Zippy Technology MRG-6500P power supply unit
Contents
1. as su com REMARKS TOTAL CURRENT OF 5V amp 3 3V NOT EXCEED 45A 3 3V amp 12V SHOULD NOT EXCEED 50A TOTAL MAXIMUM OUTPUT OF 5V 3 3V AND 12V 432W 472W TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20 C 80 C HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE EFFICIENCY 68 TYPICAL AT FULL LOAD POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVER POWER PROTECTION 110 170 MAX OVER VOLTAGE PROTECTION 5V gt 5 7V 6 6V 3 3V gt 3 9V 4 3V 12V gt 13 0V 14 6V EMI NOISE FILTER FCC CLASS B CISPR22 CLASS B SAFETY MEET UL 1950 CSA 22 2 NO 950 T V IEC 950 REMOTE ON OFF CONTROL FAULTY ALARM METHODS LED BUZZER TTL SIGNAL HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION BALANCE LOAD SHARING DESIGN REMOTE SENSING DESIGN ISOLATION BUILT IN IN THE POWER MODULE MEET EN61000 3 2 CLASS D ACTIVE PFC DIMENSION 86 H X 150 W X 200 D mm COOLING TWO 40 mm DC FANS MODULE AC INLET IN EACH MODULE 1 7 INSTALLATION amp TESTING Mount the power supply into the system chassis by using proper mounting tool The mounting holes of the power supply should match up with those in the chassis Connect the power connectors to the M B by following the M B instruction There is various on connectors pinouts in both power supply and M B Please ensure to connect the matched one o2. c If buzzer keeps alarming or LED indicates the power module failure please locate which power module is defective Perform hot swap procedures ref to Sec 1 8 Hot Swap Procedures Return the defective power module back to your vendor for RMA procedure d If you can not fix the problem please contact your vendor for supporting Note The description stated herein is subject to change without prior notice All brand names and trademarks are the property of their respective owners
3. 1 1 INTRODUCTION First of all thank you for purchasing MRG series redundant power supply The MRG series is a 1 1 hot swappable hot pluggable redundant power supply It consists of 1 complete metal frame 2 compact size power module 3 backplane The MRG series hot swappable redundant power supply offer maximum 460 500 watts and provide Active Power Factor correction PFC at full range AC input that complaints to EN 61000 3 2 for CE norms The power module is in compact size and built in a 40mm ball bearing DC fan for better ventilation Each power module is designed with 6 outputs 3 3V 5V 12V 5V 12V and 5Vsb circuits All you can see on the backplane is just passive components and this is the key point for longer MTBF The units also offer a warning sub system including LED display buzzer alarm TTL signal It guides user the fast way to find out the power supply status When all the power modules operate normally it balances the load share through its parallel design which increases the reliability of power system To really discover the power system and ease in using it we recommend you to read through this manual carefully 1 2 PACKING Your MRG series should consist of the following a MRG series x 1 b Accessory pack x 1 c Product Manual x 1 1 3 MODEL DESINGATION Model number identification MRG 6zzzy MR mini redundant 6 6 output channel 3 3V 5V 12V 5V 12V amp 5Vsb z
4. amp Testing Remarks If the DC fan of the power module fails you have to replace the power module Please follow the Hot Swap Procedures for replacement 1 9 PINOUTS AND FUNCTION OF THE CONNECTORS THE LED CONNECTOR OF TOTAL POWER SYSTEM PIN COLOR 1 RED 2 BLACK 3 GREEN BLACK YELLOW PIN COLOR COLOR 1 RED TTL SIGNAL 2 BLACK GND TTL signal Sink current max 5mA Source current max 50uA Low Active Defective High Normal 1 10 TROUBLE SHOOTING If you have followed these instructions correctly it should function normally Some common symptoms are the system doesn t work buzzer alarms shutdown after running a very short period etc If so please check the following steps to verify and correct it 1 Check all connection if pinouts is correct if any connection loosed if the direction is incorrect etc 2 Checkif any short circuit or defective peripherals by plugging out the power connector from each peripheral one at a time Shall the system functions again you have solved the problem 3 Once you hear the buzzer sound or see the warning LED in RED please check a If the loading is under the minimum or over the maximum load of each channel b If the power source is well connected and supplied Shall the above condition is happened please disconnect the power source and wait for 2 3 minutes to release the protection status then test it again
5. r system Now put back the cover of the chassis and tighten with the screws which you have retained earlier Now you have completed the installation of MRG series redundant power supply 1 8 Hot swap procedures Please refer to the following when either power module is defective 1 Locate the defective power module by examining the individual LED if LED is distinguished it indicates the power module is defective WARNING Please perform the following step carefully otherwise it may cause the whole system shutdown WARNING Please do not remove the defective power module until you have worn gloves to keep from been burned This is due to the cover of the power module is used as heat sink for cooling Usually its temperature is around 50 60 degree Celsius under full load condition 2 Loose the screws of power module bracket 3 Plug out the defective power module WATNING Please put aside the power module to wait for cooling down Keep other people from toughing it until it is cooled 4 Replace a new GOOD power module Insert the power module into the power system till to the end 5 Check the LED of the power module which should be in GREEN 6 Check the warning LED indicating the status of total power system which should be in GREEN 7 Tighten the screws of the power module 8 If you want to test this new power module and simulate the defective situation please refer to Section 1 7 Installation
6. therwise it will cause unexpected harms Connect the remaining power connectors to the various peripherals as needed These connectors are keyed so there will be only one possible way to connect them Before applying power source to the system make sure these is no loosed or incorrect connectors Double check if all connection to the M B is matched properly Maybe you would like to test the redundancy function before you put back the cover of your system chassis then please power it on If the power system operates normally the individual LEDs on power module and the external warning LED light in GREEN Now remove one power module from the power system the warning buzzer in the power system will sound the external warning LED which displays the status of the total power system will change to be RED the individual LED indicating the power module s status will distinguish Meanwhile the power system will continue to backup the power output without affecting the operation of your computing system The warming buzzer will sound continuously You can reset warning buzzer by pressing the buzzer reset switch Insert the power module which is removed for test earlier The sound of the warning buzzer will stop the external warning LED will turn to be GREEN again the LED indicating the status of power module will light in GREEN Test another power supply by performing the same procedure If everything works out fine then turn off the powe
7. zz total output power zzz 460 500 unit watts y P built in PFC full range 1 4 FEATURES MRG series 460W 500W 1 1 mini redundant power supply with active PFC True redundant design passive packplane All circuit designed into the power module Hot swap and hot plug ability Full range 90VAC 264VAC operation Active Power Factor Correction PFC built in Balance load sharing design Remote sensing design Meet FCC CISPR EMI regulation Faulty free slide rail design Isolated fence design to meet safety regulation Compact size PS2 form factor 1 5 DRAWING E AE 6006 66 OOVNODUIN sa dds XG JAOYAAY ERA BI MB DAN TIWIMALVN Kk GCO F XXX NOISIAIG HAMOd dd0 AIOTONHIAL Addlz e ESTI SE als Siva HE NOILJISISII PERE Ase Yht SNOISIASY ER NOILdO 1 6 SPECIFICATION INPUT CHARACTERISTICS MRG 6460P 6500P VOLTAGE 90 264 VAC FULL RANGE FREQUENCY 47 63 Hz INPUT CURRENT 9 0 4 5 A FOR 115 230 VAC INRUSH CURRENT 65A 125A MAX FOR 115 230 VAC PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE MIN A JMAX A PEAK LOAD LINE MAX P P sv so s em som sv oss os av ao os su lt som vso or
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