 120VAC L22 Line N22 Neutral G2 Ground 3 Circuit2 120VAC L21 Line N21 Neutral G2 Ground 4 Circuit3 208VAC L23 L1 N22 L2 G2 Ground OUTPUT CONFIGURATION 5 120VAC 208VAC 3 5 1 1 7 Configuration 6 Output Two 120VAC circuits 3KVA max load per circuit and one 240VAC 6KVA circuit Total combined output load not to exceed 6KVA 1 Connect a jumper wire from L22 to N21 2 Circuit 120VAC L22 Line N22 Neutral G2 Ground 3 Circuit2 120VAC L21 Line N21 Neutral G2 Ground 4 Circuit3 240VAC L21 L1 N22 L2 G2 Ground OUTPUT CONFIGURATION 6 120VAC 240VAC 17 3 5 2 A Qualified Electrical Contractor must perform the hardwiring when connecting the Input and Output wires to the terminal block on the ED6200T UPS Apply 22 1lb in of torque force when connecting to the terminal blocks The Input and Output of the UPS MUST be Hardwired A TMH KID T UO VW VU T N Si U G2 N22IL22 NC NC NC G1 N1 L12 NC L22 N22 UPS OUTPUT L12 N1 UTILITY INPUT G2 OUTPUT EARTH GROUND G1 INPUT EARTH GROUND NC NO CONNECTION NC NO CONNECTION 3 5 2 1 INPUT connections for the ED6200T Hardwired only
19. Once the servicing of the UPS is complete remove the black electrical tape from the end of the battery positive Red wire and reconnect the battery positive Red wire to the battery positive terminal 3 6 8 1 9 Re install the UPS cover 3 6 8 1 10 Turn on the UPS s input circuit breaker 3 6 8 1 11 Turn the Maintenance Bypass Switch to the INV position The UPS will transfer to the normal Bypass mode 29 3 6 8 1 12 Press and hold the On Switch on the front panel of the UPS for approximately 3 seconds then release The audible alarm will sound 2 beeps The UPS will perform its normal startup test Once the startup is complete the UPS will be in the normal On Line mode NOTE If the Maintenance Bypass Procedure is not followed in the correct order and step by step the UPS and or the connected equipment could be damaged 4 Communication Port EPO Port and Option Cards The communication port on the UPS provides RS232 communications for remote monitoring and control 4 1 RS232 Communication Port Baud Rate 9600 bps Data Length 8 bits Stop Bit 1 bit Parity None DB9 Pin 2 RS232 Tx DB9 Pin 3 RS232 Rx DB9 Pin 5 Ground 4 2 EPO Emergency Power Off Port Connect one end of a two wire cable to the EPO port and the other end of the two wire cable to an EPO switch and then short pini to pin2 for approximately 1 0 second to shutdown the UPS in the AC or the Battery mode The LCD display will
20. Output Connections Maintenance Bypass Switch Input Circuit Breaker EPO Emergency Power Off Port Option Slot 2 is for the SNMP card and the Programmable Relay card only Option Slot 1 is for other option cards except the SNMP card and the Programmable Relay card Connectors for Maintenance Bypass and Parallel Redundant function Dipswitch for the Parallel Redundant function NOTE The dipswitch must be in the Off position when the Parallel function is not being used RS232 Port for monitoring and control Dipswitch for FACTORY USE ONLY Cooling fans Cable tie downs Battery Connector for connecting an External Battery Pack Battery Connector for Daisy Chaining an additional External Battery Pack or for connecting an External Charger Caster cover plate 3 Installation and Operation QUALIFIED SERVICE PERSONNEL ONLY Be sure to read the Installation Placement and all of the CAUTIONS and the WARNINGS before installing the UPS system Packages that are crushed punctured or torn such that the contents are revealed should be set aside in an isolated area and be inspected by a qualified person If the package is deemed to be not usable immediately contact the freight carrier and the place of purchase USE CAUTION This UPS system is extremely heavy Always use the appropriate number of personnel when handling the UPS system 3 1 Unpacking Cut the banding straps and discard them Lift the cardboard carton upwards off th
21. PS bottom bank of batteries the right hand battery the positive battery terminal FIG 3 35 NOTE Looking from the front of the UPS on the left hand side FIG 4 disconnect the battery negative Black wire Place a piece of electrical tape over the end of battery negative Black wire Disconnect battery jumper A and place a piece of electrical tape over the end of battery jumper wire A Disconnect all of the battery jumper wires Remove the battery retaining bracket retaining screws Remove the battery retaining brackets Remove the defective batteries and set aside Install the new batteries in the same position as the original batteries Re install the battery retaining brackets DO NOT pinch the battery wires between the batteries and the battery retaining brackets 7 1 29 7 1 30 7 1 31 Re install the battery retaining bracket retaining screws Observer polarity Reconnect all of the battery jumper wires Remove the piece of electrical tape from the end of battery jumper wire A Observer polarity Reconnect battery jumper wire A A This battery jumper wire goes to the right side of the UPS bottom bank of batteries the left hand battery the negative battery terminal FIG 4 36 7 1 32 NOTE 7 1 33 7 1 34 7 1 35 NOTE
22. a I i E POW JER a Ka Wu Para Systems Inc 1455 LeMay Drive Carrollton TK 75007 Phone 1 972 446 7363 Far 1 972 446 9011 Internet minutemanups com UPS Sizing sizemyups com PN 34000355 R2 Power Technologi ies From Para Systems Inc ED6000T amp ED6200T Parallel Redundant ON LINE SERIES User s Manual E Table of Contents 1 Important Safety Instructions ccccceeeseeeeeeeeeeeeeeeeeeeeeneees 2 1 1 An Important NOtice wwwwwwwmmmammmamamimimimiimin 2 1 2 Life SUPPOM PONGCY ii 3 13 FOC NOICE nn UAE AWA 3 2 Product Introduction ss ccsisceviscavssisseusscevecncsecveseieveisesessenesivacs inners 4 2 1 System OvervieW mana geet naeteetad atantiudek sb daeduacctees 4 2 2 General CharacterisStiCS esa 4 2 3 Symbols on the LCD Display Panel 5 2 4 Controls and Indicators esa 9 2 95 REAP Panels IIIA 10 3 Installation and Operation 8 aaa 11 STAIN DACKING AU AE 11 3 2 Installation Placement memesan senaman maaa 12 3 3 Storage instruction zak kea wakakaa 12 3 4 Installation of the Castor Covers eeeeeeeeeeeeeeeeeeees 13 3 5 Wiring the Input and Output Connections 14 3 6 Operation and Setup InstructiOnS aan 19 4 Communication Port EPO Port and Option Cards
23. dwiring The outputs must be connected to an over current protection device circuit breaker in accordance with the National Electric Code ANSI NFPA 70 Use 60 C copper wire and apply 22 1lb in of torque force when connecting to the terminal blocks Output Voltage and Load Output Circuit Breaker 208V amp 240V 6KVA 30 Amps 10 AWG 120V 3KVA 120V 6KVA 30 Amps 10 AWG 50 Amps 6 AWG 3 5 1 1 2 Configuration 1 Output Two 120VAC 3KVA circuits 3KVA max load per circuit Total combined output load not to exceed 6KVA 1 Circuit 120VAC L22 Line N22 Neutral G2 Ground 2 Circuit2 120VAC L21 Line N21 Neutral G2 Ground OUTPUT CONFIGURATION 1 120VAC 120VAC 3 5 1 1 3 Configuration 2 Output One 120VAC 6KVA circuit Total output load not to exceed 6KVA 1 Connect a jumper wire from L22 to L21 2 Connect a second jumper wire from N22 to N21 3 Circuit 120VAC L22 Line N22 Neutral G2 Ground OUTPUT CONFIGURATION 2 120VAC 15 3 5 1 1 4 Configuration 3 Output One 208VAC 6KVA circuit Total output load not to exceed 6KVA 1 Connect a jumper wire from L22 to N21 2 Circuit 2QO8VAC L23 L1 N22 L2 G2 Ground OUTPUT CONFIGURATION 3 208VAC 3 5 1 1 5 Configuration 4 Output One 240VAC 6KVA circuit Total output load not to exceed 6KVA 1 Connect a jumper wire from L22 to N21 2 Circuit1 240VAC L21 L1 N22 L2 G2 Ground OUTPUT CONFIGURAT
24. e charge the screen 1 Er05 Cows 2 Er06 Er10 Er12 Er28 amp O 3 EPO 4 Er11 Er33 5 Er14 6 Er16 Er27 7 Er21 8 other error code N oO ou N 8 Remove some of the load from the UPS Remove the short circuit at the EPO Remove all objects that block the Check the fans on rear panel All of parameters except the ID number Reconnect the RJ 45 wire or set a UPS batteries for 8 hours to see whether the UPS will backup normally call for service output Check the Input power cord terminal ventilation holes in the parallel UPS must be same with ID 1 Call for Service UPS fails to offer The batteries maybe battery backup or weak or at the end of its runtime is tojuseful service life short Charge the batteries for 8 hours then retest If the runtime is still less than expected replaced Contact your local distributor the batteries need to be UPS locks itself To unlock the UPS and it cannot be press the OFF switch turned off for 5 seconds and the audible alarm will sound 2 beeps Turn Off the input circuit breaker of the UPS The UPS should be unlocked but the original problem may not be resolved Call for Service 32 7 Replacing the Batteries QUALIFIED SERVICE PERSONNEL ONLY Please read all of the WARNINGS and CAUTIONS before attempting to service the batteries WARNING This Uninterruptible Power Supply contains potentially haza
25. e packaging crate Cut the banding strap Remove the ramp and the corner post Remove the side blocks Use a screwdriver to remove the end stop 3 1 4 Place the ramp against the pallet Remove the metal bracket and insert as shown to secure the ramp to the pallet Push the unit slowly down the ramp After removing your UPS from the packaging crate it should be inspected for damage that may have occurred in shipping Immediately notify the carrier and place of purchase if any damage is found The packing materials that your UPS system was shipped in are carefully designed to minimize any shipping damage In the unlikely case that the UPS system needs to be returned to the manufacturer please use the original packing material Since the manufacturer is not responsible for shipping damage incurred when the system is returned the original packing material is inexpensive insurance PLEASE SAVE THE PACKING MATERIALS hk ek w N gt Unpacking Instructions QA the banding straps and HA fe external Place the ramp against the paliet carton upward gt Romove the metai bracket and insert Usea to as shown to secure the ramp to the palet 3 1 7 Standard Package includes gt User s Manual gt Warranty and Platinum Protection documents gt Power Monitoring software CD with RS232 cable gt One set of Accessories 11 3 2 Installation Placement This UPS system is intended to be install in a temperature controlled environment that
26. ess We do not recommend the use of any of our products in direct patient care We will not knowingly sell our products for use in such applications unless it receives in writing assurances satisfactory to us that a the risks of injury or damage have been minimized b the customer assumes all such risks and c our liability is adequately protected under the circumstances FCC Notice This equipment has been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in Subpart J of Part 15 of FCC Rules and the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference of the Canadian Department of Communications 2 Product Introduction 2 1 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 2 6 2 2 7 2 2 8 System Overview This On Line UPS protects computers servers internetworking and telecommunications equipment from blackouts brownouts overvoltages and surges This On Line UPS converts the input AC to DC and then back to a True Sine Wave AC output The True Sine Wave output is regulated within 2 of the nominal output voltage The Power Factor Correction PFC circuitry corrects the input power factor to within 98 of unity and blocks the load generated harmonic distortion from getting back on the input AC line This On Line UPS provides a continuous true sine wave output with zero transfer time and great regulation to protect
27. ikelihood of such shock will be reduced if such grounds are removed during installation and maintenance IRUN o CAUTION Replace the batteries with the same number and type as originally installed These batteries have pressure operated vents These batteries contain sealed non spillable maintenance free lead acid batteries 33 7 1 Battery Replacement Procedure QUALIFIED SERVICE PERSONNEL ONLY This UPS system does not have Hot swappable batteries The UPS system must be turned Off to perform the Battery Replacement 7 1 1 Turn Off all the equipment that is connected to the UPS 7 1 2 Press the Off switch on the front panel of the UPS for approximately 5 seconds 7 1 3 Turn the input circuit breaker on the rear panel of the UPS to the Off position 4 Turn the utility power circuit breaker at the service panel to the Off position 5 Disconnect all of the communications and network cables from the rear panel of the UPS NOTE If you are using an External Battery Pack turn ALL of the DC circuit breaker s on the rear panel of the Battery Pack s to the Off position Disconnect the all of the battery cables from the UPS and the Battery Pack s rear panels 7 1 6 Remove the retaining screws for the top cover on the rear panel of the UPS 7 1 7 Slide the top cover towards the rear of the UPS and lift up to remove the top cover and set aside FIG 1 7 1 8 Remove the retaining screws for the side panels on the rear panel of the UPS 7
28. incorrect installation or servicing of the UPS system Make sure that the input voltage rating of the UPS matches the supply voltage This UPS series is intended to be install in a temperature controlled environment that is free of conductive contaminants Select a location that will provide good air circulation for the UPS at all times Avoid locations near heating devices water or excessive humidity or where the UPS is exposed to direct sunlight Route power cords so they cannot be walked on or damaged To eliminate overheating of the UPS keep all ventilation openings free from obstruction and do not store anything on top of the UPS system Keep the UPS system at least 12 30 cm away from the wall The battery will discharge naturally if the UPS is unused for any length of time The batteries should be recharged every 2 3 months if unused This UPS supports electronic equipment in offices telecommunications process control and medical applications Risk of Electrical Shock Make sure the UPS is completely turned off when moving the UPS from one location to another The UPS has a Maintenance Bypass Switch Follow the procedures to perform the maintenance bypass operation 1 1 11 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during the Installation and the Maintenance of the UPS and batteries 1 1 12 CAUTION A disconnect switch must be provided by the user for the AC o
29. ized to utility Voltage T H D lt 3 Linear load Dynamic Response 5 100 Load change in 100ms Transfer Time Oms Slew Rate lt 1Hz second Efficiency Line Mode gt 87 Full Load Crest Factor 3 1 Overload Capacity gt 105 lt 155 for 160 seconds gt 156 shutdown immediately Protection Over Current Short Circuit and Latching Shutdown SURGE PROTECTION AND FILTERING Surge Energy Rating 1050 J Surge Energy Capability 6500 Amps total Surge voltage let through as a percentage of an applied ANSI lt 5 C62 41 Cat A 6KV PHYSICAL Size Net 25 4 x 11 4 x 29 4 DxWxH 645 x 290 x 748mm 275 Ibs 165 Ibs Weight Net 125 kgs 75 kgs Size Shipping 31 9 x 18 4 x 38 5 DxWxH 810 x 468 x 977mm wer 313 Ibs 203 Ibs Weight Shipping 142 kgs 92 kgs REGULATORY COMPLIANCE Safety and Approvals UL 1778 cUL CSA 22 2 no 107 1 CE EN62040 1 1 Noise Filter Normal and common mode EMI RFI suppression EMC CE EN62040 2 EN61000 3 2 EN61000 3 3 FCC Class A Audible Noise at 1 m 3 ft lt 50dB 160 280VAC at loads lt 50 of the rated capacity 175 280VAC at loads lt 75 of the rated capacity 180 280VAC at loads gt 75 of the rated capacity 38 39 9 Obtaining Service 141 1 2 oo 9 1 4 Use the troubleshooting section to eliminate obvious causes
30. lict 58 CEr1 Utility voltage out of range 59 CEr2 Bypass Voltage out of range 60 CEr3 Inverter Voltage out of range 61 CEr4 Load Percentage out of range 62 CEr5 Battery Voltage out of range 63 CEr6 UPS Output Voltage out of range Er7 Er19 Er25 are reserved 2 4 Controls and Indicators 2 4 1 UPS Control panel A BCDE FG CAS eo m o OF WY IOT nC LCD Display N 1 green LED illuminates when the UPS is operating in the Parallel Redundant mode Bypass green LED illuminates when the bypass input is normal The LED extinguishes in the Battery mode Line green LED illuminates when the utility input voltage is within the acceptable window The LED extinguishes in the Battery mode On Alarm Silencer switch is to turn the UPS On or silence the audible alarm in the Battery mode Up arrow Go to previous page or change the UPS setting Enter key To save the changes to the UPS setting Down arrow Go to next page OFF switch is to turn the inverter off and transfers the UPS to the Bypass mode Special functions key Log in out ECO yellow LED illuminates when the UPS is working in the ECO economic Line interactive mode Fault red LED illuminates when there is an abnormal condition or there is an internal fault 2 5 Rear Panel TI QA IMVNOWSY Vv OZETASC EFG HI J A K L c M N B o TATA p To LJ NYA Casters Terminal Block for Input
31. mpletely de energize the UPS disconnect the battery cable from the rear panel of the UPS Turn Off the utility circuit breaker at the service panel 3 6 8 Maintenance Bypass Procedure 3 6 8 1 The Maintenance Bypass Switch is for the maintenance of the UPS module only The maintenance of the UPS module must be done by QUALIFIED SERVICE PERSONNEL ONLY MINUTEMAN accepts no liabilities and is not limited to injury to the Service Personnel or damages to the UPS system or the connected equipment caused by the incorrect servicing of the UPS system 3 6 8 1 1 Press the Off switch for approximately 5 seconds the LCD screen will display drawing B and the UPS will be in the Bypass mode 3 6 8 1 2 Remove the Maintenance Bypass Switch cover from the Maintenance Bypass Switch on the rear panel of the UPS 3 6 8 1 3 Turn the Maintenance Bypass Switch to the Bypass position The LCD screen will display the maintenance sign at the upper right hand corner of the LCD screen 3 6 8 1 4 Turn off the UPS s input circuit breaker on the rear panel of the UPS 3 6 8 1 5 Remove the cover from the UPS NOTE The Input utility voltage is still present at the input filter board and at the terminal block Use Caution 3 6 8 1 6 Disconnect the battery positive Red wire from the battery positive terminal and place a piece of black electrical tape over end of the battery positive Red wire 3 6 8 1 7 The UPS is ready for maintenance 3 6 8 1 8
32. n the UPS on Option Cards The optional interfaces cards are ED6 10KVA Programmable Relay Card Dry Contact Relay and the SNMP card When the option cards are used in conjunction with RS232 communications port on the rear panel the shutdown command from the EPO port will get the highest priority for the control command then the RS232 port then the SNMP card and then the ED6 10KVA Programmable Relay card gets the lowest priority Also there is ENV PROBE for environmental monitoring Power Monitoring Software The SentryPlus software that comes with the UPS is compatible with many operating systems such as Windows NT 2000 XP 2003 Red Hat Linux Fedora Linux SuSE Linux and FreeBSD Hardware Installation 5 1 1 Connect one end of the RS232 cable to the UPS communication port 5 1 2 Connect the other end of the cable to the RS232 port on the computer 5 2 Software Installation 5 2 1 Refer to the software user s manual on the software CD 31 6 Troubleshooting Guide If the UPS malfunctions check the followings a Is the wiring of the input and the output correct b Is the input voltage within the acceptable window of the UPS If items a and b above are correct then proceed with the following chart If the problem persists see Obtaining Service Situation Check Items Solution UPS Red Fault Check the error code 1 Check to see if the battery connection is LED lights up shown on the LCD properly done then r
33. rdous voltages Do not attempt to disassemble the UPS system beyond the battery replacement procedure This UPS system contains no user serviceable parts Maintenance and Battery replacement must be performed by QUALIFIED SERVICE PERSONNEL ONLY CAUTION Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes and may be toxic CAUTION Do not dispose of batteries in a fire The batteries may explode CAUTION The batteries in this UPS are recyclable Dispose of the batteries properly The batteries contain lead and pose a hazard to the environment and human health if not disposed of properly Refer to local codes for proper disposal requirements or return the battery to the supplier CAUTION The battery system voltage is 240VDC and can present a risk of electrical shock These batteries produce sufficient current to burn wire or tools very rapidly producing molten metal Observe these precautions when replacing the batteries Remove watches rings or other metal objects Use hand tools with insulated handles Wear protective eye gear goggles rubber gloves and boots Do not lay tools or other metal parts on top of batteries Disconnect the charging source prior to connecting or disconnecting the battery terminals Determine if the battery is inadvertently grounded If the battery is remove the source of the grounding Contact with any part of a grounded battery can result in an electrical shock The l
34. rice or substitution with an equivalent replacement product This warranty gives you specific legal rights and you may have other rights which vary from state to state 41 11 Declaration of Conformity Notes Application of Council Directive s 89 336 EEC 73 23 EEC Standard s to which Conformity is declared EN62040 1 1 EN62040 2 EN61000 3 2 EN61000 3 3 UL 1778 cUL CSA 22 2 no 107 1 Manufacturer s Name Para Systems Inc MINUTEMAN UPS Manufacturer s Address 1455 LeMay Drive Carrollton Texas 75007 USA Type of Equipment Uninterruptible Power Supplies UPS Model No ED6000T ED6200T Year of Manufacture Beginning November 1 2008 hereby declare that the equipment specified above conforms to the above Directive s Robert Calhoun Manager Engineering Name Position Place Carrollton Texas USA Date November 1 2008 42 43
35. s or Para Systems approved personnel or c has been used in a manner contrary to the product s User s Manual or other written instructions Any technical advice furnished before or after delivery in regard to use or application of Para Systems equipment is furnished without charge and on the basis that it represents Para Systems best judgment under the circumstances but it is used at the recipient s sole risk Except as provided herein Para Systems makes no warranties expressed or implied including warranties of merchantability and fitness for a particular purpose Some states do not permit limitation of implied warranties therefore the aforesaid limitation s may not apply to the purchaser EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL PARA SYSTEMS BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically Para Systems is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes claims by third parties or otherwise The sole and exclusive remedy for breach of any warranty expressed or implied concerning Para Systems products and the only obligation of Para Systems hereunder shall be the repair or replacement of defective equipment components or parts or at Para Systems option refund of the purchase p
36. solation step down transformer Topology Double Conversion On Line True Sine Wave Maximum Power Capacity 6000VA 4200Watts INPUT Typical Battery Life 3 5 years depending on the number of charge and discharge cycles and ambient temperature Number of Phases Single 10 2W G System Voltage 240VDC Nominal Voltage 208VAC Quantity Rating 20 12V7 2Ah Acceptable Input Voltage 0 300VAC Voltage Range 160 280VAC Power Factor Correction gt 98 at Full Load Frequency Limits 50 60Hz 5Hz autosensing Battery part numbers Yuasa NPW 36 12 CSB GP 1272F2 Panasonic LC R127 2 Low Voltage Transfer Point 160V resets to utility power at 175V or higher Runtime full half load 8 21 minutes High Voltage Transfer Point 280V resets to utility power at 265V or lower ENVIRONMENTAL Protection Re settable Circuit Breaker OUTPUT Operating Temp max 0 to 40 C 32 to 104 F lt 2000m lt 6700 ft 0 to 35 C 32 to 95 F at 3000m 10 000 ft Waveform Type True Sine Wave Nominal Voltage 120VAC and 208 240VAC 208 240VAC Storage Temp 15 to 45 C 5 to 113 F Operating Storage Humidity 30 90 Non Condensing Voltage Regulation 2 until Low Battery Warning Storage Elevation 0 to 15 000m 0 to 50 000 ft Frequency 50 60Hz 0 2Hz unless synchron
37. udible alarm will sound 2 beeps the LCD display screen shows as drawing Q1 then the UPS is under setting mode Except for the Buzzer as drawing Q1 amp Q2 and the Self test as drawings R1 amp R2 all the rest of the default settings may be changed by pressing scroll up keypad Drawings S1 and S2 mean the bypass input window can be changed to 184VAC 260VAC or 195VAC 260VAC Drawing T means the bypass frequency window of the Inverter Output can be changed to 3Hz or 1Hz Drawing U means the Inverter Output Voltage can be changed to 200VAC 208VAC 220VAC 230VAC or 240VAC Drawing V1 V2 V3 and V4 means the operation modes of the UPS can be changed to Online Eco fixed 50Hz Output or fixed 60Hz Output modes Drawing W means the adjustments of the Inverter Output can be fine tuned to 0 1 1 2 2 3 or 3 Drawing X means a specified address and position of the UPS when the UPS is in the Parallel mode The settable numbers are from 1 to 4 Drawing Y means the total numbers of UPSs in the Parallel mode The settable numbers are from 1 to 4 27 3 6 5 10 When all of the setting changes are complete press the enter S keypad to save all the changes Then the LCD screen will display drawing Z then the LCD screen will change to drawing AA to confirm the changes If you do not want to save the changes press the OFF Y9 keypad for 5 seconds then the LCD screen turns to Drawing AA which means your changes were not
38. utput circuit when the UPS s output is hardwired To reduce the risk of fire connect only to a circuit provided with branch circuit over current protection 30 amperes for 208 240V output or 50 amperes for single 120V output in accordance with the National Electric Code ANSI NFPA 70 1 1 13 CAUTION To reduce the risk of fire connect the input to a circuit provided with branch circuit over current protection for 40 amperes in accordance with the National Electric Code ANSI NFPA 70 Use No 8 AWG 60 C copper wire and 22 1lb in Torque force when connecting to terminal block 1 1 14 CAUTION To reduce the risk of electrical shock with the installation of this UPS system and the connected equipment the installer must ensure that the combined sum of the AC leakage current does not exceed 3 5mA 1 1 15 WARNING This Uninterruptible Power Supply UPS contains potentially 1 2 1 3 hazardous voltages Do not attempt to disassemble the UPS system beyond the battery replacement procedure This UPS system contains no user serviceable parts QUALIFIED SERVICE PERSONNEL ONLY must perform the maintenance and the battery replacement for this UPS system Life Support Policy As a general policy we do not recommend the use of any of our products in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiven
Download Pdf Manuals
Related Search