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Eaton PULSMXG5000-XL3U

1. Optional battery extension cable 6 ft 1 8 m This extended battery cable will be used instead of the standard battery cable when battery modules are distant from each other located in two different enclosures for instance 86 87050 00 A02 Page 12 2 1 il Unpacking and Contents Check UPS Module Contents 87050 2 Installation Step down transformer is designed to provide isolated 120 volts AC outlets Optional Battery Module Contents 87103 40 41 42 43 45 46 47 MX 5000 UPS Two sets of tower stands RS232 communications cable Product documentation Telescopic rails for rack enclosure with mounting hardware Screw driver Solution Pac power management suite CD ROM 48 49 50 51 52 53 54 Network Managem
2. 02 a D amp v E pi 021 78 avo7 a 11 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 63 64 86 87050 00 A02 Page 10 One group of 4 L6 30R outlets for connection of equipment Output terminal block Normal AC source input cable with L6 30P Connector for additional battery module Slot for optional communication card USB communication port RS232 communication port Communication port by relay Connector for Remote Power Off control Connector for automatic detection of battery module s Connectors for automatic detection of battery module s Connectors for battery modules to the UPS or to the other battery modules DC Battery circuit breaker Resetable 20Amp circuit breakers for NEMA 5 15 20 receptacle 6 NEMA 15 20 receptacle Resetable 20Amp circuit breakers to protect each L5 20R receptacle Input cable with L6 30P plug Input resetable CB 2 NEMA L5 20R receptacle Input voltage selecting 240V 208 Transformer protection CB 1 3 1 4 Display and Control Panel 20 21 22 23 24 25 26 gt ONLINE MODE N 3 27 28 ESC ww AN
3. i 68 29 cy E A HH on 30 1 0000 1 p C O 32 aa TO C as a 34 U Accessories for Rack Mount Rack Mounting Kit 1 Presentation Load protected LED Downgraded operation LED Load not protected LED Alphanumeric display Escape cancel button Function buttons scroll down Function buttons scroll up Enter confirm button UPS OFF button UPS ON button Rectifier LED Battery LED Inverter LED Bypass LED Load supplied LED Telescopic rails for MX RT mounting in 19 enclosure with mounting hardware 35 36 37 Front mounting bracket Rear support bracket Telescopic rails 639 mm to 1005 mm length 27 36 to 39 96 86 87050 00 A02 Page 11 1 Presentation 1 5 Extended Battery EXB MX RT offers a standard backup time of 5 minutes at full load To increase backup time it is possible to connect MX EXB RT modules to the UPSs for backup times up to 62 minutes at full load Battery extensions for MX RT MX MX MX MX 5000 RT EXB RT EXB RT EXB RT r gt KK l MX 5000 RT 5 min 22 min 41 min 62 min Battery Integration System Kit with Casters 86005 The Battery Integration System is intended for extended backup time configurations to conveniently stack and secure up to 5 modules on the same cart swivel wheels with brakes leveling feet seismic side panels plates to lock modules and screws included
4. Packing UPS packing materials must be recycled in compliance with all applicable regulations WARNING This product contains lead acid batteries Lead is a dangerous substance for the environment if it is not properly recycled by specialized companies 86 87050 00 Page 6 Symbol Usage Important instructions that must always be followed Information advice help JB Visual indication a A Action ng B Audible signal x LED off N 7 LED on N 86 87050 00 Page 7 This page left blank intentionally 86 87050 00 A02 Page 8 1 1 Standard Positions Tower Position Rack Position 1 Presentation Dimensions H x W x D in inches mm MX 5000 RT 17 5 x 5 16 x 29 2 444 5 x 131 x 741 4 MX EXB RT 17 5 x 5 16 x 25 6 444 5 x 131 x 650 Transformer 5000 17 5 x 3 5 x 25 6 444 5 x 88 9 x 650 Weights in Ibs kg MX 5000 RT 125 57 MX EXB RT 154 70 Transformer 5000 84 38 Dimensions H x W x D in inches mm MX 5000 RT 5 16 x 17 5 x 29 2 131 x 444 5 x 741 4 MX EXB RT 5 16 x 17 5 x 25 6 131 x 444 5 x 650 Transformer 5000 3 5 x 17 5 x 25 6 88 9 x 444 5 x 650 Weights in Ibs kg MX 5000 RT 125 57 MX EXB RT 154 70 Transformer 5000 84 38 86 87050 00 A02 Page 9 1 Presentation 1 2 Rear Panels MX 5000 RT MX EXBRT Transformer 5000
5. 86 87050 00 A02 Page 30 6 Life Cycle Monitoring LCM 6 1 Description This function embedded in the UPS displays messages on screen and communication channels at every important stage of the UPS s life allowing you to Press the Enter button 27 to display LCM warning details gt LCM WARNING Secure your installation power continuity Anticipate needed maintenance actions thanks to automatically displayed warnings BATTERYCHECK RECOMMENDED CONTACT Battery is approaching its reliability end of life Risk of dramatically reduced backup time www eaton com Reset or disable LCM In case of any LCM messages displayed For temporary reset Press ESC for more than 3 seconds in the Status and Alarm screen to temporarily cancel the alarm status The alert will be repeated twice in 30 days For permanent reset Press ENT for more than 3 seconds in the LCM warning screen to permanently cancel this LCM event At any time To Disable all LCM messages select disable all in LCM menu with LCD navigation il You will not be aware of any LCM events that can happen on the UPS if you disable all LCM messages 86 87050 00 A02 Page 31 This page left blank intentionally 86 87050 00 A02 Page 32 interrupting the equipment ng the po a BD Reconnecting the power sub module Carry out the above instructions in reverse order Replace the faulty power sub module by another o
6. ocooccccnccccncccnccnnnccncnnoncncononocnnnnonos 19 29 Connection to Vutp t Receptacles ennah tab 20 2 9 Connection of Extended Battery Module UPS and Transformer nnnn 20 Operation Sl A nee 21 3 2 Pina aT Os o CAU SCE ee a a eh 21 332 OBESLALIAG OS ee Fe A ee 22 SA Operan ON Bate vn OW EL ass ciacarieiccnckh ee ie 23 8 5 Melb tO Normal AC Sofern ee een 24 3 04 UPS Shutdown When AC Presehk an ias 24 3 7 UPS NUTREN On DA se a a a a ee 24 Access to Maintenance and Personalization Data Au Display Otganiza oN Serratos dd dido 25 AZ ACCESS to Measurements nun nenne een 25 4 3 Access to UPS Set Up and Maintenance Using the Control Panel 25 ABU MEN ig SS A A 26 AS a 2 PCT O tos BERGES I WCIEDERTER NERNERTRE A A TA CON 27 4 6 Personalization Using External SOT TWar8 occoccccoccccoccncncnnnocnnnnononncnnncnncnnonononnnnenonnnnonnnnnnos 27 Troubleshooting Hall Troubleshooting LEDS ANZ Da ee Ren note ea 29 5 2 Troubleshooting Not Reguinng EATON seen ros 29 5 3 Troubleshooting Requiring EATON After Sales SUDPOMt coocccnccnnccnncccnccnnccnncnnnccnnnncnannnans 30 86 87050 00 A02 Page 3 Contents 6 Life Cycle Monitoring LCM 6 1 Description 7 Maintenance 7 1 Hot Swapping the Power Sub Module 8 Appendices 8 1 Techhlcal gt peeitieatll nsasssniisrseies iii EATON Customer Care Center Technical Support and Product Services Who to Contact
7. If UPS personalization is desired it is advised to enter the personalization mode at this time see the 4 4 Personalization section gt 3 2 Final Start Up Sequence 3 Press and hold the I on button 29 for 3 seconds The buzzer beeps once and after UPS internal test sequence the LED 20 is ON LEDs 30 32 34 are green The equipment is protected by the UPS If LED 21 or 22 is ON an alarm has occurred see the troubleshooting section Aa Aa a 86 87050 00 A02 Page 21 3 Operation 3 3 Operating Modes Normal mode ECO mode AC out of tolerance SZ 7 N n mE HT 86 87050 00 A02 Page 22 This is the standard operating mode set by default in the factory Under normal condition Normal AC source available LED 20 is ON LEDs 30 32 34 are green The equipment is protected by the UPS The main advantage of the Eco mode see glossary is that it reduces the consumption of electrical power Under normal condition Normal AC source available LED 20 is ON LEDs 33 34 are green The equipment is supplied in ECO mode If normal AC source is out of tolerance LEDs 20 21 are ON LEDs 30 32 34 are green The equipment is protected by the UPS 3 4 Operation on Battery Power 3 Operation When the Normal AC source is not available the load continues to be protected by t
8. below See Section 7 2 for complete instructions on battery removal 86 87050 00 A02 Page 15 2 Installation Do not install the UPS or battery module in hermetic closed environments without any exchange of air Follow steps 1 to 4 for rack mounting the UPS onto the rails 5 A da V ba f Fir P DODODDDDDDDDDO 7 jr Woo a e The rails and the necessary mounting hardware are supplied by EATON il Note for step 1 It is possible to adjust the position of both front mounting brackets Rear bracket system included with rail kits To be used if you need to move the rack enclosure with UPS already rack mounted inside AOMORI BDODDDDDDDDDDDDD 86 87050 00 A02 Page 16 2 Installation 2 5 Communication Ports MX RT provides 4 communication methods 1 The RS232 port provides communications using EATON Serial HID UPS transfer SHUT protocol The SHUT protocol is compatible with the power management applications available on the enclosed Solution Pac 2 CD Rom 2 The Output contacts port is used for basic signaling or for protection of IT systems like IBM Series formerly AS400 and more 3 The USB port is compatible with the power management applications available on the enclosed Solution Pac 2 CD Rom 4 The slot is compatible with the optional 66102 Network Management Card NMC 2006 Edition and the 66103 Status Card Note All communications options can be used simultaneously e
9. 00 A02 Page 25 A Access to Maintenance and Personalization Data 4 4 UPS Set Up Local Settings English French German Italian Portuguese Spanish International format DD MM rv arm US MM DD YYYY HH MM AM PM Date Time Change To MM DD YYYY HH MM adjustable Output Settings 200V 230V 220V 240V Output Frequency 60 Hz 50 Hz User selectable under frequency converter mode Bypass Transfer Ves Transfer to bypass if Normal AC source is out of tolerance Break time calibration during load Interrupt Time 20 ms 200 ms transfer on Normal AC source out of tolerance Overload Prealarm 105 40 50 70 Alarm if threshold is overrun ON OFF Settings Enables automatic restart of the system even if Normal AC source Eon eu ALDO enavied rauen is restored before the end of the shutdown sequence Auto Restart Enabled Disabled SoSe Ju AO many Wien Normal AC source is restored Automatic shutdown on battery if Energy Saving Disabled Enabled output load level lt 10 Enables consideration of Remote Command Enabled Disabled shutdown or restart orders from software to be authorized 86 87050 00 A02 Page 26 A Access to Maintenance and Personalization Data Battery Personalization UPS reads number User Battery Settings of battery modules From 0 to 40 Ah 5 Ah increment connected Protection against deep Deep DischargeProtect Yes discharge If disable EATON warranty will be void 45 Maintenance SN XX
10. 87050 00 A02 Page 18 2 Installation 2 7 Hardwire Connection of Output Power Cable to UPS This type of connection must be carried out by qualified electrical personnel Before carrying out any connection check that the battery circuit breaker and the upstream protection device Normal AC source is open 0 off 1 Remove the top of the terminal box cover 2 screws with the included screwdriver 2 Insert the output cable conduit provided by others through the cable knockout 2 3 Connect the outlet cable to the output terminal block 4 Tighten the cable conduit flange and refit the terminal box cover by means of the 2 screws N Always connect the ground wire first Note 10 Input cable with L6 30P 3 comes attached by EATON Output cable conduit 2 is not included provided by others Output Terminal oO Ol 28 3 GND L2 N L1 86 87050 00 A02 Page 19 2 Installation 2 8 Connection to Output Receptacles 1 Connect the equipment to the UPS 4 NEMA L6 30R If more than one load is connected to the N UPS the total capacity of the loads should not exceed 30 Amps 2 9 Connection of Extended Battery Module UPS and Transformer BATTERY BATTERY UPS MODULE TRANSFORMER MODULE MODULE MX MODULE 88 ge 5 ae 8 8 te Lo var N f va El leal 0000000000000 OO RIO mons xoxoxo
11. be energized even if the systems is discon nected from the AC power source Dangerous voltage levels are present within the system It should be opened exclusively by qualified service personnel The system must be properly grounded The battery supplied with the system contains small amounts of toxic materials To avoid accidents the directives listed below must be observed Never burn the battery risk of explosion Do not attempt to open the battery the electrolyte is dangerous for the eyes and skin Comply with all applicable regulations for the disposal of the battery Batteries constitute a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling remove watches rings bracelets and any other metal objects use tools with insulated handles Do not lay tools or metal parts on top of batteries nhecuct Safety The UPS connection instructions and operation described in the manual must be followed in the indicated order A protection circuit breaker must be installed upstream and be easily accessible The system can be disconnected from the AC power source by opening this circuit breaker Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system The socket outlet shall be installed near the equipment and shall be easily accessible Never install
12. Remove the 4 mounting screws on the sides of the battery sub module 4 Withdraw the battery sub module Reconnecting the battery sub module Carry out the above instructions in reverse order To ensure safety and high performance use only batteries supplied by EATON Caution The battery is heavy approx 60 Ibs 86 87050 00 A02 Page 33 86 87050 00 A02 Page 34 8 1 Technical specifications MX 5000 Output power Electrical supply network Rated input voltage Input voltage range BD Frequency Power factor B Leakage current Load output Voltage Frequency Harmonic distortion Overload capacity Environment Operating temperature range Relative humidity Storage temperature range Altitude Noise level 1 If the output voltage is 200V 250V the output power is 5000VA 4500W 2 With one EXB module or more the standard output power is 5000VA 4000W 5000 VA 4500 W 2 Single phase 208 V 120 156 V to 280 V 50 60 Hz autoselect gt 0 99 7 mA Single phase 208 V 3 50 60 Hz 0 5 lt 3 105 continuous 110 2min 125 1min gt 150 0 5s 15 x 12V 5 Ah sealed lead acid maintenance free 0 C to 40 C 20 to 90 non condensing 25 C to 40 C 1000 m 3 Values for 70 100 of UPS output 4 Programmable 200V 208V 220V 230V 240V 250V using the Personal Solution Pac software 5 Frequency converter mod
13. Scheduling Field Service Engineer Support Return Policy for Repair of Single Phase Products RGA 8 2 Glossary 86 87050 00 A02 Page 4 7 2 Hot Swapping the Battery Sub Module ccooccccccccncccccccnononcnccnnonononocnnnnnnnnoos lid dato 33 gis 09 Introduction Thank you for selecting an EATON product to protect your electrical equipment The MX range has been designed with the utmost care We recommend that you take the time to read this manual to take full advantage of the many features of your UPS Uninterruptible Power System Warning This is a class A UPS product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures If the device must be installed in overvoltage category lll or IV environments additional upstream overvoltage protection must be provided for Before installing MX please read the booklet on the required safety instructions Then follow the indications in this manual To discover the entire range of EATON products and the options available for the MX range we invite you to visit our web site at www eaton com or contact your EATON representative Environmental Protection EATON has implemented an environmental protection policy Products are developed according to an eco design approach Substances This product does not contain CFCs HCFCs or asbestos Packing To improve waste treatment and facilitate recyclin
14. XXXXXXX Serial number Model Power Module SOFT xxx Soft version NT xxx Technical level Description 10 alarms can be stored Read Date Hour automatically Alarm History Alarm xxx pene Life Cycle Monitoring Enable Disable Life cycling monitoring alarms pu amen Statistics Bu Reset Date No Yes Custom Statistics O Statistics E a Automatic alarms displayed when 4 6 UPS Set Up Using External Software Insert the Solution Pac CD ROM in the drive On the first navigation screen select Point to Point solution and follow the instructions on how to install the Personal Solution Pac software Then select Settings Advanced settings and UPS settings Note This feature is only supported through Windows and the RS232 communication This page left blank intentionally 86 87050 00 A02 Page 28 5 Troubleshooting 5 1 Troubleshooting LEDS 21 and 22 If LED 21 is ON NFA Nt The equipment is protected by the UPS but the ax JON operation is downgraded If LED 22 is ON NITZ The equipment is no longer protected by the UPS gt ENVIRONMENT FAULT d v ESC v Min 1 O O O C Press the Enter button 27 to display the details below NO BATTERY a IS IMCONEECUY Check battery connections see section 2 9 connected VOBAD CONNECTION Source isnot connected ta ther check AC wiring correct terminals NO POWER MODULE The power sub module is not Check power sub module connecti
15. a Return Materials Authorization RMA prior to shipping your unit Never ship equipment to EATON without first obtaining an RMA number For further details please visit our website www eaton com Date RMA Number Contact Name 86 87050 00 A02 Page 37 86 87050 00 A02 Page 38 8 2 Glossary Backup time Bypass AC source ECO mode Equipment Normal double conversion mode Frequency converter Normal AC source Low battery warning Relay contacts Personalization UPS 8 Appendices Time that the connected equipment can operate on battery power Source supplying the bypass line The equipment can be transferred to the bypass line if an overload occurs on the UPS output for maintenance or in the event of a malfunction Operating mode by which the equipment is supplied directly by the AC source if it is within the tolerances defined by the user This mode reduces the consumption of electrical power Devices or systems connected to the UPS output The normal UPS operating mode in which the AC source supplies the UPS which in turn supplies the connected equipment after electronic double conversion Operating mode used to convert the AC power frequency between the UPS input and output 50 Hz gt 60 Hz or 60 Hz gt 50 Hz Normal source of power for the UPS This is a battery voltage level indicating that battery power is low and that the user must take action to prevent the imminent break in the su
16. e is programmable using the Personal Solution Pac software 6 Step down transformer is available for 120V output 8 Appendices Two 15x 12 V 5 Ah strings sealed lead acid maintenance free 86 87050 00 A02 Page 35 86 87050 00 A02 Page 36 8 Appendices EATON Customer Care Center Technical Support and Product Services 7 Technical questions If you encounter a problem while following the instructions in this manual or have questions E about the operation repair or servicing of your equipment please visit our web site www eaton com for complete service information To insure that your questions are correctly answered please obtain the part number assembly number and serial number of the unit and include them in any discussions or correspondence Part Number Assembly Number Serial number Who To Contact For Technical Support Customer Care Center Customer FAQ please visit our website www eaton com Scheduling Field Service Engineer Support Scheduling of the EATON Field Service Engineers typically should be done 7 to 10 days before they are required on site If the startup of the UPS is critical to maintaining your schedule please contact EATON to insure a safe installation and start up that will maintain the EATON warranty and insure smooth performance Return Policy for Single Phase Products RMA Should you require factory service for your equipment contact EATON Customer Care Center and obtain
17. ent card optional Transformer 5000 MX EXB RT battery module Tower stand expanders Battery cable Battery communication cable Stabilizer bracket 4 screws included Please see the appropriate manual for packing contents of the optional battery module and transformer module Packaging must be destroyed according to waste management standards Recycling icons are displayed for easy selection A dangerous voltage is present inside the power module and the battery module Any operations to be carried out on these modules must be done so by qualified personnel 86 87050 00 A02 Page 13 2 Installation 2 2 Internal Battery Connection Battery Start up 1 Remove the two mounting screws 59 to free the battery disconnect switch 60 2 Push the battery disconnect switch so that you can read Connected 3 Secure the two mounting screws 59 Input Cable L6 30P 2 3 Installation in Tower Position Follow steps 1 to 3 in the illustration below to adjust the tower stands for the upright position lt 6 inches N Always keep 6 inches free space behind the UPS rear panel The distance between the tower stands should be 17 7 inches 86 87050 00 A02 Page 14 2 Installation 2 4 Installation in Rack Position Adjustment of the orientation of the logo and control panel UPS module rack mounting il MX RT is very heavy To ease its rack integration we strongly recommend to remove the battery tray as shown
18. g separate the various packing components The cardboard we use comprises over 50 of recycled cardboard Sacks and bags are made of polyethylene N Packing materials are recyclable and bear the appropriate identification symbol ely PET number per BIETET PE X TS E EX IT E E Follow all local regulations for the disposal of packing materials End of life EATON will process products at the end of their service life in compliance with local regulations EATON works with companies in charge of collecting and eliminating our products at the end of their service life Product The product is made up of recyclable materials Dismantling and destruction must take place in compliance with all local regulations concerning waste At the end of its service life the product must be transported to a processing centre for electrical and electronic waste Battery The product contains lead acid batteries that must be processed according to applicable local regulations concerning batteries The battery may be removed to comply with regulations and in view of correct disposal The Material Safety Data Sheets MSDS for the batteries are available on our web site For more information or to contact the Product Environmental manager please visit our website www eaton com 86 87050 00 A02 Page 5 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be fol
19. he UPS Power is supplied by the battery Transfer to battery power T aN Gs Low battery warning A Lu T End of backup time LEDs 20 21 are ON LEDs 31 32 34 are green The audible alarm beeps every 10 seconds The equipment is protected by the UPS and supplied by the battery The display indicates the battery remaining backup time LEDs 20 21 are ON LEDs 31 32 34 are green The audible alarm beeps every 3 seconds The remaining battery power is low Shut down all applications on the connected equipment because automatic UPS shutdown is imminent LED 22 is ON LED 34 is red The audible alarm beeps continuously The equipment is not powered The UPS displays End of backup time Battery low 86 87050 00 A02 Page 23 3 Operation 3 5 Return to Normal AC Source After an outage the UPS restarts automatically when Normal AC source is restored unless this function has been disabled via UPS personalization and the load is supplied again 3 6 UPS Shutdown When AC Present Before shutdown please read ALL instructions below 1 Press and hold the 0 off button 28 for 3 seconds The buzzer beeps once The load is no longer protected by the UPS It is powered via the Normal AC source bypass If the UPS is set in frequency converter mode the equipment will not be powered If the Normal AC ON AUTO BYPASS source is out of to
20. lerance the UPS will generate a 10ms output calibrated break 3 y O LEDs 22 is ON LEDs 33 and 34 are green Ce aT og 28 For a full shutdown of UPS and connected load the upstream circuit breaker not included should be set to the off position or remove the Normal AC source 3 7 UPS Shutdown When on Battery Before shutdown please read ALL instructions below 1 Press and hold the 0 off button 28 for 3 seconds The buzzer beeps once 2 The display asks for confirmation Press the scroll button 25 to select yes 4 Press confirm button 27 The UPS is now fully shut down 86 87050 00 A02 Page 24 A Access to Maintenance and Personalization Data 4 1 Display Organization Status and Alarms Measurements UPS input measurements UPS output measurements Battery measurements UPS Set up Maintenance Local settings Output settings Alarm History ON OFF settings Manual battery test Battery settings Led and Buzzer test Operation limits 42 Access to Measurements Press the scroll button 25 to access measurements for voltage current frequency power output and battery capacity 4 3 Access to UPS Set Up and Maintenance Using the Control Panel 23 Press the scroll button 25 a number of times to point to the UPS set up or Maintenance menu Press the Enter button 27 to get access gt UPS SET UP MAINTENANCE o SAT 86 87050
21. lowed during installation and maintenance of the UPS and batteries The MX models that are covered in this manual are intended for installation in an environment within 0 to 40 C free of conductive contaminant This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 ofthe FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Certification Standards IEEE 587 1980 ANSI C62 41 1980 Standards for Surge Withstand Ability FCC rules and regulations of Part 15 Subpart J Class A UL listed under 1778 Standards for Uninterruptible Power Supply Equipment IEC 61000 4 2 ESD level 4 IEC 61000 4 3 Radiated field level 3 IEC 61000 4 4 EFT level 4 IEC 61000 4 5 Fast transients level 4 IEEE C6241 Category B ring wave IEC 61000 4 6 electromagnetic field IEC 61000 4 8 conducted magnetic field Safety of Persons The system has its own power source the battery Consequently the power outlets may
22. ne with same power rating MX 5000 El gt N Ed before servicing the battery components Hot Swapping the Power Sub Module wer sub module 87100 Hot Swapping the Battery Sub Module 7 Maintenance This operation must be carried out by qualified electrical personnel only This operation can be performed without 1 Remove the 6 mounting screws to free the main front panel bezel 2 Place the front panel above the UPS 3 Remove the 2 mounting screws on each side of the power sub module 4 Withdraw the power sub module Note There is a safety pin at the rear of the module Lift the sub module slightly and the sub module will slide out follow the arrow in the diagram When reconnecting the sub module carry out the aboveinstructions in reverse order A red button will be depressed behind plate 3 reestablishing connection This operation must be carried out by qualified electrical personnel only The battery can cause electrocution and high short circuit currents The following safety cautions are required B Remove watches rings bracelets and all other metal objects from the hands and arms Use tools with an insulated handle This operation can be performed without interrupting the equipments aj This operation must be carried out by qualified electrical personnel only 1 Remove the 6 mounting screws to free the main front panel bezel 2 Place the front panel above the UPS 3
23. nonexenonc xenon 0 0 0 0 0 0 0 0 0 0 0 0 0 TRANSFORMER INPUT CABLE 000 000000000 09000000000 0000000000000 000000000000 0000000000008 000000000000 O OS ORO ROMO III III LAIA II AL E Do dh Check that the battery circuit breaker s 13 is OFF 0 position 2 Connect the battery power cable 52 to the connector 4 of the power module and to the connector 12 of the battery module 3 Connect the battery detection cable 53 to the connector 10 of the power module and to the connector 11 of the battery module 4 Switch on the battery circuit breaker s 13 86 87050 00 A02 Page 20 3 Operation 3 1 Initial Start Up To ensure that your system is configured in complete accordance with safety regulations and to benefit from the manufacturer s warranty please contact Technical Support at www eaton com or call 800 279 7776 1 Check that the battery disconnect switch 60 on top cover is connected see section 2 2 Internal Battery Connection 2 Set the upstream circuit breaker not included to the on position The equipment is powered via the Normal AC source but not protected by the UPS a Batteries are recharging an 8 hour recharge period is necessary to get full backup time A LED 22 is ON LEDs 33 and 34 are green UPS Set Up
24. ons inserted see section 7 1 NO BATTERY MODULE The battery sub module is Check battery connections incorrectly connected see section 7 2 Check the power drawn by the connected INV THERN OVERLOAD 10929 shuts down automatically jevices and disconnect any non prioriiy because of a major overload devices INVERT LIMITATION Short circuit conditions on output Check the installation atthe UPS output devices wiring fault equipment 86 87050 00 A02 Page 29 5 Troubleshooting 5 3 Troubleshooting Requiring EATON After Sales Support ENVIRONMENT FAULT e vw ESC v Bin 2 C The battery is incorrectly connected Internal power See after sales support at www eaton com POWER MODULE FAULT sub module fault detected Use Follow the power sub module replacement Enter button 27 to display procedure see sections 7 1 and 7 2 details See after sales support at www eaton com Follow the battery sub module and battery module replacement procedure see section 7 2 Battery fault detected during the BATT MODULE FAULT battery test Use Enter button 27 to display details Internal chassis fault detected See after sales support at www eaton com FRAME FAULT Use Enter button 27 to display Follow the frame replacement procedure details see sections 7 1 and 7 2 Note In case of multiple fault press the Enter button 27 and the scroll button 25 to get access to further details
25. pply of power to the load Contacts supplying information to the user in form of signals It is possible to modify certain UPS parameters set at the factory Certain UPS functions canalso be modified by the EATON power management products to better suit user needs Uninterruptible Power System 86 87050 00 A02 Page 39 Notes 86 87050 00 A02 Page 40 86 87050 00 A02 www eaton com 86 87050 00 A02 Powering Business Worldwide
26. t be carried out in compliance with applicable regulations In order to fully de energize MX RT with the RPO port it is necessary to use a two position switch Normally Open or Closed contact Once switch is energized de energized the UPS shuts off the display and the output of the UPS D The output devices can be powered again through auto bypass when the two position switch is released open or closed The output devices will remain powered lt 1 sec after RPO activation Push the start button to return to normal operation Note The internal batteries will remain connected to the power sub module after RPO activation The cable is not included Remote power off contact normally open 9 Installation of optional communication card 66102 SS RJ12 5VDCto27VDc A Remote power off contact normally closed 9 S5 RJ12 Communication card optional 66102 Signal activation voltage 5 V DC to 27 V DC current 10 mA max 2 6 Required Protective Devices and Cable Cross Sections Recommended upstream protection 2 poles circuit breaker AA L1 x 12 N To UPS Normal AC source Upstream Circuit Breaker 5000 RT D curve 35A UPS Power Rating G L2 N L1 Required cable cross sections Terminal block cable capacity 6 mm2 solid or stranded wire maximum AWG 10 Capacity for earthing conductor 6 mm2 solid or stranded wire maximum AWG 10 86
27. the system near liquids or in an excessively damp environment Never let a foreign body penetrate inside the system Never block the ventilation grates of the system Never expose the system to direct sunlight or source of heat If the system must be stored prior to installation storage must be in a dry place The admissible storage temperature range is 20 C to 40 C pecia Precautions All handling operations will require at least two people unpacking installation in rack system Before and after the installation if the UPS remains de energized for a long period the UPS must be energized for a period of 24 hours at least once every 6 months for a normal storage temperature less than 25 C This charges the battery thus avoiding possible irreversible damage During the replacement of the Battery Module it is imperative to use the same type and number of element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety In case of doubt don t hesitate to contact your EATON representative Environment This product has been designed to respect the environment It does not contain any Chlorofluorocarbon CFC or Hydrochlorofluorocarbon HCFC UPS recycling at the end of service life EATON undertakes to recycle by certified companies and in compliance with all applicable regulations all UPS products recovered at the end of their service life contact your EATON branch office
28. www eaton com Pulsar Series MX 5000 RT UPS EXB RT Extended Battery Transformer 5000 Installation and User Manual E N Powering Business Worldwide Revision History MX Installation and User Manual 86 87050 00 Revision AOO ECN 004747 04 2006 Revision A01 ECN 004773 05 2006 Copyright 2008 EATON All rights reserved For Technical Support Customer Care Center or Customer FAO please visit our website www eaton com or call 800 279 7776 MX 5000 RT UPS EXB RT Extended Battery Transformer 5000 Installation and User Manual ELN Powering Business Worldwide Contents IPOS IE PP Ra Es Tale ET 5 PORTANT satety INStMICTIONS lt lt an a depara 6 VO Se a HERE PNFEN PR nasa e A E HEUERERGEH BERSEEURRHEE TEEN ERS HESEENTEEEEFRERR 7 Presentation o o A eo erde 9 ke Ree ae Sua ooo O 10 To Dispar ahi COMO is zes een A 11 14 ACCOESSOMES Tor HACEMOS 11 Ro Extended Bahe EX urner Ads 12 Installation 21 Unpackng and Contents Check cds da ea a 13 2 2 Internal Batteries Connection Battery Start Up oocccoonccoccccoccnconcnononnnnnnnnnononconononnnnnnns 14 2 3 Installation N TOwWer Ie OS ON aa A rad 14 2 4 Installation im Rack POSI ON ae id tira 15 2 8 EOIMMTIUNICALON FONS ee Poles maven an ee er ee T E 17 2 6 Required Protective Devices and Cable Cross SectiONS occooccnncccncnnncnnncncncnnncnnnnnnnnnnnnns 18 2 7 Hardwire Connection of Output Power Cable to UPS
29. xcept for the SHUT RS232 and USB port If both the USB and SHUT ports are connected then the USB takes control Connection to the RS232 or USB communication port 42 1 Connect the RS232 42 or USB 44 communication cable to the serial or USB port on the computer equipment 2 Connect the other end of the RS232 cable 42 to the RS232 7 communication port or the USB cable not included to the USB port 6 on the UPS The UPS can now communicate with various EATON power management application software Please note that Personal Solution Pac can be used to configure personalize the UPS parameters such as voltage frequency battery test etc See section 4 6 for more details Pin 1 2 not used Pin 3 Remote Power Off signal 5 to 27 V DC 10 mA max Pin 4 Operation on mains not on battery Pin 5 User common Pin 6 Operation on automatic by pass Pin 7 Low battery Pin 8 Load protected common Pin 9 Operation on battery n o contact normally open n c contact normally closed When the status is active the contact between the common Pin 5 and the relevant information pin is closed Output relays specifications Voltage 48 V DC max Current 2 A max Power 62 5 VA 30 W Example for 48 V DC Imax 625 mA 86 87050 00 A02 Page 17 2 Installation Remote Power Off communication port 9 Installation of aRemote Power Off function mus

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